Be used for the automatic transmission of building implements and the method for the automatic transmission of control
The present invention relates to a kind of automatic transmission and a kind of method of controlling automatic transmission that is used for apparatus for building.More particularly, relate to automatic transmission and a kind of method of controlling automatic transmission that a clock is used for building implements, this method can be in mobile building implements (as excavator) process, when equipment (as a suspension rod, an arm or a well-bucket) when action, when avoiding unexpected decline of rotating speed to the impact of building implements.
Usually, the confession that is used for building implements (as excavator) is moved speed with motor and can be installed in for the angle of slope of moving with the swash plate in the motor by change and change.Just, in mobile building implements process, the angle of inclination of swash plate changes with the load on the motor according to acting on for moving.So, can between one first speed threshold position and second speed shelves, change for the travelling gear position of moving with motor.
Fig. 1 is a sketch, shows according to the confession of the building implements of prior art and moves a kind of automatic transmission with motor.Judge the work whether building implements moves or be scheduled to reference to figure 1, one controller 12 apparatus for building according to the detection signal that produces by a mobile status detecting sensor 16 and a duty detecting sensor 17 on road.Judging building implements as controller 12 by the detection signal of accepting mobile status detecting sensor 16 and duty detecting sensor 17 and sending is moving, then controller 12 is according to acting on for moving with the load on the motor 9, makes for moving with the variation between the first speed threshold position and second speed gear are put of the drive gears position of motor 19.
In the movable heavy type device procedures, if equipment control element 11 of operator's manual drives (traditional actuator lever) is operated an equipment 7, the position of control valve 6 provides the position from the flow that a centre position changes to equipment 7.As a result, the part hydraulic fluid of delivering to for mobile motor 9 from pump 2 is sent to the equipment 7.By providing of this hydraulic fluid, reduce rapidly for the speed that moves with motor 9, controller 12 forces for the drive gears position of moving with motor 9 and changes to the first speed threshold position.
If for the speed with motor 9 of moving resemble top described rapid reduction, whole hydraulic system is subjected to an impact, therefore, can produce serious vibration when the movable heavy type building implements.In addition, the durability of building implements reduces and can damage building implements.In addition, the operating period of building implements shortens, and the operator can be tired more.
Simultaneously, in mobile building implements process, when when being adapted to carry out one accurately work be set at the accurate operation mode with the mode of operation of building implements, can variation between the first speed threshold position and second speed gear are put for moving with the travelling gear position of motor 9.At this moment, be difficult to carry out reposefully accurately work.
The present invention's design solves the problems referred to above.First purpose of the present invention is to provide an automatic transmission for building implements, it can avoid acting on the impact on the building implements, with in mobile building implements process, the vibration that produces because the distribution of hydraulic fluid and the variation of drive gears position, the running speed of equipment can descend suddenly.And when the mode of operation of building implements was set at the fine work mode, it can also improve the operating efficiency of equipment.
In addition, second purpose of the present invention provides the control method of an automatic transmission, it can avoid acting on the impact on the building implements, with in mobile building implements process, the vibration that produces because the distribution of hydraulic fluid and the variation of drive gears position, the running speed of equipment can descend suddenly.And when the mode of operation of building implements was set at the fine work mode, it can also improve the operating efficiency of equipment.
In order to realize above-mentioned first purpose, the present invention provides automatic transmission for building implements, this automatic transmission comprises: a kind of automatic transmission that is used for building implements, this automatic transmission comprises: an electromagnetic valve, it is according to acting on for moving with the load on the motor, be installed in for the angle of inclination of moving by control, change for the travelling gear position of moving with motor with the swash plate in the motor; A mobile status detecting element is used to judge whether building implements is moving; With a controller, the detection signal that is used for producing according to above-mentioned mobile status detecting element sends an order that changes the drive gears position to above-mentioned electromagnetic valve, when detecting building implements, moving above-mentioned feed status detecting element, above-mentioned controller is connected above-mentioned electromagnetic valve, according to acting on the load of carrying on the motor, make for the drive gears position of moving between the first drive gears position and the second transmission position, to change with motor; Stop to move when above-mentioned mobile status detecting element detects building implements, above-mentioned controller disconnects above-mentioned electromagnetic valve, no matter acts on for mobile much with the load on the motor, but is fixed on the first speed threshold position for the drive gears position of moving with motor.
In addition, in order to realize above-mentioned second purpose, the invention provides and a kind ofly send out the method for controlling the automatic transmission of building implements with the angle of slope of the swash plate in the motor for moving that is contained in by control, whether this method comprises following each step: detect for moving with motor and operating; Connect electromagnetic valve,,, connect electromagnetic valve and make the variation between the first speed threshold position and a second speed gear are put of transmission position according to acting on for moving with the load on the motor in moving with motor operated process; With the disconnection electromagnetic valve, in for the mobile beginning operating process of stopping with motor,, be set on first speed threshold to the drive gears position no matter the load that acts on the conveying motor is much.
Best, the method for controlling automatic transmission also comprises the step of connecting electromagnetic valve so that when moving and building implements when being in the accurate operation mode for moving with motor, electromagnetic valve with the travelling gear set positions on the first speed threshold position.
In addition, when controller had been broken, the operator can manually change the travelling gear set positions on the first speed threshold position or between the first drive gears position and the second drive gears position.
With reference to the accompanying drawings, by the detailed introduction to preferred embodiment, above-mentioned target of the present invention and further feature and advantage will be more obvious.These accompanying drawings comprise:
Fig. 1 is a sketch, shows a kind of automatic transmission according to the building implements of prior art;
Fig. 2 is a sketch, shows a kind of automatic transmission of building implements according to a preferred embodiment of the invention;
Fig. 3 is a flow process sketch, shows a kind of control method of the automatic transmission of building implements according to the preferred embodiment of the invention;
Fig. 4 is a sketch, shows a kind of automatic transmission of building implements according to another embodiment of the present invention;
Fig. 5 is a flow process sketch, shows a kind of control method of the automatic transmission of building implements shown in Figure 4.
Below with reference to the accompanying drawings, introduce a preferred embodiment of the present invention in more detail.
Fig. 2 is a sketch, shows an automatic transmission of building implements in accordance with a preferred embodiment of the present invention.With reference to figure 2, the pump 2 that is driven by motor 1 is provided to one in the motor 9 of mobile usefulness by first control valve 5 with a hydraulic fluid.First control valve 5 is operated by a mobile device executive component 10.At this moment, pump 2 is provided to an equipment 7 by second control valve 6 with hydraulic fluid.Second control valve 6 is operated by an equipment operating unit 11.Electromagnetic valve 8 controls are for the angle of slope of moving with a swash plate of motor 9.Electromagnetic valve 8 is accepted the signal that controller 12 sends by first relay 13 and second relay 14.
If mobile status detecting sensor 16 detects building implements and moving, controller 12 cuts off first relay 13.Therefore, electromagnetic valve 8 is switched on, and in the building implements moving process, according to acting on for moving with load on the motor 9, the position of travelling gear changes between the first speed threshold gear position and second speed shelves gear position.
Simultaneously, stop to move if mobile status detecting sensor 16 detects building implements, controller 12 is connected first relay 13.Therefore, electromagnetic valve 8 disconnects, and in the moving process of building implements, no matter act on for mobile much with the load on the motor 9, the position of travelling gear but is fixed on the gear position of first speed threshold.
Fig. 3 is a flow process sketch, shows a kind of control method of the automatic transmission of building implements according to the preferred embodiment of the invention.With reference to figure 3, in step S1, controller 12 is accepted the detection signal that mobile status detecting sensor 16 produces.In step S2, controller 12 judges according to the detection signal of accepting from mobile detecting sensor 16 whether building implements is in mobile status.At this moment, if building implements moves, controller 12 execution in step S3.In addition, if building implements stops to move, controller 12 execution in step S4.
In step S3, controller 12 cuts off first relay 13, thereby the electromagnetic valve 8 that is used to control the angle of slope of swash plate is switched on.Therefore, in the building implements moving process, according to acting on for moving, between the first speed threshold gear position and second speed shelves gear position, change for the position of moving with the travelling gear of motor 9 with the load on the motor 9.
In step S4, controller 12 is connected first relay 13, thereby the electromagnetic valve 8 that is used to control the angle of slope of swash plate is disconnected.Therefore, no matter act on for mobile much with the load on the motor 9, the position of travelling gear but is fixed on the first speed threshold gear position.Said process carries out repetition at interval by certain hour.
Fig. 4 is a schematic diagram, the automatic transmission of its expression building implements according to another embodiment of the invention, and Fig. 5 is a flow chart, schematically shows the control method that moves the automatic transmission of using motor in the confession of building implements shown in Figure 4.
Except that the working method setting member, the structural similarity of the structure of automatic transmission shown in Figure 4 and automatic transmission shown in Figure 2.With reference to figure 4 and Fig. 5, be in meticulous mode of operation when feed status detecting sensor 16 detects building implements simultaneously in mobile and building implements, the duty setting member will be for the mobile gear position of using the travelling gear set positions of motor 9 at first speed threshold.In addition, when detecting building implements simultaneously, moving by mobile status control sensor 16, and building implements is in a certain bad mode of operation, and the revolutions per minute of motor (RPM) setting member 18 will be for the mobile travelling gear set positions of motor 9 of using between the first speed threshold gear second speed shelves gear position.
As mentioned above, in automatic transmission and the control method thereof that is used for building implements of the present invention, controller judges whether building implements moves, and the position of control drive motor drive gears.Just, if building implements moves, in the building implements moving process, according to acting on for moving with the load on the motor, controller is supplying the mobile Position Control of travelling gear of using between the first speed threshold gear position and second speed shelves gear position.In addition, if building implements stops to move, controller will fix on the first speed threshold position for mobile installing with the motor driving gear.Therefore, in carrying the jumbo process, when operator's operation element device, can limit the impact and the vibration to the building implements generation of the changes in flow rate of hydraulic fluid.
As a result, can alleviate operator's fatigue, improve the durability and the application life of building implements.In addition, because in the movable heavy type device procedures, when building implements is in fine work state following time, for moving travelling gear fixed-site with motor at the first speed threshold gear position, so, can carry out work such as repairing reposefully.
In addition, when controller had been broken, the operator can be with the travelling gear set positions at the first speed threshold gear position, or with transmission switch 15 by manually the drive gears position being changed between the first speed threshold position and second speed gear are put.
Though, with reference to the specific embodiment of the invention, illustrate and introduced the present invention, to being proficient in the people of present technique, must be clear that the present invention can have various variations in form and details under the spirit of the present invention of not leaving the claim defined and category prerequisite.