CN113276261A - Novel plugging machine for honeycomb ceramic carrier and use method thereof - Google Patents
Novel plugging machine for honeycomb ceramic carrier and use method thereof Download PDFInfo
- Publication number
- CN113276261A CN113276261A CN202110472984.3A CN202110472984A CN113276261A CN 113276261 A CN113276261 A CN 113276261A CN 202110472984 A CN202110472984 A CN 202110472984A CN 113276261 A CN113276261 A CN 113276261A
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- honeycomb ceramic
- hole sealing
- ceramic carrier
- station
- jacking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Filtering Materials (AREA)
Abstract
The invention discloses a novel honeycomb ceramic carrier hole plugging machine and a using method thereof, wherein the novel honeycomb ceramic carrier hole plugging machine comprises a conveying line body, and a feeding station, a hole sealing station, a dehumidifying station and a discharging station which are sequentially arranged along the length direction of the conveying line body; the feeding station is positioned at the initial end of the conveyor line body, and the discharging station is positioned at the terminal end of the conveyor line body; the hole sealing station comprises a bottom plate, a hole sealing jacking assembly and a hole sealing assembly, wherein the hole sealing jacking assembly is positioned below the bottom plate; the dehumidification station includes dehumidification jacking subassembly and is used for the dehumidification subassembly, the dehumidification subassembly includes the air heater and is located the locating piece of air heater bottom. The invention realizes the automatic hole sealing of the honeycomb ceramic carrier, can continuously carry out dehumidification operation on the honeycomb ceramic carrier after hole sealing, does not need manual operation, reduces the labor intensity of workers, improves the operation efficiency, ensures the consistency of hole sealing of the honeycomb ceramic carrier, and improves the quality of hole sealing of the honeycomb ceramic carrier.
Description
Technical Field
The invention belongs to the technical field of honeycomb ceramic carrier processing, and particularly relates to a novel plugging machine for a honeycomb ceramic carrier and a using method thereof.
Background
Honeycomb ceramic carrier, be an important automobile parts, and honeycomb ceramic carrier is after production and processing accomplishes, need carry out the shutoff hole operation to it, be about to plug up the hole site on the honeycomb ceramic carrier, traditional shutoff hole mode is artifical shutoff hole, adopt the mode of artifical filler to fill the material in the hole site of honeycomb ceramic carrier promptly, solidify the downthehole material of honeycomb ceramic carrier again, accomplish the shutoff hole operation to honeycomb ceramic carrier, this kind of mode need consume a large amount of manpowers, the human cost is high, the shutoff hole quality is relatively poor, and manual operation's inefficiency, be difficult to satisfy the demand of modernized high-speed production.
Disclosure of Invention
The invention overcomes the defects of the prior art, and provides a novel plugging machine for a honeycomb ceramic carrier and a using method thereof, so as to solve the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: a novel honeycomb ceramic carrier hole plugging machine comprises a conveying line body, and a feeding station, a hole sealing station, a dehumidifying station and a discharging station which are sequentially arranged along the length direction of the conveying line body; wherein:
the feeding station is positioned at the initial end of the conveyor line body, and the discharging station is positioned at the terminal end of the conveyor line body;
the hole sealing station comprises a bottom plate, a hole sealing jacking assembly and a hole sealing assembly, wherein the hole sealing jacking assembly is positioned below the bottom plate, the hole sealing assembly is used for sealing holes, a feeding cavity is formed in the bottom plate, the hole sealing assembly comprises a moving plate, a driving cylinder positioned on the moving plate and a scraper positioned at the piston rod end of the driving cylinder, and the moving plate can move along the length direction of the bottom plate;
the dehumidification station includes dehumidification jacking subassembly and is used for the dehumidification subassembly of dehumidification, the dehumidification subassembly includes the air heater and is located the locating piece of air heater bottom, be provided with the filter screen in the locating piece, the locating piece inside with the air heater intercommunication.
In a preferred embodiment of the present invention, the conveyor line body is provided with four groups of clamping assemblies, and the four groups of clamping assemblies correspond to the loading station, the sealing station, the dehumidifying station and the unloading station respectively.
In a preferred embodiment of the present invention, the clamping assembly includes a clamping cylinder and a clamping block located at a piston rod end of the clamping cylinder, and a clamping end of the clamping block is provided with an arc surface.
In a preferred embodiment of the present invention, a carrier plate is disposed on the conveyor line body, and the carrier plate is a cross-shaped structure.
In a preferred embodiment of the present invention, the sealing station further comprises a sealing frame; the bottom plate is connected with the hole sealing rack through a pressure sensor.
In a preferred embodiment of the invention, the hole sealing jacking assembly comprises a hole sealing jacking cylinder and a hole sealing jacking plate located at a piston rod end of the hole sealing jacking cylinder, and the hole sealing jacking plate corresponds to the feeding cavity in position.
In a preferred embodiment of the present invention, a driving module is disposed on the bottom plate, and the moving plate is connected to the driving module through a connecting block.
In a preferred embodiment of the present invention, the dehumidifying jacking assembly includes a dehumidifying jacking cylinder and a dehumidifying jacking plate located at a piston rod end of the dehumidifying jacking cylinder.
In a preferred embodiment of the invention, a positioning cavity is arranged on the positioning block, and the positioning cavity corresponds to the honeycomb ceramic carrier in position.
In order to achieve the purpose, the invention also discloses a use method of the novel plugging machine for the honeycomb ceramic carrier, which is applied to the novel plugging machine for the honeycomb ceramic carrier and comprises the following steps:
s1, placing the honeycomb ceramic carrier on the carrier plate at the feeding station position, and pre-clamping the honeycomb ceramic carrier by the clamping component at the feeding station position to complete pre-positioning of the honeycomb ceramic carrier;
s2, driving the carrier plate provided with the honeycomb ceramic carrier to move to a hole sealing station position by the conveyor line body, jacking the carrier plate by the hole sealing jacking assembly, clamping the honeycomb ceramic carrier by the clamping assembly at the hole sealing station position, and then performing hole sealing operation on the honeycomb ceramic carrier by the hole sealing assembly;
s3, the conveyor line body drives the honeycomb ceramic carrier which completes hole sealing operation to move to a dehumidifying station position, the carrier plate is jacked up by the dehumidifying jacking assembly, the honeycomb ceramic carrier is clamped by the clamping assembly at the dehumidifying station position, and then the dehumidifying assembly conducts dehumidifying operation on the honeycomb ceramic carrier;
and S4, after the dehumidifying operation of the honeycomb ceramic carrier is completed, the honeycomb ceramic carrier is transferred to a blanking station under the action of a conveyor line body.
The invention solves the defects in the background technology, and has the following beneficial effects:
according to the invention, under the matching action of the conveyor line body, the loading station, the hole sealing station, the dehumidifying station and the unloading station, the automatic hole sealing of the honeycomb ceramic carrier is realized, the dehumidifying operation can be continuously carried out on the honeycomb ceramic carrier after the hole sealing, the manual operation is not needed, the labor intensity of workers is greatly reduced, the operation efficiency is improved, the consistency of the hole sealing of the honeycomb ceramic carrier is ensured, and the quality of the hole sealing of the honeycomb ceramic carrier is improved.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic overall structure of a preferred embodiment of the present invention;
FIG. 2 is a partial schematic view of a preferred embodiment of the present invention;
FIG. 3 is another partial schematic structural view of the preferred embodiment of the present invention;
in the figure: 1. a conveyor line body; 2. a feeding station; 3. a hole sealing station; 31. a base plate; 32. a hole sealing jacking assembly; 33. a hole sealing component; 331. a motion plate; 332. a driving cylinder; 333. a scraper; 34. a hole sealing frame; 4. a dehumidification station; 41. a dehumidifying jacking assembly; 42. a dehumidification assembly; 421. a hot air blower; 422. positioning blocks; 5. a blanking station; 6. filtering with a screen; 7. a clamping assembly; 71. a clamping cylinder; 72. a clamping block; 8. a carrier plate; 9. a pressure sensor; 10. a driving module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, a novel plugging machine for honeycomb ceramic carriers comprises a conveyor line body 1, and a feeding station 2, a sealing station 3, a dehumidifying station 4 and a blanking station 5 which are sequentially arranged along the length direction of the conveyor line body 1; wherein:
the feeding station 2 is positioned at the initial end of the conveyor line body 1, and the blanking station 5 is positioned at the termination end of the conveyor line body 1;
the hole sealing station 3 comprises a bottom plate 31, a hole sealing jacking assembly 32 and a hole sealing assembly 33, wherein the hole sealing jacking assembly 32 is positioned below the bottom plate 31, the hole sealing assembly 33 is used for sealing holes, a feeding cavity is formed in the bottom plate 31, the hole sealing assembly 33 comprises a moving plate 331, a driving cylinder 332 and a scraper 333, the driving cylinder 332 is positioned on the moving plate 331, the scraper 333 is positioned at the piston rod end of the driving cylinder 332, and the moving plate 331 can move along the length direction of the bottom plate 31;
In this embodiment, a honeycomb ceramic carrier to be processed is placed on a carrier plate 8, under the action of a conveyor line body 1, the honeycomb ceramic carrier enters a hole sealing station 3 from a loading station 2, the carrier plate 8 is lifted by a hole sealing lifting assembly 32, so that the hole sealing plane of the honeycomb ceramic carrier and the plane of a bottom plate 31 are on the same plane, after the lifting is completed, a clamping assembly 7 located at the hole sealing station 3 clamps and positions the honeycomb ceramic carrier, after the positioning is completed, a driving cylinder 332 of the hole sealing assembly 33 drives a scraper 333 to extend out, meanwhile, a moving plate 331 reciprocates back and forth along the length direction of the bottom plate 31 under the action of a driving module 10 to scrape filler into holes of the honeycomb ceramic carrier, the filling operation of the honeycomb ceramic carrier is completed, after the filling is completed, the honeycomb ceramic carrier is moved to a dehumidifying station 4 under the action of the conveyor line body 1, then dehumidification jacking subassembly 41 jacks up the honeycomb ceramic carrier to the location intracavity of locating piece 422, the centre gripping subassembly 7 that is located dehumidification station 4 position department carries out the centre gripping location to the honeycomb ceramic carrier, at this moment, filter screen 6 corresponds with the top position of honeycomb ceramic carrier, start the air heater 421 of dehumidification subassembly 42, provide the heat by air heater 421, and filter screen 6 can make heat evenly distributed at honeycomb ceramic carrier top surface, carry out the dehumidification operation to the honeycomb ceramic carrier, after the dehumidification operation is accomplished, move the honeycomb ceramic carrier to unloading station 5 under the effect of conveying line body 1.
Specifically, in this embodiment, the number of the clamping assemblies 7 is four, and the clamping assemblies correspond to the positions of the feeding station 2, the hole sealing station 3, the dehumidifying station 4 and the blanking station 5 respectively.
Particularly, the clamping assembly 7 comprises a clamping cylinder 71 and a clamping block 72 located at the piston rod end of the clamping cylinder 71, and the clamping end of the clamping block 72 is provided with an arc surface, so that the honeycomb ceramic carrier can be clamped conveniently.
In the present embodiment, the conveyor line body 1 is provided with a carrier plate 8, and the carrier plate 8 is a cross-shaped structure.
Further, the hole sealing station 3 further comprises a hole sealing frame 34; the bottom plate 31 is connected with the hole sealing machine frame 34 through the pressure sensor 9, and the pressure sensor 9 can monitor the quality of materials on the bottom plate 31.
In this embodiment, the hole sealing jacking assembly 32 includes a hole sealing jacking cylinder and a hole sealing jacking plate located at a piston rod end of the hole sealing jacking cylinder, and the hole sealing jacking plate corresponds to the feeding cavity.
Specifically, the bottom plate 31 is provided with the driving module 10, the moving plate 331 is connected with the driving module 10 through a connecting block, and the driving module 10 drives the moving plate 331 to move along the length direction of the bottom plate 31, so that the scraper 333 can smoothly scrape materials, and the filling operation of the honeycomb ceramic carrier is realized.
In this embodiment, the dehumidifying jacking assembly 41 includes a dehumidifying jacking cylinder and a dehumidifying jacking plate located at the piston rod end of the dehumidifying jacking cylinder.
Specifically, a positioning cavity is arranged on the positioning block 422, and the positioning cavity corresponds to the honeycomb ceramic carrier.
The invention also discloses a use method of the novel plugging machine for the honeycomb ceramic carrier, which is applied to the novel plugging machine for the honeycomb ceramic carrier and comprises the following steps:
s1, placing the honeycomb ceramic carrier on the carrier plate 8 at the position of the feeding station 2, and pre-clamping the honeycomb ceramic carrier by the clamping component 7 at the position of the feeding station 2 to complete pre-positioning of the honeycomb ceramic carrier;
s2, driving the carrier plate 8 with the honeycomb ceramic carrier to move to the position of the hole sealing station 3 by the conveyor line body 1, jacking the carrier plate 8 by the hole sealing jacking assembly 32, clamping the honeycomb ceramic carrier by the clamping assembly 7 at the position of the hole sealing station 3, and then carrying out hole sealing operation on the honeycomb ceramic carrier by the hole sealing assembly 33;
s3, the conveyor line body 1 drives the honeycomb ceramic carrier which completes the hole sealing operation to move to the position of the dehumidifying station 4, the carrier plate 8 is jacked up by the dehumidifying jacking assembly 41, the honeycomb ceramic carrier is clamped by the clamping assembly 7 at the position of the dehumidifying station 4, and then the honeycomb ceramic carrier is dehumidified by the dehumidifying assembly 42;
and S4, after the dehumidifying operation of the honeycomb ceramic carrier is completed, the honeycomb ceramic carrier is transferred to a blanking station 5 under the action of the conveyor line body 1.
In summary, the honeycomb ceramic carrier automatic hole sealing device realizes automatic hole sealing of the honeycomb ceramic carrier under the matching action of the conveyor line body 1, the feeding station 2, the hole sealing station 3, the dehumidifying station 4 and the discharging station 5, can continuously perform dehumidifying operation on the honeycomb ceramic carrier after hole sealing, does not need manual operation, greatly reduces the labor intensity of workers, improves the operation efficiency, ensures the consistency of hole sealing of the honeycomb ceramic carrier, and improves the quality of hole sealing of the honeycomb ceramic carrier.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. A novel honeycomb ceramic carrier hole plugging machine is characterized by comprising a conveying line body, and a feeding station, a hole sealing station, a dehumidifying station and a discharging station which are sequentially arranged along the length direction of the conveying line body; wherein:
the feeding station is positioned at the initial end of the conveyor line body, and the discharging station is positioned at the terminal end of the conveyor line body;
the hole sealing station comprises a bottom plate, a hole sealing jacking assembly and a hole sealing assembly, wherein the hole sealing jacking assembly is positioned below the bottom plate, the hole sealing assembly is used for sealing holes, a feeding cavity is formed in the bottom plate, the hole sealing assembly comprises a moving plate, a driving cylinder positioned on the moving plate and a scraper positioned at the piston rod end of the driving cylinder, and the moving plate can move along the length direction of the bottom plate;
the dehumidification station includes dehumidification jacking subassembly and is used for the dehumidification subassembly of dehumidification, the dehumidification subassembly includes the air heater and is located the locating piece of air heater bottom, be provided with the filter screen in the locating piece, the locating piece inside with the air heater intercommunication.
2. The novel plugging machine for honeycomb ceramic carriers according to claim 1, wherein the conveyor line body is provided with four groups of clamping assemblies, and the clamping assemblies correspond to the loading station, the sealing station, the dehumidifying station and the unloading station respectively.
3. The novel plugging machine for the honeycomb ceramic carrier according to claim 2, wherein the clamping assembly comprises a clamping cylinder and a clamping block located at the end of the piston rod of the clamping cylinder, and the clamping end of the clamping block is provided with an arc surface.
4. The novel plugging machine for honeycomb ceramic carriers of claim 1, wherein a carrier plate is arranged on the conveyor line body, and the carrier plate is a cross-shaped structure.
5. The novel plugging machine for the honeycomb ceramic carrier according to claim 1, wherein the sealing station further comprises a sealing frame; the bottom plate is connected with the hole sealing rack through a pressure sensor.
6. The novel plugging machine for the honeycomb ceramic carrier according to claim 1, wherein the hole sealing jacking assembly comprises a hole sealing jacking cylinder and a hole sealing jacking plate located at a piston rod end of the hole sealing jacking cylinder, and the hole sealing jacking plate corresponds to the feeding cavity in position.
7. The novel plugging machine for the honeycomb ceramic carrier according to claim 1, wherein a driving module is arranged on the bottom plate, and the moving plate is connected with the driving module through a connecting block.
8. The novel plugging machine for the honeycomb ceramic carrier according to claim 1, wherein the dehumidifying jacking assembly comprises a dehumidifying jacking cylinder and a dehumidifying jacking plate located at a piston rod end of the dehumidifying jacking cylinder.
9. The novel plugging machine for the honeycomb ceramic carrier according to claim 1, wherein a positioning cavity is arranged on the positioning block, and the positioning cavity corresponds to the honeycomb ceramic carrier in position.
10. The use method of the novel plugging machine for the honeycomb ceramic carrier is applied to the novel plugging machine for the honeycomb ceramic carrier, which is characterized by comprising the following steps of:
s1, placing the honeycomb ceramic carrier on the carrier plate at the feeding station position, and pre-clamping the honeycomb ceramic carrier by the clamping component at the feeding station position to complete pre-positioning of the honeycomb ceramic carrier;
s2, driving the carrier plate provided with the honeycomb ceramic carrier to move to a hole sealing station position by the conveyor line body, jacking the carrier plate by the hole sealing jacking assembly, clamping the honeycomb ceramic carrier by the clamping assembly at the hole sealing station position, and then performing hole sealing operation on the honeycomb ceramic carrier by the hole sealing assembly;
s3, the conveyor line body drives the honeycomb ceramic carrier which completes hole sealing operation to move to a dehumidifying station position, the carrier plate is jacked up by the dehumidifying jacking assembly, the honeycomb ceramic carrier is clamped by the clamping assembly at the dehumidifying station position, and then the dehumidifying assembly conducts dehumidifying operation on the honeycomb ceramic carrier;
and S4, after the dehumidifying operation of the honeycomb ceramic carrier is completed, the honeycomb ceramic carrier is transferred to a blanking station under the action of a conveyor line body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110472984.3A CN113276261A (en) | 2021-04-29 | 2021-04-29 | Novel plugging machine for honeycomb ceramic carrier and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110472984.3A CN113276261A (en) | 2021-04-29 | 2021-04-29 | Novel plugging machine for honeycomb ceramic carrier and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113276261A true CN113276261A (en) | 2021-08-20 |
Family
ID=77277631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110472984.3A Withdrawn CN113276261A (en) | 2021-04-29 | 2021-04-29 | Novel plugging machine for honeycomb ceramic carrier and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113276261A (en) |
-
2021
- 2021-04-29 CN CN202110472984.3A patent/CN113276261A/en not_active Withdrawn
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Application publication date: 20210820 |
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| WW01 | Invention patent application withdrawn after publication |