CN113233200B - A self-cleaning suction machine for tea seed oil production - Google Patents
A self-cleaning suction machine for tea seed oil production Download PDFInfo
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- CN113233200B CN113233200B CN202110459289.3A CN202110459289A CN113233200B CN 113233200 B CN113233200 B CN 113233200B CN 202110459289 A CN202110459289 A CN 202110459289A CN 113233200 B CN113233200 B CN 113233200B
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- 239000010495 camellia oil Substances 0.000 title claims abstract description 15
- 238000004140 cleaning Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000000428 dust Substances 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 4
- 239000011538 cleaning material Substances 0.000 claims 2
- 238000009826 distribution Methods 0.000 claims 1
- 241001122767 Theaceae Species 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241000526900 Camellia oleifera Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/90—Devices for taking out of action one or more units of multi-unit filters, e.g. for regeneration or maintenance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/50—Pneumatic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明针对现有技术中需要人工拆机对吸料机的滤网进行清理或更换的弊端,提供一种用于茶叶籽油生产的自清理吸料机,属于茶叶籽生产设备技术领域,包括机架、气泵、壳体,所述气泵的进气管与壳体之间设有转动式过滤机构,转动式过滤机构包括连接板,连接板两侧各固定设有圆环形结构的连接圆环,连接板两侧的连接圆环呈中心对称,所述连接圆环内设有滤网,连接圆环的上下端面分别设有第一圆环槽和第二圆环槽;所述连接板下方设有第一电机,第一电机的转轴与连接板垂直固定连接,机架上还设有第一气缸、第二气缸,机架上还设有固定盘,固定盘上端面分布有顶针。本发明设有两个可互相更换的滤网,采用半自动化的方式对滤网进行清理和更换,十分方便。
Aiming at the drawbacks in the prior art that manual disassembly is required to clean or replace the filter screen of the suction machine, the invention provides a self-cleaning suction machine for tea seed oil production, which belongs to the technical field of tea seed production equipment, including A frame, an air pump, and a casing. A rotary filter mechanism is arranged between the air intake pipe of the air pump and the casing. The rotary filter mechanism includes a connecting plate, and a connecting ring with a circular ring structure is fixed on both sides of the connecting plate. , the connecting rings on both sides of the connecting plate are symmetrical in the center, the connecting ring is provided with a filter screen, and the upper and lower end faces of the connecting ring are respectively provided with a first annular groove and a second annular groove; A first motor is provided, the rotating shaft of the first motor is vertically and fixedly connected with the connecting plate, a first cylinder and a second cylinder are also arranged on the frame, a fixing plate is also arranged on the frame, and thimbles are distributed on the upper end surface of the fixing plate. The present invention is provided with two mutually replaceable filter screens, and the filter screen is cleaned and replaced in a semi-automatic manner, which is very convenient.
Description
技术领域technical field
本发明属于茶叶籽油生产设备技术领域,具体涉及一种用于茶叶籽油生产的自清理吸料机。The invention belongs to the technical field of tea seed oil production equipment, and in particular relates to a self-cleaning suction machine for tea seed oil production.
背景技术Background technique
茶叶籽油取自油茶树的种籽。茶叶籽油的制作过程可分为:筛选、烘干、去壳、加热调质、榨油、过滤,全过程均为物理方法,因此它是真正的纯天然绿色食用油。在茶叶籽油的生产过程中,常常采用吸料机用于吸取茶叶籽,从而能够实现自动化。吸料机在使用一段时间上,其内部的滤网会被堵塞,造成吸料机无法正常工作,此时就需要拆机对滤网进行人工清理或更换,较为繁琐且十分不方便。Tea seed oil is obtained from the seeds of the Camellia oleifera tree. The production process of tea seed oil can be divided into: screening, drying, shelling, heating and tempering, oil extraction, and filtration. The whole process is a physical method, so it is a real pure natural green edible oil. In the production process of tea seed oil, a suction machine is often used to absorb tea seeds, so that automation can be realized. When the suction machine is in use for a period of time, its internal filter screen will be blocked, causing the suction machine to not work normally. At this time, it is necessary to disassemble the machine to manually clean or replace the filter screen, which is cumbersome and inconvenient.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中需要人工拆机对吸料机的滤网进行清理或更换的弊端,提供一种用于茶叶籽油生产的自清理吸料机,该吸料机能够采用半自动的方式对滤网进行清理,十分方便。Aiming at the drawbacks in the prior art that manual disassembly is required to clean or replace the filter screen of the suction machine, the present invention provides a self-cleaning suction machine for the production of tea seed oil, which can adopt a semi-automatic method. It is very convenient to clean the filter.
本发明的发明目的是通过以下技术方案实现的:一种用于茶叶籽油生产的自清理吸料机,包括机架、气泵、中空结构的壳体,气泵上设有进气管和排气管,所述气泵的进气管为圆环形结构,所述壳体固定在机架上且位于进气管的正下方,所述壳体上端为圆环形结构且与壳体内腔连通,壳体侧面固定设有进料管,壳体下端固定设有出料管;所述进气管与壳体之间设有转动式过滤机构,所述转动式过滤机构包括连接板,连接板两侧各固定设有横向设置的圆环形结构的连接圆环,连接板两侧的连接圆环呈中心对称,所述连接圆环内固定设有滤网,两个连接圆环内的滤网也呈中心对称,所述连接圆环的上下端面分别设有与连接圆环同轴设置的第一圆环槽和第二圆环槽,所述进气管能嵌入所述第一圆环槽内,壳体上端能嵌入第二圆环槽内;所述连接板下方设有第一电机,第一电机的转轴与所述连接板的中心线位置垂直固定连接,第一电机能够驱动连接板转动使连接圆环移动至进气管与壳体上端之间且与进气管同轴的位置,所述机架上固定设有用于驱动第一电机升降的第一气缸、用于驱动气泵升降的第二气缸,所述机架上还固定设有固定盘,固定盘上端面垂直固定分布有与滤网网孔一一对应的顶针,当壳体上端嵌入其中一个连接圆环的第二圆环槽内,所述顶针从下向上插入另一个连接圆环上的滤网的网孔内。上述方案中,设有两个可互相更换的滤网,通过第一电机、第一气缸、第二气缸的配合,可实现对两个滤网的更换,以及利用顶针穿过滤网网孔的方式对滤网进行清理,可实现半自动化的方式对滤网进行清理和更换,十分方便,无需人工拆机清理。The invention object of the present invention is achieved through the following technical solutions: a self-cleaning suction machine for the production of tea seed oil, comprising a frame, an air pump, and a hollow-structured shell, and the air pump is provided with an air intake pipe and an exhaust pipe , the air intake pipe of the air pump is a circular structure, the casing is fixed on the frame and is located directly below the air intake pipe, the upper end of the casing is a circular structure and communicates with the inner cavity of the casing, and the side of the casing is in a circular structure. A feeding pipe is fixedly arranged, and a discharging pipe is fixedly arranged at the lower end of the casing; a rotary filter mechanism is arranged between the air inlet pipe and the casing, and the rotary filter mechanism includes a connecting plate, and each side of the connecting plate is fixedly provided with a rotating filter mechanism. There is a connecting ring with a horizontally arranged annular structure, the connecting rings on both sides of the connecting plate are centrally symmetric, a filter screen is fixed in the connecting ring, and the filter screen in the two connecting rings is also center-symmetrical , the upper and lower end surfaces of the connecting ring are respectively provided with a first annular groove and a second annular groove coaxially arranged with the connecting ring, the air intake pipe can be embedded in the first annular groove, and the upper end of the casing can be embedded in the second annular groove; a first motor is arranged under the connecting plate, the rotating shaft of the first motor is vertically and fixedly connected with the centerline position of the connecting plate, and the first motor can drive the connecting plate to rotate to connect the annular ring Move to a position between the intake pipe and the upper end of the casing and coaxial with the intake pipe, the frame is fixed with a first cylinder for driving the first motor to lift and lower, and a second cylinder for driving the air pump to lift and lower, the A fixed plate is also fixed on the frame, and the upper end of the fixed plate is vertically fixed and distributed with thimbles corresponding to the mesh holes of the filter screen. When the upper end of the shell is embedded in the second ring groove of one of the connecting rings, the Insert it from the bottom up into the mesh hole that connects the filter screen on the ring. In the above scheme, there are two mutually replaceable filter screens. Through the cooperation of the first motor, the first cylinder and the second cylinder, the replacement of the two filter screens can be realized, and the method of using the thimble to pass through the filter screen mesh. Cleaning the filter screen can realize the cleaning and replacement of the filter screen in a semi-automatic way, which is very convenient and does not require manual disassembly and cleaning.
作为优选,还包括有连接架,连接架上安装有只能自转且横向设置的滚刷,连接架上还固定设有沿着滚刷设置的吸尘器、用于驱动滚刷自转的第二电机,所述机架上还固定设有用于驱动连接架转动使滚刷移动至固定盘上方对滤网进行清理的第三电机。设置的滚刷能够对滤网进一步清理,并通过设置的吸尘器能够及时将清理下来的灰尘吸走,清理效果更好。Preferably, it also includes a connecting frame, the connecting frame is mounted with a roller brush that can only rotate and is arranged horizontally, and the connecting frame is also fixedly provided with a vacuum cleaner arranged along the roller brush and a second motor for driving the rotation of the roller brush, The frame is also fixed with a third motor for driving the connecting frame to rotate to move the roller brush to the top of the fixed plate to clean the filter screen. The set roller brush can further clean the filter screen, and the set vacuum cleaner can suck away the cleaned dust in time, and the cleaning effect is better.
作为优选,当所述进气管嵌入第一圆环槽内时,进气管的内外壁分别与第一圆环槽的两侧壁贴合。Preferably, when the air inlet pipe is embedded in the first annular groove, the inner and outer walls of the air inlet pipe are respectively fitted with the two side walls of the first annular groove.
作为优选,当所述壳体上端嵌入第二圆环槽内时,壳体上端的内外壁分别与第二圆环槽的两侧壁贴合。Preferably, when the upper end of the casing is embedded in the second annular groove, the inner and outer walls of the upper end of the casing are respectively fitted with the two side walls of the second annular groove.
作为优选,所述顶针从下至上逐渐变细。这样设置的顶针更容易穿过滤网的网孔。Preferably, the thimble tapers gradually from bottom to top. The thimble set in this way is easier to pass through the mesh of the filter screen.
与现有技术相比,本发明具有以下有益效果:本发明设有两个可互相更换的滤网,采用半自动化的方式对滤网进行清理和更换,十分方便。Compared with the prior art, the present invention has the following beneficial effects: the present invention is provided with two mutually replaceable filter screens, and the filter screen is cleaned and replaced in a semi-automatic manner, which is very convenient.
附图说明Description of drawings
图1为本发明立体图;1 is a perspective view of the present invention;
图2为连接板、连接圆环、滤网的连接结构立体图;Figure 2 is a perspective view of the connection structure of the connection plate, the connection ring and the filter screen;
图3为连接板、连接圆环、滤网的连接结构仰视图;Fig. 3 is the bottom view of the connection structure of the connection plate, the connection ring and the filter screen;
图4为连接架、滚刷、第二电机、吸尘器的连接结构立体图;4 is a perspective view of the connection structure of the connecting frame, the roller brush, the second motor and the vacuum cleaner;
图5为固定盘和顶针的连接结构立体图;5 is a perspective view of the connection structure of the fixed plate and the thimble;
图中标记:50、机架,51、气泵,52、连接架,53、壳体,54、进气管,55、排气管,56、进料管,57、出料管,58、连接板,59、连接圆环,60、滤网,61、第一圆环槽,62、第二圆环槽,63、第一电机,64、第一气缸,65、第二气缸,66、固定盘,67、顶针,69、滚刷,70、吸尘器,71、第二电机,72、第三电机。Marked in the figure: 50, frame, 51, air pump, 52, connecting frame, 53, shell, 54, air inlet pipe, 55, exhaust pipe, 56, feed pipe, 57, discharge pipe, 58, connecting plate , 59, connecting ring, 60, filter screen, 61, first ring groove, 62, second ring groove, 63, first motor, 64, first cylinder, 65, second cylinder, 66, fixed plate , 67, thimble, 69, roller brush, 70, vacuum cleaner, 71, second motor, 72, third motor.
具体实施方式Detailed ways
下面结合附图所表示的实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the embodiments represented by the accompanying drawings:
实施例1Example 1
如图1-图5所示,一种用于茶叶籽油生产的自清理吸料机,包括机架50、气泵51、连接架52、中空结构的壳体53,气泵51上设有进气管54和排气管55,所述气泵51的进气管54为圆环形结构,所述壳体53固定在机架50上且位于进气管54的正下方,所述壳体53上端为圆环形结构且与壳体53内腔连通,壳体53侧面固定设有进料管56,壳体53下端固定设有出料管57;所述进气管54与壳体53之间设有转动式过滤机构,所述转动式过滤机构包括连接板58,连接板58两侧各固定设有横向设置的圆环形结构的连接圆环59,连接板58两侧的连接圆环59呈中心对称,所述连接圆环59内固定设有滤网60,两个连接圆环59内的滤网60也呈中心对称,所述连接圆环59的上下端面分别设有与连接圆环59同轴设置的第一圆环槽61和第二圆环槽62,所述进气管54能嵌入所述第一圆环槽61内,当所述进气管54嵌入第一圆环槽61内时,进气管54的内外壁分别与第一圆环槽61的两侧壁贴合。壳体53上端能嵌入第二圆环槽62内;当所述壳体53上端嵌入第二圆环槽62内时,壳体53上端的内外壁分别与第二圆环槽62的两侧壁贴合。As shown in Fig. 1-Fig. 5, a kind of self-cleaning suction machine for the production of tea seed oil comprises a
所述连接板58下方设有第一电机63,第一电机63采用步进电机,第一电机63的转轴与所述连接板58的中心线位置垂直固定连接,第一电机63能够驱动连接板58转动使连接圆环59移动至进气管54与壳体53上端之间且与进气管54同轴的位置,所述机架50上固定设有用于驱动第一电机63升降的第一气缸64、用于驱动气泵51升降的第二气缸65,所述机架50上还固定设有固定盘66,固定盘66上端面垂直固定分布有与滤网60网孔一一对应的顶针67,所述顶针67从下至上逐渐变细。当壳体53上端嵌入其中一个连接圆环59的第二圆环槽62内,所述顶针67从下向上插入另一个连接圆环59上的滤网60的网孔内。A
所述连接架52上安装有只能自转且横向设置的滚刷69,连接架52上还固定设有沿着滚刷69设置的吸尘器70、用于驱动滚刷69自转的第二电机71,所述机架50上还固定设有用于驱动连接架52转动使滚刷69移动至固定盘66上方对滤网60进行清理的第三电机72。The connecting
本发明在运行时,通过气泵51产生的负压,将茶叶籽仁从进料管56位置吸入壳体53内,粉尘穿过滤网60进入气泵51的进气管54,再从气泵51的排气管55排出,而茶叶籽仁重量较大,从壳体53的出料管57落出。当气泵51和壳体53之间的滤网60使用一段时间后需要进行更换清理,此时先控制第二气缸65驱动气泵51向上移动使气泵51上的进气管54从气泵51和壳体53之间的连接圆环59上的第一圆环槽61脱离,接着控制第一气缸64驱动第一电机63向上移动,第一电机63转轴上的连接板58会带动两个连接圆环59向上移动,使壳体53上端从气泵51和壳体53之间的连接圆环59上的第二圆环槽62内脱离,同时,另一个连接圆环59上的滤网60与所述顶针67分离,再控制第一电机63工作,第一电机63控制连接板58转动180°,第一电机63的转轴的转动角度通过程序预先设定,使连接板58上的两个连接圆环59交换位置,再控制第一气缸64驱动第一电机63向下移动,此时,壳体53上端嵌入设有干净滤网60的连接圆环59的第二圆环槽62内,而更换下来的带有灰尘的滤网60的连接圆环59从固定盘66上方向下移动,直到顶针67插入滤网60的网孔内,顶针67能够将滤网60网孔内的灰尘捅开,从而解决滤网60的堵塞问题。再控制第二电机71、第三电机72工作,第三电机72驱动连接架52转动,第二电机71驱动滚刷69自转,从而使滚刷69对滤网60进行清理,同时,控制吸尘器70工作,将滚刷69刷动产生的灰尘及时吸走,提升对滤网60的清理效果。整个过程可实现半自动化,操作起来十分方便。为减小滚刷69对顶针67造成影响,对顶针67的长度进行限定,使顶针67插入滤网60后,顶针67上端与滤网60齐平。During the operation of the present invention, through the negative pressure generated by the
文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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