Roof tile autosegregation device
Technical Field
The invention relates to a separating device, in particular to an automatic roof tile separating device.
Background
The tiles are important roof waterproof materials, generally made of earth, cement and other materials, have various shapes, can be used for covering houses and preventing rainwater from permeating into the houses, can produce an air distance for heat insulation when the tiles are overlapped and laid on a sharp inclined roof, prevent too tight radiation in the daytime from directly transmitting into the houses, play a role in heat insulation, are used on the roofs of buildings and can play a role in protecting eaves, have the characteristic of extremely high durability, are different in culture in China and have different building forms, are also beautiful scenes built by the tiles but have various characteristics, have unique charm and increase the attractive diversity of the buildings, in some tile manufacturing factories, the tiles are usually manually separated in a manual mode, and people squat to manually separate the tiles one by one, so that the fatigue of people is increased, the tile separation schedule is easily affected, and the production capacity of a factory is delayed.
In view of the above, there is a need for an apparatus for automatically separating roof tiles that is capable of being automatically separated, is simple to operate, and is relatively low cost and suitable for use in small tile production plants.
Disclosure of Invention
The invention aims to overcome the defects that people squat down to manually separate tiles one by one, fatigue of people is increased, the tile separation progress is easily influenced, and the production capacity of a factory is delayed.
The technical scheme is as follows: an automatic roof tile separating device, comprising:
the support column is symmetrically arranged on both sides of the base;
the guide rails are arranged between the upper sides of the inner walls of the two pillars on the two sides;
the clamping mechanism is arranged between the guide rails on the two sides;
the base is provided with a separating mechanism;
and the reciprocating mechanism is arranged between the base and the top of the separating mechanism.
As an improvement of the above aspect, the clamping mechanism includes:
the first fixing frame is arranged between the guide rails on the two sides in a sliding manner;
the middle of the upper side of the first fixed frame is symmetrically provided with a first baffle;
the guide posts are arranged between two sides of the inner wall of the upper part of the first fixing frame;
sliding blocks are arranged on two sides of the guide post in a sliding manner;
the handles are symmetrically arranged on the outer sides of the two sliding blocks and are connected with the first fixed frame in a sliding manner;
the tops of the sliding blocks on the two sides are provided with clamps;
the middle of the guide post is wound with a first spring, and the two ends of the first spring are both connected with the inner sides of the clamps at the same side.
As an improvement of the above aspect, the separation mechanism includes:
the first bracket is arranged between the two sides of the base;
the middle of the upper side of the first support is provided with a first ejector rod in a sliding manner;
the second spring is wound on the first ejector rod, and two ends of the second spring are respectively connected with the first support and the bottom of the right side of the reciprocating mechanism;
the bottom of the first ejector rod is provided with a third fixed frame;
push rods are symmetrically arranged on two sides of the lower part of the third fixing frame in a sliding manner;
the third baffle is arranged between the inner sides of the two push rods on the same side;
the second fixing frame is symmetrically arranged between the outer sides of the two push rods on the same side;
the push rod is wound with a third spring, and two ends of the third spring are respectively connected with the third fixed frame and the third baffle;
the push plates are symmetrically arranged on the outer sides of the second fixing frames on the two sides.
As an improvement of the above aspect, the reciprocating mechanism includes:
the base is provided with a second bracket;
the upper part of the second bracket is provided with a cylinder;
the top of the first ejector rod is provided with a first push block, and a telescopic rod of the air cylinder is matched with the first push block.
As an improvement of the above scheme, the device further comprises a rotating mechanism, wherein the rotating mechanism comprises:
a third bracket is arranged between the two sides of the middle of the bottom of the third fixed frame;
the upper side of the second bracket is provided with a first rack;
the fourth supports are symmetrically arranged at two parts of the lower side of the third fixed frame;
the first rotating shafts are rotatably arranged between the inner walls of the upper sides of the four fourth supports;
the middle of the first rotating shaft is provided with a first one-way gear which is meshed with the first rack;
the lower side of the third bracket is rotatably provided with a second rotating shaft;
the convex blocks are arranged on two sides of the second rotating shaft and matched with the third baffle;
and a belt transmission set is connected between the first rotating shaft and the second rotating shaft.
As an improvement of the above scheme, the device further comprises a pushing mechanism, wherein the pushing mechanism comprises:
the fourth fixed frames are symmetrically arranged on two sides of the upper part of the first fixed frame; the outer sides of the lower parts of the guide rails on the two sides are respectively provided with a second ejector rod;
the fifth support is arranged between the tops of the guide rails on the two sides;
the first sliding rods are arranged between the two sides of the fifth support and the fourth fixing frame on one side of the fifth support and are connected with the fifth support in a sliding manner;
the first sliding rods on the two sides of the fourth spring are wound with the fourth spring, and the two ends of the fourth spring are respectively connected with the fourth fixed frame and the fifth support on the right side;
the third ejector rods are arranged on two sides of a fourth fixed frame on the left side;
the rotating sleeve is rotatably arranged between the outer sides of the third ejector rods on the two sides;
the fourth ejector rods are arranged on the two sides of the rotating sleeve;
the outer side of the third ejector rod is wound with the torsion spring, and two ends of the torsion spring are respectively connected with the third ejector rod and the rotating sleeve;
the sixth support is arranged on each of the two sides of the base;
and the upper sides of the second sliding rods and the two sixth supports are both provided with second sliding rods in a sliding manner, and the second sliding rods are matched with the fourth push rod.
As the improvement of the scheme, the device further comprises a transmission mechanism, and the transmission mechanism comprises:
the upper sides of the two sixth brackets are symmetrically provided with seventh brackets;
the upper sides of the two seventh brackets are respectively and rotatably provided with a third rotating shaft;
the third rotating shafts on two sides of the second one-way gear are provided with second one-way gears;
the upper side of the third fixed frame is symmetrically provided with third sliding rods;
the bottom parts of the third sliding rods on the two sides of the second rack are respectively provided with a second rack which is matched with a second one-way gear on the same side;
the third rotating shafts on two sides of the straight gear are provided with straight gears;
the outer sides of the two second sliding rods are respectively provided with a second pushing block;
the outer sides of the two second sliding rods are respectively wound with a fifth spring, and two ends of the fifth spring are respectively connected with the sixth support and the second push block;
and the outer sides of the two second push blocks are respectively provided with a third rack which is meshed with a straight gear on the same side.
As a modification of the above, the first rack is located in the third fixed frame.
The invention has the following advantages: 1. the sliding blocks are driven to slide oppositely by resetting of the first spring, so that the handles are driven to move oppositely, the clamp is driven to move oppositely, the tile can be clamped by the clamp, and the clamping effect is realized;
2. the third baffles on the two sides are manually pushed to move back to back, so that the push rod is driven to slide back to back, the third spring is compressed, the second fixing frame and the push plate are driven to move back to back, the push plate is enabled to separate tiles, and the separation effect is achieved;
3. the first ejector rod is driven to move upwards and reset through the resetting of the second spring, so that the first ejector rod can reciprocate up and down to realize the reciprocating effect;
4. the convex block rotates to drive the third baffle to move backwards, so that the tiles can be automatically separated, and the rotating effect is realized;
5. when the fourth ejector rod passes through the second sliding rod, the torsion spring resets to drive the rotary sleeve to rotate reversely, so that the fourth ejector rod is driven to swing leftwards to reset, the fourth ejector rod can buckle the second sliding rod, the tile is pushed to the lower side of the push plate, and the pushing effect is achieved;
6. the straight gear is driven to rotate through the third rotating shaft, so that the third rack is driven to move towards the outside, the second pushing block is driven to move towards the outside, the fifth spring is stretched, the second pushing block moves towards the outside to drive the second sliding rod to move towards the outside, the fourth ejector rod does not buckle the second sliding rod, and the transmission effect is achieved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the clamping mechanism of the present invention.
Fig. 3 is a schematic perspective view of a first part of the separating mechanism of the present invention.
Fig. 4 is a perspective view of a second part of the separating mechanism of the present invention.
Fig. 5 is a schematic perspective view of the reciprocating mechanism of the present invention.
Fig. 6 is a schematic perspective view of the rotating mechanism of the present invention.
Fig. 7 is a schematic perspective view of the pushing mechanism of the present invention.
Fig. 8 is an enlarged perspective view of a portion a in fig. 7.
Fig. 9 is a schematic perspective view of the first part of the transmission mechanism of the present invention.
Fig. 10 is a perspective view of the second part of the transmission mechanism of the present invention.
Number designation in the figures: 1-base, 2-pillar, 3-guide, 4-clamping mechanism, 41-first fixed frame, 42-handle, 43-first baffle, 44-slide block, 45-clamp, 46-first spring, 47-guide column, 5-separating mechanism, 51-first support, 52-first ejector rod, 53-second spring, 54-push rod, 55-third baffle, 56-second fixed frame, 57-push plate, 58-third spring, 59-third fixed frame, 6-reciprocating mechanism, 61-second support, 62-cylinder, 63-first push block, 7-rotating mechanism, 71-third support, 72-first rack, 73-first rotating shaft, 74-first one-way gear, 75-a belt transmission group, 76-a second rotating shaft, 77-a convex block, 78-a fourth support, 8-a pushing mechanism, 81-a fourth fixed frame, 82-a second ejector rod, 83-a fifth support, 84-a first sliding rod, 85-a fourth spring, 86-a third ejector rod, 87-a rotating sleeve, 88-a fourth ejector rod, 89-a torsion spring, 810-a second sliding rod, 811-a sixth support, 9-a transmission mechanism, 91-a seventh support, 92-a third sliding rod, 93-a second rack, 94-a second one-way gear, 95-a third rotating shaft, 96-a straight gear, 97-a third rack, 98-a second pushing block and 99-a fifth spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
Example 1
The utility model provides a roof tile autosegregation device, as shown in figure 1, including base 1, pillar 2, guide rail 3, clamping mechanism 4, separating mechanism 5 and reciprocating mechanism 6, the equal symmetry in the left and right sides is equipped with pillar 2 on the base 1, all is equipped with guide rail 3 between the 2 inner walls upsides of pillar of both sides around, is equipped with clamping mechanism 4 between the guide rail 3 of both sides, and the left side is equipped with separating mechanism 5 on the base 1, is equipped with reciprocating mechanism 6 between the 5 tops of left front side and separating mechanism on the base 1.
When people need to separate the roof tiles, the roof tiles can be automatically separated and transposed, firstly, people need to pull the clamping mechanism 4 to move backwards, then the tiles are put into the clamping mechanism 4, when people release hands, the clamping mechanism 4 moves oppositely to reset, then the clamping mechanism 4 is manually pushed to move leftwards, so that the clamping mechanism 4 moves below the separating mechanism 5, then the reciprocating mechanism 6 is started, the reciprocating mechanism 6 moves downwards to drive the separating mechanism 5 to move downwards, when the separating mechanism 5 moves downwards, the separating mechanism 5 needs to be manually pushed to move back to back, the tiles are separated, and the tiles can be separated only by loosening the hands, so that the separating mechanisms 5 move oppositely and reset, when the reciprocating mechanism 6 moves upwards to drive the separating mechanism 5 to move upwards and downwards, the reciprocating mechanism 6 is closed, and then the clamping mechanism 4 is pushed to move rightwards to reset.
Example 2
On the basis of embodiment 1, as shown in fig. 2 to 5, the clamping mechanism 4 includes a first fixing frame 41, a handle 42, a first baffle 43, a sliding block 44, a clamp 45, a first spring 46 and a guiding column 47, the first fixing frame 41 is slidably disposed between the guide rails 3 at two sides, the first baffle 43 is symmetrically disposed at the middle of the upper side of the first fixing frame 41, the guiding column 47 is disposed between the front and rear sides of the inner wall of the upper portion of the first fixing frame 41, the sliding blocks 44 are slidably disposed at the front and rear sides of the guiding column 47, the handle 42 is symmetrically disposed at the outer sides of the two sliding blocks 44, the handle 42 is slidably connected to the first fixing frame 41, the clamp 45 is disposed at the top of the sliding block 44 at two sides, the first spring 46 is wound around the middle of the guiding column 47, and both ends of the first spring 46 are connected to the inner sides of the clamp 45 at the same side.
People pulling handle 42 moves dorsad, thereby drive sliding block 44 to slide dorsad, first spring 46 is stretched, and then drive anchor clamps 45 and move dorsad, then with the tile both sides branch put between the first baffle 43 outside and anchor clamps 45 of both sides, after people's hand release, first spring 46 resets and drives sliding block 44 and slide in opposite directions, thereby drive handle 42 and move in opposite directions, and then drive anchor clamps 45 and move in opposite directions, make anchor clamps 45 can press from both sides tight, realize the effect of pressing from both sides tightly, people promote handle 42 and move left again after pressing from both sides tight, thereby drive first fixed frame 41 and slide left, and then drive first baffle 43, sliding block 44, anchor clamps 45, first spring 46 and guide post 47 all move left to separating mechanism 5 below and separate it, after the tile separation is accomplished, people pulling handle 42 again and move right and reset can.
The separating mechanism 5 comprises a first bracket 51, a first top rod 52, a second spring 53, a push rod 54, a third baffle 55, a second fixed frame 56, a push plate 57, a third spring 58 and a third fixed frame 59, the first bracket 51 is arranged between the front side and the rear side of the left part of the base 1, the first top rod 52 is arranged in the middle of the upper side of the first bracket 51 in a sliding way, the second spring 53 is wound on the first top rod 52, two ends of the second spring 53 are respectively connected with the first bracket 51 and the bottom of the right side of the reciprocating mechanism 6, the third fixed frame 59 is arranged at the bottom of the first top rod 52, the push rods 54 are symmetrically arranged at the front side and the rear side of the lower part of the third fixed frame 59 in a sliding way, the third baffle 55 is arranged between the inner sides of the two push rods 54 at the same side, the second fixed frame 56 is symmetrically arranged between the outer sides of the two push rods 54 at the same side, the third spring 58 is wound on the push rods 54, two ends of the third spring 58 are respectively connected with the third fixed frame 59 and the third baffle 55, push plates 57 are symmetrically arranged on the outer sides of the second fixing frames 56 on both sides.
When the reciprocating mechanism 6 moves downwards, the reciprocating mechanism 6 drives the first top rod 52 to move downwards, the second spring 53 is compressed, so as to drive the third fixing frame 59 to move downwards, so as to drive the third baffle 55, the push rod 54, the second fixing frame 56, the third spring 58 and the push plate 57 to move downwards, when the push plate 57 moves downwards to the inside of a tile below, then the third baffles 55 on two sides are manually pushed to move backwards, so as to drive the push rod 54 to slide backwards, the third spring 58 is compressed, so as to drive the second fixing frame 56 and the push plate 57 to move backwards, so that the push plate 57 separates the tile, so as to realize the separation effect, when the separation is completed, the third spring 58 resets to drive the third baffles 55 to move towards each other and reset towards each other, so as to drive the push rod 54 to slide towards each other and reset towards each other, when the reciprocating mechanism 6 moves upwards, the second spring 53 resets to drive the first top rod 52 to move upwards, thereby bringing the third fixing frame 59 to move upward for restoration.
Reciprocating mechanism 6 is equipped with second support 61 including second support 61, cylinder 62 and first ejector pad 63 on the base 1 left front side, and cylinder 62 is installed to second support 61 upper portion rear side, and first ejector pin 52 top is equipped with first ejector pad 63, and cylinder 62's telescopic link and the cooperation of first ejector pad 63.
After starting cylinder 62, when cylinder 62's telescopic link downstream and first ejector pad 63 contact, cylinder 62's telescopic link drives first ejector pad 63 downstream, thereby drive first ejector pin 52 downstream, when cylinder 62's telescopic link upstream and first ejector pad 63 contactless, second spring 53 resets and drives first ejector pin 52 upstream and resets, make first ejector pin 52 carry out up-and-down reciprocating motion, realize reciprocal effect, cylinder 62's telescopic link upstream resets the back, it can to close cylinder 62.
Example 3
On the basis of embodiment 2, as shown in fig. 6 to 10, the present invention further includes a rotating mechanism 7, the rotating mechanism 7 includes a third bracket 71, a first rack 72, a first rotating shaft 73, a first one-way gear 74, a belt transmission group 75, a second rotating shaft 76, a convex block 77 and a fourth bracket 78, the third bracket 71 is disposed between the left and right sides of the bottom of the third fixed frame 59, the first rack 72 is disposed on the upper right rear portion of the second bracket 61, the fourth brackets 78 are symmetrically disposed on the left and right sides of the lower side of the third fixed frame 59, the first rotating shaft 73 is rotatably disposed between the upper inner walls of the four fourth brackets 78, the first one-way gear 74 is disposed in the middle of the first rotating shaft 73, the first one-way gear 74 is engaged with the first rack 72, the second rotating shaft 76 is disposed on the lower side of the third bracket 71, the convex block 77 is disposed on the left and right sides of the second rotating shaft 76, the convex block 77 is engaged with the third baffle 55, a belt transmission set 75 is connected between the left side of the first rotating shaft 73 and the left side of the second rotating shaft 76.
When the third fixed frame 59 moves downwards, the third fixed frame 59 drives the third bracket 71, the first rotating shaft 73, the first one-way gear 74, the belt transmission group 75, the second rotating shaft 76, the convex block 77 and the fourth bracket 78 to move downwards in a whole, when the third fixed frame 59 moves upwards, the third fixed frame 59 drives the third bracket 71, the first rotating shaft 73, the first one-way gear 74, the belt transmission group 75, the second rotating shaft 76, the convex block 77 and the fourth bracket 78 to move upwards in a whole, so that the first one-way gear 74 is meshed with the first rack 72 to rotate, the first rotating shaft 73 is driven to rotate, the belt transmission group 75 is driven to transmit, when the belt transmission group 75 transmits, the belt transmission group 75 drives the second rotating shaft 76 to rotate, the convex blocks 77 on two sides are driven to rotate, when the convex part of the convex block 77 contacts with the third baffle 55, the convex block 77 rotates to drive the third baffle 55 to move backwards, the tiles can be automatically separated, and when the convex block 77 is not matched with the third baffle 55, the third spring 58 is reset to drive the third baffle 55 to move and reset oppositely.
The pushing mechanism 8 is further included, the pushing mechanism 8 includes a fourth fixed frame 81, a second top rod 82, a fifth bracket 83, a first sliding rod 84, a fourth spring 85, a third top rod 86, a rotary sleeve 87, a fourth top rod 88, a torsion spring 89 and a second sliding rod 810, the fourth fixed frame 81 is symmetrically arranged on the left and right sides of the upper portion of the first fixed frame 41, the second top rod 82 is arranged on the outer side of the right lower portion of the guide rail 3 on both sides, the fifth bracket 83 is arranged between the top portions of the right sides of the guide rail 3 on both sides, the first sliding rod 84 is arranged between the front and rear sides of the fifth bracket 83 and the right side fourth fixed frame 81, the first sliding rod 84 is connected with the fifth bracket 83 in a sliding manner, the fourth spring 85 is wound on the first sliding rods 84 on both sides, both ends of the fourth spring 85 are respectively connected with the right side fourth fixed frame 81 and the fifth bracket 83, the front and rear sides of the left side fourth fixed frame 81 are provided with the third top rod 86, the rotary type is equipped with swivel mount 87 between the third ejector pin 86 outside of both sides, both sides all are equipped with fourth ejector pin 88 around swivel mount 87 left part, third ejector pin 86 outside is around having torsion spring 89, torsion spring 89 both ends are connected with third ejector pin 86 and swivel mount 87 respectively, both sides all are equipped with sixth support 811 around the left part on the base 1, two upper right sides of sixth support 811 all are slided and are equipped with second slide bar 810, second slide bar 810 and the cooperation of fourth ejector pin 88.
When the fourth push rod 88 contacts the second slide rod 810, the second slide rod 810 makes the fourth push rod 88 swing to the right, thereby driving the rotary sleeve 87 to rotate, the torsion spring 89 torsionally deforms, and when the fourth push rod 88 passes the second slide rod 810, the torsion spring 89 resets to drive the rotary sleeve 87 to reversely rotate, thereby driving the fourth push rod 88 to swing to the left to reset, so that the fourth push rod 88 can catch the second slide rod 810, thereby pushing the tile under the push plate 57, realize the effect that promotes, the tile separation back, people stimulate second slide bar 810 and slide dorsad for fourth ejector pin 88 and second slide bar 810 contactless, fourth spring 85 resets and drives first slide bar 84 and slide right, thereby drives the fixed frame 81 of fourth and moves right and resets, and people stimulate second slide bar 810 again afterwards and slide in opposite directions and reset.
The device also comprises a transmission mechanism 9, the transmission mechanism 9 comprises seventh supports 91, third sliding rods 92, second racks 93, second one-way gears 94, third rotating shafts 95, straight gears 96, third racks 97, second push blocks 98 and fifth springs 99, the seventh supports 91 are symmetrically arranged on the upper sides of the two sixth supports 811, the third rotating shafts 95 are rotatably arranged on the upper sides of the two seventh supports 91, the second one-way gears 94 are respectively arranged on the right sides of the third rotating shafts 95 on the two sides, the third sliding rods 92 are symmetrically arranged on the left sides of the upper sides of the third fixing frames 59, the second racks 93 are respectively arranged at the bottoms of the third sliding rods 92 on the two sides, the second racks 93 are matched with the second one-way gears 94 on the same side, the straight gears 96 are respectively arranged on the left sides of the third rotating shafts 95 on the two sides, the second push blocks 98 are respectively arranged on the outer sides of the two second sliding rods 810, the fifth springs 99 are respectively wound on the outer sides of the two second sliding rods 810, the two ends of the fifth springs 99 are respectively connected with the sixth supports 811 and the second push blocks 98, the outer sides of the two second pushing blocks 98 are both provided with a third rack 97, and the third rack 97 is meshed with the straight gear 96 on the same side.
When the third fixed frame 59 moves downwards, the third fixed frame 59 drives the third sliding rod 92 to move downwards, so as to drive the second rack 93 to move downwards, the second rack 93 moves downwards, so that the second one-way gear 94 idles, when the third fixed frame 59 moves upwards, the third fixed frame 59 drives the third sliding rod 92 to move upwards, so as to drive the second rack 93 to move upwards, so that the second rack 93 is meshed with the second one-way gear 94 on the same side to rotate, so as to drive the third rotating shaft 95 to rotate, when the third rotating shaft 95 rotates, the third rotating shaft 95 drives the straight gear 96 to rotate, so as to drive the third rack 97 to move outwards, so as to drive the second pushing block 98 to move outwards, the fifth spring 99 is stretched, the second pushing block 98 moves outwards, so as to drive the second sliding rod 810 to move outwards, so that the fourth pushing rod 88 does not catch the second sliding rod 810, and when the straight gear 96 is not in contact with the third rack 97, the reset of the fifth spring 99 drives the second pushing block 98 to move inward, thereby driving the second sliding rod 810 to move and reset inward.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.