CN218535735U - Full-automatic powder pressing machine - Google Patents

Abstract

The utility model provides a full-automatic powder pressing machine, which comprises a frame, be equipped with the feed module in the frame, aluminium pan buffer module, the material loading module, the pre-compaction module, the sideslip module, powder filling and powder sweeping module, press material module and unloading module, wherein, the material loading module includes material loading mounting bracket and material loading guide rail, be equipped with the material loading pole that removes along the guide rail direction on the material loading guide rail, be equipped with the lift cylinder of its lift of control on the material loading pole, be equipped with the spacing subassembly of sucking the sucking disc subassembly of aluminium pan and controlling interval between each sucking disc subassembly on the material loading pole, realize the press forming of many powder cakes. The utility model discloses a powder pressing machine is full automatic production, and the production process need not the manual fit operation, and the production rhythm is quick, increases the pre-compaction step before the press forming, effectively avoids the air to remain in the finished product muffin, and the unloading in-process utilizes the negative pressure that the air-blower produced to absorb incomplete powder and absorb the finished product preforming, and is more convenient, and cleaner.

Description

Full-automatic powder pressing machine

Technical Field

The utility model relates to a muffin production facility field especially relates to a full-automatic pressure powder machine.

Background

In the production process of the pressed powder, the packaging discs are screened, filled, powdered and matched one by manpower, namely, the whole set of mould is pushed into a hydraulic table to be pressed manually, and finally, the mould is manually removed and demoulded to form a complete production period. In the production process, workers, the die and the hydraulic mechanism are completely independent, and automation is not realized, so that the production efficiency is low, and the labor intensity is high. In addition, as the raw material of the pressed powder is powdery, the powder feeding by manpower has errors, so that the powder feeding is not uniform, the flying of dust is easy to generate in the pressing process, and the health of production personnel is also harmed.

Disclosure of Invention

In view of the above shortcoming of the prior art, the utility model aims to provide a full-automatic powder machine for solve among the prior art artifical powder machine inefficiency, and inhomogeneous, harm the healthy problem of workman simultaneously.

In order to realize above-mentioned purpose and other relevant mesh, the utility model provides a full-automatic powder pressing machine, including the frame, include in the frame:

the feeding module is used for conveying the aluminum trays to the aluminum tray caching module in order according to a certain direction;

the aluminum disc buffer module comprises an aluminum disc buffer module, a feeding module, a lifting cylinder and a spacing assembly, wherein the output port of the aluminum disc buffer module is connected with the feeding module, the feeding module comprises a feeding mounting frame and a feeding guide rail, a feeding rod moving along the direction of the guide rail is arranged on the feeding guide rail, the feeding rod is provided with the lifting cylinder for controlling the feeding rod to lift, and the feeding rod is provided with a sucking disc assembly for sucking the aluminum disc and a spacing assembly for controlling the spacing between the sucking disc assemblies;

the pre-pressing module is used for pressing the aluminum disc into a middle female die of the transverse moving module;

the transverse moving module is used for moving the aluminum disc to a processing position;

the powder filling and sweeping module is used for filling powder into the aluminum tray and scattering and flattening the powder on the surface of the aluminum tray;

the material pressing module is used for pressing the powder in the aluminum disc to obtain a finished product tablet;

and the blanking module is used for sucking finished product tablets.

In an embodiment of the utility model, still include the yardage roll module in the frame, the yardage roll module sets up in the top of pressing the material module, the yardage roll module includes roll-up mechanism and the roll-up motor who provides power for it, the below of roll-up mechanism is equipped with the air knife, the air knife is used for blowing off the incomplete powder in muffin surface, the top of roll-up mechanism still is equipped with follower.

In an embodiment of the present invention, the rack further includes a finished product bin module, the finished product bin module includes a fixing plate, and the fixing plate is provided with a finished product box and a partition barrel.

In an embodiment of the utility model, the sideslip module includes the big bottom plate of sideslip, the bottom of the big bottom plate of sideslip is equipped with the linear electric motor who is used for driving it to move in the frame, well master model inlays on the big bottom plate of sideslip, the below sliding connection of the big bottom plate of sideslip has down public mould bottom plate, and lower public mould is fixed under on public mould bottom plate, the both sides of public mould bottom plate are equipped with lower public mould servo motor and the adjusting screw of its lift of control down.

In an embodiment of the utility model, be connected with servo motor reduction gears down on the public mould servo motor, still be equipped with linear electric motor code reader on the linear electric motor of the big bottom plate below of sideslip.

In an embodiment of the utility model, the pre-compaction module is equipped with the pre-setting mould including two pre-compaction guide rails that the symmetry set up between two pre-compaction guide rails, the below sliding connection of pre-setting mould has the chassis, the top sliding connection of pre-setting mould has push down the mould and pushes down the cylinder, still be equipped with control chassis and push down the mould along the gliding translation cylinder of pre-compaction guide rail on the pre-compaction guide rail.

In an embodiment of the present invention, the powder filling and sweeping module includes a powder filling mechanism and a powder sweeping mechanism, the powder filling mechanism includes a powder box and a powder filling moving motor, a stirring mechanism is disposed in the powder box, a powder filling motor for filling the powder into the aluminum tray is disposed at one side of the powder box, and a powder receiving box is disposed below the powder box; the powder sweeping mechanism comprises a powder sweeping assembly and a powder sweeping moving motor, the powder sweeping assembly is used for scattering and flattening powder on the surface of the aluminum disc, and the powder filling moving motor and the powder sweeping moving motor are both connected to the longitudinal moving slide rail in a sliding mode.

In an embodiment of the utility model, the unloading module includes unloading Y axle and unloading Z axle, unloading Z axle sliding connection is epaxial at the unloading Y, the epaxial sliding connection of unloading Z has big sucking disc, the negative pressure that big sucking disc produced through the air-blower absorbs incomplete powder and absorbs the finished product preforming, the epaxial flexible tuber pipe that still is equipped with of unloading Z.

In an embodiment of the present invention, the large suction cup is further provided with a spacer sensor.

In an embodiment of the utility model, the feed module includes feed frame and vibration dish, be equipped with the transport mouth of being connected with aluminium dish buffer memory module on the vibration dish, aluminium dish buffer memory module includes belt conveyor line and the shelves strip of adjusting usefulness, the shelves strip sets up the top at belt conveyor line.

As above, the utility model discloses a full-automatic powder machine of pressing has following beneficial effect:

1. the powder pressing machine of the utility model is a full-automatic production, realizes the full-period automatic production process of pressed powder cakes, such as automatic feeding, automatic filling, automatic powder pressing and automatic blanking, greatly reduces the workload and the working strength of workers, avoids the influence of dust on the health of the workers, has rapid production rhythm, and produces about 40-60 pressed powder cakes every minute;

2. a finished product material box module matched with the blanking module is additionally arranged, and finished product pressed powders and a partition plate are stacked at intervals, so that more layers of finished product pressed powders can be stacked, and the production efficiency is improved;

3. a prepressing step is added before compression molding, so that air is effectively prevented from remaining in the finished pressed powder;

4. the negative pressure generated by the air blower is utilized to absorb residual powder and finished product tablets in the blanking process, so that the blanking machine is more convenient and cleaner; 5. the cloth roll module is also arranged to blow out residual powder on the surface of the pressed powder, and the finished powder surface can achieve 99% cleaning effect.

Drawings

Fig. 1 shows a schematic structural view of the full-automatic powder pressing machine disclosed by the present invention.

Fig. 2 shows a schematic structural diagram of a feeding module disclosed in the present invention.

Fig. 3 is a schematic structural diagram of an aluminum tray cache module disclosed in the present invention.

Fig. 4 shows a schematic structural diagram of the feeding module disclosed in the present invention.

Fig. 5 shows a schematic structural diagram of the pre-pressing module disclosed in the present invention.

Fig. 6 is a schematic structural diagram of a traverse module according to the present disclosure.

Fig. 7 shows a schematic structural view of the powder filling and sweeping module disclosed by the present invention.

Fig. 8 shows a schematic structural diagram of the material pressing module disclosed in the present invention.

Fig. 9 shows a schematic structural diagram of a finished product blanking module disclosed in the present invention.

Fig. 10 is a schematic view of the blower according to the present disclosure.

Fig. 11 shows a schematic structural diagram of a cloth roll module disclosed by the present invention.

Fig. 12 is a schematic structural view of the finished product bin module disclosed in the present invention.

Fig. 13 is a schematic structural diagram of an outer frame module according to the present invention.

Fig. 14 shows a schematic structural diagram of the die set disclosed in the present invention.

Description of the element reference numerals:

1-a frame; 2-a feeding module; 201-a feed rack; 202-a vibrating pan; 3-an aluminum disk cache module; 301-belt conveyor line; 302-barrier strip; 4-a feeding module; 401-feeding mounting frame; 402-a feeding guide rail; 403-a feeding rod; 404-a lifting cylinder; 405-a dishwashing assembly; 406-a pitch assembly; 5-a pre-pressing module; 501-prepressing a guide rail; 502-preset mode; 503-chassis; 504-pressing down the mould; 505-a down-pressure cylinder; 506-a translation cylinder; 6-a transverse moving module; 601-transversely moving the large bottom plate; 602-a medium and female die; 603-a linear motor; 604-linear motor code reader; 605-lower male mold bottom plate; 606-lower male die; 607-lower male-die servo motor; 608-adjusting screw; 609-servo motor reduction gear; 7-powder filling and sweeping module; 701-a powder box; 702-a stirring mechanism; 703-a powder-filled motor; 704-receiving the powder box; 705-filling powder moving motor; 706-a powder sweeping component; 707-a powder sweeping moving motor; 708-longitudinally moving the slide rail; 8-material pressing module; 801-oil hydraulic cylinder; 802-waiting proximity switch; 803-variable speed proximity switches; 804-oil pressure tank; 805-oil pressure proportional regulating valve; 9-a blanking module; 901-blanking Y axis; 902-blanking Z-axis; 903-large sucker; 904-blower; 905-a flexible air pipe; 906-spacer plate sensor; 907-small butterfly valve; 10-a cloth roll module; 101-a take-up mechanism; 102-a furling motor; 103-air knife; 104-a follower mechanism; 11-finished product bin module; 111-a fixed plate; 112-finished product box; 113-a spacer barrel; 12-outer frame module; 121-human-machine interface; 122-motor speed governor.

Detailed Description

The following description is given for illustrative embodiments of the present invention, and other advantages and effects of the present invention will be apparent to those skilled in the art from the disclosure of the present invention.

Please refer to fig. 1 to 14. It should be understood that the structure, proportion, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions of the present invention, so that the present invention does not have the substantial technical significance, and the modification of any structure, the change of the proportion relation or the adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the function and the achievable purpose of the present invention. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.

Referring to fig. 1, the utility model provides a full-automatic powder pressing machine, which comprises a frame 1, wherein the frame is provided with:

the feeding module 2 is used for orderly conveying the aluminum plates to the aluminum plate caching module 3 in a certain direction;

the feeding module 4 is used for feeding the aluminum plate to the pre-pressing module for multiple times;

the pre-pressing module 5 is used for pressing the aluminum disc into a middle female die of the transverse moving module;

the transverse moving module 6 is used for moving the aluminum disc to a processing position;

the powder filling and sweeping module 7 is used for filling powder into the aluminum tray and scattering and flattening the powder on the surface of the aluminum tray;

the material pressing module 8 is used for pressing the powder in the aluminum disc to obtain a finished product tablet;

and the blanking module 9 is used for sucking finished product tablets.

Furthermore, a cloth roll module 10 and a finished product bin module 11 are arranged on the rack.

Referring to fig. 2, the feeding module 2 includes a feeding frame 201 and a vibrating tray 202, and the vibrating tray is provided with a conveying port connected to the aluminum tray buffer module. Referring to fig. 3, the aluminum tray buffer module includes a belt conveying line 301 and a stopper 302 for adjustment, the stopper is disposed above the belt conveying line, and an output port of the aluminum tray buffer module is connected to the feeding module.

Referring to fig. 4, the feeding module 4 includes a feeding mounting frame 401 and a feeding guide rail 402 along the Y axis, a feeding rod 403 moving along the guide rail is disposed on the feeding guide rail, a lifting cylinder 404 controlling the feeding rod to lift is disposed on the feeding rod, and a suction cup assembly 405 sucking the aluminum plate and a distance separating assembly 406 controlling the distance between the suction cup assemblies are disposed on the feeding rod. Through the cooperation of spacing subassembly and a plurality of sucking disc subassemblies, a plurality of aluminium dishes can be absorb simultaneously to the material loading module as required, realizes the press forming of many powder cakes, and is more swift, raises the efficiency.

Referring to fig. 5, the pre-pressing module 5 includes two pre-pressing guide rails 501 symmetrically arranged, a pre-pressing die 502 is arranged between the two pre-pressing guide rails, a chassis 503 is slidably connected below the pre-pressing die, a pressing die 504 and a pressing cylinder 505 are slidably connected above the pre-pressing die, and a translation cylinder 506 for controlling the chassis and the pressing die to slide along the pre-pressing guide rails is further arranged on the pre-pressing guide rails. When the feeding is finished and the transverse moving module reaches the position below the preset die, the translation air cylinder retracts to drive the pressing air cylinder and the pressing die to move to the position above the preset die, and at the moment, the pressing air cylinder operates to press the aluminum disc into the middle female die of the transverse moving module.

Referring to fig. 6, the traverse module 6 includes a large traverse bottom plate 601, a linear motor 603 for driving the large traverse bottom plate to move horizontally on the rack is arranged at the bottom of the large traverse bottom plate, the middle female die 602 is embedded on the large traverse bottom plate, a lower male die bottom plate 605 is connected below the large traverse bottom plate in a sliding manner, a lower male die 606 is fixed on the lower male die bottom plate, and a lower male die servo motor 607 and an adjusting screw 608 for controlling the lower male die bottom plate to move up and down are arranged on two sides of the lower male die bottom plate. The adjusting screw can control the lifting of the lower male die to adjust the height position of the aluminum disc in the middle female die, so that the gram weight of powder contained in the aluminum disc is adjusted. The lower male die servo motor is connected with a servo motor speed reducing mechanism 609, and a linear motor code reader 604 is further arranged on the linear motor below the large transverse moving bottom plate.

Referring to fig. 7, the powder filling and sweeping module 7 includes a powder filling mechanism and a powder sweeping mechanism, the powder filling mechanism includes a powder box 701 and a powder filling moving motor 705, a stirring mechanism 702 is disposed in the powder box and is responsible for uniformly stirring materials in the powder box, a powder filling motor 703 for filling materials into an aluminum tray is disposed on one side of the powder box, and a powder receiving box 704 is disposed below the powder box; the powder sweeping mechanism comprises a powder sweeping component 706 and a powder sweeping moving motor 707, the powder sweeping component is used for scattering and flattening powder on the surface of the aluminum disc, and the powder filling moving motor and the powder sweeping moving motor are both connected to the longitudinally moving slide rail 708 in a sliding mode.

Referring to fig. 8, the pressing module 8 includes an oil hydraulic cylinder body 801, and the oil hydraulic cylinder body cooperates with a hydraulic mechanism to perform ascending and descending operations. The oil hydraulic cylinder is provided with a waiting approach switch 802 and a variable speed approach switch 803. The pressing module further comprises an oil pressure tank 804 and an oil pressure proportion regulating valve 805.

Referring to fig. 9, the blanking module 9 includes a blanking Y axis 901 and a blanking Z axis 902, the blanking Z axis is slidably connected to the blanking Y axis, the blanking Z axis is slidably connected to a large suction cup 903, the large suction cup sucks residual powder and finished product tablets through negative pressure generated by an air blower 904, and the blanking Z axis is further provided with a flexible air pipe 905. The large sucker is also provided with a spacer plate sensor 906 and a small butterfly valve 907, and the spacer plate sensor can sense and adjust when sucking the spacer plate.

Referring to fig. 11, the cloth roll module 10 is disposed above the pressing module 8, the cloth roll module includes a roll-up mechanism 101 and a roll-up motor 102 for providing power to the roll-up mechanism, an air knife 103 is disposed below the roll-up mechanism, the air knife is used for blowing off residual powder on the surface of the pressed powder, and a driven mechanism 104 is further disposed above the roll-up mechanism.

Referring to fig. 12, the finished bin module 11 includes a fixed plate 111 on which finished boxes 112 and spacer buckets 113 for storing the spacers are disposed. When finished products are discharged, the discharging module sucks a partition plate and places the partition plate into a finished product box, and then sucks finished product pressed powders and places the finished product pressed powders on the partition plate, so that the finished product pressed powders can be stacked layer by layer.

Referring to fig. 13, the frame is further provided with an outer frame module 12, and the outer frame is further provided with a human-machine interface 121 and a motor governor 122. Meanwhile, a motor and a control circuit for controlling each module are also arranged in the frame.

The working principle is as follows: pouring an aluminum disc into a feeding module, firstly, the feeding module is responsible for conveying the aluminum disc to an aluminum disc caching module in a certain direction in order, then the feeding module feeds the aluminum disc into a preset die, after the feeding is finished, the prepressing module is responsible for pressing the aluminum disc in the preset die into a middle female die of a traversing module, then the traversing module reaches a powder filling and sweeping module under the driving of a linear motor, the aluminum disc is firstly filled with powder and then swept, then the traversing module moves the filled aluminum disc to a pressing module and a cloth rolling module, after the prepressing, the traversing module moves the prepressing powder cake to a discharging module, after the residual powder is sucked away, the traversing module returns to an oil pressure and cloth rolling module again to finish the powder pressing and forming, the traversing module runs to the discharging module, and after the residual powder is sucked away again by the discharging module, the finished powder cake is discharged to a finished product bin module. In the powder filling and powder sweeping processes, the feeding module works all the time to feed the aluminum plate into the preset die, so that preparation is made for the subsequent steps.

In summary, the powder pressing machine of the utility model is fully automatic production, no manual cooperation operation is needed in the production process, the production rhythm is fast, and about 40-60 powder cakes are produced every minute; a finished product material box module matched with the blanking module is additionally arranged, and finished product pressed powders and a partition plate are stacked at intervals, so that more layers of finished product pressed powders can be stacked, and the production efficiency is improved; the cloth roll module is also arranged to blow residual powder on the surface of the pressed powder, and the finished powder surface can achieve 99% cleaning effect; a prepressing step is added before the pressing and forming, so that air is effectively prevented from remaining in the finished pressed powder. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention shall be covered by the claims of the present invention.

Claims (10)

1. The utility model provides a full-automatic powder machine that presses, its characterized in that includes the frame, includes in the frame:

the feeding module is used for conveying the aluminum plates to the aluminum plate caching module in order according to a certain direction;

the aluminum disc buffer module comprises an aluminum disc buffer module, a feeding module and a lifting cylinder, wherein the output port of the aluminum disc buffer module is connected with the feeding module, the feeding module comprises a feeding mounting frame and a feeding guide rail, a feeding rod moving along the direction of the guide rail is arranged on the feeding guide rail, the feeding rod is provided with the lifting cylinder for controlling the feeding rod to lift, and the feeding rod is provided with a sucker assembly for sucking the aluminum disc and a spacing assembly for controlling the spacing between the sucker assemblies;

the prepressing module is used for pressing the aluminum disc into a middle female die of the transverse moving module;

the transverse moving module is used for moving the aluminum disc to a processing position;

the powder filling and sweeping module is used for filling powder into the aluminum tray and scattering and flattening the powder on the surface of the aluminum tray;

the pressing module is used for pressing powder in the aluminum disc to obtain a finished product pressing sheet;

and the blanking module is used for sucking finished product tablets.

2. The full-automatic powder pressing machine according to claim 1, further comprising a cloth roll module on the frame, wherein the cloth roll module is arranged above the pressing module, the cloth roll module comprises a roll-up mechanism and a roll-up motor for providing power for the roll-up mechanism, an air knife is arranged below the roll-up mechanism, the air knife is used for blowing out residual powder on the surface of the powder cake, and a driven mechanism is further arranged above the roll-up mechanism.

3. The full-automatic powder pressing machine according to claim 1, wherein the machine frame further comprises a finished product bin module, the finished product bin module comprises a fixed plate, and a finished product box and a partition plate barrel are arranged on the fixed plate.

4. The full-automatic powder pressing machine as claimed in any one of claims 1 to 3, wherein the traversing module comprises a large traversing bottom plate, a linear motor for driving the large traversing bottom plate to move on the frame is arranged at the bottom of the large traversing bottom plate, the middle female die is embedded on the large traversing bottom plate, a lower male die bottom plate is connected below the large traversing bottom plate in a sliding manner, the lower male die is fixed on the lower male die bottom plate, and a lower male die servo motor and an adjusting screw rod for controlling the lifting of the lower male die bottom plate are arranged on two sides of the lower male die bottom plate.

5. The full-automatic powder pressing machine according to claim 4, wherein a servo motor speed reduction mechanism is connected to the lower male die servo motor, and a linear motor code reader is further arranged on the linear motor below the large traverse bottom plate.

6. The full-automatic powder pressing machine according to any one of claims 1 to 3, wherein the pre-pressing module comprises two pre-pressing guide rails which are symmetrically arranged, a pre-setting die is arranged between the two pre-pressing guide rails, a chassis is slidably connected below the pre-setting die, a lower pressing die and a lower pressing cylinder are slidably connected above the pre-setting die, and a translation cylinder for controlling the chassis and the lower pressing die to slide along the pre-pressing guide rails is further arranged on the pre-pressing guide rails.

7. The full-automatic powder pressing machine according to any one of claims 1 to 3, wherein the powder filling and sweeping module comprises a powder filling mechanism and a powder sweeping mechanism, the powder filling mechanism comprises a powder box and a powder filling moving motor, a stirring mechanism is arranged in the powder box, a powder filling motor for filling materials into the aluminum disc is arranged on one side of the powder box, and a powder receiving box is arranged below the powder box; the powder sweeping mechanism comprises a powder sweeping assembly and a powder sweeping moving motor, the powder sweeping assembly is used for scattering and flattening powder on the surface of the aluminum disc, and the powder filling moving motor and the powder sweeping moving motor are both connected to the longitudinal moving slide rail in a sliding mode.

8. The full-automatic powder pressing machine according to any one of claims 1 to 3, wherein the blanking module comprises a blanking Y shaft and a blanking Z shaft, the blanking Z shaft is slidably connected to the blanking Y shaft, a large sucking disc is slidably connected to the blanking Z shaft, the large sucking disc sucks residual powder and finished product tablets through negative pressure generated by a blower, and a flexible air pipe is further arranged on the blanking Z shaft.

9. The automatic powder pressing machine according to claim 8, wherein a spacer sensor is further provided on the large suction cup.

10. The full-automatic powder pressing machine according to any one of claims 1 to 3, wherein the feeding module comprises a feeding rack and a vibrating disk, the vibrating disk is provided with a conveying port connected with the aluminum disk cache module, the aluminum disk cache module comprises a belt conveying line and a stop strip for adjustment, and the stop strip is arranged above the belt conveying line.

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