CN113247629B - Tea seed oil device that extracts oil - Google Patents
Tea seed oil device that extracts oil Download PDFInfo
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- CN113247629B CN113247629B CN202110459290.6A CN202110459290A CN113247629B CN 113247629 B CN113247629 B CN 113247629B CN 202110459290 A CN202110459290 A CN 202110459290A CN 113247629 B CN113247629 B CN 113247629B
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- 239000003921 oil Substances 0.000 title claims abstract description 107
- 235000019198 oils Nutrition 0.000 title claims abstract description 107
- 239000010495 camellia oil Substances 0.000 title claims abstract description 36
- 239000000284 extract Substances 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 239000002893 slag Substances 0.000 claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000003670 easy-to-clean Effects 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 241001122767 Theaceae Species 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000002828 fuel tank Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 235000009024 Ceanothus sanguineus Nutrition 0.000 description 1
- 240000003553 Leptospermum scoparium Species 0.000 description 1
- 235000015459 Lycium barbarum Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/90—Devices for taking out of action one or more units of multi-unit filters, e.g. for regeneration or maintenance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/50—Pneumatic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fats And Perfumes (AREA)
Abstract
Description
技术领域technical field
本发明属于茶叶籽油生产设备技术领域,具体涉及一种茶叶籽油榨油装置。The invention belongs to the technical field of tea seed oil production equipment, and particularly relates to a tea seed oil pressing device.
背景技术Background technique
茶叶籽油取自茶树的种籽。茶叶籽油的制作过程可分为:筛选、烘干、去壳,加热调质,榨油,过滤,全过程均为物理方法,因此它是真正的纯天然绿色食用油。一般采用榨油机对茶叶籽仁进行榨油,为了提升自动化,一般采用吸料机进行上料,并配合过滤装置使茶叶籽油更为清澈,现有的吸料机上的滤网容易堵塞,且不易清理,需要拆机清理,较为繁琐,而过滤装置一般直接采用滤网进行过滤,过滤产生的油渣容易将滤网堵塞,从而影响过滤效果,所以现有的过滤装置一般会用推板将滤网上的油渣推开,从而保证茶叶籽油的过滤效果,而被推板推开的油渣中仍旧含有较多的油液,直接推开会导致油渣中茶叶籽油的滤出率较低。Tea seed oil is obtained from the seeds of the tea tree. The production process of tea seed oil can be divided into: screening, drying, shelling, heating and tempering, oil extraction, and filtration. The whole process is a physical method, so it is a real pure natural green edible oil. Generally, an oil press is used to extract oil from tea seed kernels. In order to improve automation, a suction machine is generally used for feeding, and a filter device is used to make the tea seed oil clearer. The filter on the existing suction machine is easy to be blocked. And it is not easy to clean, and it needs to be disassembled to clean up, which is cumbersome, and the filter device generally uses the filter screen to filter directly, and the oil residue generated by filtration is easy to block the filter screen, thus affecting the filtering effect, so the existing filter device generally uses a push plate. Push the oil residue on the filter screen away to ensure the filtering effect of the tea seed oil. However, the oil residue pushed away by the push plate still contains a lot of oil. Pushing it away directly will lead to the filtration of the tea seed oil in the oil residue. rate is lower.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中榨油装置中的吸料机上滤网不易清理、过滤装置对油渣中的茶叶籽油的滤出率较低的弊端,提供一种茶叶籽油榨油装置,该装置采用半自动的方式对吸料机内的第一滤网进行清理,十分方便,且能够有效提升油渣中的茶叶籽油的滤出率。Aiming at the disadvantages of the prior art that the filter screen on the suction machine in the oil pressing device is not easy to clean, and the filtering device has a low leaching rate of the tea seed oil in the oil residue, the present invention provides a tea seed oil pressing device. The device uses a semi-automatic method to clean the first filter screen in the suction machine, which is very convenient and can effectively improve the leaching rate of the tea seed oil in the oil residue.
本发明的发明目的是通过以下技术方案实现的:一种茶叶籽油榨油装置,包括吸料机、榨油机、接油箱,The invention purpose of the present invention is achieved through the following technical solutions: a tea seed oil pressing device, comprising a suction machine, an oil pressing machine, and an oil receiving tank,
所述吸料机包括机架、气泵、中空结构的壳体,气泵上设有进气管和排气管,所述气泵的进气管为圆环形结构,所述壳体固定在机架上且位于进气管的正下方,所述壳体上端为圆环形结构且与壳体内腔连通,壳体侧面固定设有进料管,壳体下端固定设有出料管;所述进气管与壳体之间设有转动式过滤机构,所述转动式过滤机构包括连接板,连接板两侧各固定设有横向设置的圆环形结构的连接圆环,连接板两侧的连接圆环呈中心对称,所述连接圆环内固定设有第一滤网,两个连接圆环内的第一滤网也呈中心对称,所述连接圆环的上下端面分别设有与连接圆环同轴设置的第一圆环槽和第二圆环槽,所述进气管能嵌入所述第一圆环槽内,壳体上端能嵌入第二圆环槽内;所述连接板下方设有第一电机,第一电机的转轴与所述连接板的中心线位置垂直固定连接,第一电机能够驱动连接板转动使连接圆环移动至进气管与壳体上端之间且与进气管同轴的位置,所述机架上固定设有用于驱动第一电机升降的第一气缸、用于驱动气泵升降的第二气缸,所述机架上还固定设有固定盘,固定盘上端面垂直固定分布有与第一滤网网孔一一对应的顶针,当壳体上端嵌入其中一个连接圆环的第二圆环槽内,所述顶针从下向上插入另一个连接圆环上的第一滤网的网孔内;The suction machine includes a frame, an air pump, and a hollow-structured casing. The air pump is provided with an air intake pipe and an exhaust pipe. The air intake pipe of the air pump is a circular structure, and the casing is fixed on the frame and Located just below the air inlet pipe, the upper end of the casing is a circular structure and communicates with the inner cavity of the casing, a feeding pipe is fixed on the side of the casing, and a discharge pipe is fixed at the lower end of the casing; There is a rotary filter mechanism between the bodies, and the rotary filter mechanism includes a connecting plate, and a connecting ring with a horizontally arranged annular structure is fixed on both sides of the connecting plate, and the connecting rings on both sides of the connecting plate are in the center. Symmetrical, the first filter screen is fixed in the connecting ring, the first filter screen in the two connecting rings is also centrally symmetrical, and the upper and lower end faces of the connecting ring are respectively provided with coaxial settings with the connecting ring The first annular groove and the second annular groove of the air inlet pipe can be embedded in the first annular groove, and the upper end of the casing can be embedded in the second annular groove; a first motor is arranged below the connecting plate , the rotating shaft of the first motor is vertically and fixedly connected with the centerline of the connecting plate, and the first motor can drive the connecting plate to rotate to move the connecting ring to a position between the air intake pipe and the upper end of the casing and coaxial with the air intake pipe, The frame is fixed with a first cylinder for driving the first motor to lift and lower, and a second cylinder for driving the air pump to lift and lower, and a fixed plate is also fixed on the frame, and the upper end surface of the fixed plate is vertically fixed and distributed with The thimbles corresponding to the mesh holes of the first filter screen one-to-one, when the upper end of the casing is embedded in the second ring groove of one of the connecting rings, the thimble is inserted from the bottom to the top of the other connecting ring of the first filter screen on the ring. inside the hole;
所述榨油机上设有入料斗、渣饼出口、出油口,所述吸料机上的出料管位于入料斗上方;The oil press is provided with a feed hopper, a slag cake outlet and an oil outlet, and the discharge pipe on the suction machine is located above the feed hopper;
所述接油箱位于榨油机的出油口下方,接油箱包括圆环形结构的机壳,机壳内固定连接有横向设置的第二滤网,机壳上端相对于第二滤网向上突出,所述机壳内设有位于第二滤网上方的驱动盘,所述驱动盘包括平面螺旋结构的螺旋导向件,螺旋导向件下端面与第二滤网贴合,螺旋导向件上端面固定连接有平板,平板上端面中心位置垂直固定连接有与螺旋导向件中心位置连通的连接管,连接管上连接有用于驱动连接管自转的驱动机构;所述第二滤网靠近边沿位置设有油渣出口,所述第二滤网下方设有倾斜设置的导油板。The oil receiving tank is located below the oil outlet of the oil press, and the oil receiving tank includes a casing with a circular structure. A second filter screen arranged horizontally is fixedly connected in the casing, and the upper end of the casing protrudes upward relative to the second filter screen. , The casing is provided with a drive disk located above the second filter screen, the drive disk includes a helical guide member with a plane spiral structure, the lower end surface of the screw guide member is fitted with the second filter screen, and the upper end surface of the screw guide member is fixed A flat plate is connected, the center position of the upper end face of the flat plate is vertically and fixedly connected with a connecting pipe that communicates with the center position of the screw guide, and the connecting pipe is connected with a driving mechanism for driving the rotation of the connecting pipe; the second filter screen is provided with oil near the edge. The slag outlet is provided with an inclined oil guide plate under the second filter screen.
上述方案中,吸料机设有两个可互相更换的第一滤网,通过第一电机、第一气缸、第二气缸的配合,可实现对两个第一滤网的更换,以及利用顶针穿过第一滤网网孔的方式对第一滤网进行清理,可实现半自动化的方式对第一滤网进行清理和更换,十分方便,无需人工拆机清理。榨油机产生的茶叶籽油从出油口流入连接管,再经过第二滤网流出,第二滤网将茶叶籽油过滤后会产生油渣,驱动机构驱动连接管转动,连接管带动驱动盘转动,驱动盘会驱动内部的油渣逐渐沿着螺旋导向件移动,这样会增大油渣在第二滤网上的行程,同时,螺旋导向件也会对油渣产生一定的挤压,从而能使油渣中的茶叶籽油能够有足够的时间滤出并穿过第二滤网滴落到导油板上,提升油渣中的茶叶籽油的滤出率,生产效率更高。In the above solution, the suction machine is provided with two mutually replaceable first filter screens. Through the cooperation of the first motor, the first cylinder and the second cylinder, the two first filter screens can be replaced, and the ejector pin can be used to replace the two first filter screens. The first filter screen is cleaned by passing through the mesh holes of the first filter screen, and the first filter screen can be cleaned and replaced in a semi-automatic manner, which is very convenient and does not require manual disassembly for cleaning. The tea seed oil produced by the oil press flows into the connecting pipe from the oil outlet, and then flows out through the second filter screen. After the second filter screen filters the tea seed oil, oil residue will be produced. The driving mechanism drives the connecting pipe to rotate, and the connecting pipe drives the drive When the disc rotates, the drive disc will drive the internal oil residue to move along the screw guide gradually, which will increase the stroke of the oil residue on the second filter screen. At the same time, the screw guide will also squeeze the oil residue to a certain extent. The tea seed oil in the oil residue can have enough time to be filtered out and drop to the oil guide plate through the second filter screen, the leaching rate of the tea seed oil in the oil residue is improved, and the production efficiency is higher.
作为优选,还包括有连接架,连接架上安装有只能自转且横向设置的滚刷,连接架上还固定设有沿着滚刷设置的吸尘器、用于驱动滚刷自转的第二电机,所述机架上还固定设有用于驱动连接架转动使滚刷移动至固定盘上方对第一滤网进行清理的第三电机。设置的滚刷能够对第一滤网进一步清理,并通过设置的吸尘器能够及时将清理下来的灰尘吸走,清理效果更好。Preferably, it also includes a connecting frame, on which a roller brush that can only rotate and is arranged laterally is installed, and a vacuum cleaner arranged along the roller brush and a second motor for driving the roller brush to rotate are fixed on the connecting frame. The frame is also fixed with a third motor for driving the connecting frame to rotate to move the roller brush to the top of the fixed plate to clean the first filter screen. The provided roller brush can further clean the first filter screen, and the cleaned dust can be sucked away in time by the provided vacuum cleaner, and the cleaning effect is better.
作为优选,当所述进气管嵌入第一圆环槽内时,进气管的内外壁分别与第一圆环槽的两侧壁贴合;当所述壳体上端嵌入第二圆环槽内时,壳体上端的内外壁分别与第二圆环槽的两侧壁贴合。Preferably, when the air intake pipe is embedded in the first annular groove, the inner and outer walls of the air intake pipe are respectively fitted with the two side walls of the first annular groove; when the upper end of the housing is embedded in the second annular groove , the inner and outer walls of the upper end of the casing are respectively fitted with the two side walls of the second annular groove.
作为优选,所述顶针从下至上逐渐变细。Preferably, the thimble is tapered from bottom to top.
作为优选,所述油渣出口位置固定设有朝下设置的挡渣板,所述挡渣板外侧面与所述导油板边沿贴合。挡渣板能够阻挡从油渣出口掉落的油渣掉落到导油板上,实现油、渣分离。Preferably, a downwardly arranged slag baffle is fixed at the position of the oil residue outlet, and the outer side surface of the slag baffle is fitted with the edge of the oil guide plate. The slag baffle plate can prevent the oil slag falling from the oil slag outlet from falling onto the oil guide plate to realize the separation of oil and slag.
作为优选,所述导油板两侧垂直固定连接有边板,导油板右侧的两块边板靠近导油板下端位置由上至下逐渐朝内收拢。这样能够对茶叶籽油进行收集。Preferably, two sides of the oil guide plate are vertically fixedly connected with side plates, and the two side plates on the right side of the oil guide plate are gradually closed inward from top to bottom near the lower end of the oil guide plate. This enables the collection of tea seed oil.
作为优选,所述固定架上还固定设有料斗,所述料斗下端伸入所述连接管内。料斗上端为由下至上逐渐变大的扩口形结构。Preferably, a hopper is also fixed on the fixing frame, and the lower end of the hopper extends into the connecting pipe. The upper end of the hopper is a flared structure that gradually increases from bottom to top.
作为优选,所述机壳上固定连接有用于支撑机壳的固定架,所述导油板固定在所述固定架上,所述连接管只能自转的安装在固定架上。Preferably, a fixing frame for supporting the casing is fixedly connected to the casing, the oil guide plate is fixed on the fixing frame, and the connecting pipe can only be rotated and installed on the fixing frame.
作为优选,所述驱动机构包括固定在固定架上的第四电机和减速器,第四电机的转轴与减速器的输入端连接,减速器的输出端固定连接有只能自转的主动齿轮,所述连接管外固定设有与连接管同轴设置的从动齿轮,从动齿轮与所述主动齿轮啮合。Preferably, the drive mechanism includes a fourth motor and a reducer fixed on the fixed frame, the rotating shaft of the fourth motor is connected to the input end of the reducer, and the output end of the reducer is fixedly connected with a driving gear that can only rotate, so A driven gear coaxially arranged with the connecting pipe is fixed outside the connecting pipe, and the driven gear meshes with the driving gear.
作为优选,所述连接管与固定架之间设有轴承。Preferably, a bearing is provided between the connecting pipe and the fixing frame.
与现有技术相比,本发明具有以下有益效果:本发明设置的吸料机设有两个可互相更换的第一滤网,采用半自动化的方式对第一滤网进行清理和更换,十分方便。本发明的接油箱通过增加油渣行程并挤压的方式提升油渣的油液滤出率,生产效率更高。Compared with the prior art, the present invention has the following beneficial effects: the suction machine provided by the present invention is provided with two mutually replaceable first filter screens, and the first filter screen is cleaned and replaced in a semi-automatic manner, which is very efficient. convenient. The oil receiving tank of the invention improves the oil filtration rate of the oil residue by increasing the stroke of the oil residue and squeezing it, and has higher production efficiency.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2吸料机立体图;Figure 2 is a perspective view of the suction machine;
图3为连接板、连接圆环、第一滤网的连接结构立体图;3 is a perspective view of the connection structure of the connection plate, the connection ring and the first filter screen;
图4为连接板、连接圆环、第一滤网的连接结构仰视图;Fig. 4 is the bottom view of the connection structure of the connection plate, the connection ring and the first filter screen;
图5为连接架、滚刷、第二电机、吸尘器的连接结构立体图;5 is a perspective view of the connection structure of the connecting frame, the roller brush, the second motor, and the vacuum cleaner;
图6为固定盘和顶针的连接结构立体图;6 is a perspective view of the connection structure of the fixed plate and the thimble;
图7为接油箱立体图;Figure 7 is a perspective view of the fuel tank;
图8为接油箱立体图;Figure 8 is a perspective view of the fuel tank;
图9为为安装有第二滤网的机壳立体图;Figure 9 is a perspective view of a casing with a second filter screen installed;
图10为驱动盘立体图;10 is a perspective view of a drive disk;
图中标记:1、吸料机,2、榨油机,3、接油箱,201、入料斗,202、渣饼出口,203、出油口,50、机架,51、气泵,52、连接架,53、壳体,54、进气管,55、排气管,56、进料管,57、出料管,58、连接板,59、连接圆环,60、第一滤网,61、第一圆环槽,62、第二圆环槽,63、第一电机,64、第一气缸,65、第二气缸,66、固定盘,67、顶针,69、滚刷,70、吸尘器,71、第二电机,72、第三电机,80、机壳,81、固定架,82、第二滤网,83、驱动盘,84、螺旋导向件,85、平板,86、连接管,87、驱动机构,88、第四电机,89、减速器,90、主动齿轮,91、从动齿轮,92、料斗,93、油渣出口,94、导油板,95、边板,96、挡渣板。Marked in the picture: 1. Suction machine, 2. Oil press, 3. Fuel tank, 201, Feeding hopper, 202, Cake outlet, 203, Oil outlet, 50, Rack, 51, Air pump, 52, Connection Rack, 53, Shell, 54, Intake pipe, 55, Exhaust pipe, 56, Feed pipe, 57, Discharge pipe, 58, Connecting plate, 59, Connecting ring, 60, First strainer, 61, First annular groove, 62, Second annular groove, 63, First motor, 64, First cylinder, 65, Second cylinder, 66, Fixed plate, 67, Thimble, 69, Roller brush, 70, Vacuum cleaner, 71, second motor, 72, third motor, 80, casing, 81, fixing frame, 82, second filter screen, 83, drive plate, 84, screw guide, 85, flat plate, 86, connecting pipe, 87 , drive mechanism, 88, fourth motor, 89, reducer, 90, driving gear, 91, driven gear, 92, hopper, 93, oil residue outlet, 94, oil guide plate, 95, side plate, 96, block Slag board.
具体实施方式Detailed ways
下面结合附图所表示的实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the embodiments represented by the accompanying drawings:
实施例1Example 1
如图1-图10所示,一种茶叶籽油榨油装置,包括吸料机1、榨油机2、接油箱3,As shown in Figures 1-10, a tea seed oil pressing device includes a
所述吸料机1包括机架50、气泵51、连接架52、中空结构的壳体53,气泵51上设有进气管54和排气管55,所述气泵51的进气管54为圆环形结构,所述壳体53固定在机架50上且位于进气管54的正下方,所述壳体53上端为圆环形结构且与壳体53内腔连通,壳体53侧面固定设有进料管56,壳体53下端固定设有出料管57;所述进气管54与壳体53之间设有转动式过滤机构,所述转动式过滤机构包括连接板58,连接板58两侧各固定设有横向设置的圆环形结构的连接圆环59,连接板58两侧的连接圆环59呈中心对称,所述连接圆环59内固定设有第一滤网60,两个连接圆环59内的第一滤网60也呈中心对称,所述连接圆环59的上下端面分别设有与连接圆环59同轴设置的第一圆环槽61和第二圆环槽62,所述进气管54能嵌入所述第一圆环槽61内,当所述进气管54嵌入第一圆环槽61内时,进气管54的内外壁分别与第一圆环槽61的两侧壁贴合。壳体53上端能嵌入第二圆环槽62内;当所述壳体53上端嵌入第二圆环槽62内时,壳体53上端的内外壁分别与第二圆环槽62的两侧壁贴合。The
所述连接板58下方设有第一电机63,第一电机63采用步进电机,第一电机63的转轴与所述连接板58的中心线位置垂直固定连接,第一电机63能够驱动连接板58转动使连接圆环59移动至进气管54与壳体53上端之间且与进气管54同轴的位置,所述机架50上固定设有用于驱动第一电机63升降的第一气缸64、用于驱动气泵51升降的第二气缸65,所述机架50上还固定设有固定盘66,固定盘66上端面垂直固定分布有与第一滤网60网孔一一对应的顶针67,所述顶针67从下至上逐渐变细。当壳体53上端嵌入其中一个连接圆环59的第二圆环槽62内,所述顶针67从下向上插入另一个连接圆环59上的第一滤网60的网孔内。A
所述连接架52上安装有只能自转且横向设置的滚刷69,连接架52上还固定设有沿着滚刷69设置的吸尘器70、用于驱动滚刷69自转的第二电机71,所述机架50上还固定设有用于驱动连接架52转动使滚刷69移动至固定盘66上方对第一滤网60进行清理的第三电机72。The connecting
所述榨油机2上设有入料斗201、渣饼出口202、出油口203,所述吸料机1上的出料管57位于入料斗201上方;The
所述接油箱3位于榨油机2的出油口203下方,接油箱包括圆环形结构的机壳80、用于支撑机壳80的固定架81,机壳80内固定连接有横向设置的第二滤网82,机壳80上端相对于第二滤网82向上突出,所述机壳80内设有位于第二滤网82上方的驱动盘83,所述驱动盘83包括平面螺旋结构的螺旋导向件84,螺旋导向件84下端面与第二滤网82贴合,螺旋导向件84上端面固定连接有平板85,平板85上端面中心位置垂直固定连接有与螺旋导向件84中心位置连通的连接管86,连接管86上连接有用于驱动连接管86自转的驱动机构87,所述驱动机构87包括固定在固定架81上的第四电机88和减速器89,第四电机88的转轴与减速器89的输入端连接,减速器89的输出端固定连接有只能自转的主动齿轮90,所述连接管86外固定设有与连接管86同轴设置的从动齿轮91,从动齿轮91与所述主动齿轮90啮合。The
所述固定架81上还固定设有料斗92,所述料斗92下端伸入所述连接管86内。料斗92上端为由下至上逐渐变大的扩口形结构。所述第二滤网82靠近边沿位置设有油渣出口93,所述第二滤网82下方设有倾斜设置的导油板94。所述导油板94两侧垂直固定连接有边板95,导油板94右侧的两块边板95靠近导油板94下端位置由上至下逐渐朝内收拢。所述油渣出口93位置固定设有朝下设置的挡渣板96,所述挡渣板96外侧面与所述导油板94边沿贴合。A
所述机壳80、导油板94固定在所述固定架81上,所述连接管86只能自转的安装在固定架81上。所述连接管86与固定架81之间设有轴承。The
本发明在运行时,通过气泵51产生的负压,将茶叶籽仁从进料管56位置吸入壳体53内,粉尘穿过第一滤网60进入气泵51的进气管54,再从气泵51的排气管55排出,而茶叶籽仁重量较大,从壳体53的出料管57落出。当气泵51和壳体53之间的第一滤网60使用一段时间后需要进行更换清理,此时先控制第二气缸65驱动气泵51向上移动使气泵51上的进气管54从气泵51和壳体53之间的连接圆环59上的第一圆环槽61脱离,接着控制第一气缸64驱动第一电机63向上移动,第一电机63转轴上的连接板58会带动两个连接圆环59向上移动,使壳体53上端从气泵51和壳体53之间的连接圆环59上的第二圆环槽62内脱离,同时,另一个连接圆环59上的第一滤网60与所述顶针67分离,再控制第一电机63工作,第一电机63控制连接板58转动180°,第一电机63的转轴的转动角度通过程序预先设定,使连接板58上的两个连接圆环59交换位置,再控制第一气缸64驱动第一电机63向下移动,此时,壳体53上端嵌入设有干净第一滤网60的连接圆环59的第二圆环槽62内,而更换下来的带有灰尘的第一滤网60的连接圆环59从固定盘66上方向下移动,直到顶针67插入第一滤网60的网孔内,顶针67能够将第一滤网60网孔内的灰尘捅开,从而解决第一滤网60的堵塞问题。再控制第二电机71、第三电机72工作,第三电机72驱动连接架52转动,第二电机71驱动滚刷69自转,从而使滚刷69对第一滤网60进行清理,同时,控制吸尘器70工作,将滚刷69刷动产生的灰尘及时吸走,提升对第一滤网60的清理效果。整个过程可实现半自动化,操作起来十分方便。为减小滚刷69对顶针67造成影响,对顶针67的长度进行限定,使顶针67插入第一滤网60后,顶针67上端与第一滤网60齐平。During the operation of the present invention, through the negative pressure generated by the
吸料机将茶叶籽仁从进料管56吸入后,再通过出料管57落入榨油机的入料斗201内,榨油机对茶叶籽仁进行榨油作业,产生的渣饼从渣饼出口202掉落出来,而产生的茶叶籽油从出油口203流入料斗92内,再从料斗92流入连接管86内,再流入驱动盘83的中心位置,大部分油液会直接穿过第二滤网82流落到导油板94上,第二滤网82将茶叶籽油过滤后会在第二滤网82上方、驱动盘83内产生油渣,驱动机构87驱动连接管86转动,连接管86会带动驱动盘83转动,随着驱动盘83的转动,螺旋导向件84会推动油渣沿着螺旋导向件84内的螺旋形结构的通道移动,这样会增大油渣在第二滤网82上的行程,同时,螺旋导向件84推动油渣也相当于对油渣产生一定的挤压,使油渣滤出茶叶籽油,从而能使油渣中的茶叶籽油能够有足够的时间滤出并穿过第二滤网82滴落到导油板94上,提升油渣中的茶叶籽油的滤出率,生产效率更高。After the suction machine sucks the tea seed kernels from the
文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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