CN114132706A - Multilayer blanking machine and implementation method thereof - Google Patents
Multilayer blanking machine and implementation method thereof Download PDFInfo
- Publication number
- CN114132706A CN114132706A CN202111571953.XA CN202111571953A CN114132706A CN 114132706 A CN114132706 A CN 114132706A CN 202111571953 A CN202111571953 A CN 202111571953A CN 114132706 A CN114132706 A CN 114132706A
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- China
- Prior art keywords
- transverse moving
- lifting
- plate
- tray
- skip car
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/24—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
Abstract
The invention discloses a multilayer blanking machine, which comprises a rack, wherein a bottom plate of the rack is provided with a transverse moving mechanism, the upper end of the transverse moving mechanism is provided with a lifting mechanism, the output end of the lifting mechanism is provided with a supporting plate, one side of the rack is provided with a skip car, and the skip car is provided with two rows of corresponding tray supports with a plurality of layers; the invention also discloses an implementation method of the multilayer blanking machine. According to the automatic discharging and loading device, the transverse moving mechanism is matched with the lifting mechanism to take out the tray on the skip car, and after the tray is filled with the product, the full tray is automatically placed into the skip car, so that the automatic discharging and loading of the product are realized, the discharging work efficiency is improved, and the labor intensity of workers is reduced; more trays can be placed on the skip car, so that the turnover of the trays is reduced, and the working efficiency of blanking is further improved.
Description
Technical Field
The invention belongs to the technical field of soft magnetic ferrite production, and particularly relates to a multilayer blanking machine and an implementation method thereof.
Background
The soft magnetic ferrite is Fe2O3The ferrimagnetic oxide as the main component is produced by a powder metallurgy method. Is convenient in application. Because the soft magnetic ferrite can obtain high magnetic conductivity without using rare materials such as nickel and the like, the powderThe end metallurgy method is suitable for mass production, so the cost is low, and the sinter has high hardness and is insensitive to stress, so the method is convenient to apply. The magnetic permeability is stable with the change of frequency, and basically keeps unchanged below 150 kHz.
After being formed, the magnetic core powder needs to enter a blank arranging machine, and after being arranged into a specified row, the magnetic core powder is sucked up by a transverse moving magnetic suction mechanism with lifting and dropping to be placed on a specified tray or be laminated according to requirements.
However, the existing blanking tray placing mode of the blank discharging machine is mostly used for placing single-layer products, and the problem of low working efficiency exists, so that a blanking mechanism with higher working efficiency needs to be developed urgently.
Disclosure of Invention
The present invention is directed to a multi-layer blanking machine to solve the above problems. The multilayer blanking machine provided by the invention has the characteristics of capability of blanking more products at one time and high blanking working efficiency.
The invention also aims to provide an implementation method of the multilayer blanking machine.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a multilayer blanking machine, includes the frame, is equipped with the sideslip mechanism on the bottom plate of frame, and the upper end of sideslip mechanism is equipped with elevating system, is equipped with the layer board on elevating system's the output, and one side of frame is equipped with the skip, is equipped with two on the skip and is listed as a plurality of layers of corresponding dish support.
In order to realize the transverse movement of the supporting plate, the transverse movement mechanism comprises a transverse movement plate and bottom transverse movement guide rails, the transverse movement plate is arranged on the sliding blocks of the two bottom transverse movement guide rails, a transverse movement servo motor is arranged on the transverse movement plate, a gear is arranged at the output end of the transverse movement servo motor, and a transverse movement rack meshed with the gear is further arranged on a bottom plate of the rack.
In order to limit the transverse movement of the supporting plate, a transverse movement limiting photoelectric device is further arranged on a bottom plate of the rack and is in signal connection with the PLC.
In order to install the lifting mechanism, furthermore, two ends above the transverse moving plate are respectively connected with a supporting section bar, and the upper end of the supporting section bar is connected with an installation top plate.
In order to guide the transverse movement of the supporting plate and match with the bottom transverse moving guide rail, the overall strength is higher, so that heavier products can be loaded, further, a top transverse moving guide rail is arranged above the rack, and the supporting section bar is connected with a sliding block of the top transverse moving guide rail through a connecting plate.
In order to realize the lifting of the driving supporting plate, the lifting mechanism comprises a lifting servo motor, a lifting plate and a lifting screw rod, the output end of the lifting servo motor is connected with the upper end of the lifting screw rod through a synchronous belt in a transmission way, a connecting seat is meshed on the lifting screw rod, the lifting plate is connected with the connecting seat, and the lifting plate is further connected with the transverse moving mechanism in a sliding way through a lifting guide rail.
In order to limit the lifting of the supporting plate, a lifting limiting photoelectric device is further arranged on the transverse moving mechanism and is in signal connection with the PLC.
In order to guide and position the skip car, the skip car can be accurately stopped on the side face of the frame, so that the supporting plate can be accurately used for taking and placing a tray in the skip car under the action of the transverse moving mechanism and the lifting mechanism. The upper end and the lower end of one side of the rack are respectively provided with a positioning plate, one of the positioning plates is provided with an in-place travel switch, and the in-place travel switch is in signal connection with the PLC.
Further, the method for realizing the multilayer blanking machine comprises the following steps:
firstly, pushing a skip car filled with empty trays into a working area by an operator;
when the skip car triggers the in-place travel switch, the lifting servo motor drives the lifting screw rod to rotate, so that the supporting plate rises to a set position, and the transverse moving servo motor drives the gear to rotate to be matched with the transverse moving rack, so that the supporting plate moves below the tray;
thirdly, the lifting mechanism drives the supporting plate to rise to a set distance again to lift the tray on the skip car, so that the tray is separated from the tray support;
fourthly, the transverse moving mechanism resets to drive the supporting plate to return to the material placing position, and the former action mechanism waits for placing the product on the tray at the material placing position;
fifthly, driving the supporting plate to descend to a disc placing position by the lifting mechanism, driving the supporting plate to move into the skip car by the transverse moving mechanism, driving the supporting plate to descend to a set position by the lifting mechanism after the supporting plate moves in place, placing the tray on the disc tray, and completing the material placing action of the uppermost layer of the skip car;
and (VI) circulating according to the above steps, and filling each layer of tray on the skip car with the product.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic discharging and loading device, the transverse moving mechanism is matched with the lifting mechanism to take out the tray on the skip car, and after the tray is filled with the product, the full tray is automatically placed into the skip car, so that the automatic discharging and loading of the product are realized, the discharging work efficiency is improved, and the labor intensity of workers is reduced;
2. more trays can be placed on the skip car, so that the turnover of the trays is reduced, and the working efficiency of blanking is further improved;
3. a top transverse moving guide rail is arranged above a rack, a supporting profile is connected with a sliding block of the top transverse moving guide rail through a connecting plate to guide the transverse movement of a supporting plate and is matched with a bottom transverse moving guide rail, so that the overall strength is higher, and heavier products can be loaded;
4. according to the invention, the V-shaped guide rail is arranged on one side of the rack, the V-shaped guide wheel corresponding to the V-shaped guide rail is arranged at the bottom of the skip car, the upper end and the lower end of one side of the rack are respectively provided with the positioning plates, one of the positioning plates is provided with the in-place travel switch for guiding and positioning the skip car, so that the skip car can be accurately stopped on the side surface of the rack, and the supporting plate can accurately pick and place the tray in the skip car under the action of the transverse moving mechanism and the lifting mechanism.
Drawings
FIGS. 1 and 2 are schematic diagrams of the axial structure of the present invention;
FIG. 3 is a schematic structural diagram of the lifting mechanism and the traversing mechanism according to the present invention;
in the figure: 1. a frame; 2. a lifting mechanism; 21. a lifting guide rail; 22. a lifting speed reducer; 23. a lifting servo motor; 24. lifting limiting photoelectricity; 25. a lifting plate; 26. a lifting screw rod; 3. a support plate; 4. a skip car; 41. a pushing handle; 42. a disc tray; 43. a V-shaped guide wheel; 44. a universal self-locking wheel; 5. a traversing mechanism; 51. transversely moving the plate; 52. traversing the speed reducer; 53. a transverse moving servo motor; 54. a bottom traverse guide rail; 55. transverse movement limiting photoelectricity; 56. transversely moving the rack; 57. a top traverse guide rail; 58. installing a top plate; 59. supporting the section bar; 6. a V-shaped guide rail; 7. positioning a plate; 8. a position limit switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a multilayer blanking machine, includes frame 1, is equipped with sideslip mechanism 5 on the bottom plate of frame 1, and the upper end of sideslip mechanism 5 is equipped with elevating system 2, is equipped with layer board 3 on elevating system 2's the output, and one side of frame 1 is equipped with skip 4, is equipped with two corresponding tray 42 in ten layers on skip 4.
By adopting the technical scheme, the tray on the skip car 4 is taken out through the cooperation of the transverse moving mechanism 5 and the lifting mechanism 2, and the full tray is automatically put into the skip car 4 after the tray is filled with the product, so that the automatic blanking and loading of the product are realized, the working efficiency of blanking is improved, and the labor intensity of workers is reduced; more trays can be placed on the skip car 4, so that the turnover of the trays is reduced, and the working efficiency of blanking is further improved.
Specifically, the traverse mechanism 5 comprises a traverse plate 51 and two bottom traverse guide rails 54, wherein the two bottom traverse guide rails 54 are arranged on the bottom plate of the rack 1 in parallel, a traverse rack 56 between the two bottom traverse guide rails 54 is further arranged on the bottom plate of the rack 1, the traverse plate 51 is mounted on sliders of the two bottom traverse guide rails 54, a traverse servo motor 53 and a traverse reducer 52 are arranged on the traverse plate 51, the output end of the traverse servo motor 53 is connected with the input end of the traverse reducer 52, and a gear meshed with the traverse rack 56 is arranged on the output end of the traverse reducer 52.
By adopting the technical scheme, the gear is driven to rotate by the transverse moving servo motor 53, so that the transverse moving of the supporting plate 3 is realized by matching with the transverse moving rack 56.
Specifically, a bottom plate of the rack 1 is further provided with a transverse movement limiting photoelectric device 55, and the transverse movement limiting photoelectric device 55 is in signal connection with the PLC.
Through adopting above-mentioned technical scheme, carry out spacingly to the sideslip of layer board 3.
Specifically, two ends above the traverse plate 51 are respectively connected with a supporting section bar 59, and the upper end of the supporting section bar 59 is connected with a mounting top plate 58.
By adopting the above technical solution, the lifting mechanism 2 is installed through the installation top plate 58.
Specifically, elevating system 2 includes lifter plate 25 and lift lead screw 26, the upper and lower both ends of lift lead screw 26 are connected with installation roof 58 and sideslip board 51 through the bearing respectively, be equipped with lift servo motor 23 and lifting reducer 22 on the installation roof 58, the output of lift servo motor 23 is connected with lifting reducer 22's input, lifting reducer 22's output all is equipped with the synchronizing wheel with lifting reducer 26's upper end, two synchronizing wheels pass through synchronous belt drive and connect, the meshing has the connecting seat on the lift lead screw 26, lifter plate 25 is connected with the connecting seat, lifter plate 25 still passes through lift guide 21 and support section bar 59 sliding connection, layer board 3 is installed on lifter plate 25.
By adopting the technical scheme, the lifting servo motor 23 drives the lifting screw rod 26 to rotate, so that the lifting of the supporting plate 3 is driven.
Specifically, the supporting section bar 59 is provided with a lifting limiting photoelectric device 24, and the lifting limiting photoelectric device 24 is in signal connection with the PLC.
Through adopting above-mentioned technical scheme, carry on spacingly to the lift of layer board 3.
Example 2
The present embodiment is different from embodiment 1 in that: specifically, one side of the rack 1 is provided with a V-shaped guide rail 6, the bottom of the skip car 4 is provided with a V-shaped guide wheel 43 corresponding to the V-shaped guide rail 6, the upper end and the lower end of one side of the rack 1 are respectively provided with a positioning plate 7, one positioning plate 7 is provided with an in-place travel switch 8, and the in-place travel switch 8 is in signal connection with the PLC.
Through adopting above-mentioned technical scheme, lead to and fix a position skip 4, make the side of berthhing in frame 1 that skip 4 can be accurate to make layer board 3 get under the effect of sideslip mechanism 5 and elevating system 2 the tray in skip 4 that can be accurate put.
Specifically, a push handle 41 is arranged on one side of the skip car 4, and universal self-locking wheels 44 are respectively arranged at four corners of the bottom of the skip car 4.
Through adopting above-mentioned technical scheme, the removal of skip 4 of being convenient for.
Example 3
The present embodiment is different from embodiment 1 in that: specifically, a top transverse moving guide rail 57 is arranged above the frame 1, and the supporting section bar 59 is connected with a slide block of the top transverse moving guide rail 57 through a connecting plate.
By adopting the technical scheme, the transverse moving of the supporting plate 3 is guided and matched with the bottom transverse moving guide rail 54, so that the whole strength is higher, and heavier product blanking can be carried.
Further, the implementation method of the multilayer blanking machine provided by the invention comprises the following steps:
firstly, an operator pushes the skip car 4 filled with empty trays into a working area, the V-shaped guide rails 6 are matched with the V-shaped guide wheels 43 to guide the skip car 4, and the positioning plate 7 is used for positioning the skip car 4;
secondly, after the skip car 4 triggers the in-place travel switch 8, the lifting servo motor 23 drives the lifting screw rod 26 to rotate, so that the supporting plate 3 rises to a set position, and the transverse moving servo motor 53 drives the gear to rotate to be matched with the transverse moving rack 56, so that the supporting plate 3 moves to the lower part of the tray;
thirdly, the lifting mechanism 2 drives the supporting plate 3 to rise to a set distance again, and the tray on the skip car 4 is lifted, so that the tray is separated from the tray support 42;
fourthly, the transverse moving mechanism 5 is reset to drive the supporting plate 3 to return to the material placing position, so that the tray is moved to the material placing position, and the product is placed on the tray by the previous action mechanism at the material placing position;
fifthly, the lifting mechanism 2 drives the supporting plate 3 to descend to a disc placing position, the transverse moving mechanism 5 drives the supporting plate 3 to move into the skip car 4, after the supporting plate 3 moves to the place, the lifting mechanism 2 drives the supporting plate 3 to descend to a set position, the tray is placed on the disc support 42, and discharging of the uppermost layer of the skip car 4 is completed;
and (VI) circulating according to the above steps, and filling each layer of trays on the skip car 4 with products.
In the invention, the lifting reducer 22 is of a Borui-contained RV 40-14-60X 60-19 type, the lifting servo motor 23 is of a Taida ECMA-C20604RS type, the sideslip reducer 52 is of a Borui-contained RV050-80B5 type, the lifting limit photoelectricity 24 and the sideslip limit photoelectricity 55 are of loose PM-T45 type U-shaped photoelectricity, the sideslip servo motor 53 is of a Taida ECMA-C20604RS type, and the arrival travel switch 8 is of an Onglong E2C-10N type.
In conclusion, the transverse moving mechanism 5 and the lifting mechanism 2 are matched to take out the tray on the skip car 4, and the full tray is automatically placed into the skip car 4 after the tray is full of products, so that automatic discharging and loading of the products are realized, the discharging work efficiency is improved, and the labor intensity of workers is reduced; more trays can be placed on the skip car 4, so that the turnover of the trays is reduced, and the working efficiency of blanking is further improved; a top transverse guide rail 57 is arranged above a rack 1, a supporting section bar 59 is connected with a slide block of the top transverse guide rail 57 through a connecting plate to guide the transverse movement of a supporting plate 3 and is matched with a bottom transverse guide rail 54, so that the integral strength is higher, and heavier products can be loaded; according to the invention, a V-shaped guide rail 6 is arranged on one side of a rack 1, a V-shaped guide wheel 43 corresponding to the V-shaped guide rail 6 is arranged at the bottom of a skip 4, positioning plates 7 are respectively arranged on the upper end and the lower end of one side of the rack 1, one positioning plate 7 is provided with an in-place travel switch 8, and the skip 4 is guided and positioned, so that the skip 4 can be accurately stopped on the side surface of the rack 1, and a pallet 3 in the skip 4 can be accurately taken and placed under the action of a transverse moving mechanism 5 and a lifting mechanism 2.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a multilayer blanking machine, includes the frame, its characterized in that: the bottom plate of the rack is provided with a transverse moving mechanism, the upper end of the transverse moving mechanism is provided with a lifting mechanism, the output end of the lifting mechanism is provided with a supporting plate, one side of the rack is provided with a skip car, and the skip car is provided with two rows of corresponding tray supports in a plurality of layers.
2. The multi-deck blanking machine of claim 1, wherein: the transverse moving mechanism comprises a transverse moving plate and bottom transverse moving guide rails, the transverse moving plate is installed on sliding blocks of the two bottom transverse moving guide rails, a transverse moving servo motor is arranged on the transverse moving plate, a gear is arranged at the output end of the transverse moving servo motor, and a transverse moving rack meshed with the gear is further arranged on a bottom plate of the rack.
3. The multi-deck blanking machine of claim 2, wherein: and a transverse moving limiting photoelectric device is also arranged on the bottom plate of the rack and is in signal connection with the PLC.
4. The multi-deck blanking machine of claim 2, wherein: and two ends above the transverse moving plate are respectively connected with a supporting section bar, and the upper end of the supporting section bar is connected with a mounting top plate.
5. The multi-deck blanking machine of claim 4, wherein: and a top transverse moving guide rail is arranged above the rack, and the supporting section bar is connected with a sliding block of the top transverse moving guide rail through a connecting plate.
6. The multi-deck blanking machine of claim 1, wherein: the lifting mechanism comprises a lifting servo motor, a lifting plate and a lifting screw rod, the output end of the lifting servo motor is connected with the upper end of the lifting screw rod through a synchronous belt, a connecting seat is meshed on the lifting screw rod, the lifting plate is connected with the connecting seat, and the lifting plate is further connected with the transverse moving mechanism in a sliding mode through a lifting guide rail.
7. The multi-deck blanking machine of claim 6, wherein: and the transverse moving mechanism is provided with a lifting limiting photoelectric device which is in signal connection with the PLC.
8. The multi-deck blanking machine of claim 1, wherein: one side of the frame is provided with a V-shaped guide rail, and the bottom of the skip car is provided with a V-shaped guide wheel corresponding to the V-shaped guide rail.
9. The multi-deck blanking machine of claim 8, wherein: and the upper end and the lower end of one side of the rack are respectively provided with a positioning plate, one of the positioning plates is provided with an in-place travel switch, and the in-place travel switch is in signal connection with the PLC.
10. Method for realizing a multi-deck blanking machine according to any of the claims 1-9, characterized by the following steps:
firstly, pushing a skip car filled with empty trays into a working area by an operator;
when the skip car triggers the in-place travel switch, the lifting servo motor drives the lifting screw rod to rotate, so that the supporting plate rises to a set position, and the transverse moving servo motor drives the gear to rotate to be matched with the transverse moving rack, so that the supporting plate moves below the tray;
thirdly, the lifting mechanism drives the supporting plate to rise to a set distance again to lift the tray on the skip car, so that the tray is separated from the tray support;
fourthly, the transverse moving mechanism resets to drive the supporting plate to return to the material placing position, and the former action mechanism waits for placing the product on the tray at the material placing position;
fifthly, driving the supporting plate to descend to a disc placing position by the lifting mechanism, driving the supporting plate to move into the skip car by the transverse moving mechanism, driving the supporting plate to descend to a set position by the lifting mechanism after the supporting plate moves in place, placing the tray on the disc tray, and completing the material placing action of the uppermost layer of the skip car;
and (VI) circulating according to the above steps, and filling each layer of tray on the skip car with the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202111571953.XA CN114132706A (en) | 2021-12-21 | 2021-12-21 | Multilayer blanking machine and implementation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111571953.XA CN114132706A (en) | 2021-12-21 | 2021-12-21 | Multilayer blanking machine and implementation method thereof |
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| CN114132706A true CN114132706A (en) | 2022-03-04 |
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| CN202111571953.XA Pending CN114132706A (en) | 2021-12-21 | 2021-12-21 | Multilayer blanking machine and implementation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114749573A (en) * | 2022-04-19 | 2022-07-15 | 安庆安帝技益精机有限公司 | Automatic unloader that goes up of tray |
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| CN114749573A (en) * | 2022-04-19 | 2022-07-15 | 安庆安帝技益精机有限公司 | Automatic unloader that goes up of tray |
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