Roof tile automatic separation device
Technical Field
The invention relates to a separating device, in particular to an automatic roof tile separating device.
Background
The tile is an important roof waterproof material, is generally made of clay, is also made of cement and other materials, has different shapes, can be used for covering houses and preventing rainwater from penetrating into the houses, can produce an air distance for heat insulation when the tile is overlapped and laid on a sharp inclined roof, can prevent too tight radiation in the daytime from being directly transmitted into the houses to play a role of heat insulation, is used on the roof of a building and can play a role of protecting the eave, the tile has the characteristic of extremely high durability, has different cultural differences in China, has different building forms, is also beautiful and unique in the aspects of tile construction, increases the beautiful diversity of the building, generally adopts a manual mode to separate the tiles in certain tile manufacturing factories, and manually separates the tiles one by one after the other after squatting, so that the fatigue feeling of people is increased, the tile separation progress is easily influenced, and the production of the factory is delayed.
In view of the above, it is desirable to design an automatic roof tile separating device that can be automatically separated, is simple to operate, has low cost, and can be used in a small-sized tile manufacturing plant.
Disclosure of Invention
The invention aims to overcome the defects that people squat down to separate tiles manually one by one, fatigue of people is increased, the tile separation progress is easily affected, and the production of a factory is delayed.
The technical proposal is as follows: a roof tile autosegregation device, comprising:
the base and the support posts are symmetrically arranged on two sides of the base;
a guide rail is arranged between the upper sides of the inner walls of the two support posts on the two sides;
the clamping mechanism is arranged between the guide rails at the two sides;
the separating mechanism is arranged on the base;
and the reciprocating mechanism is arranged between the base and the top of the separating mechanism.
As an improvement of the above, the clamping mechanism includes:
the first fixing frame is arranged between the guide rails on the two sides in a sliding mode;
the middle of the upper side of the first fixed frame is symmetrically provided with a first baffle;
the guide column is arranged between two sides of the inner wall of the upper part of the first fixed frame;
the sliding blocks are arranged on two sides of the guide post in a sliding manner;
the handles are symmetrically arranged on the outer sides of the two sliding blocks and are connected with the first fixed frame in a sliding manner;
the top parts of the sliding blocks at two sides of the clamp are respectively provided with the clamp;
and the guide post is wound with the first spring, and both ends of the first spring are connected with the inner sides of the clamps on the same side.
As an improvement of the above, the separation mechanism includes:
the first bracket is arranged between the two sides of the base;
the middle of the upper side of the first bracket is provided with a first ejector rod in a sliding manner;
the second spring is wound on the first ejector rod, and two ends of the second spring are respectively connected with the first bracket and the bottom of the right side of the reciprocating mechanism;
the bottom of the first ejector rod is provided with a third fixed frame;
push rods are symmetrically and slidably arranged on two sides of the lower part of the third fixed frame;
the third baffle is arranged between the inner sides of the two push rods at the same side;
the second fixing frames are symmetrically arranged between the outer sides of the two push rods at the same side;
the push rod is wound with a third spring, and two ends of the third spring are respectively connected with the third fixing frame and the third baffle;
the push plates are symmetrically arranged on the outer sides of the second fixing frames on the two sides.
As an improvement of the above, the reciprocation mechanism includes:
the base is provided with a second bracket;
the cylinder is arranged at the upper part of the second bracket;
the first ejector pin top is equipped with first ejector pin, and the telescopic link and the first ejector pin cooperation of cylinder.
As an improvement of the above scheme, the device further comprises a rotating mechanism, wherein the rotating mechanism comprises:
the third bracket is arranged between the two sides of the middle of the bottom of the third fixed frame;
the first rack is arranged on the upper side of the second bracket;
the lower two parts of the third fixed frame are symmetrically provided with the fourth bracket;
the first rotating shafts are rotatably arranged between the inner walls of the upper sides of the four fourth brackets;
the first unidirectional gear is arranged in the middle of the first rotating shaft and meshed with the first rack;
the second rotating shaft is rotatably arranged at the lower side of the third bracket;
the convex blocks are arranged on two sides of the second rotating shaft and are matched with the third baffle;
and the belt transmission group is connected between the first rotating shaft and the second rotating shaft.
As an improvement of the above scheme, the device further comprises a pushing mechanism, wherein the pushing mechanism comprises:
the fourth fixed frame is symmetrically arranged on two sides of the upper part of the first fixed frame; the outer sides of the lower parts of the guide rails on the two sides are provided with second ejector rods;
a fifth bracket is arranged between the tops of the guide rails on two sides;
the first sliding rod is arranged between the fourth fixed frames on both sides and one side of the fifth bracket, and the first sliding rod is connected with the fifth bracket in a sliding manner;
the first sliding rods on the two sides of the fourth spring are wound with the fourth spring, and the two ends of the fourth spring are respectively connected with the fourth fixed frame and the fifth bracket on the right side;
the third ejector rod is arranged on two sides of the fourth fixed frame on the left side;
the rotary sleeve is rotatably arranged between the outer sides of the third ejector rods at the two sides;
the two sides of the rotary sleeve are provided with the fourth ejector rods;
the torsion spring is wound on the outer side of the third ejector rod, and two ends of the torsion spring are respectively connected with the third ejector rod and the rotary sleeve;
the sixth support is arranged on both sides of the base;
and the second sliding rods are arranged on the upper sides of the two sixth brackets in a sliding mode, and are matched with the fourth ejector rods.
As an improvement of the above scheme, the device further comprises a transmission mechanism, wherein the transmission mechanism comprises:
the seventh brackets are symmetrically arranged on the upper sides of the two sixth brackets;
the upper sides of the third rotating shafts and the two seventh brackets are respectively provided with the third rotating shafts in a rotating way;
the second unidirectional gears are arranged on the third rotating shafts on the two sides;
the upper side of the third fixed frame is symmetrically provided with third sliding rods;
the bottoms of the third sliding rods on the two sides are respectively provided with a second rack, and the second racks are matched with second unidirectional gears on the same side;
the third rotating shafts on the two sides are provided with spur gears;
the outer sides of the two second sliding rods are respectively provided with a second pushing block;
the outer sides of the two second sliding rods are wound with a fifth spring, and two ends of the fifth spring are respectively connected with the sixth bracket and the second pushing block;
and the outer sides of the two second pushing blocks are respectively provided with a third rack, and the third racks are meshed with the straight gears on the same side.
As an improvement of the above-mentioned solution, the first rack is located in the third fixed frame.
The invention has the following advantages: 1. according to the invention, the sliding blocks are driven to slide oppositely through the reset of the first springs, so that the handles are driven to move oppositely, and the clamps are driven to move oppositely, so that the clamps can clamp tiles, and the clamping effect is realized;
2. the third baffle plates on two sides are pushed to move back by hand, so that the push rod is driven to slide back, the third spring is compressed, and the second fixing frame and the push plate are driven to move back, so that the push plate separates tiles, and the separation effect is realized;
3. the first ejector rod is driven to move upwards to reset through the reset of the second spring, so that the first ejector rod reciprocates up and down, and the reciprocating effect is realized;
4. the convex block rotates to drive the third baffle to move back, so that tiles can be automatically separated, and the rotating effect is realized;
5. when the fourth ejector rod passes over the second sliding rod, the torsion spring is reset to drive the rotary sleeve to reversely rotate, so that the fourth ejector rod is driven to swing and reset leftwards, the fourth ejector rod can buckle the second sliding rod, and therefore tiles are pushed to the lower part of the push plate, and the pushing effect is achieved;
6. the third rotating shaft drives the spur gear to rotate, so that the third rack is driven to move outwards, the second pushing block is driven to move outwards, the fifth spring is stretched, the second pushing block moves outwards to drive the second sliding rod to move outwards, and the fourth ejector rod does not buckle the second sliding rod, so that the transmission effect is achieved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the clamping mechanism of the present invention.
Fig. 3 is a schematic perspective view of a first part of the separating mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a second part of the separating mechanism according to the present invention.
Fig. 5 is a schematic perspective view of the reciprocating mechanism of the present invention.
Fig. 6 is a schematic perspective view of a rotating mechanism according to the present invention.
Fig. 7 is a schematic perspective view of the pushing mechanism of the present invention.
Fig. 8 is an enlarged perspective view of a portion a in fig. 7.
Fig. 9 is a schematic perspective view of a first part of the transmission mechanism of the present invention.
Fig. 10 is a schematic perspective view of a second part of the transmission mechanism of the present invention.
Reference numerals in the figures: 1-base, 2-pillar, 3-guide, 4-clamping mechanism, 41-first fixing frame, 42-handle, 43-first shutter, 44-sliding block, 45-clamp, 46-first spring, 47-guide post, 5-separating mechanism, 51-first bracket, 52-first ejector pin, 53-second spring, 54-ejector pin, 55-third shutter, 56-second fixing frame, 57-ejector plate, 58-third spring, 59-third fixing frame, 6-reciprocating mechanism, 61-second bracket, 62-cylinder, 63-first ejector pin, 7-rotating mechanism, 71-third bracket, 72-first rack, 73-first rotating shaft, 74-first unidirectional gear, 75-belt transmission group, 76-second rotating shaft, 77-convex block, 78-fourth bracket, 8-pushing mechanism, 81-fourth fixed frame, 82-second ejector rod, 83-fifth bracket, 84-first sliding rod, 85-fourth spring, 86-third ejector rod, 87-rotating sleeve, 88-fourth ejector rod, 89-torsion spring, 810-second sliding rod, 811-sixth bracket, 9-transmission mechanism, 91-seventh bracket, 92-third sliding rod, 93-second rack, 94-second unidirectional gear, 95-third rotating shaft, 96-spur gear, 97-third rack, 98-second pushing block and 99-fifth spring.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
Example 1
The utility model provides a roof tile autosegregation device, as shown in fig. 1, including base 1, pillar 2, guide rail 3, clamping mechanism 4, separating mechanism 5 and reciprocating mechanism 6, the left and right sides all symmetry is equipped with pillar 2 on the base 1, all is equipped with guide rail 3 between the pillar 2 inner wall upside of both sides around, is equipped with clamping mechanism 4 between the guide rail 3 of both sides, and the left side is equipped with separating mechanism 5 on the base 1, is equipped with reciprocating mechanism 6 between left front side and the separating mechanism 5 top on the base 1.
When people need to separate roof tiles, the roof tiles can be automatically separated and transposed, firstly people need to pull the clamping mechanism 4 to move back, then the tiles are placed in the clamping mechanism 4, after people loosen hands, the clamping mechanism 4 moves back to the opposite direction and is reset, then the clamping mechanism 4 is manually pushed to move leftwards, the clamping mechanism 4 moves to the lower part of the separating mechanism 5, then the reciprocating mechanism 6 is started again, the separating mechanism 5 is driven to move downwards by the downward movement of the reciprocating mechanism 6, meanwhile, the separating mechanism 5 needs to be manually pushed to move back to separate the tiles, the tiles are separated, the separating mechanism 5 moves back to reset in a opposite direction after loosening hands, when the reciprocating mechanism 6 moves upwards to drive the separating mechanism 5 to move downwards, the reciprocating mechanism 6 is closed, and then the clamping mechanism 4 is pushed to move rightwards and reset.
Example 2
On the basis of embodiment 1, as shown in fig. 2-5, the clamping mechanism 4 comprises a first fixed frame 41, a handle 42, a first baffle 43, sliding blocks 44, a clamp 45, a first spring 46 and guide posts 47, wherein the first fixed frame 41 is slidably arranged between the guide rails 3 on two sides, the first baffle 43 is symmetrically arranged in the middle of the upper side of the first fixed frame 41, the guide posts 47 are arranged between the front side and the rear side of the inner wall of the upper part of the first fixed frame 41, the sliding blocks 44 are slidably arranged on the front side and the rear side of the guide posts 47, the handles 42 are symmetrically arranged on the outer sides of the two sliding blocks 44, the handles 42 are slidably connected with the first fixed frame 41, the clamp 45 is arranged at the tops of the sliding blocks 44 on two sides, the first spring 46 is wound in the middle of the guide posts 47, and two ends of the first spring 46 are connected with the inner sides of the clamp 45 on the same side.
People pull handle 42 back to move to drive sliding block 44 back to slide, first spring 46 is stretched, and then drive anchor clamps 45 back to move, then put the tile both sides between the first baffle 43 outside of both sides and anchor clamps 45, after people loosen the hands, first spring 46 resets and drives sliding block 44 to slide in opposite directions, thereby drive handle 42 to move in opposite directions, and then drive anchor clamps 45 to move in opposite directions, make anchor clamps 45 can press from both sides the tile, realize the effect of clamp, people push handle 42 to move left after pressing from both sides, thereby drive first fixed frame 41 to slide left, and then drive first baffle 43, sliding block 44, anchor clamps 45, first spring 46 and guide post 47 homoenergetic body left to move to separating mechanism 5 below and separate it, after the tile separation is accomplished, people pull handle 42 to move right and reset again.
The separating mechanism 5 comprises a first support 51, a first ejector rod 52, a second spring 53, a push rod 54, a third baffle 55, a second fixing frame 56, a push plate 57, a third spring 58 and a third fixing frame 59, wherein the first support 51 is arranged between the front side and the rear side of the upper left part of the base 1, the first ejector rod 52 is arranged in the middle of the upper side of the first support 51 in a sliding mode, the second spring 53 is wound on the first ejector rod 52, two ends of the second spring 53 are respectively connected with the first support 51 and the right bottom of the reciprocating mechanism 6, the third fixing frame 59 is arranged at the bottom of the first ejector rod 52, push rods 54 are symmetrically arranged on the front side and the rear side of the lower part of the third fixing frame 59 in a sliding mode, the third baffle 55 is symmetrically arranged between the inner sides of the two push rods 54 on the same side, the second fixing frame 56 is symmetrically arranged between the outer sides of the two push rods 54 on the same side, the third spring 58 is wound on the push rod 54, two ends of the third spring 58 are respectively connected with the third fixing frame 59 and the third baffle 55, and the push plates 57 are symmetrically arranged on the outer sides of the second fixing frames 56 on the two sides.
When the reciprocating mechanism 6 moves downwards, the reciprocating mechanism 6 drives the first ejector rod 52 to move downwards, the second spring 53 is compressed, so that the third fixing frame 59 is driven to move downwards, the third baffle plate 55, the push rod 54, the second fixing frame 56, the third spring 58 and the push plate 57 are driven to move downwards, when the push plate 57 moves downwards to the inside of a lower tile, the third baffle plate 55 at two sides is manually pushed to move backwards, so that the push rod 54 is driven to slide backwards, the third spring 58 is compressed, so that the second fixing frame 56 and the push plate 57 are driven to move backwards, the push plate 57 is used for separating tiles, the separation effect is achieved, when people release hands after separation is completed, the third spring 58 is reset, the third baffle plate 55 is driven to move backwards, so that the push rod 54 is driven to slide backwards, when the reciprocating mechanism 6 moves upwards, the second spring 53 is reset, the first ejector rod 52 is driven to move upwards, and the third fixing frame 59 is driven to move upwards.
The reciprocating mechanism 6 comprises a second bracket 61, an air cylinder 62 and a first push block 63, wherein the second bracket 61 is arranged on the left front side of the base 1, the air cylinder 62 is arranged on the rear side of the upper part of the second bracket 61, the first push block 63 is arranged on the top of the first ejector rod 52, and the telescopic rod of the air cylinder 62 is matched with the first push block 63.
After the cylinder 62 is started, when the telescopic rod of the cylinder 62 moves downwards to be in contact with the first push block 63, the telescopic rod of the cylinder 62 drives the first push block 63 to move downwards so as to drive the first ejector rod 52 to move downwards, when the telescopic rod of the cylinder 62 moves upwards to be out of contact with the first push block 63, the second spring 53 resets to drive the first ejector rod 52 to move upwards to reset, so that the first ejector rod 52 moves up and down to realize the reciprocating effect, and after the telescopic rod of the cylinder 62 moves upwards to reset, the cylinder 62 is closed.
Example 3
On the basis of embodiment 2, as shown in fig. 6-10, the rotating mechanism 7 further comprises a rotating mechanism 7, the rotating mechanism 7 comprises a third bracket 71, a first rack 72, a first rotating shaft 73, a first unidirectional gear 74, a belt transmission group 75, a second rotating shaft 76, a convex block 77 and a fourth bracket 78, wherein the third bracket 71 is arranged between the left side and the right side of the bottom of the third fixed frame 59, the right rear part of the upper side of the second bracket 61 is provided with the first rack 72, the left side and the right side of the lower side of the third fixed frame 59 are symmetrically provided with the fourth bracket 78, the inner wall of the upper side of the four fourth brackets 78 is rotatably provided with the first rotating shaft 73, the middle of the first rotating shaft 73 is provided with the first unidirectional gear 74 which is meshed with the first rack 72, the lower side of the third bracket 71 is rotatably provided with the second rotating shaft 76, the left side and the right side of the second rotating shaft 76 are respectively provided with the convex block 77, the convex block 77 is matched with the third baffle 55, and the belt transmission group 75 is connected between the left side of the first rotating shaft 73 and the left side of the second rotating shaft 76.
When the third fixed frame 59 moves downward, the third fixed frame 59 drives the third bracket 71, the first rotating shaft 73, the first unidirectional gear 74, the belt transmission group 75, the second rotating shaft 76, the convex block 77 and the fourth bracket 78 to move downward integrally, and when the third fixed frame 59 moves upward, the third fixed frame 59 drives the third bracket 71, the first rotating shaft 73, the first unidirectional gear 74, the belt transmission group 75, the second rotating shaft 76, the convex block 77 and the fourth bracket 78 to move upward integrally, so that the first unidirectional gear 74 is meshed with the first rack 72 to rotate, thereby driving the first rotating shaft 73 to rotate, thereby driving the belt transmission group 75 to rotate, thereby driving the convex blocks 77 on both sides to rotate, and when the convex block 77 convex part contacts the third baffle 55, the convex block 77 rotates to drive the third baffle 55 to move away from the tile, and when the convex block 77 is not matched with the third baffle 55, the third spring 58 resets to drive the third baffle 55 to move towards the reset.
The novel torque force mechanism is characterized by further comprising a pushing mechanism 8, wherein the pushing mechanism 8 comprises a fourth fixed frame 81, a second ejector rod 82, a fifth support 83, a first sliding rod 84, a fourth spring 85, a third ejector rod 86, a rotary sleeve 87, a fourth ejector rod 88, a torque spring 89 and a second sliding rod 810, the fourth fixed frame 81 is symmetrically arranged on the left side and the right side of the upper portion of the first fixed frame 41, the second ejector rod 82 is arranged on the outer side of the right lower portion of the guide rail 3 on the two sides, a fifth support 83 is arranged between the tops of the right sides of the guide rail 3 on the two sides, a first sliding rod 84 is arranged between the front side and the rear side of the fifth support 83 and the fourth fixed frame 81 on the right side, the first sliding rod 84 is connected with the fifth support 83 in a sliding mode, the first sliding rod 84 on the two sides is respectively connected with the fourth fixed frame 81 on the right side and the fifth support 83 in a winding mode, the front side and the rear side of the fourth ejector rod 85 is respectively provided with the fourth ejector rod 86 on the left side, a rotary sleeve 87 is rotatably arranged between the outer side of the third 86 on the two sides of the guide rail 3 on the two sides, the rotary sleeve 87 is respectively provided with the fourth ejector rod 86 on the left side and the left side of the fourth ejector rod 86, the fourth sliding rod 88 is respectively connected with the torque force spring 810 on the right side, the fourth sliding rod 88 is respectively, the fourth sliding rod is respectively connected with the fourth sliding rod 87 on the right side, the fourth sliding rod and the torque rod is respectively.
The first sliding rod 84 is pushed to slide leftwards, so that the right fourth fixed frame 81 is driven to move leftwards, the fourth spring 85 is stretched, the first fixed frame 41 and the handle 42 are driven to move leftwards, when the first fixed frame 41 moves leftwards, the first fixed frame 41 drives the left fourth fixed frame 81 to move leftwards, so that the third ejector rod 86, the rotating sleeve 87, the fourth ejector rod 88 and the torsion spring 89 are driven to move leftwards, when the fourth ejector rod 88 is contacted with the second sliding rod 810, the second sliding rod 810 enables the fourth ejector rod 88 to swing rightwards, so that the rotating sleeve 87 is driven to rotate, the torsion spring 89 is deformed in torsion, and when the fourth ejector rod 88 passes over the second sliding rod 810, the torsion spring 89 resets to drive the rotating sleeve 87 to rotate reversely, so that the fourth ejector rod 88 is driven to swing leftwards, so that the fourth ejector rod 88 can buckle the second sliding rod 810, so that a tile is pushed to the lower side of the push plate 57, after the tile is separated, the second sliding rod 810 is pulled by people, the fourth ejector rod 88 and the second sliding rod 810 are driven to move rightwards, so that the fourth ejector rod 88 does not contact with the second sliding rod 810, and then the fourth ejector rod 88 is driven to move rightwards, and the fourth sliding rod 810 is driven to move rightwards, so that the fourth sliding rod 81 is reset, and the fourth sliding rod is driven to move rightwards, and the fourth sliding rod 81 is reset, and the fourth sliding rod is driven.
The transmission mechanism 9 further comprises a seventh support 91, a third sliding rod 92, a second rack 93, a second unidirectional gear 94, a third rotating shaft 95, a spur gear 96, a third rack 97, a second pushing block 98 and a fifth spring 99, wherein the seventh support 91 is symmetrically arranged on the upper sides of the two sixth supports 811, the third rotating shaft 95 is rotatably arranged on the upper sides of the two seventh supports 91, the second unidirectional gear 94 is symmetrically arranged on the right sides of the third rotating shaft 95 on the two sides, the third sliding rod 92 is symmetrically arranged on the left side of the upper side of the third fixed frame 59, the second rack 93 is matched with the second unidirectional gear 94 on the same side, the spur gear 96 is arranged on the left sides of the third rotating shaft 95 on the two sides, the second pushing blocks 98 are respectively arranged on the outer sides of the two second sliding rods 810, the two ends of the fifth spring 99 are respectively connected with the second pushing block 98, the third racks 97 are respectively arranged on the outer sides of the two second sliding rods 810, and the third racks 97 are meshed with the spur gear 96 on the same side.
When the third fixed frame 59 moves downwards, the third fixed frame 59 drives the third sliding rod 92 to move downwards, so as to drive the second rack 93 to move downwards, the second rack 93 moves downwards to enable the second unidirectional gear 94 to idle, when the third fixed frame 59 moves upwards, the third fixed frame 59 drives the third sliding rod 92 to move upwards, so as to drive the second rack 93 to move upwards, the second rack 93 is meshed with the second unidirectional gear 94 on the same side to rotate, so as to drive the third rotating shaft 95 to rotate, when the third rotating shaft 95 rotates, the third rotating shaft 95 drives the spur gear 96 to rotate, so as to drive the third rack 97 to move outwards, so as to drive the second push block 98 to move outwards, the fifth spring 99 is stretched, the second push block 98 moves outwards to drive the second push rod 810 to move outwards, so that the fourth push rod 88 does not buckle the second push rod 810, and when the spur gear 96 is not contacted with the third rack 97, the fifth spring 99 resets to drive the second push block 98 to move inwards, so as to drive the second push rod 810 to move inwards.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.