CN113263820A - Composite construction iron powder core idiosome piles up even suppression device - Google Patents
Composite construction iron powder core idiosome piles up even suppression device Download PDFInfo
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- CN113263820A CN113263820A CN202110544086.4A CN202110544086A CN113263820A CN 113263820 A CN113263820 A CN 113263820A CN 202110544086 A CN202110544086 A CN 202110544086A CN 113263820 A CN113263820 A CN 113263820A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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Abstract
The invention relates to the field of metal core materials, in particular to a composite structure iron powder core blank stacking and uniformly pressing device. The technical problem of the invention is as follows: provides a composite structure iron powder core blank stacking and uniform pressing device. The technical scheme is as follows: the utility model provides a composite construction iron powder core idiosome piles up even suppression device, includes powder carrier assembly, suppression subassembly, corner suppression subassembly, pallet, control cabinet, hydraulic control machine, hydraulic stem and pallet etc. in batches. The invention realizes the pre-pressing work of the first layer of glass particles, the second layer of iron powder and the third layer of glass particles simultaneously, so that three groups of particle powder are pressed into a cake-shaped structure with flat two surfaces, and the three groups of cake-shaped particle powder are stacked together through the subsequent stacking work to carry out the final pressing and laminating work, thereby obtaining the iron powder core blank product with uniform pressing and flat laminating surface.
Description
Technical Field
The invention relates to the field of metal core materials, in particular to a composite structure iron powder core blank stacking and uniformly pressing device.
Background
The iron powder core is a common soft magnetic material and is one of the materials with lower market price at present. The high-performance iron powder core developed recently is different from the traditional iron-silicon-aluminum magnetic powder core, the used raw material is not alloy magnetic powder but pure iron powder coated with an insulating layer, and the dosage of the binder is very small, so that the magnetic flux density is greatly improved.
When the iron powder core blank with the composite structure is produced, glass particle powder mixed with bonding sizing materials is placed in a carrying disc to serve as a blank bottom layer, first pre-pressing operation is carried out on the glass particle powder in the carrying disc through a hydraulic device, then iron powder mixed with a small amount of bonding sizing materials is covered above the bottom layer glass particle powder in the carrying disc to serve as a middle core layer, second pre-pressing operation is carried out on the glass particle powder and the iron powder in the carrying disc through the hydraulic device, finally, the middle core layer iron powder in the carrying disc is covered above the middle core layer iron powder to serve as a top layer, final pressing and bonding treatment is carried out on the three layers of glass particle powder and the iron powder in the carrying disc through the hydraulic device, the three layers of stacked particle powder are pressed into a group of complete iron powder core blank products, however, when three groups of particle powder are sequentially poured into the carrying disc to be stacked, two pre-pressing operation and one total pressing operation need to be carried out, the compaction degree of the bottom layer of the obtained blank body is higher than that of the top layer due to inconsistent pressing times of the three layers of particle powder, and the contact surfaces of the two groups of adjacent particle powder are in a non-flat state, so that the layering surface of the stacked iron powder core blank body product is in a non-uniform state, and the structural stability of the iron core composite material obtained by later-stage processing is influenced finally.
Therefore, an automatic apparatus for uniformly pressing three layers of powder particles constituting a green body of a powdered iron core is required to solve the above problems.
Disclosure of Invention
In order to overcome the defects that the compaction process of the three-layer particle powder of the blank is greatly different after the three-layer particle powder is pressed due to the inconsistent times of pressing the three-layer particle powder, the contact surfaces of two groups of externally adjacent particle powder are in a non-flat state, the layering surface of the stacked iron powder core blank product is in a non-uniform state, and the structural stability of the iron core composite material obtained by later processing is influenced, the technical problem of the invention is as follows: provides a composite structure iron powder core blank stacking and uniform pressing device.
The technical scheme is as follows: a composite structure iron powder core blank body stacking and uniform pressing device comprises a powder bearing assembly, batch pressing assemblies, corner pressing assemblies, a support table, a control table, a hydraulic control machine, a hydraulic rod, a bottom table, a first slide rail and a second slide rail; the powder bearing assembly is connected with the underframe platform; the powder bearing component is connected with the first slide rail; the powder bearing component is connected with the second slide rail; the base platform is connected with the support platform; the batch pressing assembly is connected with the support platform; the hydraulic control machine is connected with the support table; the hydraulic control machine is connected with the hydraulic rod; the batch pressing assembly is connected with a hydraulic rod; the corner pressing assembly is connected with the underframe platform; the console is connected with the support table; the first sliding rail is connected with the underframe platform; the second slide rail is connected with the underframe platform.
Further, the powder bearing assembly comprises a first bearing disc, a first electric slide block, a second electric slide block, a first rack bar, a left slide plate, a right slide plate, a left rack bar, a right rack bar, a first assembling frame, a second assembling frame, a first rotating shaft, a first straight gear, a first driving wheel, a second rotating shaft, a second driving wheel, a second straight gear, a third rotating shaft, a third straight gear, a third driving wheel, a fourth rotating shaft, a fourth driving wheel and a fourth straight gear; the first bearing disc is contacted with the surface of the underframe; one side of the first bearing disc is fixedly connected with the first electric slide block; the first electric sliding block is connected with the first sliding rail in a sliding manner; the other side of the first bearing disc is fixedly connected with a second electric slide block; the second electric sliding block is connected with the second sliding rail in a sliding manner; the first toothed bar is fixedly connected with the first electric sliding block; two groups of left sliding plates are in contact with the surface of the underframe platform on both sides of the first bearing plate; the two groups of left toothed bars are fixedly connected with the corresponding group of left sliding plates respectively; on one side of the left sliding plate, the two groups of right sliding plates are in contact with the surface of the underframe table; the two groups of right toothed bars are fixedly connected with the corresponding group of right sliding plates respectively; on one side of the first bearing plate, the bottom end of the first assembling frame is respectively in sliding connection with the corresponding group of left sliding plates and the corresponding group of right sliding plates; the bottom end of the second assembling frame is respectively in sliding connection with the corresponding group of left sliding plates and the corresponding group of right sliding plates on the other side of the first bearing disc; the first rotating shaft is rotatably connected with the first sliding rail on one side of the first rack bar; the first straight gear and the first driving wheel are fixedly connected with the first rotating shaft; the second rotating shaft is rotatably connected with the first sliding rail on one side of the first rotating shaft; the second transmission wheel and the second straight gear are fixedly connected with the second rotating shaft; the first driving wheel is in transmission connection with the second driving wheel through a belt; on one side of the second straight gear, a third rotating shaft is rotatably connected with the first sliding rail; the third straight gear and the third transmission wheel are fixedly connected with a third rotating shaft; the second straight gear is meshed with the third straight gear; on one side of the third rotating shaft, the fourth rotating shaft is rotatably connected with the first sliding rail; the fourth transmission wheel and the fourth straight gear are fixedly connected with the fourth rotating shaft; the third driving wheel is in transmission connection with the fourth driving wheel through a belt; two groups of first rotating shafts, first straight gears, first driving wheels, second rotating shafts, second driving wheels, second straight gears, third rotating shafts, third straight gears, third driving wheels, fourth rotating shafts, fourth driving wheels and fourth straight gears are respectively arranged on one sides of the first assembling frame and the second assembling frame on the base frame.
Further, the batch pressing assembly comprises a third electric slide block, a first spring telescopic rod, a first pressure rod, a first clamping plate, a first pressure plate, a fourth electric slide block, a second spring telescopic rod, a second pressure rod, a second clamping plate, a second pressure plate, a spring slide block, an adapter plate and a third pressure plate; the two groups of third electric sliding blocks are in sliding connection with the support table; the two groups of first spring telescopic rods are fixedly connected with the corresponding group of third electric sliding blocks respectively; each group of third electric sliding blocks is fixedly connected with the first pressure lever; the first clamping plate is fixedly connected with one side of the first pressure lever; the first pressure plate is fixedly connected with one side of the bottom end of the first pressure rod; on one side of the third electric slide block, two groups of fourth electric slide blocks are in sliding connection with the support table; the two groups of second spring telescopic rods are fixedly connected with the corresponding group of fourth electric sliding blocks respectively; each group of second spring telescopic rods is fixedly connected with a second pressure rod; the second clamping plate is fixedly connected with one side of the second pressure lever; the second pressure plate is fixedly connected with one side of the bottom end of the second pressure rod; the two groups of spring sliding blocks are respectively connected with two sides of the first pressing plate; two groups of spring sliding blocks are respectively connected with two sides of the second pressing plate; the adapter plate is fixedly connected with the hydraulic rod between the first pressure plate and the second pressure plate; two sides of the adapter plate are provided with grooves corresponding to the first clamping plate and the second clamping plate; the third pressing plate is fixedly connected with the adapter plate.
Further, the corner pressing assembly comprises a left conveying unit, a right conveying unit, a left U-shaped pressing plate and a right U-shaped pressing plate; the left conveying unit is connected with one side of the underframe platform; on one side of the left conveying unit, the right conveying unit is connected with the other side of the underframe platform; the left U-shaped pressing plate is connected with the left conveying unit; the right U-shaped pressing plate is connected with the right conveying unit.
Furthermore, the left transmission unit comprises a chute bracket, a fifth electric slide block, a second toothed bar, a fifth rotating shaft, a fifth straight gear, a shaft sleeve, a transmission rod, an electric push rod, an electric rotating shaft, a traction rope, a fixed frame and a bushing; the two groups of sliding groove brackets are fixedly connected with the underframe platform; the two groups of fifth electric sliding blocks are respectively in sliding connection with the corresponding group of sliding groove brackets; the two groups of second gear rods are fixedly connected with the corresponding group of sliding groove brackets respectively; two sides of the fifth rotating shaft are respectively in rotating connection with the corresponding group of fifth electric sliding blocks; the two groups of fifth straight gears are fixedly connected with the fifth rotating shaft; each group of fifth straight gears is meshed with the corresponding group of second rack bars; two groups of shaft sleeves are fixedly connected with two ends of a fifth rotating shaft respectively on one side of the fifth straight gear; the two groups of transmission rods are fixedly connected with the corresponding group of shaft sleeves respectively; the two groups of electric push rods are fixedly connected with the corresponding group of transmission rods respectively; each group of electric push rods is fixedly connected with the left U-shaped pressing plate; the two groups of electric rotating shafts are respectively in rotating connection with the top ends of the corresponding group of sliding groove brackets; the two groups of traction ropes are in transmission connection with the corresponding group of electric rotating shafts respectively; above the chute bracket, two groups of fixed frames are fixedly connected with the left U-shaped pressing plate; the two groups of bushings are respectively in rotating connection with the corresponding group of fixing frames through rotating shafts; each group of hauling ropes is fixedly connected with a corresponding group of bushings.
Furthermore, two sides of the inner surfaces of the first assembling frame and the second assembling frame are respectively provided with a group of open grooves corresponding to the spring sliding blocks.
Furthermore, the two ends of the left U-shaped pressing plate are designed into tangent planes with downward inclined planes.
Furthermore, two ends of the right U-shaped pressing plate are designed into a tangent plane with an upward inclined surface.
Compared with the prior art, the invention has the following advantages:
firstly, in order to overcome the defect that the compaction process obtained after the three-layer particle powder of the blank is pressed is greatly different due to the fact that the pressing times of the three-layer particle powder are different, the contact surfaces of two groups of outer adjacent particle powder are in a non-flat state, the layering surface of the iron powder core blank product obtained by stacking is in a non-uniform state, and the structural stability of the iron core composite material obtained by later-stage processing is influenced;
the device of the invention comprises: when in use, the device is firstly placed and the support stand and the underframe stand are kept stable, the control stand adjusting device is regulated and controlled after the power supply is connected externally, then an operator respectively places a first layer of glass particles, a second layer of iron powder and a third layer of glass particles which are all mixed with viscose into three groups of bearing discs in the powder bearing assembly, then the batch pressing assembly simultaneously carries out pre-pressing treatment on the particle powder in the three groups of bearing discs, so that the particle powder in the three groups of bearing discs is respectively pressed into a flat cake-shaped structure on two sides, then the cake-shaped second layer of iron powder is stacked above the cake-shaped first layer of glass particles by the powder bearing assembly, because the falling speed of leftover materials at the periphery of the second layer of iron powder is slower than that of the middle part in the stacking and placing process, a circle of uneven convex blocks is easily formed around the second layer of iron powder, and the convex structures stacked above the periphery of the second layer of iron powder are pressed downwards and flattened by the corner pressing assembly, pressing the upper surface of the second layer of iron powder into a flat structure again, stacking the cake-shaped third layer of glass particles above the cake-shaped second layer of iron powder by a powder bearing assembly, and finally pressing and attaching the stacked first layer of glass particles, second layer of iron powder and third layer of glass particles by a batch pressing assembly;
thirdly, the invention realizes the pre-pressing work of the first layer of glass particles, the second layer of iron powder and the third layer of glass particles simultaneously and respectively, so that three groups of particle powder are pressed into a cake-shaped structure with two smooth surfaces, and the three groups of cake-shaped particle powder are stacked together through the subsequent stacking work to carry out the final pressing and jointing work, thereby obtaining the iron powder core blank product with uniform pressing and smooth jointing surface.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic perspective view of the powder carrier assembly of the present invention;
FIG. 5 is a schematic view of a first partial perspective view of the powder carrier assembly of the present invention;
FIG. 6 is a schematic view of a second partial perspective view of the powder carrier assembly of the present invention;
FIG. 7 is a schematic perspective view of a batch press assembly of the present invention;
FIG. 8 is a schematic partial perspective view of a batch press assembly of the present invention;
FIG. 9 is a perspective view of the spring slider of the present invention;
FIG. 10 is a perspective view of the corner hold-down assembly of the present invention;
FIG. 11 is a schematic perspective view of a first embodiment of the left transfer unit of the present invention;
FIG. 12 is a schematic diagram of a second perspective structure of the left conveying unit of the present invention;
FIG. 13 is a schematic perspective view of the left U-shaped platen of the present invention;
fig. 14 is a schematic perspective view of the right U-shaped pressing plate according to the present invention.
In the figure: 1. a powder bearing component, 2, a batch pressing component, 3, a corner pressing component, 4, a bracket platform, 5, a control platform, 6, a hydraulic control machine, 7, a hydraulic rod, 8, an underframe platform, 9, a first slide rail, 10, a second slide rail, 101, a first bearing disc, 102, a first electric slide block, 103, a second electric slide block, 104, a first rack bar, 105, a left slide plate, 106, a right slide plate, 107, a left rack bar, 108, a right rack bar, 109, a first collecting frame, 110, a second collecting frame, 111, a first rotating shaft, 112, a first straight gear, 113, a first driving wheel, 114, a second rotating shaft, 115, a second driving wheel, 116, a second straight gear, 117, a third rotating shaft, 118, a third straight gear, 119, a third driving wheel, 120, a fourth rotating shaft, 121, a fourth driving wheel, 122, a fourth straight gear, 201, a third electric slide block, 202 and a first spring telescopic rod, 203. the device comprises a first pressure rod, 204, a first clamping plate, 205, a first pressure plate, 206, a fourth electric sliding block, 207, a second spring telescopic rod, 208, a second pressure rod, 209, a second clamping plate, 210, a second pressure plate, 211, a spring sliding block, 212, an adapter plate, 213, a third pressure plate, 301, a left transmission unit, 302, a right transmission unit, 303, a left U-shaped pressure plate, 304, a right U-shaped pressure plate, 30101, a sliding groove support, 30102, a fifth electric sliding block, 30103, a second toothed bar, 30104, a fifth rotating shaft, 30105, a fifth spur gear, 30106, a shaft sleeve, 30107, a transmission rod, 30108, an electric push rod, 30109, an electric rotating shaft, 30110, a traction rope, 30111, a fixed frame, 30112 and a bushing.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Example 1
A composite structure iron powder core blank body stacking and uniform pressing device, as shown in fig. 1-14, comprising a powder bearing component 1, a batch pressing component 2, a corner pressing component 3, a support platform 4, a control platform 5, a hydraulic control machine 6, a hydraulic rod 7, a base platform 8, a first slide rail 9 and a second slide rail 10; the powder bearing component 1 is connected with the base stand 8; the powder bearing component 1 is connected with a first slide rail 9; the powder bearing component 1 is connected with a second slide rail 10; the bottom stand platform 8 is connected with the support platform 4; the batch pressing assembly 2 is connected with the support table 4; the hydraulic control machine 6 is connected with the support table 4; the hydraulic control machine 6 is connected with a hydraulic rod 7; the batch pressing assembly 2 is connected with a hydraulic rod 7; the corner pressing component 3 is connected with the base frame 8; the console 5 is connected with the support table 4; the first slide rail 9 is connected with the underframe platform 8; the second slide rail 10 is connected to the undercarriage table 8.
The working principle is as follows: when in use, the device is firstly placed and the support stand 4 and the bottom stand 8 are kept stable, the adjusting device of the control stand 5 is regulated and controlled after the external power supply is connected, then an operator respectively places a first layer of glass particles, a second layer of iron powder and a third layer of glass particles which are all mixed with viscose into three groups of bearing discs in the powder bearing assembly 1, then the batch pressing assembly 2 simultaneously carries out pre-pressing treatment on the particle powder in the three groups of bearing discs, so that the particle powder in the three groups of bearing discs is respectively pressed into flat cake-shaped structures with two sides, then the powder bearing assembly 1 stacks the cake-shaped second layer of iron powder above the cake-shaped first layer of glass particles, because in the stacking and placing process, the falling speed of leftover materials at the periphery of the second layer of iron powder is slower than that at the middle part, uneven bumps are easily formed around the second layer of iron powder, and a circle of corner pressing assembly 3 presses the bump structures stacked above the periphery of the second layer of iron powder downwards, pressing the upper surface of the second layer of iron powder into a flat structure again, then stacking the cake-shaped third layer of glass particles above the cake-shaped second layer of iron powder by the powder bearing assembly 1, and finally pressing and attaching the stacked first layer of glass particles, second layer of iron powder and third layer of glass particles by the batch pressing assembly 2; the invention realizes the pre-pressing work of the first layer of glass particles, the second layer of iron powder and the third layer of glass particles simultaneously, so that three groups of particle powder are pressed into a cake-shaped structure with flat two surfaces, and the three groups of cake-shaped particle powder are stacked together through the subsequent stacking work to carry out the final pressing and laminating work, thereby obtaining the iron powder core blank product with uniform pressing and flat laminating surface.
The working principle is as follows: the powder material bearing component 1 comprises a first bearing disc 101, a first electric slide block 102, a second electric slide block 103, a first rack bar 104, a left slide plate 105, a right slide plate 106, a left rack bar 107, a right rack bar 108, a first collecting frame 109, a second collecting frame 110, a first rotating shaft 111, a first straight gear 112, a first driving wheel 113, a second rotating shaft 114, a second driving wheel 115, a second straight gear 116, a third rotating shaft 117, a third straight gear 118, a third driving wheel 119, a fourth rotating shaft 120, a fourth driving wheel 121 and a fourth straight gear 122; the first bearing disc 101 is contacted with the surface of the base frame 8; one side of the first bearing disc 101 is fixedly connected with the first electric slide block 102; the first electric slide block 102 is connected with the first slide rail 9 in a sliding manner; the other side of the first bearing disc 101 is fixedly connected with a second electric slide block 103; the second electric slide block 103 is connected with the second slide rail 10 in a sliding manner; the first rack bar 104 is fixedly connected with the first electric slide block 102; two groups of left sliding plates 105 are in contact with the surface of the underframe platform 8 on both sides of the first bearing plate 101; the two groups of left toothed bars 107 are fixedly connected with the corresponding group of left sliding plates 105 respectively; on one side of the left slide plate 105, two groups of right slide plates 106 are in contact with the surface of the underframe platform 8; two groups of right toothed bars 108 are fixedly connected with a corresponding group of right sliding plates 106 respectively; on one side of the first carrier tray 101, the bottom ends of the first assembly frames 109 are respectively connected with a corresponding group of left sliding plates 105 and a corresponding group of right sliding plates 106 in a sliding manner; on the other side of the first carrying tray 101, the bottom ends of the second assembling frames 110 are respectively connected with a corresponding group of left sliding plates 105 and a corresponding group of right sliding plates 106 in a sliding manner; on the first rack 104 side, a first rotating shaft 111 is rotatably connected with the first slide rail 9; the first straight gear 112 and the first driving wheel 113 are both fixedly connected with the first rotating shaft 111; on the side of the first rotating shaft 111, the second rotating shaft 114 is rotatably connected with the first slide rail 9; the second transmission wheel 115 and the second spur gear 116 are both fixedly connected with the second rotating shaft 114; the first driving wheel 113 is in driving connection with a second driving wheel 115 through a belt; on one side of the second spur gear 116, a third rotating shaft 117 is rotatably connected with the first slide rail 9; the third straight gear 118 and the third transmission wheel 119 are both fixedly connected with the third rotating shaft 117; the second spur gear 116 is meshed with a third spur gear 118; on one side of the third rotating shaft 117, the fourth rotating shaft 120 is rotatably connected with the first slide rail 9; the fourth transmission wheel 121 and the fourth spur gear 122 are both fixedly connected with the fourth rotating shaft 120; the third driving wheel 119 is in driving connection with a fourth driving wheel 121 through a belt; on the sides of the first assembling frame 109 and the second assembling frame 110, the base frame 8 is respectively provided with two sets of a first rotating shaft 111, a first spur gear 112, a first driving wheel 113, a second rotating shaft 114, a second driving wheel 115, a second spur gear 116, a third rotating shaft 117, a third spur gear 118, a third driving wheel 119, a fourth rotating shaft 120, a fourth driving wheel 121, and a fourth spur gear 122.
Firstly, an operator places a first layer of glass particles mixed with viscose in a first bearing disc 101, places a second layer of iron powder mixed with the viscose in a complete second bearing disc formed by a left sliding plate 105 and a right sliding plate 106 which are connected with a first collecting frame 109, places a third layer of glass particles mixed with the viscose in a complete third bearing disc formed by a left sliding plate 105 and a right sliding plate 106 which are connected with a second collecting frame 110, and then carries out pre-pressing treatment on the particle powder in the three groups of bearing discs by a first pressing plate 205, a second pressing plate 210 and a third pressing plate 213 in a batch pressing assembly 2 respectively, so that the particle powder in the three groups of bearing discs are pressed into flat cake-shaped structures on two sides respectively, and simultaneously, spring sliding blocks 211 on two sides of the first pressing plate 205 and the third pressing plate 213 are respectively clamped in grooves on two sides of the inner surfaces of the second collecting frame 110 and the first collecting frame 109, then when the first pressing plate 205, the second pressing plate 210 and the third pressing plate 213 are reset upwards, the first pressing plate 205 and the third pressing plate 213 drive the second assembling frame 110 and the first assembling frame 109 and the components connected with the same to move upwards through the spring slider 211, so that the left sliding plate 105 and the right sliding plate 106 respectively connected with the second assembling frame 110 and the first assembling frame 109 are higher than the top end of the first loading tray 101, the left rack bar 107 and the right rack bar 108 on the lower side of the first assembling frame 109 are respectively engaged with the corresponding set of second spur gear 116 and fourth spur gear 122, the left rack bar 107 and the right rack bar 108 on the lower side of the second assembling frame 110 are respectively engaged with the corresponding set of second spur gear 116 and fourth spur gear 122, and then the first electric slider 102 and the second electric slider 103 simultaneously drive the first loading tray 101 and the first rack bar 104 to move to the lower side of the first slide rail 109 along the first slide rail 9 and the second slide rail 10, when the first rack bar 104 passes through the first spur gear 112 below the first collecting frame 109, the first rack bar 104 engages with the first spur gear 112 to drive the first rotating shaft 111 connected thereto to rotate, the first rotating shaft 111 drives the first driving wheel 113 connected thereto to rotate, the first driving wheel 113 drives the second rotating shaft 114 to rotate through the second driving wheel 115 connected thereto, the second rotating shaft 114 drives the second spur gear 116 connected thereto to rotate, meanwhile, the first spur gear 112 engages with the third spur gear 118 connected thereto to drive the third rotating shaft 117 to rotate, the third rotating shaft 117 drives the third driving wheel 119 connected thereto to rotate, the third driving wheel 119 drives the fourth driving wheel 121 connected thereto to rotate through the belt, the fourth driving wheel 121 drives the fourth rotating shaft 120 connected thereto to rotate, the fourth rotating shaft 120 drives the fourth spur gear 122 connected thereto to rotate, and simultaneously, the second spur gear 116 and the fourth spur gear 122 engage with the left rack bar 107 and the right rack bar 108 connected thereto to drive the first collecting frame 108 to rotate The left sliding plate 105 and the right sliding plate 106 below the first collecting frame 109 are opened towards two sides, so that the second layer of iron powder pressed into a cake shape falls from the first collecting frame 109 and is stacked above the first layer of glass particles pressed into a cake shape, because the falling speed of the leftover materials at the periphery of the second layer of iron powder is slower than that of the middle part in the stacking and placing process, a circle of uneven convex blocks are easily formed around the second layer of iron powder, the first electric sliding block 102 and the second electric sliding block 103 simultaneously drive the first bearing disc 101 and the first toothed bar 104 to move along the first sliding rail 9 and the second sliding rail 10 for resetting, the convex structures stacked above the periphery of the second layer of iron powder are pressed downwards by the corner pressing component 3, the upper surface of the second layer of iron powder is pressed into a flat structure again, then the first electric sliding block 102 and the second electric sliding block 103 simultaneously drive the first bearing disc 101 and the first toothed bar 104 to move along the first sliding rail 9 and the second sliding rail 10 to the lower part of the second collecting frame 110, when the first rack bar 104 passes through the first straight gear 112 below the second collecting frame 110, the first rack bar 104 engages with the first straight gear 112 to drive the first rotating shaft 111 connected thereto to rotate, and simultaneously drive the second straight gear 116 and the fourth straight gear 122 connected thereto to rotate according to the above working principle, simultaneously the second straight gear 116 and the fourth straight gear 122 respectively engage with the left rack bar 107 and the right rack bar 108 connected thereto to drive the left sliding plate 105 and the right sliding plate 106 below the second collecting frame 110 to open towards both sides, so that the third layer of glass particles pressed into a cake shape falls from the second collecting frame 110 and is stacked above the second layer of iron powder pressed into a cake shape, and then the first electric slider 102 and the second electric slider 103 simultaneously drive the first bearing disc 101 and the first rack bar 104 to move along the first sliding rail 9 and the second sliding rail 10 respectively to reset, and the third layer of glass particles stacked in the first bearing disc 101 is reset by the third pressing plate 213 in the batch pressing assembly 2, Performing final pressing and attaching treatment on the second layer of iron powder and the third layer of glass particles; the assembly completes the stacking of three layers of granular powder.
The batch pressing assembly 2 comprises a third electric sliding block 201, a first spring telescopic rod 202, a first pressure rod 203, a first clamping plate 204, a first pressure plate 205, a fourth electric sliding block 206, a second spring telescopic rod 207, a second pressure rod 208, a second clamping plate 209, a second pressure plate 210, a spring sliding block 211, an adapter plate 212 and a third pressure plate 213; the two groups of third electric sliding blocks 201 are in sliding connection with the support table 4; the two groups of first spring telescopic rods 202 are fixedly connected with the corresponding group of third electric sliding blocks 201 respectively; each group of third electric sliding blocks 201 is fixedly connected with the first pressure lever 203; the first clamping plate 204 is fixedly connected with one side of the first pressure lever 203; the first pressure plate 205 is fixedly connected with one side of the bottom end of the first pressure rod 203; on one side of the third electric slide block 201, two groups of fourth electric slide blocks 206 are in sliding connection with the support table 4; the two groups of second spring telescopic rods 207 are fixedly connected with the corresponding group of fourth electric sliding blocks 206 respectively; each group of the second spring telescopic rods 207 is fixedly connected with a second pressure rod 208; the second clamping plate 209 is fixedly connected with one side of the second pressure lever 208; the second pressure plate 210 is fixedly connected with one side of the bottom end of the second pressure rod 208; two groups of spring sliders 211 are respectively connected with two sides of the first pressing plate 205; another two groups of spring sliding blocks 211 are respectively connected with two sides of the second pressing plate 210; between the first pressing plate 205 and the second pressing plate 210, the adapter plate 212 is fixedly connected with the hydraulic rod 7; two sides of the adapter plate 212 are provided with slots corresponding to the first clamping plate 204 and the second clamping plate 209; the third pressing plate 213 is fixedly connected to the adapter plate 212.
Firstly, the third electric slider 201 and the fourth electric slider 206 drive the connected components to move oppositely along the base platform 8, so that the first pressing plate 205 and the second pressing plate 210 move to the upper side of the second assembling frame 110 and the first assembling frame 109, respectively, and the first clamping plate 204 and the second clamping plate 209 are inserted into the slots on the two sides of the adapter plate 212, respectively, then the hydraulic controller 6 pushes the adapter plate 212 downwards through the hydraulic rod 7 to drive the third pressing plate 213 connected thereto to move downwards, at the same time, the adapter plate 212 drives the first pressing rod 203 and the second pressing rod 208 and the first pressing plate 205 and the second pressing plate 210 connected thereto to move downwards through the first clamping plate 204 and the second clamping plate 209, respectively, so that the third pressing plate 213 is pressed into the first bearing disk 101 containing the first layer of glass particles, and at the same time, the second pressing plate 210 is pressed into the first assembling frame 109 containing the second layer of iron powder and the left sliding plate 105 and the right sliding plate 106 connected thereto to form a complete set of second bearing disk, meanwhile, the first pressing plate 205 is pressed into a complete third bearing disc which is formed by the second collecting frame 110 filled with a third layer of glass particles and the left sliding plate 105 and the right sliding plate 106 which are connected with the second collecting frame 110, so that the particle powder in the three bearing discs is pressed into a flat cake-shaped structure on two sides, the spring sliding blocks 211 on two sides of the first pressing plate 205 and the third pressing plate 213 are respectively clamped into the slots on two sides of the inner surfaces of the second collecting frame 110 and the first collecting frame 109, then when the first pressing plate 205, the second pressing plate 210 and the third pressing plate 213 are reset upwards, the hydraulic controller 6 drives the hydraulic rod 7 and the connected components to reset upwards, so that the first pressing plate 205 and the third pressing plate 213 drive the second collecting frame 110, the first collecting frame 109 and the connected components to move upwards through the spring sliding blocks 211, after the second layer of iron powder in the second bearing disc and the third layer of glass particles in the third bearing disc sequentially fall into the first bearing disc 101, the third electric slider 201 and the fourth electric slider 206 drive the components connected with the third electric slider to move reversely along the bottom stand 8, so that the first clamping plate 204 and the second clamping plate 209 both leave the slots on both sides of the adapter plate 212, finally the hydraulic controller 6 pushes the adapter plate 212 downwards through the hydraulic rod 7 to drive the third pressing plate 213 connected with the adapter plate to move downwards, so that the third pressing plate 213 performs the final pressing and bonding treatment on the first layer of glass particles, the second layer of iron powder and the third layer of glass particles stacked together, and then an operator takes down the second collecting frame 110 and the first collecting frame 109 hung on the first pressing plate 205 and the third pressing plate 213 and the components connected with the first collecting frame 109 and puts the components back on the bottom stand 8; the assembly completes the pre-pressing and attaching work of the first layer of glass particles, the second layer of iron powder and the third layer of glass particles in sequence.
The corner pressing assembly 3 comprises a left conveying unit 301, a right conveying unit 302, a left U-shaped pressing plate 303 and a right U-shaped pressing plate 304; the left transfer unit 301 is connected with one side of the underframe station 8; on one side of the left transfer unit 301, a right transfer unit 302 is connected to the other side of the undercarriage table 8; the left U-shaped pressing plate 303 is connected with the left conveying unit 301; the right U-shaped platen 304 is connected to the right transfer unit 302.
Firstly, the left conveying unit 301 and the right conveying unit 302 simultaneously drive the left U-shaped pressing plate 303 and the right U-shaped pressing plate 304 to rotate ninety degrees in opposite directions by the same working principle, so that the left U-shaped pressing plate 303 and the right U-shaped pressing plate 304 are spliced into a group of complete frame-shaped pressing plates, then the left conveying unit 301 and the right conveying unit 302 simultaneously drive the left U-shaped pressing plate 303 and the right U-shaped pressing plate 304 to be pressed downwards into the first bearing disc 101 by the same working principle, and the raised structures stacked above the periphery of the second layer of iron powder are pressed downwards to be flat, so that the upper surface of the second layer of iron powder is pressed into a flat structure again; the assembly completes the recompression of the periphery of the upper surface of the second layer of iron powder.
The left conveying unit 301 comprises a chute support 30101, a fifth electric slide 30102, a second toothed bar 30103, a fifth rotating shaft 30104, a fifth spur gear 30105, a shaft sleeve 30106, a transmission rod 30107, an electric push rod 30108, an electric rotating shaft 30109, a traction rope 30110, a fixed frame 30111 and a bushing 30112; the two groups of sliding groove brackets 30101 are fixedly connected with the underframe platform 8; the two groups of fifth electric sliding blocks 30102 are respectively connected with the corresponding group of sliding groove brackets 30101 in a sliding manner; the two groups of second rack bars 30103 are fixedly connected with the corresponding group of sliding chute brackets 30101; two sides of the fifth rotating shaft 30104 are respectively connected with a corresponding group of fifth electric sliding blocks 30102 in a rotating manner; the two groups of fifth spur gears 30105 are fixedly connected with the fifth rotating shaft 30104; each group of fifth spur gears 30105 is engaged with a corresponding group of second rack bars 30103; on one side of the fifth spur gear 30105, two groups of shaft sleeves 30106 are respectively fixedly connected to two ends of the fifth rotating shaft 30104; the two groups of transmission rods 30107 are fixedly connected with a corresponding group of shaft sleeves 30106; the two groups of electric push rods 30108 are fixedly connected with the corresponding group of transmission rods 30107; each group of electric push rods 30108 is fixedly connected with the left U-shaped pressing plate 303; the two groups of electric rotating shafts 30109 are respectively connected with the top ends of the corresponding group of sliding groove brackets 30101 in a rotating manner; the two groups of traction ropes 30110 are in transmission connection with a corresponding group of electric rotating shafts 30109; above the chute support 30101, two groups of fixing frames 30111 are fixedly connected with the left U-shaped pressing plate 303; the two groups of bushings 30112 are respectively connected with the corresponding group of fixing frames 30111 through a rotating shaft in a rotating manner; each group of pulling ropes 30110 is fixedly connected with a corresponding group of bushings 30112.
Firstly, two groups of fifth electric sliding blocks 30102 drive the connected components to move upwards along the chute support 30101, meanwhile, the fifth spur gear 30105 engages with the second rack 30103 to drive the fifth rotating shaft 30104 to rotate, so that the fifth rotating shaft 30104 drives the connected components to rotate toward the first carrier plate 101, so that the transmission rod 30107 drives the left U-shaped pressure plate 303 to move upward through the electric push rod 30108 and simultaneously to rotate downward for ninety degrees to be located above the first carrier plate 101, meanwhile, the electric rotating shaft 30109 drives the pulling rope 30110 to move along with the left U-shaped pressing plate 303 through the fixing frame 30111, and the left U-shaped pressing plate 303 and the right U-shaped pressing plate 304 are spliced into a group of complete frame-shaped pressing plates, and then the electric push rod 30108 pushes the left U-shaped pressing plate 303 to move downwards, so that the left U-shaped pressing plate 303 and the right U-shaped pressing plate 304 are pressed downwards into the first bearing disc 101, and the convex structures stacked above the periphery of the second layer of iron powder are pressed downwards and flattened.
Two sides of the inner surface of the first assembling frame 109 and the second assembling frame 110 are respectively provided with a group of slots corresponding to the spring sliding blocks 211.
May be hung on the third pressing plate 213 and the first pressing plate 205, respectively.
The two ends of the left U-shaped pressing plate 303 are designed to be tangent planes with downward slopes.
Can be attached to both ends of the right U-shaped platen 304.
The two ends of the right U-shaped pressing plate 304 are designed into a tangent plane with an upward inclined surface.
Can be spliced with the left U-shaped pressing plate 303 to form a group of complete frame-shaped pressing plates.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. A composite structure iron powder core blank body stacking and uniform pressing device comprises a support platform, a control platform, a hydraulic control machine and a hydraulic rod, and is characterized by further comprising a powder bearing component, a batch pressing component, a corner pressing component, a base platform, a first slide rail and a second slide rail; the powder bearing assembly is connected with the underframe platform; the powder bearing component is connected with the first slide rail; the powder bearing component is connected with the second slide rail; the base platform is connected with the support platform; the batch pressing assembly is connected with the support platform; the hydraulic control machine is connected with the support table; the hydraulic control machine is connected with the hydraulic rod; the batch pressing assembly is connected with a hydraulic rod; the corner pressing assembly is connected with the underframe platform; the console is connected with the support table; the first sliding rail is connected with the underframe platform; the second slide rail is connected with the underframe platform.
2. The composite construction dust core blank stacking and uniformly pressing apparatus of claim 1, wherein the dust carrier assembly comprises a first carrier plate, a first motorized slider, a second motorized slider, a first rack bar, a left slide plate, a right slide plate, a left rack bar, a right rack bar, a first collecting frame, a second collecting frame, a first rotating shaft, a first spur gear, a first driving wheel, a second rotating shaft, a second driving wheel, a second spur gear, a third rotating shaft, a third spur gear, a third driving wheel, a fourth rotating shaft, a fourth driving wheel and a fourth spur gear; the first bearing disc is contacted with the surface of the underframe; one side of the first bearing disc is fixedly connected with the first electric slide block; the first electric sliding block is connected with the first sliding rail in a sliding manner; the other side of the first bearing disc is fixedly connected with a second electric slide block; the second electric sliding block is connected with the second sliding rail in a sliding manner; the first toothed bar is fixedly connected with the first electric sliding block; two groups of left sliding plates are in contact with the surface of the underframe platform on both sides of the first bearing plate; the two groups of left toothed bars are fixedly connected with the corresponding group of left sliding plates respectively; on one side of the left sliding plate, the two groups of right sliding plates are in contact with the surface of the underframe table; the two groups of right toothed bars are fixedly connected with the corresponding group of right sliding plates respectively; on one side of the first bearing plate, the bottom end of the first assembling frame is respectively in sliding connection with the corresponding group of left sliding plates and the corresponding group of right sliding plates; the bottom end of the second assembling frame is respectively in sliding connection with the corresponding group of left sliding plates and the corresponding group of right sliding plates on the other side of the first bearing disc; the first rotating shaft is rotatably connected with the first sliding rail on one side of the first rack bar; the first straight gear and the first driving wheel are fixedly connected with the first rotating shaft; the second rotating shaft is rotatably connected with the first sliding rail on one side of the first rotating shaft; the second transmission wheel and the second straight gear are fixedly connected with the second rotating shaft; the first driving wheel is in transmission connection with the second driving wheel through a belt; on one side of the second straight gear, a third rotating shaft is rotatably connected with the first sliding rail; the third straight gear and the third transmission wheel are fixedly connected with a third rotating shaft; the second straight gear is meshed with the third straight gear; on one side of the third rotating shaft, the fourth rotating shaft is rotatably connected with the first sliding rail; the fourth transmission wheel and the fourth straight gear are fixedly connected with the fourth rotating shaft; the third driving wheel is in transmission connection with the fourth driving wheel through a belt; two groups of first rotating shafts, first straight gears, first driving wheels, second rotating shafts, second driving wheels, second straight gears, third rotating shafts, third straight gears, third driving wheels, fourth rotating shafts, fourth driving wheels and fourth straight gears are respectively arranged on one sides of the first assembling frame and the second assembling frame on the base frame.
3. The composite structure iron powder core blank stacking and uniform pressing device as claimed in claim 2, wherein the batch pressing assembly comprises a third electric slide block, a first spring telescopic rod, a first pressure rod, a first clamping plate, a first pressure plate, a fourth electric slide block, a second spring telescopic rod, a second pressure rod, a second clamping plate, a second pressure plate, a spring slide block, an adapter plate and a third pressure plate; the two groups of third electric sliding blocks are in sliding connection with the support table; the two groups of first spring telescopic rods are fixedly connected with the corresponding group of third electric sliding blocks respectively; each group of third electric sliding blocks is fixedly connected with the first pressure lever; the first clamping plate is fixedly connected with one side of the first pressure lever; the first pressure plate is fixedly connected with one side of the bottom end of the first pressure rod; on one side of the third electric slide block, two groups of fourth electric slide blocks are in sliding connection with the support table; the two groups of second spring telescopic rods are fixedly connected with the corresponding group of fourth electric sliding blocks respectively; each group of second spring telescopic rods is fixedly connected with a second pressure rod; the second clamping plate is fixedly connected with one side of the second pressure lever; the second pressure plate is fixedly connected with one side of the bottom end of the second pressure rod; the two groups of spring sliding blocks are respectively connected with two sides of the first pressing plate; two groups of spring sliding blocks are respectively connected with two sides of the second pressing plate; the adapter plate is fixedly connected with the hydraulic rod between the first pressure plate and the second pressure plate; two sides of the adapter plate are provided with grooves corresponding to the first clamping plate and the second clamping plate; the third pressing plate is fixedly connected with the adapter plate.
4. The composite construction dust core green body stacking and evenly pressing apparatus as set forth in claim 3, wherein the corner pressing means includes a left transfer unit, a right transfer unit, a left U-shaped pressing plate and a right U-shaped pressing plate; the left conveying unit is connected with one side of the underframe platform; on one side of the left conveying unit, the right conveying unit is connected with the other side of the underframe platform; the left U-shaped pressing plate is connected with the left conveying unit; the right U-shaped pressing plate is connected with the right conveying unit.
5. The composite-structure iron powder core blank stacking and uniformly pressing device as claimed in claim 4, wherein the left conveying unit comprises a chute support, a fifth electric slide block, a second rack bar, a fifth rotating shaft, a fifth spur gear, a shaft sleeve, a transmission rod, an electric push rod, an electric rotating shaft, a traction rope, a fixed frame and a bush; the two groups of sliding groove brackets are fixedly connected with the underframe platform; the two groups of fifth electric sliding blocks are respectively in sliding connection with the corresponding group of sliding groove brackets; the two groups of second gear rods are fixedly connected with the corresponding group of sliding groove brackets respectively; two sides of the fifth rotating shaft are respectively in rotating connection with the corresponding group of fifth electric sliding blocks; the two groups of fifth straight gears are fixedly connected with the fifth rotating shaft; each group of fifth straight gears is meshed with the corresponding group of second rack bars; two groups of shaft sleeves are fixedly connected with two ends of a fifth rotating shaft respectively on one side of the fifth straight gear; the two groups of transmission rods are fixedly connected with the corresponding group of shaft sleeves respectively; the two groups of electric push rods are fixedly connected with the corresponding group of transmission rods respectively; each group of electric push rods is fixedly connected with the left U-shaped pressing plate; the two groups of electric rotating shafts are respectively in rotating connection with the top ends of the corresponding group of sliding groove brackets; the two groups of traction ropes are in transmission connection with the corresponding group of electric rotating shafts respectively; above the chute bracket, two groups of fixed frames are fixedly connected with the left U-shaped pressing plate; the two groups of bushings are respectively in rotating connection with the corresponding group of fixing frames through rotating shafts; each group of hauling ropes is fixedly connected with a corresponding group of bushings.
6. The apparatus for uniformly pressing a stack of composite structural powder core blanks as recited in claim 2, wherein the first and second collection frames have a plurality of notches formed on both sides of the inner surface thereof corresponding to the spring sliders.
7. The apparatus for uniformly pressing a stack of composite-structured dust core blanks as set forth in claim 4, wherein both ends of the left U-shaped presser are formed in a downwardly inclined cut plane.
8. The apparatus for uniformly pressing a stack of composite-structured dust core blanks as set forth in claim 4, wherein both ends of the right U-shaped presser are formed in a chamfered shape with an upward slope.
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| CN202110544086.4A CN113263820A (en) | 2021-05-19 | 2021-05-19 | Composite construction iron powder core idiosome piles up even suppression device |
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| CN202110544086.4A CN113263820A (en) | 2021-05-19 | 2021-05-19 | Composite construction iron powder core idiosome piles up even suppression device |
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