CN111113650A - Honeycomb ceramic filter body hole plugging device and method - Google Patents
Honeycomb ceramic filter body hole plugging device and method Download PDFInfo
- Publication number
- CN111113650A CN111113650A CN201911172100.1A CN201911172100A CN111113650A CN 111113650 A CN111113650 A CN 111113650A CN 201911172100 A CN201911172100 A CN 201911172100A CN 111113650 A CN111113650 A CN 111113650A
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- Prior art keywords
- hole
- piston
- plugging
- honeycomb ceramic
- ceramic filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0001—Making filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/10—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads by using presses
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Materials (AREA)
Abstract
The invention provides a honeycomb ceramic filter body hole plugging device and a method. After the device is connected with a power supply and an air source, hole-blocking mud is scraped into the piston cylinder body on the working table surface through a scraper knife; placing the elastic sealing gasket on the working table, and placing a product to be subjected to hole plugging on the through hole in the center of the elastic sealing gasket; starting an upper cylinder power supply to compress a product to be plugged; and starting the lower cylinder power supply to press the hole plugging pug in the piston cylinder body into the product by the piston, so as to complete hole plugging. The invention has low manufacturing cost, easy operation and uniform and adjustable plugging hole depth, and is suitable for plugging holes of honeycomb ceramic filter bodies in industrial production.
Description
Technical Field
The invention belongs to the technical field of part production, and particularly relates to a honeycomb ceramic filter body hole plugging device and method.
Background
The honeycomb ceramic carrier is widely applied to various industries, in particular to the field of motor vehicle tail gas treatment. In the production process of the domestic honeycomb ceramic filter body, particularly in the hole plugging process, the bad phenomena of uneven hole plugging depth or hole plugging depression and the like are easily caused due to factors such as uneven hole plugging pressure and the like. At present, manual hole plugging is mainly performed in an upper feeding mode in the domestic production process, but the method is low in efficiency and uneven in hole plugging depth. At present, no honeycomb ceramic filter body plugging device which is low in manufacturing cost, convenient to operate and capable of quickly and uniformly completing plugging is available in the market.
Disclosure of Invention
In order to solve the technical problems, the invention provides a honeycomb ceramic filter body hole plugging device and a method.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
The invention adopts the following technical scheme:
in some alternative embodiments, there is provided a honeycomb ceramic filter body plugging device comprising: the device comprises a working table surface, a lower cylinder and a semi-closed piston cylinder body for containing hole plugging mud; the working table surface is provided with a material filling port, and a material passing port of the piston cylinder body is embedded in the material filling port; and the piston of the lower cylinder is positioned in the piston cylinder body, so that the lower cylinder drives the piston to move in the piston cylinder body when acting, and the hole plugging mud is pushed into the honeycomb ceramic filter body positioned on the material filling opening.
In some optional embodiments, the plugging device for a honeycomb ceramic filter body further comprises: and the upper cylinder is used for pressing the honeycomb ceramic filter body on the working table surface and is positioned above the working table surface.
In some optional embodiments, the plugging device for a honeycomb ceramic filter body further comprises: the metal lower bracket and the metal upper bracket are arranged on the metal lower bracket; the lower cylinder is arranged on a cross beam of the lower metal support, and the upper cylinder is arranged on the upper metal support.
In some optional embodiments, the plugging device for a honeycomb ceramic filter body further comprises: and the elastic sealing gasket is arranged on the working table surface and is provided with a through hole which is superposed with the material filling port.
In some optional embodiments, the diameter of the through hole formed in the elastic sealing gasket is smaller than the diameter of the hole to be plugged of the honeycomb ceramic filter body.
In some alternative embodiments, the upper end surface of the piston cylinder is flush with the top surface of the table top, and the piston of the lower cylinder is flush with the top surface of the table top when moving upward to the highest point inside the piston cylinder.
In some optional embodiments, a rubber sealing ring is used for sealing between the piston of the lower cylinder and the piston cylinder body.
In some optional embodiments, the present disclosure also provides a method of plugging a honeycomb ceramic filter body, comprising:
scraping the hole plugging mud on the working table into the piston cylinder body by a scraper until the slurry surface of the hole plugging mud is flush with the working table;
placing an elastic sealing gasket on the working table surface, and enabling a through hole formed in the elastic sealing gasket to coincide with a material filling port on the working table surface;
placing the honeycomb ceramic filter body to be plugged on the elastic sealing gasket;
and starting a lower cylinder power supply, so that the piston of the lower cylinder pushes the hole plugging mud in the piston cylinder body into the hole to be plugged of the honeycomb ceramic filter body through the material filling port on the working table surface, and the hole plugging is completed.
In some optional embodiments, before the step of activating the lower cylinder power supply, the method further comprises: and starting the upper cylinder to enable a piston of the upper cylinder to tightly press the honeycomb ceramic filter body to be plugged on the elastic sealing gasket.
The invention has the following beneficial effects: the invention can complete the operation of uniform plugging through simple and cheap components such as the cylinder and the like, reduces the cost, is convenient to operate, improves the plugging efficiency and the plugging depth uniformity of the honeycomb ceramic and improves the production efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a plugging device for a honeycomb ceramic filter body according to the present invention;
FIG. 2 is a perspective view of a plugging device of a honeycomb ceramic filter according to the present invention;
fig. 3 is a schematic position diagram of the lower cylinder, the piston cylinder body and the working table surface of the invention.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments of the invention to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. The examples merely typify possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in or substituted for those of others.
In some illustrative embodiments, as shown in fig. 1-3, a honeycomb ceramic filter body plugging device is provided, comprising: the device comprises a working table surface 1, a lower cylinder 2, a piston cylinder body 3, an upper cylinder 4, a metal lower bracket 5, a metal upper bracket 6 and an elastic sealing gasket 7.
The upper cylinder 2 is used for pressing the honeycomb ceramic filter body on the working table surface 1, namely the honeycomb ceramic filter body needs to be fixed before plugging holes, and the honeycomb ceramic filter body is prevented from moving.
The metal upper bracket 6 is arranged on the metal lower bracket 5, and the metal lower bracket 5 and the metal upper bracket 6 are made of aluminum alloy materials. The lower cylinder 2 is arranged on a cross beam 51 of the metal lower bracket 5, and the upper cylinder 4 is arranged on the metal upper bracket 6, so that the whole structure is stable, and the operation is easy.
The elastic sealing gasket 7 has certain elasticity, can protect the product not to crush in the hole plugging process, and the central point puts and has the open pore structure, and the diameter of the through-hole that the elastic sealing gasket 7 was seted up is less than the diameter that the plugged hole was treated to the honeycomb ceramic filter body to ensure that the elastic sealing gasket 7 and the product contact site form a seal structure, prevent that the hole plugging in-process mud material from spilling over.
The upper end surface of the piston cylinder body 3 is flush with the top surface of the working table surface 1, and the piston 21 of the lower cylinder is flush with the top surface of the working table surface 1 when moving upwards to the highest point in the piston cylinder body, so that the piston 21 of the lower cylinder can convey the hole-plugging mud in the piston cylinder body 3 completely, and can also ensure that a product, namely a honeycomb ceramic filter body, cannot be crushed.
And a rubber sealing ring is adopted between the piston 21 of the lower cylinder and the piston cylinder body 3 for sealing, so that the sealing property is increased, and mud leakage is avoided.
Taking a round product to be detected as an example, the diameter of the biscuit product to be plugged is about 210mm, and the height is 203 mm. When the honeycomb ceramic filter body hole plugging device is connected with a power supply and an air source, hole plugging mud is manually scraped into the piston cylinder body 3 on the working table top 1 through a scraper knife until the mud slurry level is equal to the working table top 1. The elastic sealing gasket 7 is placed on the working table surface 1, and the through hole in the center of the elastic sealing gasket 7 is aligned with the piston cylinder 3 up and down. Placing a product to be plugged, namely a honeycomb ceramic filter body on the through hole in the center of the elastic sealing gasket 7; starting a power supply of the upper cylinder 4 to compress a product to be plugged; and starting the power supply of the lower cylinder 2 to press the hole plugging pug in the piston cylinder body 3 into the product by the piston 21 through the open hole on the end surface of the product to be plugged, so as to complete hole plugging.
In some illustrative embodiments, a method of plugging a honeycomb ceramic filter body is provided, comprising:
step 1: after the device is connected with a power supply and an air source, hole plugging mud on the working table is scraped into the piston cylinder body through the scraper knife until the slurry surface of the hole plugging mud is flush with the working table. The slurry surface of the hole plugging slurry is the top surface of the slurry after filling.
Step 2: the elastic sealing gasket is arranged on the working table surface, and the through hole formed in the elastic sealing gasket is overlapped with the material filling port on the working table surface.
And step 3: and placing the honeycomb ceramic filter body to be plugged on the elastic sealing gasket.
And 4, step 4: and starting the upper cylinder to enable the piston of the upper cylinder to compress the honeycomb ceramic filter body to be plugged onto the elastic sealing gasket.
And 5: the lower cylinder power supply is started, so that the piston of the lower cylinder pushes the hole plugging mud in the piston cylinder body into the hole to be plugged of the honeycomb ceramic filter body through the filling opening on the working table, namely, the hole plugging mud in the piston cylinder body is pressed into the product through the opening of the end face of the product to be plugged, and the hole plugging is completed.
Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
Claims (9)
1. The utility model provides a honeycomb ceramic filters body plugged hole device which characterized in that includes: the device comprises a working table surface, a lower cylinder and a semi-closed piston cylinder body for containing hole plugging mud; the working table surface is provided with a material filling port, and a material passing port of the piston cylinder body is embedded in the material filling port; and the piston of the lower cylinder is positioned in the piston cylinder body, so that the lower cylinder drives the piston to move in the piston cylinder body when acting, and the hole plugging mud is pushed into the honeycomb ceramic filter body positioned on the material filling opening.
2. The plugging device of claim 1, further comprising: and the upper cylinder is used for pressing the honeycomb ceramic filter body on the working table surface and is positioned above the working table surface.
3. The plugging device of claim 2, further comprising: the metal lower bracket and the metal upper bracket are arranged on the metal lower bracket; the lower cylinder is arranged on a cross beam of the lower metal support, and the upper cylinder is arranged on the upper metal support.
4. The plugging device according to any one of claims 1 to 3, further comprising: and the elastic sealing gasket is arranged on the working table surface and is provided with a through hole which is superposed with the material filling port.
5. The plugging device of claim 4, wherein the diameter of the through hole formed by the elastic sealing gasket is smaller than the diameter of the hole to be plugged of the honeycomb ceramic filter body.
6. The plugging device for a ceramic honeycomb filter according to claim 1, 2, 3 or 5, wherein the upper end surface of said piston cylinder is flush with the top surface of said work table, and the piston of said lower cylinder is flush with the top surface of said work table when moving upward to the highest point inside said piston cylinder.
7. The honeycomb ceramic filter body plugging device according to claim 6, wherein a rubber sealing ring is used for sealing between the piston of the lower cylinder and the piston cylinder body.
8. A method for plugging holes of a honeycomb ceramic filter body is characterized by comprising the following steps:
scraping the hole plugging mud on the working table into the piston cylinder body by a scraper until the slurry surface of the hole plugging mud is flush with the working table;
placing an elastic sealing gasket on the working table surface, and enabling a through hole formed in the elastic sealing gasket to coincide with a material filling port on the working table surface;
placing the honeycomb ceramic filter body to be plugged on the elastic sealing gasket;
and starting a lower cylinder power supply, so that the piston of the lower cylinder pushes the hole plugging mud in the piston cylinder body into the hole to be plugged of the honeycomb ceramic filter body through the material filling port on the working table surface, and the hole plugging is completed.
9. The method of claim 8, further comprising, prior to the step of activating the lower cylinder power supply: and starting the upper cylinder to enable a piston of the upper cylinder to tightly press the honeycomb ceramic filter body to be plugged on the elastic sealing gasket.
Priority Applications (1)
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CN201911172100.1A CN111113650A (en) | 2019-11-26 | 2019-11-26 | Honeycomb ceramic filter body hole plugging device and method |
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CN201911172100.1A CN111113650A (en) | 2019-11-26 | 2019-11-26 | Honeycomb ceramic filter body hole plugging device and method |
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CN111113650A true CN111113650A (en) | 2020-05-08 |
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CN201911172100.1A Pending CN111113650A (en) | 2019-11-26 | 2019-11-26 | Honeycomb ceramic filter body hole plugging device and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112778018A (en) * | 2020-07-07 | 2021-05-11 | 山东浦创流体技术有限公司 | Novel method for blocking hole by square brick |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101087684A (en) * | 2004-12-21 | 2007-12-12 | 康宁股份有限公司 | Plugging methods and apparatus for particulate filters |
US8945698B2 (en) * | 2009-09-24 | 2015-02-03 | Ngk Insulators, Ltd. | Honeycomb structure and method for manufacturing the same |
CN208179909U (en) * | 2018-04-13 | 2018-12-04 | 安徽中都环宇新材料科技有限公司 | A kind of honeycomb ceramic carrier plug-hole equipment |
CN110171057A (en) * | 2019-04-19 | 2019-08-27 | 山东国瓷功能材料股份有限公司 | A kind of hole plugging device and hole blocking method of wall-flow honeycomb filtering body |
CN110368743A (en) * | 2019-07-29 | 2019-10-25 | 晋城市富基新材料股份有限公司 | A kind of honeycomb ceramic carrier plug-hole equipment and its plug-hole process |
-
2019
- 2019-11-26 CN CN201911172100.1A patent/CN111113650A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101087684A (en) * | 2004-12-21 | 2007-12-12 | 康宁股份有限公司 | Plugging methods and apparatus for particulate filters |
US8945698B2 (en) * | 2009-09-24 | 2015-02-03 | Ngk Insulators, Ltd. | Honeycomb structure and method for manufacturing the same |
CN208179909U (en) * | 2018-04-13 | 2018-12-04 | 安徽中都环宇新材料科技有限公司 | A kind of honeycomb ceramic carrier plug-hole equipment |
CN110171057A (en) * | 2019-04-19 | 2019-08-27 | 山东国瓷功能材料股份有限公司 | A kind of hole plugging device and hole blocking method of wall-flow honeycomb filtering body |
CN110368743A (en) * | 2019-07-29 | 2019-10-25 | 晋城市富基新材料股份有限公司 | A kind of honeycomb ceramic carrier plug-hole equipment and its plug-hole process |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112778018A (en) * | 2020-07-07 | 2021-05-11 | 山东浦创流体技术有限公司 | Novel method for blocking hole by square brick |
CN112778018B (en) * | 2020-07-07 | 2022-09-09 | 山东浦创流体技术有限公司 | Novel method for blocking hole by square brick |
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Application publication date: 20200508 |