CN113295398B - Waste zipper detection device capable of being continuously centrifugal - Google Patents
Waste zipper detection device capable of being continuously centrifugal Download PDFInfo
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- CN113295398B CN113295398B CN202110856410.6A CN202110856410A CN113295398B CN 113295398 B CN113295398 B CN 113295398B CN 202110856410 A CN202110856410 A CN 202110856410A CN 113295398 B CN113295398 B CN 113295398B
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
The invention discloses a waste zipper detection device capable of being continuously and centrifugally separated, which comprises a waste zipper detection device, wherein the waste zipper detection device comprises a base and a master control system, and is characterized in that: the zipper protecting device is characterized in that a collecting box is welded on one side of a base, a manipulator is arranged on one side of the collecting box, a centrifugal rod is connected with a central bearing on the upper end face of the base, a plurality of connecting rods are uniformly arranged outside the top end of the centrifugal rod, three hooks are uniformly arranged below the connecting rods, a jacket is arranged above each hook, two clamping plates are slidably connected inside the jacket, three annular cylinders are fixed on the upper end face of the base, and plastic solution, resin solution and metal solution are respectively arranged inside the three annular cylinders.
Description
Technical Field
The invention relates to the technical field of zipper treatment, in particular to a continuously centrifugal type abandoned zipper detection device.
Background
For clothing recycling factories, a waste zipper is a resource which can be immediately recycled, and the zipper teeth on daily-worn clothing are made of three materials: plastics, nylon and metal, to abandonment zip fastener, in-process at daily use can make the zip fastener appear taking off the tooth, lack tooth or crooked phenomenon, to the abandonment zip fastener of lacking the tooth, mostly directly abandoning among the prior art, or with cloth and zip fastener sprocket separation, retrieve the re-casting mould with the sprocket, the efficiency is not high and can cause the waste of sprocket solution, consequently, but the design carries out the abandonment zip fastener detection device of centrifugal type in succession that the pertinence was handled to the impaired condition that appears in the abandonment zip fastener is very necessary.
Disclosure of Invention
The invention aims to provide a waste zipper detection device capable of being continuously and centrifugally used, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a but continuous centrifugal abandonment zip fastener detection device, includes abandonment zip fastener detection device, abandonment zip fastener detection device includes base, total control system, its characterized in that: a collecting box is welded on one side of the base, a manipulator is arranged on one side of the collecting box, a centrifugal rod is connected with a central bearing on the upper end face of the base, a plurality of connecting rods are uniformly arranged outside the top end of the centrifugal rod, three hooks are uniformly arranged below the connecting rods, a jacket is arranged above each hook, two clamping plates are slidably connected inside the jacket, three annular cylinders are fixed on the upper end face of the base, plastic solution, resin solution and metal solution are respectively arranged inside the three annular cylinders, a guide pipe is sleeved below each connecting rod above the three annular cylinders, a hollow top plate is fixed at the upper end of each guide pipe, a shell is slidably connected to the upper end of the hollow top plate, pressure modules are arranged on the front side and the rear side of the shell, and an injection head is connected to the left side of the shell through a pipeline, and a suction machine is arranged at the joint of the injection head and the shell, and a three-way valve is arranged in the suction machine.
According to the technical scheme, the master control system comprises a pretreatment subsystem, a separation subsystem, a recovery subsystem and a repair subsystem, wherein the four subsystems are electrically connected with each other;
the pretreatment subsystem is used for pretreating the waste zippers and classifying the waste zippers, the separation subsystem is used for rotationally separating the waste zippers to judge whether the waste zippers have the tooth stripping phenomenon or not, the recovery subsystem is used for detecting the zippers with the missing chain teeth in the waste zippers, and the repair subsystem is used for repairing the waste zippers.
According to the technical scheme, the pretreatment subsystem comprises a positioning module, the separation subsystem comprises a first separation module and a second separation module, the recovery subsystem comprises a detection module, and the repair subsystem comprises a driving module;
the positioning module is used for determining the position of the current abandoned zipper, the first separation module is used for recording the state of the current abandoned zipper, the second separation module is used for detecting the damage condition of the current abandoned zipper, the detection module is used for detecting the tooth missing condition of the current zipper, and the driving module is used for driving the subsequent device to repair the current abandoned zipper according to the damage condition of the current zipper.
According to the technical scheme, the positioning module comprises a measuring submodule and a driven submodule, the measuring submodule is electrically connected with the driven submodule, the first separation module comprises a revolution submodule, the revolution submodule is electrically connected with a centrifugal rod, the second separation module comprises a rotation submodule, the rotation submodule is electrically connected with a hook, the detection module comprises a sliding submodule and a first auxiliary submodule, the sliding submodule is electrically connected with the shell, the driving module comprises a combined submodule and a second auxiliary submodule, and the combined submodule is electrically connected with the second auxiliary submodule;
the measuring submodule is used for measuring the value of the current zipper, the revolution submodule is used for controlling the centrifugal rod to rotate, the rotation submodule is used for controlling the hook to rotate, and the sliding submodule is used for controlling the shell to slide.
According to the technical scheme, the measurement submodule comprises a clamping unit, a moving unit, a length measuring unit and a weight measuring unit, the clamping unit and the moving unit are electrically connected with a manipulator, the driven submodule comprises a recording unit and a shaking unit, the shaking unit is electrically connected with a hook, the revolution submodule comprises an angle monitoring unit and a shooting unit, the rotation submodule comprises a separation monitoring unit, a knocking unit and a force calculating unit, the sliding submodule comprises a positioning unit, a pressing unit, a width recording unit and a displacement unit, the first auxiliary submodule comprises an extracting unit, a casting unit and a liquid detecting unit, the combination submodule comprises a fixing unit, an ejecting unit and a moving detecting unit, and the second auxiliary submodule comprises a compression roller unit and a start-stop detecting unit;
the clamping unit is used for controlling the manipulator to clamp the abandoned zipper, the moving unit is used for controlling the manipulator to move to hang the abandoned zipper to the hook, the length measuring unit is used for measuring the length of the current abandoned zipper, the weight measuring unit is used for measuring the weight of the current abandoned zipper, the recording unit is used for recording the measurement value of the current abandoned zipper in the measuring submodule, the shaking unit is used for shaking the current abandoned zipper, the angle monitoring unit is used for monitoring the angle deviation condition of the current abandoned zipper, the shooting unit is used for shooting the state of the abandoned zipper on the current hook, the separation monitoring unit is used for monitoring the tooth removal condition of the current abandoned zipper, the knocking unit is used for knocking the zipper head of the current abandoned zipper, and the force calculating unit is used for calculating the knocking force of the zipper head in the knocking unit, the positioning unit is used for positioning the teeth-missing part of the current abandoned zipper, the pressing unit is used for carrying out compression molding treatment on the current abandoned zipper, the width recording unit is used for recording the tooth width of the current abandoned zipper, the displacement unit is used for controlling the die block to displace, the extraction unit is used for extracting material liquid corresponding to the current abandoned zipper, the casting unit is used for controlling the injection head to cast the tooth-missing position, the liquid detection unit is used for detecting overflowing liquid, the fixing unit is used for controlling one clamping plate to fix the current abandoned zipper, the ejection unit is used for extending out another clamping plate, the movement detection unit is used for detecting the movement condition of the extended clamping plate, the compression roller unit is used for extruding the extended clamping plate, and the start-stop detection unit is used for controlling whether the compression roller unit is pneumatic or not.
According to the technical scheme, the operation steps of the abandoned zipper detection device are as follows:
S1: the manipulator clamps the waste zipper and hangs the waste zipper on the hook;
S2: measuring and recording the length, weight and material of the waste zipper in the process of conveying the waste zipper by the manipulator;
S3: shaking the existing abandoned zipper to shake off impurity particles attached to the surface of the zipper;
S4: shooting the current abandoned zipper;
S5: rotating the centrifugal rod to record the current wasteJudging the material of the current abandoned zipper according to the angle deviation condition of the abandoned zipper (the deviation angle is more than 0 degrees and less than or equal to 30 degrees in the middle, the material of the abandoned zipper is plastic, the deviation angle is more than 30 degrees and less than or equal to 60 degrees in the middle, the material of the abandoned zipper is nylon, the deviation angle is more than 60 degrees and less than or equal to 90 degrees in the middle, and the material of the abandoned zipper is metal);
S6: after the centrifugal rod is rotated, the current abandoned zipper is photographed again, compared with the original zipper, and whether the current abandoned zipper has the phenomenon of tooth disengagement is judged;
S7: knocking the zipper head of the abandoned zipper with the tooth-disengaging phenomenon;
S8: positioning the position of the missing teeth of the current abandoned zipper, pressing the teeth of the abandoned zipper by pressing the pressing module, recording the length of the teeth of the current abandoned zipper after the pressing is finished, and moving the pressing module to displace by the length of one tooth;
S9: according to step S5Adjusting the guide of the three-way valve to conduct the corresponding conduit and pumping the solution in the annular cylinder below the conduit;
S10: pressing the mold again to detect the overflow condition of the introduced solution after filling the sprocket vacancy;
S11: after the current abandoned zipper is fixed, stretching out of the clamping plate, and detecting whether the clamping plate is blocked in movement;
S12: after the clamping plate is detected to be blocked in movement, the clamping plate is compacted by the pneumatic compression roller, and the sprocket with the deflection phenomenon is pushed back.
According to the above technical solution, the step S7The calculation formula of the knocking force of the middle pair of zipper heads is as follows:
in the formula, N is the knocking force, L is the length of the current abandoned zipper, G is the weight of the current abandoned zipper, and the middle is the numerical value of the offset angle of the current abandoned zipper.
According to the above technical solution, the step S9The calculation formula of the amount of the solution of the corresponding material to be extracted is as follows:
in the formula, S is the solution content extracted from the tooth-missing position of the current abandoned zipper, S is the solution content required by the abandoned zipper with the same length, weight and material as the S in the second detection, S is the solution content at the zipper teeth which are molded by the overflowing pressing module after the S in the first detection is finished, the solution content required by the tooth-missing position of the current abandoned zipper is calculated according to the formula, and the phenomenon of solution overflowing can occur in the process of casting and die-molding because the shape of the zipper teeth is uncertain, when the device detects the abandoned zipper with the same length, weight and material as the abandoned zipper again, the amount of the overflowing solution needs to be subtracted by the extraction amount, and the solution loss is saved.
According to the technical scheme, the bottom end of the guide pipe is located inside the annular cylinder and is close to the bottom end of the annular cylinder, the high-pressure liquid permeable film is arranged inside the bottom end of the guide pipe, and a plurality of channels are arranged inside the high-pressure liquid permeable film.
According to the technical scheme, the annular cylinder is divided into an inner layer and an outer layer, and vacuum is formed between the inner layer and the outer layer of the annular cylinder.
Compared with the prior art, the invention has the following beneficial effects: the invention realizes that the damage degree of the waste zipper is judged in a centrifugal mode by arranging the master control system, the base, the periphery of the base and other parts, and the targeted repair is carried out on different damages of the waste zipper.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall front perspective of the present invention;
FIG. 2 is a schematic diagram of the general control system module of the present invention;
in the figure: 1. a base; 2. a centrifugal lever; 3. a connecting rod; 4. a jacket; 5. a splint; 6. an annular cylinder; 7. a hollow top plate; 8. a conduit; 9. a housing; 10. an injection head; 11. and (4) hanging hooks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: the utility model provides a but continuous centrifugal abandonment zip fastener detection device, includes abandonment zip fastener detection device, abandonment zip fastener detection device includes base 1, total control system, its characterized in that: a collecting box is welded on one side of a base 1, a manipulator is arranged on one side of the collecting box, a centrifugal rod 2 is connected with a central bearing on the upper end face of the base 1, a plurality of connecting rods 3 are uniformly arranged on the outer portion of the top end of the centrifugal rod 2, three hooks 11 are uniformly arranged below the connecting rods 3, a jacket 4 is arranged above each hook 11, two clamping plates 5 are slidably connected inside the jacket 4, three annular cylinders 6 are fixed on the upper end face of the base 1, plastic solution, resin solution and metal solution are respectively arranged inside the three annular cylinders 6, a guide pipe 8 is sleeved below each connecting rod 3 above each annular cylinder 6, a hollow top plate 7 is fixed on the upper end of each guide pipe 8, a shell 9 is slidably connected on the upper end of the hollow top plate 7, pressure modules are arranged on the front side and the rear side of the shell 9, and an injection head 10 is connected on the left side of the shell 9 through a pipeline, a suction machine is arranged at the joint of the injection head 10 and the shell 9, and a three-way valve is arranged inside the suction machine; manipulator clamp gets abandonment zip fastener and hangs it on the couple, rotatory centrifugal pole makes the abandonment zip fastener on a plurality of couples revolve around the centrifugal pole, carry out preliminary centrifugal treatment to abandonment zip fastener, splint are used for sliding in pressing the cover and play the supporting role to abandonment zip fastener after stretching out, the effect of pressing the module lies in carrying out the moulding-die to the abandonment zip fastener under the current couple, if the missing tooth phenomenon appears then start the suction machine, the direction of three-way valve is adjusted to the material of abandonment zip fastener on the current couple simultaneously, extract the missing tooth department on the abandonment zip fastener to the solution of material in the ring barrel of below through corresponding pipe follow.
The master control system comprises a pretreatment subsystem, a separation subsystem, a recovery subsystem and a repair subsystem, wherein the four subsystems are electrically connected with each other;
the pretreatment subsystem is used for pretreating and classifying the waste zippers, the separation subsystem is used for carrying out rotary separation on the waste zippers to judge whether the waste zippers have the tooth stripping phenomenon or not, the recovery subsystem is used for detecting the zippers with the missing chain teeth in the waste zippers, and the repair subsystem is used for repairing the waste zippers.
The pretreatment subsystem comprises a positioning module, the separation subsystem comprises a first separation module and a second separation module, the recovery subsystem comprises a detection module, and the repair subsystem comprises a driving module;
the positioning module is used for determining the position of the current abandoned zipper, the first separation module is used for recording the state of the current abandoned zipper, the second separation module is used for detecting the damage condition of the current abandoned zipper, the detection module is used for detecting the tooth missing condition of the current zipper, and the driving module is used for driving the follow-up device to repair the current abandoned zipper according to the damage condition of the current zipper.
The positioning module comprises a measuring submodule and a driven submodule, the measuring submodule is electrically connected with the driven submodule, the first separation module comprises a revolution submodule, the revolution submodule is electrically connected with the centrifugal rod 2, the second separation module comprises an autorotation submodule, the autorotation submodule is electrically connected with the hook 11, the detection module comprises a sliding submodule and a first auxiliary submodule, the sliding submodule is electrically connected with the shell 9, the driving module comprises a combination submodule and a second auxiliary submodule, and the combination submodule is electrically connected with the second auxiliary submodule;
the measuring submodule is used for measuring the value of the current zipper, the revolution submodule is used for controlling the centrifugal rod to rotate, the rotation submodule is used for controlling the hook to rotate, and the sliding submodule is used for controlling the shell 9 to slide.
The measurement sub-module comprises a clamping unit, a moving unit, a length measuring unit and a weight measuring unit, the clamping unit and the moving unit are electrically connected with a manipulator, the driven sub-module comprises a recording unit and a shaking unit, the shaking unit is electrically connected with the hook 11, the revolution sub-module comprises an angle monitoring unit and a shooting unit, the rotation sub-module comprises a separation monitoring unit, a knocking unit and a force calculating unit, the sliding sub-module comprises a positioning unit, a pressing unit, a width recording unit and a displacement unit, the first auxiliary sub-module comprises an extraction unit, a casting unit and a liquid detection unit, the combination sub-module comprises a fixing unit, an ejection unit and a movement detection unit, and the second auxiliary sub-module comprises a compression roller unit and a start-stop detection unit;
the clamping unit is used for controlling the manipulator to clamp the abandoned zipper, the moving unit is used for controlling the manipulator to move to hang the abandoned zipper onto the hook, the length measuring unit is used for measuring the length of the current abandoned zipper, the weight measuring unit is used for measuring the weight of the current abandoned zipper, the recording unit is used for recording the measured value of the current abandoned zipper in the measuring submodule, the shaking unit is used for shaking the current abandoned zipper, the angle monitoring unit is used for monitoring the angle deviation condition of the current abandoned zipper, the shooting unit is used for shooting the state of the abandoned zipper on the current hook, the separation monitoring unit is used for monitoring the tooth-disengaging condition of the current abandoned zipper, the knocking unit is used for knocking the zipper puller of the current abandoned zipper, the force calculating unit is used for calculating the knocking force of the zipper puller in the knocking unit, and the positioning unit is used for positioning the tooth-missing position of the current abandoned zipper, the pressing unit is used for carrying out die pressing treatment on the current abandoned zipper, the width recording unit is used for recording the width of the zipper teeth of the current abandoned zipper, the displacement unit is used for controlling the die pressing block to displace, the extraction unit is used for extracting material liquid corresponding to the current abandoned zipper, the casting unit is used for controlling the injection head to cast the tooth-missing position, the liquid detection unit is used for detecting overflowing liquid, the fixing unit is used for controlling one clamping plate 5 to fix the current abandoned zipper, the ejection unit is used for stretching out the other clamping plate 5, the movement detection unit is used for detecting the movement condition of the stretched clamping plate 5, the compression roller unit is used for extruding the stretched clamping plate 5, and the start-stop detection unit is used for controlling whether the compression roller unit is pneumatic or not.
The operation steps of the abandoned zipper detection device are as follows:
S1: the manipulator clamps the waste zipper and hangs the waste zipper on the hook;
S2: measuring and recording the length, weight and material of the waste zipper in the process of conveying the waste zipper by the manipulator;
S3: shaking the existing abandoned zipper to shake off impurity particles attached to the surface of the zipper;
S4: shooting the current abandoned zipper;
S5: rotating the centrifugal rod, recording the angle offset condition of the current abandoned zipper, and judging the material of the current abandoned zipper according to the angle offset condition (the offset angle is more than 0 degrees and less than or equal to 30 degrees, the material of the abandoned zipper is plastic, the offset angle is more than 30 degrees and less than or equal to 60 degrees, the material of the abandoned zipper is nylon, the offset angle is more than 60 degrees and less than or equal to 90 degrees, and the material of the abandoned zipper is metal);
S6: after the centrifugal rod is rotated, the current abandoned zipper is photographed again, compared with the original zipper, and whether the current abandoned zipper has the phenomenon of tooth disengagement is judged;
S7: knocking the zipper head of the abandoned zipper with the tooth-disengaging phenomenon;
S8: positioning the position of the missing teeth of the current abandoned zipper, pressing the pressing module to the abandoned zipperCarrying out die pressing on the zipper teeth, recording the length of the zipper teeth of the current abandoned zipper after the die pressing is finished, and moving the die pressing block to move by the length of one zipper tooth;
S9: according to step S5Adjusting the guide of the three-way valve to conduct the corresponding conduit 8 and pumping the solution in the annular cylinder below the conduit 8, wherein the zipper material is judged;
S10: pressing the mold again to detect the overflow condition of the introduced solution after filling the sprocket vacancy;
S11: after the current abandoned zipper is fixed, stretching out of the clamping plate, and detecting whether the clamping plate is blocked in movement;
S12: after the clamping plate is detected to be blocked in movement, the clamping plate is compacted by the pneumatic compression roller, and the sprocket with the deflection phenomenon is pushed back.
Step S7The calculation formula of the knocking force of the middle pair of zipper heads is as follows:
in the formula, N is the knocking force, L is the length of the current abandoned zipper, G is the weight of the current abandoned zipper, and the middle is the numerical value of the offset angle of the current abandoned zipper.
Step S9The calculation formula of the amount of the solution of the corresponding material to be extracted is as follows:
in the formula, S is the solution content extracted from the tooth-missing position of the current abandoned zipper, S is the solution content required by the abandoned zipper with the same length, weight and material as the S in the second detection, S is the solution content at the zipper teeth which are molded by the overflowing pressing module after the S in the first detection is finished, the solution content required by the tooth-missing position of the current abandoned zipper is calculated according to the formula, and the phenomenon of solution overflowing can occur in the process of casting and die-molding because the shape of the zipper teeth is uncertain, when the device detects the abandoned zipper with the same length, weight and material as the abandoned zipper again, the amount of the overflowing solution needs to be subtracted by the extraction amount, and the solution loss is saved.
The bottom end of the conduit 8 is positioned inside the annular cylinder 6 and is close to the bottom end inside the annular cylinder 6, a high-pressure liquid permeable membrane is arranged inside the bottom end of the conduit 8, and a plurality of channels are arranged inside the high-pressure liquid permeable membrane; three kinds of solutions in the annular cylinder all need to be in high temperature state continuously, with three kinds of solution leading-in three annular cylinder back, seal the annular cylinder, the suction machine passes through the annular with interior solution of pipe extraction, and when the annular with interior solution volume reduce the back, produce the negative pressure in it, the existence of high pressure liquid permeating film avoids the negative pressure in the annular cylinder to pass through the outside air of reverse extraction of pipe, makes solution impure in mixing into solution with external impurity.
The annular cylinder is divided into an inner layer and an outer layer, and vacuum is formed between the inner layer and the outer layer of the annular cylinder; the vacuum-shaped annular cylinder has stronger heat-insulating property to high-temperature solution.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a but continuous centrifugal abandonment zip fastener detection device, includes abandonment zip fastener detection device, abandonment zip fastener detection device includes base (1), total control system, its characterized in that: the automatic cleaning device is characterized in that a collecting box is welded on one side of a base (1), a manipulator is arranged on one side of the collecting box, a centrifugal rod (2) is connected to a central bearing of the upper end face of the base (1), a plurality of connecting rods (3) are uniformly arranged outside the top end of the centrifugal rod (2), three hooks (11) are uniformly arranged below the connecting rods (3), a jacket (4) is arranged above each hook (11), two clamping plates (5) are slidably connected inside the jacket (4), three annular cylinders (6) are fixed on the upper end face of the base (1), plastic solution, resin solution and metal solution are respectively arranged inside the three annular cylinders (6), a guide pipe (8) is sleeved below each connecting rod (3) above each annular cylinder (6), a hollow top plate (7) is fixed at the upper end of each guide pipe (8), the upper end of the hollow top plate (7) is connected with a shell (9) in a sliding mode, the front side and the rear side of the shell (9) are respectively provided with a pressure module, the left side of the shell (9) is connected with an injection head (10) through a pipeline, a suction machine is arranged at the connection position of the injection head (10) and the shell (9), and a three-way valve is arranged inside the suction machine;
the operation steps of the abandoned zipper detection device are as follows:
S1: the manipulator clamps the waste zipper and hangs the waste zipper on the hook;
S2: in machinesMeasuring and recording the length, weight and material of the waste zipper in the process of conveying the waste zipper by hand;
S3: shaking the existing abandoned zipper to shake off impurity particles attached to the surface of the zipper;
S4: shooting the current abandoned zipper;
S5: rotating the centrifugal rod, recording the angle deviation condition of the current abandoned zipper, and judging the material of the current abandoned zipper according to the angle deviation condition;
S6: after the centrifugal rod is rotated, the current abandoned zipper is photographed again, compared with the original zipper, and whether the current abandoned zipper has the phenomenon of tooth disengagement is judged;
S7: knocking the zipper head of the abandoned zipper with the tooth-disengaging phenomenon;
S8: positioning the position of the missing teeth of the current abandoned zipper, pressing the teeth of the abandoned zipper by pressing the pressing module, recording the length of the teeth of the current abandoned zipper after the pressing is finished, and moving the pressing module to displace by the length of one tooth;
S9: according to step S5Adjusting the guide of the three-way valve to conduct the corresponding conduit (8) and pumping the solution in the annular cylinder below the conduit (8) according to the determined zipper material;
S10: pressing the mold again to detect the overflow condition of the introduced solution after filling the sprocket vacancy;
S11: after the current abandoned zipper is fixed, stretching out of the clamping plate, and detecting whether the clamping plate is blocked in movement;
S12: after the clamping plate is detected to be blocked to move, the pneumatic compression roller compacts the clamping plate and pushes back the sprocket with the deflection phenomenon;
the master control system comprises a pretreatment subsystem, a separation subsystem, a recovery subsystem and a repair subsystem, wherein the four subsystems are electrically connected with each other;
the system comprises a pretreatment subsystem, a separation subsystem, a recovery subsystem and a repair subsystem, wherein the pretreatment subsystem is used for pretreating and classifying the waste zippers, the separation subsystem is used for rotationally separating the waste zippers and judging whether the waste zippers have the tooth stripping phenomenon, the recovery subsystem is used for detecting the zippers with the missing chain teeth in the waste zippers, and the repair subsystem is used for repairing the waste zippers;
the pretreatment subsystem comprises a positioning module, the separation subsystem comprises a first separation module and a second separation module, the recovery subsystem comprises a detection module, and the repair subsystem comprises a driving module;
the positioning module is used for determining the position of the current abandoned zipper, the first separation module is used for recording the state of the current abandoned zipper, the second separation module is used for detecting the damage condition of the current abandoned zipper, the detection module is used for detecting the tooth missing condition of the current zipper, and the driving module is used for driving a subsequent device to repair the current abandoned zipper according to the damage condition of the current zipper;
the positioning module comprises a measuring submodule and a driven submodule, the measuring submodule is electrically connected with the driven submodule, the first separation module comprises a revolution submodule, the revolution submodule is electrically connected with the centrifugal rod (2), the second separation module comprises a rotation submodule, the rotation submodule is electrically connected with the hook (11), the detection module comprises a sliding submodule and a first auxiliary submodule, the sliding submodule is electrically connected with the shell (9), the driving module comprises a combination submodule and a second auxiliary submodule, and the combination submodule is electrically connected with the second auxiliary submodule;
the measuring submodule is used for measuring the value of the current zipper, the revolution submodule is used for controlling the centrifugal rod to rotate, the rotation submodule is used for controlling the hook to rotate, and the sliding submodule is used for controlling the shell (9) to slide;
the measurement sub-module comprises a clamping unit, a moving unit, a length measurement unit and a weight measurement unit, the clamping unit and the moving unit are electrically connected with a manipulator, the driven sub-module comprises a recording unit and a shaking unit, the shaking unit is electrically connected with a hook (11), the revolution sub-module comprises an angle monitoring unit and a shooting unit, the rotation sub-module comprises a separation monitoring unit, a knocking unit and a force calculation unit, the sliding sub-module comprises a positioning unit, a pressing unit, a width recording unit and a displacement unit, the first auxiliary sub-module comprises an extraction unit, a casting unit and a liquid detection unit, the combination sub-module comprises a fixing unit, an ejection unit and a movement detection unit, and the second auxiliary sub-module comprises a compression roller unit and a start-stop detection unit;
the clamping unit is used for controlling the manipulator to clamp the abandoned zipper, the moving unit is used for controlling the manipulator to move to hang the abandoned zipper to the hook, the length measuring unit is used for measuring the length of the current abandoned zipper, the weight measuring unit is used for measuring the weight of the current abandoned zipper, the recording unit is used for recording the measurement value of the current abandoned zipper in the measuring submodule, the shaking unit is used for shaking the current abandoned zipper, the angle monitoring unit is used for monitoring the angle deviation condition of the current abandoned zipper, the shooting unit is used for shooting the state of the abandoned zipper on the current hook, the separation monitoring unit is used for monitoring the tooth removal condition of the current abandoned zipper, the knocking unit is used for knocking the zipper head of the current abandoned zipper, and the force calculating unit is used for calculating the knocking force of the zipper head in the knocking unit, the positioning unit is used for positioning the teeth-missing part of the current abandoned zipper, the pressing unit is used for carrying out compression molding treatment on the current abandoned zipper, the width recording unit is used for recording the tooth width of the current abandoned zipper, the displacement unit is used for controlling the die block to displace, the extraction unit is used for extracting material liquid corresponding to the current abandoned zipper, the casting unit is used for controlling the injection head to cast the tooth-missing position, the liquid detection unit is used for detecting overflowing liquid, the fixing unit is used for controlling one clamping plate (5) to fix the current abandoned zipper, the ejection unit is used for extending another clamping plate (5), the movement detection unit is used for detecting the movement condition of the extended clamping plate (5), the compression roller unit is used for extruding the extended clamping plate (5), and the start-stop detection unit is used for controlling whether the compression roller unit is pneumatic or not.
2. A scrap zipper detecting apparatus capable of continuous centrifugal type according to claim 1, wherein: said step S7The calculation formula of the knocking force of the middle pair of zipper heads is as follows:
in the formula, N is knocking force, L is the length of the current abandoned zipper, G is the weight of the current abandoned zipper,
the numerical value of the offset angle of the current abandoned zipper can be obtained by the formula, if the length and the weight of the current abandoned zipper are larger, the required knocking force is relatively larger, and if the offset angle of the current abandoned zipper is larger, the material of the current abandoned zipper is lighter and fragile, and the knocking force is relatively reduced.
3. A scrap zipper inspection apparatus of claim 2, wherein: the bottom end of the guide pipe (8) is positioned in the annular cylinder (6) and is close to the bottom end of the annular cylinder (6), a high-pressure liquid permeable film is arranged in the bottom end of the guide pipe (8), and a plurality of channels are arranged in the high-pressure liquid permeable film.
4. A scrap zipper inspection apparatus capable of continuous centrifugal type according to claim 3, wherein: the annular cylinder is divided into an inner layer and an outer layer, and vacuum is formed between the inner layer and the outer layer of the annular cylinder.
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