CN113247591A - Automatic material box transfer system and control method - Google Patents
Automatic material box transfer system and control method Download PDFInfo
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- CN113247591A CN113247591A CN202110430367.7A CN202110430367A CN113247591A CN 113247591 A CN113247591 A CN 113247591A CN 202110430367 A CN202110430367 A CN 202110430367A CN 113247591 A CN113247591 A CN 113247591A
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- 239000000463 material Substances 0.000 title claims abstract description 360
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 19
- 230000005484 gravity Effects 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 210000001503 joint Anatomy 0.000 description 6
- 238000011084 recovery Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
- B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
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Abstract
The invention provides an automatic material box transfer system and a control method, wherein the automatic material box transfer system comprises: the material box comprises a feeding rack and a discharging rack which are sequentially connected, wherein the feeding rack and the discharging rack form an L-shaped conveying channel, and a lifting steering device is arranged at a corner of the L-shaped conveying channel and used for switching the position of the material box between the feeding rack and the discharging rack; the material loading frame and the material unloading frame are respectively provided with an inclined full box material layer and an inclined empty box material layer, and the inclination directions of the full box material layer and the empty box material layer are opposite; the lifting steering device comprises a rack, a lifting device, a rotating full box material layer and a rotating empty box material layer, wherein the lifting device can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer and the empty box material layer of the feeding rack or the discharging rack. In a limited field, the full-box material box transfer device can transfer full-box material boxes and return empty boxes, and transfer efficiency and capacity are improved.
Description
Technical Field
The invention relates to the technical field of automobile production automation equipment, in particular to an automatic material box transfer system and a control method.
Background
The volume of various parts required by engine installation is different, the weight is different and the shape is irregular, the common batching operation mode in the industry at present is that a forklift forks materials from a bale transfer area to a logistics area, then batching workers sort and pack the parts and put the parts into material racks, when the logistics area is limited, a plurality of material racks cannot be placed, the material storage is less, and the batching workers need frequent batching, so that the labor intensity of the batching workers is increased; in addition the work or material rest slide rail is the slope, and in order to improve and deposit the material volume, the length through increasing the work or material rest of a flavor then can make work or material rest pay-off mouth too high, need hold the top of the head when batching staff pay-off, and then make batching staff working strength big, the scheduling problem of batching inefficiency.
In addition, the recycling of empty boxes after loading is also an important factor influencing the batching efficiency, the empty boxes are stacked in a traditional mode and then conveyed to a loading position through equipment such as a forklift, on one hand, the empty boxes need to be stored in an enough field, on the other hand, transfer equipment such as the forklift needs to be equipped, the equipment investment cost is increased, particularly, the equipment efficiency of the empty boxes is reduced, and the production takt cannot be followed.
Therefore, an automatic material box transferring system and a control method are urgently needed, the full-box material box can be transferred and the empty box can be recycled within a limited field range, the transferring efficiency is improved, the productivity is improved, and the labor intensity of labor personnel can be reduced.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic material box transferring system and a control method, which can realize the transfer of full box material boxes and the recovery of empty boxes within a limited field range, improve the transferring efficiency, improve the productivity and reduce the labor intensity of workers.
In order to achieve the above object, the present invention provides an automatic transfer system for material boxes, comprising: the material box comprises a feeding rack and a discharging rack which are sequentially connected, wherein the feeding rack and the discharging rack form an L-shaped conveying channel, and a lifting steering device is arranged at a corner of the L-shaped conveying channel and used for switching the position of the material box between the feeding rack and the discharging rack; the material loading frame and the material unloading frame are respectively provided with an inclined full box material layer and an inclined empty box material layer, and the inclination directions of the full box material layer and the empty box material layer are opposite; the lifting steering device comprises a lifting device, a rotating full box material layer and a rotating empty box material layer, and the lifting device can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer and the empty box material layer of the feeding rack or the discharging rack.
As a further improvement of the above scheme, the full tank material layer, the rotating full tank material layer of the feeding rack and the full tank material layer of the discharging rack form a feeding channel of the material tank, and the full tank material layer, the rotating empty tank material layer of the discharging rack and the empty tank material layer of the discharging rack form a return channel of the material tank.
As a further improvement of the above scheme, the full-box material rotating layer and the empty-box material rotating layer both include a bearing table-board and a rotation driving mechanism, the bearing table-board is connected with a power output end of the rotation driving mechanism, and the rotation driving mechanism can drive the bearing table-board to rotate by a preset angle.
As a further improvement of the above scheme, the full-box material layer of rotation, the empty-box material layer of rotation all still include the slope drive, the slope drive sets up between rotary driving mechanism and bearing table face, just one side of rotary driving mechanism's power take off end with the lower surface that bears the table face is articulated, the slope drive mechanism can drive and bear the preset angle of mesa slope to make the material case rely on self gravity landing to the corresponding bed of material.
As a further improvement of the scheme, the lifting device comprises a lifting drive and a lifting frame, the power output end of the lifting drive is connected with the lifting frame, and the rotary full box material layer and the rotary empty box material layer are arranged on the lifting frame in parallel from top to bottom.
As a further improvement of the above scheme, the lifting and steering device further comprises a frame, and the lifting frame is connected with the frame through a guide device; the lifting drive is arranged at the top of the frame.
As a further improvement of the above scheme, the bearing table top comprises but is not limited to at least two fluency strips which are arranged in parallel at intervals.
As a further improvement of the above solution, the rotation driving mechanism includes, but is not limited to, a rotation cylinder, a hollow rotation transmission device.
As a further improvement of the above solution, the tilt drive includes but is not limited to an air cylinder and an electric cylinder, specifically, the power output end of the tilt drive is connected with the bearing table, and the fixed end of the tilt drive is connected with the housing of the rotary driving mechanism.
As a further improvement of the scheme, the lifting drive comprises but is not limited to an air cylinder, an electric cylinder or an oil cylinder.
As a further improvement of the scheme, the guide device comprises a sliding block and a guide rail, the sliding block is arranged on the outer side of the lifting frame, the guide rail is arranged on the rack, and the sliding block is sleeved on the guide rail.
As a further improvement of the scheme, the full box material layer and the empty box material layer comprise, but are not limited to, at least two fluent strips which are arranged in parallel at intervals.
The material storage device comprises a material storage box, a material conveying device and a material conveying device, wherein the material storage box is provided with a full material storage box layer and an empty material storage box layer; and material box detection devices are arranged at the discharge port of the material loading frame, the rotating full box material layer and the rotating empty box material layer and are used for detecting whether the material box exists or not.
The invention also provides a control method of the automatic material box transfer system, which comprises the following steps:
s1: starting the automatic material box transferring system, and performing self-checking on each device, so that the full box material layer rotated by the lifting rotating device stays at the joint with the full box material layer of the feeding material rack;
s2: loading the full material layer of the loading rack, and detecting a material box by a material box detection device at a discharge port of the loading rack;
s3: the first in-place detection device detects that the rotating full box material layer is full, the first in-place detection device sends a feeding signal to the control system, and the full box material layer of the feeding rack releases the full box material to the rotating full box material layer;
s4: the lifting device lifts the full-box rotating material layer to a blanking height, and meanwhile, the rotating driving mechanism drives the bearing table to rotate by a preset angle, so that the full-box rotating material layer is butted with the full-box material layer of the blanking rack; the bearing table top is driven to incline by the inclined drive so that full-box materials slide to a full-box material layer of the blanking rack to a material taking point;
s5: the empty box which has taken the material is put into an empty box material layer of the blanking rack, and a material box detection device at a discharge port of the empty box material layer of the blanking rack detects the material box;
s6: the second in-place detection device detects a rotating empty box material layer, the second in-place detection device sends a blanking signal to the control system, and the empty box material layer of the blanking rack releases the empty box of the material to the rotating empty box material layer;
s7: the lifting device lifts the rotary empty box material layer to a blanking height, and meanwhile, the rotary driving mechanism drives the bearing table to rotate by a preset angle, so that the rotary empty box material layer is butted with the empty box material layer of the feeding rack; the bearing table top is driven to incline by the inclination drive so that the empty box materials slide to an empty box material layer of the feeding rack to a feeding point; and sequentially and circularly finishing the feeding of the full box and the emptying of the empty box.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the invention discloses a production line cross-line material transfer system, which comprises: the material box comprises a feeding rack and a discharging rack which are sequentially connected, wherein the feeding rack and the discharging rack form an L-shaped conveying channel, and a lifting steering device is arranged at a corner of the L-shaped conveying channel and used for switching the position of the material box between the feeding rack and the discharging rack; the material loading frame and the material unloading frame are respectively provided with an inclined full box material layer and an inclined empty box material layer, and the inclination directions of the full box material layer and the empty box material layer are opposite; the lifting steering device comprises a rack, a lifting device, a rotating full box material layer and a rotating empty box material layer, wherein the lifting device can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer and the empty box material layer of the feeding rack or the discharging rack. The feeding rack and the discharging rack form the L-shaped conveying channel, the L-shaped conveying channel can effectively utilize the existing field, the materials can be directly transferred to the material taking point, an operator does not need to walk to take the materials, the working efficiency is improved, and the labor intensity of the operator is reduced; meanwhile, the full box material layer, the rotating full box material layer and the full box material layer of the feeding rack form a feeding channel of the material box, the full box material layer, the rotating empty box material layer and the empty box material layer of the discharging rack form a material box emptying channel, so that the full box material box can be conveyed to a material taking point through the feeding channel, the loaded empty box material can be conveyed to the feeding point through the emptying channel, the transfer of the full box material box can also realize the recovery of the empty box, and the transfer efficiency and the productivity are improved;
meanwhile, the lifting steering device is arranged at the corner of the L-shaped conveying channel and comprises a lifting device, a rotating full box material layer and a rotating empty box material layer, the lifting device can drive the rotating full box material layer and the rotating empty box material layer to be respectively butted with the full box material layer and the empty box material layer of the feeding rack or the discharging rack, and the lifting device is convenient for setting the heights of the feeding rack and the discharging rack to meet the requirements of man-machine engineering and reduce the times of bending the materials taken by workers; rotatory full case layer, rotatory empty case layer homoenergetic carry the rotatory angle of predetermineeing of workbin on it, and the workbin of the non-square of being convenient for on the one hand changes the direction in the corner, and on the other hand is convenient for the general design of material loading work or material rest and unloading work or material rest, reduces the equipment input.
2. According to the control method of the production line cross-line material transfer system, the full rotating box material layer and the empty rotating box material layer on the lifting and rotating device are used for transferring the material box at the corner of the L-shaped conveying channel; in addition, the full-box material layer and the empty-box material layer need to be lifted in the height direction while the requirement of the feeding rack and the discharging rack on the height of the man-machine engineering is met, the rotating and lifting actions are carried out simultaneously, the conversion time is saved, the production beat is followed, and the production efficiency is convenient to improve; in addition, when the full-box material layers are rotated and the empty-box material layers are rotated to be in butt joint with the corresponding material layers, the bearing table top is driven to incline by adopting inclined driving so as to be in butt joint with the corresponding material layers.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a schematic top view of an in-line material transfer system of a production line of the present invention;
FIG. 2 is a schematic top view of the lift steering apparatus of the present invention;
FIG. 3 is a schematic front view of the lift steering apparatus of the present invention;
FIG. 4 is a side view of the lift steering apparatus of the present invention;
fig. 5 is a schematic side view of a feeding rack or a discharging rack;
the reference numbers are as follows:
1. a feeding rack; 11. filling the box material layer; 12. empty material layer; 2. a blanking rack; 3. a lifting and steering device; 31. a frame; 32. a lifting device; 321. lifting and driving; 322. a lifting frame; 33. rotating the full box material layer; 331. a bearing table surface; 332. a rotation driving mechanism; 333. performing tilt driving; 34. rotating the empty box material layer; 35. a guide device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators such as the first, second, upper, lower, left, right, front and rear … … in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The invention will be further described with reference to the following figures:
example 1:
referring to fig. 1 to 5, the present invention provides an automatic transfer system for material tanks, including: the automatic feeding device comprises a feeding rack 1 and a discharging rack 2 which are sequentially connected, wherein the feeding rack 1 and the discharging rack 2 form an L-shaped conveying channel, and a lifting steering device 3 is arranged at the corner of the L-shaped conveying channel and used for switching the position of a material box between the feeding rack 1 and the discharging rack 2; the feeding rack 1 and the discharging rack 2 are both provided with an inclined full box material layer 11 and an inclined empty box material layer 12, and the inclination directions of the full box material layer 11 and the empty box material layer 12 are opposite; the lifting steering device 3 comprises a lifting device 32, a rotating full box material layer 33 and a rotating empty box material layer 34, the lifting device 32 can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer 11 and the empty box material layer 12 of the feeding rack 1 or the discharging rack 2, specifically, the full box material layer 11 and the rotating full box material layer 33 of the feeding rack 1 and the full box material layer 11 of the discharging rack 2 form a feeding channel of the material box, and the full box material layer 11 and the rotating empty box material layer 34 of the discharging rack 2 and the empty box material layer 12 of the discharging rack 2 form a returning channel of the material box. The feeding rack 1 and the discharging rack 2 form an L-shaped conveying channel, the L-shaped conveying channel can effectively utilize the existing field, materials can be directly transferred to a material taking point, an operator does not need to walk to take materials, the working efficiency is improved, and the labor intensity of the operator is reduced; the full box material layer 11, the rotary full box material layer 33 of the feeding rack 1 and the full box material layer 11 of the discharging rack 2 form a feeding channel of the material box, the full box material layer 11, the rotary empty box material layer 34 of the discharging rack 2 and the empty box material layer 12 of the discharging rack 2 form a material box emptying channel, so that the full box material box can be conveyed to a material taking point through the feeding channel, the empty box with the loaded material can also be conveyed to the feeding point through the emptying channel, the transfer of the full box material box can also realize the recovery of the empty box, and the transfer efficiency and the productivity are improved;
meanwhile, the lifting and steering device 3 is arranged at the corner of the L-shaped conveying channel and comprises a lifting device 32, a rotating full box material layer 33 and a rotating empty box material layer 34, the lifting device 32 can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer 11 and the empty box material layer 12 of the feeding rack 1 or the discharging rack 2, and the lifting device 32 is convenient to set the heights of the feeding rack 1 and the discharging rack 2 to meet the requirements of man-machine engineering and reduce the times of bending of the materials taken by workers; rotatory full case layer, rotatory empty case layer homoenergetic carry the rotatory angle of predetermineeing of workbin on it, and the workbin of the non-square of being convenient for on the one hand changes the direction in the corner, and on the other hand is convenient for the general design of material loading work or material rest 1 and unloading work or material rest 2, and reduction equipment drops into.
As a preferred embodiment, each of the full-box material rotating layer 33 and the empty-box material rotating layer 34 includes a bearing table 331 and a rotating driving mechanism 332, the bearing table 331 is connected to a power output end of the rotating driving mechanism 332, and the rotating driving mechanism 332 can drive the bearing table 331 to rotate by a preset angle. The setting of rotary driving mechanism 332 can drive bearing table 331 and rotate to predetermineeing the angle, and the switching-over of the workbin of being convenient for on the one hand can be in limited place, becomes L shape with the transfer passage overall arrangement, and on the other hand is convenient for the general design of material loading work or material rest 1 and unloading work or material rest 2, reduces the equipment input. In the embodiment, the bearing table 331 is formed by two flow strips arranged in parallel at intervals, the arrangement structure of the fluent strips is simple, the manufacturing cost is low, particularly, the friction force between the bottom surface of the material box and the bearing table 331 can be reduced, and the material box can slide to a preset position by means of self weight; the rotary driving mechanism 332 adopts a rotary cylinder, and the rotary cylinder is compact and simple in structure and convenient to mount and connect with related structures.
As a preferred embodiment, the full-tank material layer 33 and the empty-tank material layer 34 further include an inclined drive 333, the inclined drive 333 is disposed between the rotary drive and the bearing table 331, one side of the power output end of the rotary drive mechanism 332 is hinged to the lower surface of the bearing table 331, and the inclined drive 333 can drive the bearing table 331 to incline by a preset angle, so that the material tank can slide down to the corresponding material layer by its own gravity. The inclined driving 333 is adopted to incline the bearing table 331, so that the material box can slide to a corresponding position by means of self weight, the structure and the operation are simple, and the material box can be conveniently butted with a full material box layer 11 or an empty material box layer 12 on the material frame.
In some embodiments, the power conveying rollers are arranged on the full-box material layer 33 and the empty-box material layer 34, and are used for conveying the material boxes on the full-box material layer 33 and the empty-box material layer 34 to the corresponding full-box material layer 11 or empty-box material layer 12, but the arrangement of the power conveying rollers needs a motor reducer as driving power, so that the equipment cost is increased, the weight and the layout difficulty of the full-box material layer 33 and the empty-box material layer 34 are increased, and the increased weight of the full-box material layer 33 and the empty-box material layer 34 needs higher rotation driving power; in contrast, the present invention employs the tilt drive 333, and in this embodiment, the tilt drive 333 is an air cylinder, which has a simple structure and a light weight, and can reduce the driving force of the rotation drive mechanism 332 while meeting the requirement of the abutting joint of the carrying table 331 and the full box material layer 11 or the empty box material layer 12.
As a preferred embodiment, the lifting device 32 includes a lifting drive 321 and a lifting frame 322, the power output end of the lifting drive 321 is connected with the lifting frame 322, the full-bin material layer 33 and the empty-bin material layer 34 are arranged on the lifting frame 322 in parallel from top to bottom, and the lifting drive 321 can lift the full-bin material layer 33 and the empty-bin material layer 34 while lifting the lifting frame 322, so as to facilitate butt joint of the feeding frame 1 and the discharging frame 2 for feeding or empty-bin return.
As a preferred embodiment, the lifting and steering device 3 further comprises a frame 31, and the lifting frame 322 is connected with the frame 31 through a guide device 35; the lifting drive 321 is arranged at the top of the frame 31, and the guide device 35 is arranged, so that the lifting frame 322 can be lifted stably to prevent the materials in the material box from turning over.
In the present embodiment, the rotation driving mechanism 332 is a rotation cylinder, which has a simple structure and is light in weight, and on the one hand, the layout is convenient, and on the other hand, the reduction in weight of the rotation driving mechanism 332 means the reduction in driving power of the lifting driving 321, thereby reducing the investment cost of the equipment.
In a preferred embodiment, the tilt driver 333 includes, but is not limited to, an air cylinder and an electric cylinder, a power output end of the tilt driver 333 is connected to the carrying platform 331, and a fixed end of the tilt driver 333 is connected to a housing of the rotary driving mechanism 332.
As a preferred embodiment, the lifting drive 321 includes, but is not limited to, an air cylinder, an electric cylinder, or an oil cylinder.
As a preferred embodiment, the guiding device 35 includes a sliding block and a guide rail, the sliding block is disposed outside the lifting frame 322, the guide rail is disposed on the frame 31, and the sliding block is sleeved on the guide rail.
As a preferred embodiment, the full box material layer 11 and the empty box material layer 12 include, but are not limited to, at least two fluent strips arranged in parallel at intervals, and the full box material layer 11 and the empty box material layer 12 are arranged on the feeding rack 1 or the discharging rack 2 from top to bottom.
It should be noted that, the lowest ends of the inclined full box material layer 11 and the inclined empty box material layer 12 are both provided with a blocking mechanism for blocking or releasing the material box to a preset position; and material tank detection devices are arranged at the discharge port of the material loading frame 1, the rotating full material tank layer 33 and the rotating empty material tank layer 34 and are used for detecting whether the material tanks exist or not.
Example 2:
the invention also provides a control method of the automatic material box transfer system, which comprises the following steps:
s1: starting the automatic material box transferring system, and performing self-checking on each device, so that the full box material layer 33 of the lifting rotating device is stopped at the joint with the full box material layer 11 of the feeding material rack 1;
s2: loading the full material layer 11 of the loading rack 1, and detecting a material box by a material box detection device at a discharge port of the loading rack 1;
s3: the first in-place detection device detects that the rotating full box material layer 33 is rotated, the first in-place detection device sends a feeding signal to the control system, and the full box material layer 11 of the feeding rack 1 releases full box materials to the rotating full box material layer 33;
s4: the lifting device 32 lifts the full-box material layer 33 to the blanking height, and simultaneously the rotary driving mechanism 332 drives the bearing table 331 to rotate by a preset angle, so that the full-box material layer 33 is butted with the full-box material layer 11 of the blanking rack 2; the inclined drive 333 drives the bearing table 331 to incline so that the full box material slides to the full box material layer 11 of the blanking rack 2 to the material taking point;
s5: the empty box which has taken the material is put into the empty box material layer 12 of the blanking rack 2, and a material box detection device at the discharge port of the empty box material layer 12 of the blanking rack 2 detects the material box;
s6: the second in-place detection device detects the rotating empty box material layer 34, sends a blanking signal to the control system, and releases the empty box material to the rotating empty box material layer 34 from the empty box material layer 12 of the blanking rack 2;
s7: the lifting device 32 lifts the rotary empty box material layer 34 to the blanking height, and simultaneously the rotary driving mechanism 332 drives the bearing table 331 to rotate by a preset angle, so that the rotary empty box material layer 34 is butted with the empty box material layer 12 of the feeding rack 1; the inclined drive 333 drives the bearing table 331 to incline so that the empty box material slides down to the empty box material layer 12 of the feeding rack 1 to a feeding point; and sequentially and circularly finishing the feeding of the full box and the emptying of the empty box.
According to the full-box material box conveying device, the full-box material box can be conveyed to the material taking point through the material feeding channel, the empty box which is fed with materials can be conveyed to the material feeding point through the empty returning channel, the full-box material box can be conveyed, the empty box can be recycled, and the conveying efficiency and the productivity are improved;
the material box is transferred at the corner of the L-shaped conveying channel by rotating the full material box layer 33 and the empty material box layer 34 on the lifting and rotating device; in addition, the requirement of the loading rack 1 and the unloading rack 2 for the height of the man-machine engineering is met, and meanwhile, the full-box material layer 33 and the empty-box material layer 34 need to be lifted in the height direction; in addition, when the full-box material layer 33 and the empty-box material layer 34 are rotated to be in butt joint with the corresponding material layers, the bearing table 331 is driven to incline by the inclined drive 333 to be in butt joint with the corresponding material layers, and compared with the bearing table 331 of the traditional power conveying roller, the bearing table 331 is inclined by the inclined drive 333, so that the material box can slide to the corresponding position by self weight, the structure and the operation are simple, and the butt joint with the full-box material layer 11 or the empty-box material layer 12 on the material rack is facilitated.
The foregoing is a detailed description of the invention, and specific examples are used herein to explain the principles and implementations of the invention, the above description being merely intended to facilitate an understanding of the principles and core concepts of the invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. An automatic transfer system of material case which characterized in that includes: the material box comprises a feeding rack and a discharging rack which are sequentially connected, wherein the feeding rack and the discharging rack form an L-shaped conveying channel, and a lifting steering device is arranged at a corner of the L-shaped conveying channel and used for switching the position of the material box between the feeding rack and the discharging rack; the material loading frame and the material unloading frame are respectively provided with an inclined full box material layer and an inclined empty box material layer, and the inclination directions of the full box material layer and the empty box material layer are opposite; the lifting steering device comprises a lifting device, a rotating full box material layer and a rotating empty box material layer, and the lifting device can drive the rotating full box layer and the rotating empty box layer to be respectively butted with the full box material layer and the empty box material layer of the feeding rack or the discharging rack.
2. The automatic material box transfer system of claim 1, wherein the full rotating material layer and the empty rotating material layer each comprise a bearing table top and a rotary driving mechanism, the bearing table top is connected with a power output end of the rotary driving mechanism, and the rotary driving mechanism can drive the bearing table top to rotate by a preset angle.
3. The automatic material box transfer system according to claim 2, wherein the full rotating material layer and the empty rotating material layer further comprise an inclination drive, the inclination drive is arranged between the rotation drive mechanism and the bearing table board, one side of a power output end of the rotation drive mechanism is hinged to the lower surface of the bearing table board, and the inclination drive mechanism can drive the bearing table board to incline for a preset angle so that the material box can slide to the corresponding material layer by means of self gravity.
4. The automatic material tank transfer system according to any one of claims 1 to 3, wherein the lifting device comprises a lifting drive and a lifting frame, the power output end of the lifting drive is connected with the lifting frame, and the full rotating material layer and the empty rotating material layer are arranged on the lifting frame from top to bottom.
5. The automatic material box transfer system of claim 4, wherein the lifting and steering device further comprises a frame, and the lifting frame is connected with the frame through a guide device; the lifting drive is arranged at the top of the frame.
6. An automatic material bin transfer system according to claim 2 or 3 wherein the rotary drive mechanism includes, but is not limited to, a rotary cylinder, a hollow rotary drive.
7. An automatic material bin transfer system according to claim 3 wherein the tilting drive includes, but is not limited to, pneumatic or electric cylinders.
8. An automatic material bin transfer system according to claim 2 or 3 wherein said load carrying platform includes, but is not limited to, at least two spaced-apart, parallel-arranged fluency strips.
9. The automatic material box transfer system of claim 3, wherein the power output end of the tilt drive is connected to the bearing table, and the fixed end of the tilt drive is connected to the housing of the rotary drive mechanism.
10. A control method of an automatic material box transfer system is characterized by comprising the following steps:
s1: starting the automatic material box transferring system, and performing self-checking on each device, so that the full box material layer rotated by the lifting rotating device stays at the joint with the full box material layer of the feeding material rack;
s2: loading the full material layer of the loading rack, and detecting a material box by a material box detection device at a discharge port of the loading rack;
s3: the first in-place detection device detects that the rotating full box material layer is full, the first in-place detection device sends a feeding signal to the control system, and the full box material layer of the feeding rack releases the full box material to the rotating full box material layer;
s4: the lifting device lifts the full-box rotating material layer to a blanking height, and meanwhile, the rotating driving mechanism drives the bearing table to rotate by a preset angle, so that the full-box rotating material layer is butted with the full-box material layer of the blanking rack; the bearing table top is driven to incline by the inclined drive so that full-box materials slide to a full-box material layer of the blanking rack to a material taking point;
s5: the empty box which has taken the material is put into an empty box material layer of the blanking rack, and a material box detection device at a discharge port of the empty box material layer of the blanking rack detects the material box;
s6: the second in-place detection device detects a rotating empty box material layer, the second in-place detection device sends a blanking signal to the control system, and the empty box material layer of the blanking rack releases the empty box of the material to the rotating empty box material layer;
s7: the lifting device lifts the rotary empty box material layer to a blanking height, and meanwhile, the rotary driving mechanism drives the bearing table to rotate by a preset angle, so that the rotary empty box material layer is butted with the empty box material layer of the feeding rack; the bearing table top is driven to incline by the inclination drive so that the empty box materials slide to an empty box material layer of the feeding rack to a feeding point; and sequentially and circularly finishing the feeding of the full box and the emptying of the empty box.
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Application publication date: 20210813 |