CN113267959A - Black photosensitive resin composition, color filter comprising black matrix manufactured using same, and display device comprising color filter - Google Patents

Black photosensitive resin composition, color filter comprising black matrix manufactured using same, and display device comprising color filter Download PDF

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Publication number
CN113267959A
CN113267959A CN202110180937.1A CN202110180937A CN113267959A CN 113267959 A CN113267959 A CN 113267959A CN 202110180937 A CN202110180937 A CN 202110180937A CN 113267959 A CN113267959 A CN 113267959A
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resin composition
photosensitive resin
black photosensitive
black
chemical formula
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权宁竖
权玟廷
金台昆
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Dongwoo Fine Chem Co Ltd
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Dongwoo Fine Chem Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
    • C08F220/325Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals containing glycidyl radical, e.g. glycidyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1515Three-membered rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/37Thiols
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/201Filters in the form of arrays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0005Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
    • G03F7/0007Filters, e.g. additive colour filters; Components for display devices
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/86Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • H10K50/865Arrangements for improving contrast, e.g. preventing reflection of ambient light comprising light absorbing layers, e.g. light-blocking layers

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mathematical Physics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Structural Engineering (AREA)
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  • Engineering & Computer Science (AREA)
  • Materials For Photolithography (AREA)
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Abstract

The black photosensitive resin composition is characterized by comprising a thermal curing agent, wherein the thermal curing agent comprises a thiol compound, and when the thickness of a cured film formed by using the black photosensitive resin composition is 1.5 +/-0.1 [ mu ] m, and the optical density of the cured film is OD1, the reflectance is Y1, and the color change rate is a 1, and when the optical density of the cured film after being immersed in propylene glycol monomethyl ether acetate for 10 minutes at 100 ℃ is OD2, the reflectance is Y2, and the color change rate is a 2, the OD2/OD1, the Y2/Y1, and the a 2/a 1 are all more than 0.90. This enables low-temperature curing at less than 100 ℃, and the cured product has excellent curing degree even on a flexible substrate or a substrate having an organic layer as a lower layer.

Description

Black photosensitive resin composition, color filter comprising black matrix manufactured using same, and display device comprising color filter
Technical Field
The present invention relates to a black photosensitive resin composition, a color filter including a black matrix manufactured using the same, and a display device including the color filter.
Background
The color filter includes 3 primary color pixels of a red pixel, a green pixel, and a blue pixel, and a black matrix which is formed at a boundary of each color pixel and is substantially opaque to visible light as black.
In the case of using a black photosensitive resin composition for a color filter of a display device or a display, a light-shielding layer is formed by the black photosensitive resin composition at a boundary portion between colored layers in order to improve the contrast and color development effect of red, green and blue colors.
On the other hand, a glass substrate has been conventionally used as a substrate of a display, and when a glass substrate is used, high-temperature curing is possible, but when a flexible (flexible) substrate such as a polymer compound or a polymer is used, particularly when a substrate having an organic material layer in a lower layer is used, high-temperature curing cannot be performed, and when a conventional photosensitive resin composition is used for low-temperature curing, deep curing cannot be performed, and thus the reliability of a display including the substrate is lowered.
For this reason, in recent years, many studies have been made on flexible (flexible) displays, and korean registered patent No. 10-1464312 discloses a photosensitive resin composition capable of being cured at a low temperature. However, the above documents do not disclose low temperature curing of less than 100 ℃, and thus have the following problems: it is not useful for forming a pattern on a flexible substrate such as a polymer or a polymer, particularly on a substrate having an organic material layer as a lower layer.
Documents of the prior art
Patent document
Patent document 1: korean registered patent No. 10-1464312
Disclosure of Invention
Problems to be solved
The present invention has been made to solve the above-mentioned problems of the prior art, and an object of the present invention is to provide a black photosensitive resin composition which can be cured at a low temperature of less than 100 ℃ so as to form a pattern on a flexible substrate, particularly a substrate having an organic material layer as a lower layer.
Another object of the present invention is to provide a color filter including a black matrix produced from the black photosensitive resin composition, and a display device including the color filter.
Means for solving the problems
In order to achieve the above object, the present invention provides a black photosensitive resin composition comprising a thermosetting agent, wherein the thermosetting agent comprises a thiol (thiol) based compound, and wherein when a cured film formed from the black photosensitive resin composition has a thickness of 1.5 ± 0.1 μm, and when the cured film has an o.d. (Optical Density) of OD1, a reflectance (SIC mode) of Y1, a color change rate (a x 1), and an OD of Propylene Glycol Monomethyl Ether Acetate (PGMEA) after immersion for 10 minutes at 100 ℃ of the cured film is OD2, a reflectance of Y2, and a color change rate of a x 2, OD2/OD1, Y2/Y1, and a x 2/a 1 are all 0.90 or more.
In addition, the present invention provides a color filter comprising a black matrix manufactured using the black photosensitive resin composition.
In addition, the present invention provides a display device including the color filter.
Effects of the invention
The black photosensitive resin composition of the present invention can be cured at a low temperature of less than 100 ℃ and has an excellent degree of curing even on a flexible substrate or a substrate having an organic material layer in the lower layer. Further, an effect of forming a pattern with improved solvent resistance (reliability) is provided.
In addition, a color filter including a black matrix manufactured using the black photosensitive resin composition and a display device including the color filter provide excellent characteristics in terms of reliability, durability, and the like.
Detailed Description
The present invention relates to a black photosensitive resin composition for manufacturing a cured film that minimizes the rate of change of o.d. before and after immersion in Propylene Glycol Monomethyl Ether Acetate (PGMEA), the reflectance (Y), and the rate of change of color (a ×) based on the difference in the degree of cure of the cured film, a color filter including a black matrix manufactured using the same, and a display device including the color filter.
Specifically, the black photosensitive resin composition of the present invention is characterized in that when the thickness of a cured film formed therefrom is 1.5 ± 0.1 μm, and the o.d. (Optical Density) of the cured film is OD1, the reflectance (SIC mode) is Y1, the color change rate (a) is a 1, the OD of the cured film after being immersed in Propylene Glycol Monomethyl Ether Acetate (PGMEA) at 100 ℃ for 10 minutes is OD2, the reflectance is Y2, and the color change rate is a 2, the OD2/OD1, Y2/Y1, and/or a 2/a 1 are all 0.90 or more, preferably 0.95 or more. When the above range is satisfied, there is an advantage that the change in the reflectance of external light is minimized without the change in the reflectance due to the post-process.
The black photosensitive resin composition of the present invention may further include one or more of (a) an epoxy group-containing binder resin, (B) a photopolymerizable compound, (C) a photopolymerization initiator, and (D) a colorant, and the (E) thermosetting agent may include a thiol (thiol) compound.
The coating film formed from the black photosensitive resin composition of the present invention can be cured at a low temperature of less than 100 ℃, and the solvent resistance (reliability) of the cured film can be improved.
Further, the coating film formed using the black photosensitive resin composition of the present invention can be cured at a low temperature of less than 100 ℃, preferably 70 ℃ or more and less than 100 ℃, and more preferably 80 ℃ or more and less than 100 ℃, and can be effectively used for forming a pattern on a flexible (flexible) substrate such as a polymer compound or a polymer or a substrate including an organic material layer.
< Black photosensitive resin composition >
The black photosensitive resin composition of the present invention comprises (E) a thermosetting agent, and if necessary, may further comprise (a) an epoxy group-containing binder resin, (B) a photopolymerizable compound, (C) a photopolymerization initiator, (D) a colorant, (F) an epoxy additive, and/or (G) other additives.
(A) Epoxy group-containing adhesive resin
In the present invention, the epoxy group-containing binder resin can usually make the unexposed portion of the black photosensitive resin layer formed from the black photosensitive resin composition alkali-soluble, and can also function as a dispersion medium for the pigment.
The epoxy group-containing binder resin may be selected from a wide variety of polymers used in the art, but preferably may include a compound represented by the following chemical formula 1.
[ chemical formula 1]
Figure BDA0002941121740000041
In the chemical formula 1 described above,
R1and R2Each independently hydrogen, C1-C5 alkyl, preferably hydrogen or methyl, more preferably hydrogen, a and b each independently may be an integer of 3-20, preferably an integer of 5-15.
The epoxy group-containing adhesive resin may be obtained by including one or more kinds of epoxy groups as 3, 4-epoxy-containing tricyclo [5.2.1.0 ]2,6]A decane ring compound monomer and one or more monomers as unsaturated carboxylic acids or anhydrides thereof.
The above-mentioned 3, 4-epoxy-containing tricyclo [ 5.2.1.0%2,6]As the decane ring compound, 3, 4-epoxytricyclo [5.2.1.02,6]Decane-9-yl acrylate, 3, 4-epoxytricyclo [5.2.1.02,6]Decane-8-yl acrylate, acrylic acid or the like, preferably 3, 4-epoxytricyclo [5.2.1.02,6]Decane-9-yl acrylate with 3, 4-epoxytricyclo [5.2.1.02,6]A mixture of decane-8-yl acrylate, more preferably the above-mentioned 3, 4-epoxytricyclo [5.2.1.02,6]Decane-9-yl acrylate with 3, 4-epoxytricyclo [5.2.1.02,6]Decane-8-yl acrylate in a volume ratio of 50: 50.
The carboxylic acid or anhydride thereof may be an α, β -unsaturated carboxylic acid such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, citraconic acid, mesaconic acid, or the like, and an anhydride thereof (maleic acid, itaconic acid anhydride, or the like), and methacrylic acid is preferable.
When the compound represented by the above chemical formula 1 is contained as the epoxy group-containing binder resin, the reliability (solvent resistance) after dipping of PGMEA can be improved.
The binder resin may have a weight average molecular weight of 8,000 to 20,000g/mol, preferably 10,000 to 15,000g/mol, an acid value of 50 to 130mg KOH/g, preferably 65 to 120mg KOH/g, based on the solid content, and a dispersity (Mw/Mn) of 1.8 to 2.3, preferably 1.9 to 2.2. This improves the developability in the alkali development, suppresses the generation of residue, and improves the adhesion of the pattern.
The content of the binder resin may be 5 to 20% by weight, and is more preferably 7.5 to 18% by weight, based on the total weight of the solid content in the black photosensitive resin composition. When the content of the binder resin is within the above range, the reliability (solvent resistance) after PGMEA impregnation can be excellent. In the context of the present specification, "the total weight of solid components in the black photosensitive resin composition" means the weight excluding the solvent in the black photosensitive resin composition.
(B) Photopolymerizable compound
In the present invention, the photopolymerizable compound is a compound which can be polymerized by the action of a photopolymerization initiator described later, and examples thereof include monofunctional monomers, difunctional monomers, and other polyfunctional monomers.
Specific examples of the monofunctional monomer include nonylphenylcarbinol acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-ethylhexyl carbitol acrylate, 2-hydroxyethyl acrylate, and N-vinylpyrrolidone. Specific examples of the bifunctional monomer include 1, 6-hexanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, bis (acryloyloxyethyl) ether of bisphenol a, and 3-methylpentanediol di (meth) acrylate. Specific examples of the other polyfunctional monomer include trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and the like. Among them, a polyfunctional monomer having two or more functions is preferably used.
The content of the photopolymerizable compound may be 6 to 20 wt% based on the total weight of the solid components in the black photosensitive resin composition, and is more preferably 10 to 17 wt%. When the content of the photopolymerizable compound is within the above range, the intensity and smoothness of the pixel portion tend to be improved, which is preferable.
(C) Photopolymerization initiator
In the present invention, the photopolymerization initiator is a compound for initiating polymerization of the photopolymerizable compound, and in the present invention, there are no particular limitations on the photopolymerization initiator, and compounds of acetophenone, benzophenone, triazine, thioxanthone, oxime, benzoin, anthraquinone, and bisimidazole, and the like can be used, and they can be used alone or in a mixture of two or more.
The content of the photopolymerization initiator may be 0.5 to 5% by weight, and more preferably 1 to 3% by weight, based on the total weight of the solid components in the black photosensitive resin composition. Such a content range takes into consideration the photopolymerization rate of the photopolymerizable compound and the physical properties of the finally obtained coating film, and if it is less than the above range, the polymerization rate is slow and the overall process time may be long, whereas if it is more than the above range, the crosslinking reaction may be lost due to excessive reaction and the physical properties of the coating film may be rather degraded. When the photopolymerization initiator is used in the above content range, the intensity of the pixel portion and the linearity of the pattern can be improved.
The photopolymerization initiator may be used in combination with a photopolymerization initiator aid. When a photopolymerization initiator is used in combination with the photopolymerization initiator, the black photosensitive resin composition containing the photopolymerization initiator is preferably used because the black photosensitive resin composition has higher sensitivity and improves deep curing in forming a black matrix.
The photopolymerization initiation assistant may be used for improving the photocuring efficiency, and may be one or more compounds selected from the group consisting of amine compounds, alkoxyanthracene compounds, thioxanthone compounds, carboxylic acids, and sulfonic acid compounds, preferably carboxylic acids and sulfonic acid compounds.
The photopolymerization initiator aid is preferably used in an amount of usually 10 moles or less, preferably 0.01 to 5 moles per 1 mole of the photopolymerization initiator. When the photopolymerization initiator is used in the above range, the polymerization efficiency can be improved and the deep curing effect can be expected.
(D) Coloring agent
In the present invention, the colorant is used for black color, and plays a role of preventing light leakage in a portion other than the pixel portion.
The above colorant may contain a black inorganic pigment and/or a black organic pigment. For example, the black inorganic pigment may be one or more selected from the group consisting of carbon black, chromium oxide, iron oxide, and titanium black, and the black organic pigment may be one or more selected from the group consisting of lactam black, perylene black, cyanine black, and aniline black, but is not limited thereto.
The content of the colorant may be 30 to 50% by weight, and is more preferably 35 to 45% by weight, based on the total weight of the solid content in the black photosensitive resin composition. When the content of the colorant is within the above range, it is preferable in terms of being able to exhibit sufficient masking, i.e., high Optical Density (o.d.), and to achieve sufficient pattern formation.
The colorant is preferably used as a pigment dispersion liquid in which the particle size of the pigment is uniformly dispersed. Examples of a method for uniformly dispersing the particle diameter of the pigment include a method in which a pigment dispersant is added to perform dispersion treatment, and a pigment dispersion liquid in which the pigment is uniformly dispersed in a solution can be obtained by the above method.
The pigment dispersant is added for the purpose of disaggregation and maintenance of stability of the pigment, and specific examples of the pigment dispersant include surfactants such as cationic, anionic, nonionic, amphoteric, polyester, and polyamine surfactants; acrylate based dispersants comprising Butyl Methacrylate (BMA) or N, N-dimethylaminoethyl methacrylate (DMAEMA); or other known resin type pigment dispersants; and the like, and they may be used each alone or in combination of two or more.
The content of the pigment dispersant is more than 0 and 1 part by weight or less, preferably 0.01 to 0.5 part by weight, based on 1 part by weight of the colorant. It is preferable to include the pigment dispersant in an amount of more than 0 part by weight and not more than 1 part by weight because a uniformly dispersed pigment can be obtained.
(E) Thermal curing agent
In the present invention, the heat-curing agent plays a role of accelerating deep curing of the coating film and improving mechanical strength, and can accelerate low-temperature curing at less than 100 ℃. The thermosetting agent preferably contains a thiol (thio) group-containing compound, and the thiol group-containing compound more preferably contains 3 to 6 functional thiol groups.
Specifically, the thiol group-containing compound may include a compound represented by the following chemical formula 2 or the following chemical formula 3:
[ chemical formula 2]
Figure BDA0002941121740000071
In the above chemical formula 2, R3~R6Each independently may contain a C1-C5 alkyl or thiol group, and R3~R6At least 3 or more of them may contain a thiol group.
Preferably, R3is-CH3
Figure BDA0002941121740000072
R4~R6Each independently is
Figure BDA0002941121740000073
[ chemical formula 3]
Figure BDA0002941121740000081
In the above chemical formula 3, R7~R12Each independently may contain a C1-C5 alkyl or thiol group, R7~R12At least 3 or more of them may contain a thiol group.
Preferably, R7~R12Each independently is
Figure BDA0002941121740000082
In one exemplary embodiment, the thiol group-containing compound may include compounds represented by the following chemical formulas 4 to 7:
[ chemical formula 4]
Figure BDA0002941121740000083
[ chemical formula 5]
Figure BDA0002941121740000084
[ chemical formula 6]
Figure BDA0002941121740000091
[ chemical formula 7]
Figure BDA0002941121740000092
The content of the thermosetting agent may be 1 to 5% by weight, and is more preferably 2 to 4.5% by weight, based on the total weight of the solid content in the black photosensitive resin composition. When the content of the thermosetting agent is within the above range, it is preferable from the viewpoint of improving reliability by increasing the degree of curing.
(F) Epoxy additive
The black photosensitive resin composition of the present invention may further contain an epoxy additive as needed by those skilled in the art within a range not impairing the object of the present invention in addition to the above components.
The epoxy additive can be used as a curing agent for improving deep-section curing and mechanical strength.
Specific examples of the epoxy additive include bisphenol a type epoxy resins, hydrogenated bisphenol a type epoxy resins, bisphenol F type epoxy resins, hydrogenated bisphenol F type epoxy resins, novolac type epoxy resins, other aromatic epoxy resins, alicyclic epoxy resins, glycidyl ester resins, glycidyl amine resins, brominated derivatives of these epoxy resins, aliphatic, alicyclic or aromatic epoxy compounds other than epoxy resins and brominated derivatives thereof, butadiene (co) polymer epoxides, isoprene (co) polymer epoxides, glycidyl (meth) acrylate (co) polymers, triglycidyl isocyanurate, and the like.
The epoxy additive may be used in combination with a co-curing compound capable of ring-opening polymerizing an epoxy group of the epoxy compound or an oxetane skeleton of the oxetane compound together with the epoxy additive. Examples of the curing assistant compound include polycarboxylic acids, polycarboxylic acid anhydrides, and acid generators. The polycarboxylic acid anhydride may be a commercially available epoxy resin curing agent. Specific examples of the commercially available epoxy resin curing agent include ADEKA HARDENER EH-700 (trade name, manufactured by ADEKA industries, Ltd.), RIKACID HH (trade name, manufactured by Nissian Chemicals & Co., Ltd.), MH-700 (trade name, manufactured by Nissian Chemicals & Co., Ltd.), and the like. The above-exemplified epoxy additives may be used alone or in combination of two or more.
The epoxy additive may be added as appropriate by those skilled in the art within a range not impairing the effects of the present invention. For example, the epoxy additive may be used in an amount of 0 to 10 parts by weight, preferably 0.1 to 9 parts by weight, and more preferably 0.1 to 8 parts by weight, based on 100 parts by weight of the solid content in the black photosensitive resin composition, but is not limited thereto.
(G) Other additives
The black photosensitive resin composition of the present invention may further contain other additives as needed by those skilled in the art within a range not impairing the object of the present invention in addition to the above components.
The additive may include, for example, a leveling agent.
As the leveling agent, a surfactant which is commercially available for further improving the film formability of the black photosensitive resin composition can be used, and examples thereof include silicone-based, fluorine-based, ester-based, cationic, anionic, nonionic, amphoteric and the like surfactants, and these surfactants can be used alone or in combination of two or more kinds.
The additives may be added as appropriate by those skilled in the art within a range not impairing the effects of the present invention. For example, the additive may be used in an amount of 0.05 to 10 parts by weight, preferably 0.1 to 9 parts by weight, and more preferably 0.1 to 8 parts by weight, based on 100 parts by weight of the solid content in the black photosensitive resin composition, but is not limited thereto.
Black matrix, color filter and display device
The present invention relates to a black matrix produced by using the black photosensitive resin composition.
The method for producing the black photosensitive resin composition of the present invention is not particularly limited, and the known method for producing a black photosensitive resin composition is followed.
For example, it can be obtained by adding a colorant to a solvent, adding the remaining components and other additives, and stirring. In this case, the colorant may be added in the form of a paste prepared by dissolving or dispersing a pigment or the like in a solvent or an alkali-soluble resin in advance. When the additive is in the form of a solution, it may be previously added to the solvent together with the colorant.
The black photosensitive resin composition thus produced can be preferably used for producing a black matrix of a display device.
The present invention also relates to a black matrix manufactured by using the black photosensitive resin composition, and a color filter including the black matrix, wherein the color filter includes a black matrix formed on a substrate. In the case of using the black photosensitive resin composition of the present invention, since a black matrix can be produced at a low temperature, a flexible substrate having flexibility or a substrate including an organic layer, particularly a substrate having an organic layer in a lower layer is preferably used as the substrate, and the black matrix may have flexibility.
A typical patterning process for forming a black matrix using a photolithography method includes the steps of:
a) a step of coating a black photosensitive resin composition on a substrate;
b) a pre-baking step of drying the solvent;
c) irradiating the obtained coating film with active light through a photomask to cure the exposed portion;
d) a step of performing a developing step of dissolving the unexposed portion with an alkali aqueous solution; and
e) the steps of drying and postbaking are carried out.
The substrate is a glass substrate or a polymer plate, and a flexible substrate is preferably used. The flexible substrate is a substrate having flexibility. As the glass substrate, soda lime glass, barium-or strontium-containing glass, lead glass, aluminosilicate glass, borosilicate glass, barium borosilicate glass, quartz, or the like can be used particularly preferably. Examples of the polymer sheet include polycarbonate, acryl, polyethylene terephthalate, polyether sulfide, polysulfone, and the like. The substrate may include an organic layer on one surface, and the organic layer may be used without limitation as long as it is an organic substance generally used in an OLED.
In this case, coating can be performed by a wet coating method using a coating apparatus such as a roll coater, a spin coater, a slit coater (also referred to as a die coater), or a spray printer in order to obtain a desired thickness.
In the prebaking, heating is performed by an oven, a hot plate, or the like. In this case, the heating temperature and the heating time in the prebaking are appropriately selected depending on the solvent used, and are carried out, for example, at a temperature of 80 to less than 100 ℃ for 1 to 30 minutes.
The exposure after the prebaking is performed by an exposure machine, and exposure is performed through a photomask, so that only a portion corresponding to the pattern is exposed to light. In this case, the light to be irradiated may be, for example, visible light, ultraviolet light, X-rays, electron beams, or the like.
The alkali development after the exposure is performed for the purpose of removing the photosensitive resin composition in the portion not removed in the non-exposed portion, and a desired pattern is formed by the development. The treatment is carried out by using 0.02 to 0.06 wt% KOH aqueous alkali at a temperature of 10 to 50 ℃, preferably 20 to 40 ℃ by using a developing machine, an ultrasonic cleaning machine or the like.
The post-baking is performed to improve the adhesion between the patterned film and the substrate, and is preferably performed by performing a heat treatment at a temperature of 80 to less than 100 ℃ for 10 to 120 minutes. Specifically, when a flexible substrate having poor heat resistance or a lower layer having no organic material layer is used, the heat treatment is preferably performed at a low temperature of 80 to 100 ℃. The post-baking is performed by an oven, a hot plate, or the like as in the pre-baking.
In this case, the thickness of the black matrix is preferably 1.0 to 5.0. mu.m, more preferably 1.0 to 3.0. mu.m, and particularly preferably 1.0 to 2.0. mu.m.
The black matrix produced from the black photosensitive resin composition of the present invention has an effect of improving the adhesion force to the base material of the black matrix, and thus can have excellent characteristics in terms of reliability, durability, and the like of a display device.
Furthermore, the present invention provides a display device and/or a display comprising the above color filter.
The present invention will be described in more detail below with reference to examples. However, the following examples are intended to more specifically illustrate the present invention, and the scope of the present invention is not limited to the following examples. The following embodiments may be modified and changed as appropriate by those skilled in the art within the scope of the present invention.
Synthesis example 1: synthesis of epoxy group-containing adhesive resin (A-1)
A1L separable flask having an internal volume and equipped with a stirrer, a thermometer, a reflux condenser, a dropping funnel and a nitrogen gas inlet was charged with 277g of methoxybutyl acetate, and after the temperature was raised to 80 ℃ it was added dropwise over 5 hours to add 3, 4-epoxytricyclo [5.2.1.0 ]2,6]Decane-9-yl acrylate with 3, 4-epoxytricyclo [5.2.1.02,6]Mixture of decane-8-yl acrylate [ 50: 50 (molar ratio)]301g of a mixed solution of Azobisdimethylvaleronitrile (AIV), 49g of methacrylic acid and 23g of Azobisdimethylvaleronitrile (AIV) dissolved in 350g of methoxybutyl acetate was cured for 3 hours to obtain a binder resin (A) [ solid content (NV)35.0 wt% ]]. The acid value (dry) of the binder resin (A) was 69.8KOH mg/g, the weight average molecular weight (Mw) was 12300, and the molecular weight (Mw/Mn) was 2.1.
Production example 1: production of Black pigment Dispersion (D-1)
A black pigment dispersion (D-1) was produced by mixing and charging a composition comprising the following components in a weight ratio of 50: 50 with a rigid grinding medium (zirconia beads) having an average particle size of 0.1mm, and then dispersing the pigment for 4 to 6 hours by a bead mill: 15.0 parts by weight of carbon black (P.Bk.7) as a colorant, 3 parts by weight (in terms of solid content) [ 35.0% by weight of solid content (NV) ] of the binder resin (A-1) as a dispersion resin, 5 parts by weight (in terms of solid content) of an acrylic polymer dispersant (DISPERBYK-2000) as a dispersant [ 40.0% by weight of solid content (NV) ], and 77 parts by weight of propylene glycol monomethyl ether acetate as a solvent.
Production example 2: production of Black pigment Dispersion (D-2)
A black pigment dispersion (D-2) was produced by mixing and charging a composition comprising the following components in a weight ratio of 50: 50 with a rigid grinding medium (zirconia beads) having an average particle size of 0.1mm, and then dispersing the pigment for 4 to 6 hours by a bead mill: 15.0 parts by weight of an organic black pigment (IrgaphorS 100CF, Basff Co.), 3 parts by weight (in terms of solid content) of the binder resin (A-1) as a dispersion resin [ 35.0% by weight of solid content (NV) ], 5 parts by weight (in terms of solid content) of an acrylic polymer dispersant (DISPERBYK-2000) as a dispersant [ 40.0% by weight of solid content (NV) ], and 77 parts by weight of propylene glycol monomethyl ether acetate as a solvent.
Production of Black photosensitive resin compositions of examples and comparative examples
The black photosensitive resin compositions of examples and comparative examples were manufactured with reference to table 1 below.
[ Table 1]
Figure BDA0002941121740000141
(A-1) binder resin: resin produced according to Synthesis example 1
(A-2) binder resin: S-77A (love for chemical, non-epoxy resin)
(B) Photopolymerizable compound: dipentaerythritol hexaacrylate
(C) Photopolymerization initiator: irgacure OXE-01 (manufactured by BASF corporation)
(D) Colorant dispersion liquid: 13.7% by mass and 86.3% by mass of a mixture of production example 1(D-1) and production example 2(D-2) based on the total mass of the colorant dispersion
(E-1) thermal curing agent: compound represented by chemical formula 4 (TMMP, SC organic Chemicals Co., Ltd.)
[ chemical formula 4]
Figure BDA0002941121740000151
(E-2) thermal curing agent: compound represented by chemical formula 5 (PEMP, SC organic Chemicals Co., Ltd.)
[ chemical formula 5]
Figure BDA0002941121740000152
(E-3) thermal curing agent: a compound represented by chemical formula 6 (PE1, Showa Denko Co., Ltd.)
[ chemical formula 6]
Figure BDA0002941121740000153
(E-4) thermal curing agent: compound represented by chemical formula 7 (DPMP, SC organic Chemicals Co., Ltd.)
[ chemical formula 7]
Figure BDA0002941121740000161
(E-5) thermal curing agent: azobisisobutyronitrile (AIBN reagent (Aldrich) Co., Ltd.), a thermal curing agent containing no thiol group)
(F) Epoxy additive: celloxide2021P (Daicel corporation)
(G) Additive (leveling agent): f-554(DIC corporation)
Test example: evaluation of physical Properties of Black photosensitive resin composition
(1) Fabrication of cured films
The glass substrate (corning corporation) of 5cmX5cm was washed with a neutral detergent and water and then dried. A coating film was formed on the glass substrate by using the black photosensitive resin compositions of examples and comparative examples so that the final film thickness became 1.5. + -. 0.1. mu.m (measured by Dektak apparatus), and the exposure amount of the coating film was 100mJ/cm2The film was exposed to light and baked at 80 ℃ for 60 minutes to form a cured film.
(2) Optical Density (O.D.) determination
The optical density (OD1) of the cured film produced in (1) was measured by X-rite, and the optical density (OD2) was measured again after the cured film was immersed in propylene glycol monomethyl ether acetate at 100 ℃ for 10 minutes, and the OD2/OD1 were calculated (Δ o.d.), and the results are shown in table 2 below.
(2) Reflectance measurement
The reflectance (Y1) of the cured film produced in (1) above was measured in the SIC mode by an integrating sphere reflectance measuring instrument (CM-3700D), the cured film was immersed in propylene glycol monomethyl ether acetate at 100 ℃ for 10 minutes, and then the reflectance (Y2) was measured again, and the Y2/Y1 was calculated (Δ reflectance), and the results thereof are shown in table 2 below.
(3) Determination of color Change Rate
The color change rate of the cured film produced in (1) was measured by an integrating sphere reflectometer (CM-3700D), and the cured film was immersed in propylene glycol monomethyl ether acetate at 100 ℃ for 10 minutes, and then the color change rate (a × 2) was measured again, and a × 2/a × 1 was calculated (Δ color change rate), and the results thereof are shown in table 2 below.
[ Table 2]
Figure BDA0002941121740000171
Referring to table 2 above, the optical density change rate, the reflectance change rate, and the color change rate before and after the immersion in propylene glycol monomethyl ether acetate were 0.80 or less in comparative examples 1 to 4, and 0.90 or more in examples 1 to 8 of the present invention. This indicates that the change in optical density, reflectance, and color of the cured film of the present invention cured at a low temperature is significantly suppressed, and it can be confirmed that, in the case of using the black photosensitive resin composition of the present invention, excellent curability and solvent resistance are exhibited even when curing is performed at a low temperature of 80 ℃.

Claims (13)

1. A black photosensitive resin composition comprising a thermosetting agent,
the thermal curing agent contains a thiol compound,
the cured film formed from the black photosensitive resin composition had a thickness of 1.5 ± 0.1 μm, and had an optical density of OD1, a reflectance of Y1, and a color change rate of a 1, and had an optical density of OD2, a reflectance of Y2, and a color change rate of a 2 after immersion of the cured film in propylene glycol monomethyl ether acetate at 100 ℃ for 10 minutes, all of OD2/OD1, Y2/Y1, and a 2/a 1 were 0.90 or more.
2. The black photosensitive resin composition according to claim 1, further comprising at least one of an epoxy group-containing binder resin, a photopolymerizable compound, a photopolymerization initiator and a colorant.
3. The black photosensitive resin composition according to claim 1, wherein the black photosensitive resin composition is used for forming a pattern on a flexible substrate or a substrate containing an organic material layer.
4. The black photosensitive resin composition according to claim 1, wherein a coating film formed from the black photosensitive resin composition is cured at a low temperature of less than 100 ℃.
5. The black photosensitive resin composition according to claim 2, wherein the epoxy group-containing binder resin comprises a compound represented by the following chemical formula 1:
chemical formula 1
Figure FDA0002941121730000011
In the chemical formula 1, the metal oxide is represented by,
R1and R2Each independently is hydrogen or CH3
a and b are each independently an integer of 3 to 20.
6. The black photosensitive resin composition according to claim 1, wherein the thiol compound comprises a compound containing a thiol group.
7. The black photosensitive resin composition according to claim 6, wherein the thiol group-containing compound comprises 3 to 6 functional thiol groups.
8. The black photosensitive resin composition according to claim 6, wherein the thiol group-containing compound comprises a compound represented by the following chemical formula 2 or the following chemical formula 3:
chemical formula 2
Figure FDA0002941121730000021
In the chemical formula 2, the first and second organic solvents,
R3is-CH3
Figure FDA0002941121730000022
R4~R6Each independently is
Figure FDA0002941121730000023
Chemical formula 3
Figure FDA0002941121730000024
In the chemical formula 3, the first and second organic solvents,
R7~R12each independently is
Figure FDA0002941121730000031
9. The black photosensitive resin composition according to claim 1, wherein said black photosensitive resin composition further comprises (F) an epoxy additive.
10. The black photosensitive resin composition according to claim 1, wherein the black photosensitive resin composition further comprises (G) a leveling agent.
11. The black photosensitive resin composition according to claim 2,
the black photosensitive resin composition comprises, based on the total solid content in the black photosensitive resin composition:
5-20 wt% of the epoxy group-containing binder resin;
6 to 20 wt% of the photopolymerizable compound;
0.5 to 5 wt% of a photopolymerization initiator;
30 to 50 wt% of the colorant; and
1 to 5 wt% of the thermal curing agent.
12. A color filter comprising a black matrix produced using the black photosensitive resin composition according to any one of claims 1 to 11.
13. A display device comprising the color filter of claim 12.
CN202110180937.1A 2020-02-17 2021-02-07 Black photosensitive resin composition, color filter comprising black matrix manufactured using same, and display device comprising color filter Pending CN113267959A (en)

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