CN113245852B - Flattening and cutting equipment for aluminum pipe and using method thereof - Google Patents
Flattening and cutting equipment for aluminum pipe and using method thereof Download PDFInfo
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- CN113245852B CN113245852B CN202110644765.9A CN202110644765A CN113245852B CN 113245852 B CN113245852 B CN 113245852B CN 202110644765 A CN202110644765 A CN 202110644765A CN 113245852 B CN113245852 B CN 113245852B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The invention relates to the technical field of aluminum pipe processing, in particular to a flattening and cutting device for an aluminum pipe and a using method thereof.
Description
Technical Field
The invention relates to the technical field of aluminum pipe processing, in particular to flattening and cutting equipment for an aluminum pipe and a using method thereof.
Background
The aluminum pipe is a non-ferrous metal pipe, is a metal tubular material which is extruded and processed into a hollow shape along the longitudinal full length of the non-ferrous metal pipe by pure aluminum or aluminum alloy, has the characteristics of corrosion resistance and light weight, is ubiquitous in our life, and is widely applied to the industries of automobiles, steamships, aerospace, aviation, electrical appliances, agriculture, electromechanics, households and the like, so that the production and application of the aluminum pipe are very wide, the surface of the aluminum pipe is flawed after production, and the flattening and cutting equipment of the aluminum pipe is very necessary.
However, the existing aluminum pipe flattening and cutting equipment has a great defect, and the existing aluminum pipe flattening and cutting equipment has a narrow grinding range in the grinding process, so that the outer surface of the aluminum pipe cannot be flattened at all positions; the existing aluminum pipe flattening and cutting equipment needs to convey the aluminum pipe forwards manually during cutting, and ground scraps can accidentally injure operators during manual conveying, so that the safety of the operators cannot be guaranteed; the flattening and cutting equipment for the aluminum pipe at present cannot change the tightness degree of aluminum pipe clamping when clamping the aluminum pipe, and the flexibility degree of the tightness degree of clamping is poor.
Disclosure of Invention
The invention provides a flattening and cutting device for an aluminum pipe and a using method thereof, aiming at the problems in the prior art.
A flattening and cutting device for an aluminum pipe comprises a moving assembly, a clamping assembly, a flattening assembly and a cutting assembly, wherein the clamping assembly, the flattening assembly and the cutting assembly are all positioned above the moving assembly, the flattening assembly is positioned between the two clamping assemblies, and the cutting assembly is positioned on one side of the clamping assembly, which is far away from the flattening assembly;
the moving assembly comprises a support frame, a motor I and a belt I, the motor I and the belt I are both arranged above the support frame, the clamping assembly comprises a first underframe and clamping plates, the clamping plates are positioned above the first underframe, the two motors drive screw rods to enable the two clamping plates to move back and forth under the sliding fit of a first sliding block, the distance between the two clamping plates is changed, the clamping plates can clamp aluminum pipes of different types, meanwhile, the two clamping plates can move back and forth, the tightness degree of the aluminum pipe clamping by the flattening and cutting equipment can be changed, when the aluminum pipe needs to move forward, the distance between the two clamping plates is pulled far under the sliding fit of the rotating screw rods and the two sliding blocks on the first sliding rail, the aluminum pipe is changed into a lifting aluminum pipe, the aluminum pipe is moved forward and backward without influencing the forward movement and backward movement of the aluminum pipe, and the aluminum pipe can be moved forward and backward flexibly;
wherein, the grinding component comprises two first fixing plates, a second roller and a first connecting frame, the second roller and the first connecting frame are both positioned between the two first fixing plates, one side of the second roller, which is close to the first fixing plate, is provided with a third sliding rail, the middle part of the third sliding rail is provided with a first latch, a third sliding block which is matched with the third sliding rail is arranged above the third sliding rail, a fourth motor is arranged above the third sliding block, one end of the fourth motor is rotatably connected with a connecting column, the middle part of the connecting column is fixedly provided with a second gear, the second gear is meshed with the first latch, the second sliding block is rotatably matched with the first latch through the second gear on the fourth motor control connecting column to slide on the third sliding rail, so that the grinding wheel connected with the third motor and arranged on a baffle at the bottom of the connecting column moves left and right, and the left and right positions of the grinding wheel can be adjusted, the grinding wheel can be attached to aluminum pipes of different models, the aluminum pipes of different models can be flattened on the flattening and cutting equipment of the aluminum pipes, the flattening and cutting equipment of the aluminum pipes can adapt to flattening operation of the aluminum pipes of different models, a baffle is arranged at one end, close to the motor III, of the connecting column, a bearing is arranged in the middle of the baffle, one end, close to the motor III, of the connecting column rotates in the middle of the bearing, when the connecting column rotates, the baffle can be kept fixed through the bearing, an opening is formed in the roller II, the length of the opening is equal to that of the latch I, the connecting column penetrates through the opening, a plurality of balls are arranged at the opening of the roller II, the balls roll on the outer side wall of the connecting column, the balls can reduce friction between the connecting column and the opening, and when the connecting column is opened, the friction between the connecting column and the opening is reduced;
the two ends of the first connecting frame, which are close to one side of the second roller, are respectively provided with a second sliding rail, the second sliding rails are of an I-shaped structure, a connecting frame is arranged between the first connecting frame and the second roller, the connecting frame is of a transverse U-shaped structure, the two ends of the connecting frame are respectively provided with a second sliding block, the second sliding block is of a T-shaped structure, the second sliding block cannot fall off from the second sliding rail when sliding on the second sliding rail, the sliding stability of the second sliding block is ensured, the second sliding block is matched with the second sliding rail, the third motor is arranged on one side, away from the second sliding rail, of the connecting frame, one end, away from a connecting column, of the third motor is connected with a polishing wheel through a rotating shaft, the third motor is fixedly connected with one side, away from the fourth motor, away from the baffle, and when the baffle moves left and right, the fourth motor fixedly connected with the baffle moves left and right, so that the left and right positions of the polishing wheels can be adjusted, the polishing wheels can be attached to aluminum pipes of different types, and the aluminum pipes can be flattened on flattening cutting equipment of the aluminum pipes, and the aluminum pipes of different types can be adapted to flattening cutting equipment of the aluminum pipes;
the cutting assembly comprises a second chassis, a first fixing seat and a base, wherein the first fixing seat and the base are fixed on the upper end face of the second chassis, the first fixing seat is located on one side of the base, a second connecting frame is arranged at the top end of the first fixing seat, the second connecting frame is hinged to the first fixing seat through a pin shaft, a first hydraulic cylinder is arranged above the base, the bottom of the first hydraulic cylinder is hinged to the top of the base through a pin shaft, a first hydraulic shaft penetrates through one end, far away from the base, of the first hydraulic cylinder, one end, far away from the first hydraulic cylinder, of the first hydraulic shaft is hinged to the second connecting frame through a pin shaft, a sixth motor is installed on one side of the second connecting frame, the sixth motor is connected with a cutting wheel through a rotating shaft, the second hydraulic cylinder controls the second hydraulic shaft to drive a fixing block on the second fixing plate to move forwards, the distance between the fixing block moving forwards and the fixing block fixed on the second fixing seat is pulled in, the aluminum pipe is fixed between the two fixing blocks, the sixth motor drives the cutting wheel to rotate, the first hydraulic cylinder controls the first hydraulic shaft to drive the cutting wheel on the second connecting frame to move upwards and downwards, the cutting wheel is close to the aluminum pipe cutting position, the aluminum pipe, and the aluminum pipe can be cut, and the flat cutting equipment can automatically cut at each position of the flat cutting equipment.
Preferably, one side of keeping away from centre gripping subassembly and flat subassembly of mill in support frame top is fixed with two connecting plates one, fixed frame all is equipped with at the middle part of two connecting plates one, two fixed frames all are "U" type structure, all be equipped with gyro wheel one in two fixed frame insides, the both ends cover of belt one is established at the surface of two gyro wheels one, install a plurality of tooth one at the inside wall equidistance of belt one, it rotates to drive belt one on the gyro wheel one through the motor, tooth one on the belt one can be through the cooperation with tooth two, make the pivoted belt drive the cutting assembly and remove, make the cutting assembly remove about can removing.
Preferably, two gyro wheels all rotate with two fixed frames respectively through the pivot and be connected, the bearing is all installed at the both ends of two fixed frames, the both ends of two pivots rotate respectively at the bearing middle part at two fixed frame both ends, one side at one of them fixed frame is installed to the motor, one end near fixed frame at the motor is connected with gyro wheel through the pivot, both sides at belt one all are equipped with the fixed column, the both ends at two connecting plates one are fixed respectively at the both ends of two fixed columns, two fixed columns can control when removing about cutting assembly, provide the fulcrum for cutting assembly's both ends, it is stable to control the removal about messenger cutting assembly.
Preferably, chassis one is hollow square structure, middle part at chassis one is fixed with the backup pad, motor two is all installed at the both ends of chassis one, one end at two motor two all rotates and is connected with the lead screw, the trompil has all been seted up in the both sides of backup pad, the one end that motor two were kept away from to two lead screws is at the inside rotation of trompil, top both sides at chassis one all are equipped with slide rail one, the cross-section of slide rail one is "worker" type structure, it can the back-and-forth movement position to make two grip blocks under a slider sliding fit to drive the lead screw through two motors, change the distance between two grip blocks, can make the grip block clamp hold the aluminum pipe of different models.
Preferably, the bottom of two clamping plates is fixed with a connecting plate II, a connecting block I is installed in the middle of the bottom of the two connecting plates II, screw holes are formed in the two connecting block I, the two screw holes are respectively matched with the two lead screws, sliders I are installed at two ends of the bottom of the two connecting plates, the cross section of each slider I is of a T-shaped structure, the sliders I are matched with the slide rails I, the cross section of each slider I is of a T-shaped structure, and the sliders I can be prevented from falling off from the slide rails I when sliding on the slide rails I.
Preferably, a bearing is installed in the middle of a first fixing plate close to a second roller, one end of the second roller close to the first fixing plate rotates in the middle of the bearing, a first gear is fixedly connected to one end, far away from the second roller, of a first connecting frame, a fifth motor is installed above a supporting frame, one end of the fifth motor is rotatably connected with a third gear, a second belt is sleeved on the outer surfaces of the third gear and the first gear, a second clamping tooth is installed on the inner side of the second belt, the third gear and the first gear are both meshed with the second clamping tooth, the first gear at the other end of the second belt is driven to rotate through the fifth motor, a first rotating gear drives a grinding wheel on one side of the first connecting frame to rotate, the grinding wheel can rotate around the outer side wall of the aluminum pipe, the grinding wheel can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be completely flattened by flattening cutting equipment of the aluminum pipe.
Preferably, the nut is fixed with the underframe at the below middle part of underframe two, there is tooth two in the inside wall welding of underframe, tooth two meshes with tooth one, connecting block two is all installed at the both ends of two bottoms of underframe, the trompil has all been seted up at two connecting block middle parts, trompil internally mounted has a plurality of ball, a plurality of ball rolls at the lateral wall of two fixed columns respectively, the fixed column is when the trompil department of connecting block two slides, the ball can reduce the friction between fixed column and the connecting block two, make the friction of fixed column and connecting block two reduce.
Preferably, install the safety cover in one side that link two is close to the cutting wheel, safety cover and cutting wheel adaptation, the nut is fixed with the supporting seat between fixing base one and base, the supporting seat is "L" type structure, one side that the supporting seat is close to fixing base one installs motor seven, be connected with gyro wheel three through the pivot at motor seven, the cross-section of gyro wheel three is "H" type structure, make the radian of aluminium pipe that can laminate more of gyro wheel three, rotation through gyro wheel three can drive the aluminium pipe and send forward, do not need the artifical aluminium pipe of transport of operator, the piece that the aluminium pipe ground when the mill is flat collapses out when having avoided the operator of mill flat in-process operator to carry the aluminium pipe, the operator is hindered by mistake.
Preferably, a second fixing seat is fixed to one side of the base, away from the clamping assembly, of the nut, the second fixing seat is of an L-shaped structure, a fixing block is installed on the top end of the second fixing seat, a second hydraulic cylinder is installed at one end, away from the first fixing seat, of the second fixing seat, a second hydraulic shaft penetrates through one end of the second hydraulic cylinder, a second fixing plate is welded at one end, away from the second hydraulic shaft, of the second hydraulic shaft, the fixing block is welded to the upper portion of the second fixing plate, the second hydraulic cylinder controls the second hydraulic shaft to drive the fixing block on the second fixing plate to move forwards, the distance between the fixing block moving forwards and the fixing block fixed to the second fixing seat is pulled in, the aluminum pipe is fixed between the two fixing blocks, and when the aluminum pipe is cut, the aluminum pipe is kept stable.
Preferably, the working method of the flattening and cutting equipment for the aluminum pipe specifically comprises the following steps:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates, then the aluminum pipe passes through two first fixing plates and a first connecting frame, the other end of the aluminum pipe passes through two clamping plates close to a cutting assembly and is placed on a third roller wheel, a motor rotates a screw rod, the rotating screw rod rotates a first connecting block and is matched with two first sliding blocks to respectively slide on two first sliding rails, the rotating screw rod drives the clamping plates to move back and forth, the aluminum pipe is clamped, the screw rod is driven by the two motors to enable the two clamping plates to move back and forth under the sliding fit of the first sliding blocks, the distance between the two clamping plates can be changed, the clamping plates can clamp aluminum pipes of different models, meanwhile, the two clamping plates can move back and forth, the clamping tightness degree of a trimming and cutting device of the aluminum pipe can be changed, when the aluminum pipe needs to move forward, the distance between the two clamping plates is pulled far under the sliding fit of the first rotating screw rod and the first sliding blocks on the first sliding rails, the aluminum pipe is changed into lifting by clamping of the aluminum pipe, the aluminum pipe is not influenced, and the aluminum pipe can move forward and backward;
step two: after the two clamping plates clamp the aluminum pipes, the motor four control connecting column drives the gear two to rotate, the gear two is meshed with the latch one, the rotating gear two rotates on the latch one, the matching sliding block three slides on the sliding rail three, the baffle can move left and right, the baffle moving left and right drives the polishing wheel connected with the motor three to move left and right, so that the polishing wheel is close to the aluminum pipes, the gear two on the motor four control connecting column rotates on the latch one to match the sliding block three to slide on the sliding rail three, the polishing wheel connected with the motor three and mounted on the baffle at the bottom of the connecting column moves left and right, the left and right positions of the polishing wheel can be adjusted, so that the polishing wheel can be attached to the aluminum pipes of different types, the aluminum pipes of different types can be flattened on the flattening and cutting equipment of the aluminum pipes, and the flattening and cutting equipment of the aluminum pipes can adapt to the flattening operation of the aluminum pipes of different types;
step three: after the grinding wheel is close to the aluminum pipe, a motor five control gear III drives a gear I to rotate through a belt II, the rotating gear drives a roller II and a connecting frame to rotate, so that the grinding wheel rotates around the outer side wall of the aluminum pipe, the gear I at the other end of the belt II is driven to rotate through the motor five control gear, the rotating gear I drives the grinding wheel on one side of the connecting frame to rotate, the grinding wheel can rotate around the outer side wall of the aluminum pipe, the grinding wheel can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be comprehensively flattened when the flattening cutting equipment for the aluminum pipe flattens the aluminum pipe;
step four: after the grinding wheel rotates around the outer side wall of the aluminum pipe, the motor seven drives the roller three to rotate, the rotating roller three drives the aluminum pipe to convey forward, the aluminum pipe can be driven to convey forward through the rotating roller three, operators do not need to convey the aluminum pipe manually, the phenomenon that chips ground off when the aluminum pipe is ground when the aluminum pipe is conveyed by the operators in the grinding process are broken out is avoided, the operators are injured by mistake, the safety of the operators is guaranteed, meanwhile, the motor seven can control the roller three to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be polished comprehensively in the forward conveying process, the problem that the outer surface of the aluminum pipe is not ground completely due to uneven manual conveying speed is avoided, the aluminum pipe is not ground in place at some positions, when the aluminum pipe is set to be cut, the motor seven stops driving the roller three to rotate, the hydraulic cylinder two controls the hydraulic shaft two to drive the fixing block on the fixing plate two to move forwards, the distance between the fixing block which moves forwards and the fixing plate two fixing blocks fixed on the fixing seat is pulled in a position, the cutting wheel is controlled by the hydraulic shaft one to drive the cutting wheel two connecting frames to rotate, and the cutting wheel to cut the aluminum pipe automatically, and the cutting position of the aluminum pipe is close to cut.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
The invention has the beneficial effects that:
(1) According to the aluminum pipe flattening and cutting equipment, the two motors drive the screw rods to enable the two clamping plates to move back and forth under the sliding fit of the first sliding blocks, the distance between the two clamping plates is changed, the clamping plates can clamp aluminum pipes of different types, the adaptability of the aluminum pipe flattening and cutting equipment for clamping the aluminum pipes is guaranteed, meanwhile, the two clamping plates can move back and forth, the degree of tightness of the aluminum pipe flattening and cutting equipment for clamping the aluminum pipes can be changed, when the aluminum pipes need to move forward, the distance between the two clamping plates is increased under the sliding fit of the rotary screw rods and the first sliding blocks on the first sliding rails, the clamped aluminum pipes are changed into lifted aluminum pipes, the aluminum pipes can move forward and backward without influencing the forward and backward movement of the aluminum pipes, the aluminum pipes can move forward and backward flexibly, and the flexibility of the forward and backward movement of the aluminum pipes is guaranteed.
(2) According to the aluminum pipe flattening and cutting equipment, the gear II on the connecting column is controlled by the motor IV to rotate on the latch I and be matched with the slider III to slide on the slide rail III, so that the polishing wheel connected with the motor III and arranged on the baffle plate at the bottom of the connecting column moves left and right, the left and right positions of the polishing wheel can be adjusted, the polishing wheel can be attached to aluminum pipes of different models, aluminum pipes of different models can be flattened on the aluminum pipe flattening and cutting equipment, the aluminum pipe flattening and cutting equipment can adapt to the flattening operation of the aluminum pipes of different models, and the adaptability of the aluminum pipe flattening and cutting equipment is ensured.
(3) According to the aluminum pipe flattening and cutting equipment, the gear I at the other end of the belt II is driven to rotate by the five-control-motor gear, the rotating gear I drives the grinding wheel on one side of the connecting frame I to rotate, so that the grinding wheel can rotate around the outer side wall of an aluminum pipe, the grinding wheel can grind the outer side wall of the aluminum pipe, the aluminum pipe can be completely flattened when the aluminum pipe is flattened by the aluminum pipe flattening and the flatness of the aluminum pipe flattening and cutting equipment is ensured.
(4) According to the flattening and cutting equipment for the aluminum pipe, the rotating roller III can drive the aluminum pipe to be conveyed forwards, an operator does not need to convey the aluminum pipe manually, the phenomenon that abraded debris is broken off when the aluminum pipe is ground and flat when the aluminum pipe is conveyed by the operator in the grinding and flat process is avoided, the operator is injured by mistake, the safety of the operator is guaranteed, meanwhile, the motor VII can control the roller III to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be polished comprehensively in the forward conveying process of the aluminum pipe, the problem that the outer surface of the aluminum pipe is not completely ground and the aluminum pipe is not ground in place at certain positions due to the fact that the manual conveying speed is not uniform is avoided, and all positions of the aluminum pipe can be ground and flat.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic diagram of a moving assembly according to the present invention.
FIG. 3 is a schematic view of the operation of the clamping assembly and the smoothing assembly of the present invention.
FIG. 4 is a schematic view of a clamping assembly according to the present invention.
FIG. 5 is a schematic view of a slider according to the present invention.
Fig. 6 is a schematic view of the structure of the smoothing assembly of the present invention.
FIG. 7 is a schematic view of a connecting frame structure according to the present invention.
FIG. 8 is a schematic view of a second embodiment of the slider of the present invention.
Fig. 9 is a schematic diagram of a fourth structure of the motor of the invention.
FIG. 10 is a schematic view of a second gear of the present invention.
Fig. 11 is a schematic view of a latch according to the present invention.
FIG. 12 is a schematic view of a cutting assembly according to the present invention.
Fig. 13 is a schematic view of a second tooth structure of the present invention.
FIG. 14 is a schematic view of a fixing base according to the present invention.
Fig. 15 is a six-structure schematic diagram of the motor of the invention.
FIG. 16 is a schematic view of a roller according to the present invention.
Fig. 17 is a side view of the cutting assembly of the present invention.
FIG. 18 is a schematic view of a second embodiment of the hydraulic shaft of the present invention.
In the figure: 1. a moving assembly; 101. a support frame; 102. a first connecting plate; 103. fixing a column; 104. a fixing frame; 105. a first motor; 106. a first roller; 107. a first belt; 108. a first tooth; 2. a clamping assembly; 201. a first underframe; 202. a support plate; 203. a second motor; 204. a screw rod; 205. a first slide rail; 206. a clamping plate; 207. a second connecting plate; 208. a first sliding block; 209. a first connecting block; 3. a smoothing assembly; 301. a first fixing plate; 302. a second roller; 303. a third motor; 304. a first connecting frame; 305. a second slide rail; 306. a connecting frame; 307. a second sliding block; 308. grinding the wheel; 309. a first gear; 310. connecting columns; 311. a third slide rail; 312. a first latch; 313. a third sliding block; 314. a fourth motor; 315. a second gear; 316. a fifth motor; 317. a third gear; 318. a second belt; 319. a second latch; 320. a baffle plate; 4. a cutting assembly; 401. a second underframe; 402. a second connecting block; 403. a bottom frame; 404. a second tooth; 405. a first fixed seat; 406. a second connecting frame; 407. a sixth motor; 408. a cutting wheel; 409. a protective cover; 410. a supporting base; 411. a seventh motor; 412. a third roller; 413. a base; 414. a first hydraulic cylinder; 415. a first hydraulic shaft; 416. a second fixed seat; 417. a fixed block; 418. a second fixing plate; 419. a second hydraulic cylinder; 420. and a second hydraulic shaft.
Detailed Description
The present invention will be further described with reference to the following detailed description so that the technical means, the creation features, the achievement purposes and the effects of the present invention can be easily understood.
As shown in fig. 1-18, a flattening and cutting device for aluminum tubes comprises a moving assembly 1, clamping assemblies 2, a flattening assembly 3 and a cutting assembly 4, wherein the clamping assemblies 2, the flattening assembly 3 and the cutting assembly 4 are all positioned above the moving assembly 1, the flattening assembly 3 is positioned between the two clamping assemblies 2, and the cutting assembly 4 is positioned on one side of the clamping assemblies 2 away from the flattening assembly 3;
the moving assembly 1 comprises a support frame 101, a first motor 105 and a first belt 107, the first motor 105 and the first belt 107 are both arranged above the support frame 101, the clamping assembly 2 comprises a first underframe 201 and clamping plates 206, the clamping plates 206 are positioned above the first underframe 201, the two motors 203 drive screw rods 204 to enable the two clamping plates 206 to move back and forth under the sliding fit of first sliders 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different models, the adaptability of the aluminum pipes clamped by the aluminum pipe flattening and cutting equipment is ensured, meanwhile, the positions of the two clamping plates 206 can be moved back and forth, the tightness degree of the aluminum pipes clamped by the flattening and cutting equipment of the aluminum pipes can be changed, when the aluminum pipes need to move forward, the distance between the two clamping plates 206 is pulled far under the sliding fit of the first rotating screw rods 204 and the first sliders 208 on first sliding rails 205, the aluminum pipe clamping is changed into lifting of the aluminum pipes, the aluminum pipes can move forward and backward flexibly, and backward movement of the aluminum pipes can be ensured;
the grinding component 3 comprises two first fixing plates 301, a second roller 302 and a first connecting frame 304, the second roller 302 and the first connecting frame 304 are located between the two first fixing plates 301, one side, close to the first fixing plates 301, of the second roller 302 is provided with a third sliding rail 311, the middle of the third sliding rail 311 is provided with a first latch 312, a third sliding block 313 matched with the third sliding rail 311 is arranged above the third sliding rail 311, a fourth motor 314 is arranged above the third sliding block 313, one end of the fourth motor 314 is rotatably connected with a connecting column 310, the middle of the connecting column 310 is fixedly provided with a second gear 315, the second gear 315 is meshed with the first latch 312, the second gear 315 on the connecting column 310 is controlled by the fourth motor 314 to rotate on the first latch 312 to be matched with the third sliding block 313 to slide on the third sliding rail 311, so that a grinding wheel 308 connected with the third motor 303 and arranged on a baffle 320 at the bottom of the connecting column 310 can move left and right, and left positions of the grinding wheel 308 can be adjusted, the grinding wheel 308 can be attached to aluminum tubes of different models, the aluminum tubes of different models can be flattened on the flattening cutting equipment of the aluminum tube, the flattening cutting equipment of the aluminum tube can adapt to the flattening operation of the aluminum tubes of different models, the adaptability of the flattening cutting equipment of the aluminum tube is ensured, one end, close to the motor III 303, of the connecting column 310 is provided with a baffle 320, the middle of the baffle 320 is provided with a bearing, one end, close to the motor III 303, of the connecting column 310 rotates in the middle of the bearing, when the connecting column 310 rotates, the baffle 320 can be kept fixed through the bearing, the stability of the baffle 320 is ensured, the roller II 302 is provided with an opening, the length of the opening is equal to that of the first clamping tooth 312, the connecting column 310 penetrates through the opening, the opening of the roller II 302 is provided with a plurality of balls, the balls roll on the outer side wall of the connecting column 310, and the balls can reduce the friction between the connecting column 310 and the opening, when the connecting column 310 rotates in the opening, the friction between the connecting column 310 and the opening is reduced, and the service life of the aluminum pipe flattening and cutting equipment is prolonged;
wherein, two ends of the first connecting frame 304 near one side of the second roller 302 are both provided with a second sliding rail 305, the second sliding rail 305 is in an I-shaped structure, a connecting frame 306 is arranged between the first connecting frame 304 and the second roller 302, the connecting frame 306 is in a transverse U-shaped structure, two ends of the connecting frame 306 are both provided with a second sliding block 307, the second sliding block 307 is in a T-shaped structure, when the second sliding block 307 slides on the second sliding rail 305, the second sliding block 307 can not fall off from the second sliding rail 305, the sliding stability of the second sliding block 307 is ensured, the second sliding block 307 is matched with the second sliding rail 305, one side of the connecting frame 306 far away from the second sliding rail 305 is provided with a third motor 303, one end of the motor III 303, which is far away from the connecting column 310, is connected with a polishing wheel 308 through a rotating shaft, the motor III 303 and one side of the baffle 320, which is far away from the motor IV 314, are fixedly connected, when the baffle 320 moves leftwards and rightwards, the motor IV 314 fixedly connected with the baffle 320 moves leftwards and rightwards, so that the left and right positions of the polishing wheel 308 can be adjusted, the polishing wheel 308 can be attached to aluminum pipes of different models, aluminum pipes of different models can be flattened on the flattening and cutting equipment of the aluminum pipes, the flattening and cutting equipment of the aluminum pipes can adapt to the flattening operation of the aluminum pipes of different models, and the adaptability of the flattening and cutting equipment of the aluminum pipes is ensured;
the cutting assembly 4 comprises a second underframe 401, a first fixed seat 405 and a base 413, the first fixed seat 405 and the base 413 are fixed on the upper end face of the second underframe 401, the first fixed seat 405 is located on one side of the base 413, a second connecting frame 406 is arranged at the top end of the first fixed seat 405, the second connecting frame 406 is hinged to the first fixed seat 405 through a pin shaft, a first hydraulic cylinder 414 is arranged above the base 413, the bottom of the first hydraulic cylinder 414 is hinged to the top of the base 413 through a pin shaft, a first hydraulic shaft 415 penetrates through one end, far away from the base 413, of the first hydraulic shaft 414, one end, far away from the first hydraulic cylinder 414 is hinged to the second connecting frame 406 through a pin shaft, a sixth motor 407 is installed on one side of the second connecting frame 406, the sixth motor 407 is connected with a cutting wheel 408 through a rotating shaft, the second hydraulic cylinder 419 controls the second hydraulic shaft 420 to drive the first fixing block 417 on the second fixed seat 418 to move forwards, a distance between the first fixing block 417 and the second fixing block 417 fixed on the second fixed seat 416 is pulled in the aluminum pipe, the aluminum pipe is fixed between the two fixing blocks 417, the six fixing blocks drive the cutting wheel 408 to rotate, and the cutting wheel 414 to enable the cutting wheel to automatically cut the cutting wheel 406, and the cutting position of the aluminum pipe to be close to be flat.
Keep away from one side of centre gripping subassembly 2 and flat subassembly 3 and be fixed with two connecting plates 102 in support frame 101 top, fixed frame 104 all is equipped with at the middle part of two connecting plates 102, two fixed frames 104 all are "U" type structure, all be equipped with gyro wheel 106 inside two fixed frames 104, the surface at two gyro wheels 106 is established to the both ends cover of belt 107, install a plurality of tooth one 108 at the inside wall equidistance of belt 107, it rotates to drive belt 107 on gyro wheel 106 through motor one 105, tooth one 108 on belt 107 can pass through the cooperation with tooth two 404, make pivoted belt 107 drive cutting assembly 4 and remove about, make cutting assembly 4 remove about can, guarantee the feasibility that cutting assembly 4 removed about.
Two gyro wheels 106 all rotate with two fixed frames 104 respectively through the pivot and be connected, the bearing is all installed at the both ends of two fixed frames 104, the both ends of two pivots rotate at the bearing middle part at two fixed frame 104 both ends respectively, one side at one of them fixed frame 104 is installed to motor 105, one 105 one ends that are close to fixed frame 104 at motor are connected with gyro wheel 106 through the pivot, both sides at belt 107 all are equipped with fixed column 103, the both ends at two connecting plates 102 are fixed respectively at the both ends of two fixed column 103, two fixed column 103 can control when removing about cutting assembly 4, provide the fulcrum for cutting assembly 4's both ends, it remains stable to control about messenger cutting assembly 4, guarantee the stationarity that cutting assembly 4 removed.
The first underframe 201 is of a hollow square structure, a supporting plate 202 is fixed to the middle of the first underframe 201, two motors 203 are mounted at two ends of the first underframe 201, one ends of the two motors 203 are connected with a lead screw 204 in a rotating mode, holes are formed in two sides of the supporting plate 202, one ends, far away from the two motors 203, of the two lead screws 204 rotate inside the holes, sliding rails 205 are arranged on two sides of the first underframe 201, the cross section of each sliding rail 205 is of an 'I' -shaped structure, the two motors 203 drive the lead screws 204 to enable the two clamping plates 206 to move back and forth under the sliding fit of a sliding block 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different models, and the adaptability of the aluminum pipes clamped by the leveling and cutting equipment is guaranteed.
The two connecting plates 207 are fixed at the bottoms of the two clamping plates 206, the first connecting blocks 209 are installed in the middle of the bottoms of the two connecting plates 207, screw holes are formed in the first connecting blocks 209, the two screw holes are respectively matched with the two screw rods 204, the first sliding blocks 208 are installed at two ends of the bottoms of the two connecting plates 207, the cross sections of the first sliding blocks 208 are of T-shaped structures, the first sliding blocks 208 are matched with the first sliding rails 205, the cross sections of the first sliding blocks 208 are of T-shaped structures, the first sliding blocks 208 are prevented from falling off from the first sliding rails 205 when the first sliding blocks 208 slide on the first sliding rails 205, and stability of the first sliding blocks 208 during sliding is guaranteed.
The middle of a first fixing plate 301 close to a second roller 302 is provided with a bearing, one end of the second roller 302 close to the first fixing plate 301 rotates in the middle of the bearing, one end of a first connecting frame 304 far away from the second roller 302 is fixedly connected with a first gear 309, a fifth motor 316 is arranged above a supporting frame 101, one end of the fifth motor 316 is rotatably connected with a third gear 317, a second belt 318 is sleeved on the outer surfaces of the third gear 317 and the first gear 309, a second latch 319 is arranged on the inner side of the second belt 318, the third gear 317 and the first gear 309 are both meshed with the second latch 319, the fifth motor 316 controls the first gear 317 to drive the first gear 309 on the other end of the second belt 318 to rotate, the first rotating gear 309 drives a grinding wheel 308 on one side of the first connecting frame 304 to rotate, the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, the aluminum pipe can be completely flattened when the flattening cutting equipment of the aluminum pipe is flattened, and the flatness of the aluminum pipe can be ensured.
The nut is fixed with underframe 403 in the middle part of the below of two underframe 401, there are two tooth 404 in the inside wall welding of underframe 403, two tooth 404 mesh with one tooth 108, connecting block two 402 are all installed at the both ends of two underframe 401 bottoms, the trompil has all been seted up at two connecting block two 402 middle parts, trompil internally mounted has a plurality of ball, a plurality of ball rolls at the lateral wall of two fixed columns 103 respectively, fixed column 103 when the trompil department of connecting block two 402 slides, the ball can reduce the friction between fixed column 103 and the two 402 of connecting blocks, make the friction of fixed column 103 and two 402 of connecting block reduce, prolong the life of the flattening cutting equipment of this aluminum pipe.
A protective cover 409 is arranged on one side, close to the cutting wheel 408, of the connecting frame II 406, the protective cover 409 is matched with the cutting wheel 408, a supporting seat 410 is fixed between the first fixing seat 405 and the base 413 through a nut, the supporting seat 410 is of an L-shaped structure, a motor seven 411 is arranged on one side, close to the first fixing seat 405, of the supporting seat 410, a roller three 412 is connected to the motor seven 411 through a rotating shaft, the cross section of the roller three 412 is of an H-shaped structure, the roller three 402 can be more attached to the radian of an aluminum pipe, the aluminum pipe can be driven to be conveyed forwards through rotation of the roller three 412, manual conveying of an aluminum pipe by an operator is not needed, broken pieces, which are ground when the aluminum pipe is conveyed by the operator in a grinding process, are prevented from being mistakenly damaged, safety of the operator is guaranteed, meanwhile, a silica gel layer is arranged on the outer surface of the roller three 402, friction between the roller three roller and the aluminum pipe is increased when the aluminum pipe can be driven to be conveyed forwards through rotation of the roller three 412, and the roller three roller 412 can drive the aluminum pipe to be conveyed forwards more easily.
A second fixing seat 416 is fixed to one side, far away from the clamping component 2, of the base 413 through a nut, the second fixing seat 416 is of an L-shaped structure, a fixing block 417 is installed at the top end of the second fixing seat 416, a second hydraulic cylinder 419 is installed at one end, far away from the first fixing seat 405, of the second fixing seat 416, a second hydraulic shaft 420 penetrates through one end of the second hydraulic cylinder 419, a second fixing plate 418 is welded at one end, far away from the second hydraulic cylinder 419, of the second hydraulic shaft 420, a fixing block 417 is welded at the upper portion of the second fixing plate 418, the second hydraulic cylinder 419 controls the second hydraulic shaft 420 to drive the fixing block 417 on the second fixing plate 418 to move forwards, the distance between the forwards moving fixing block 417 and the fixing block 417 fixed to the second fixing seat 416 is pulled in, the aluminum pipe is fixed between the two fixing blocks 417, when the aluminum pipe is cut, the aluminum pipe is kept stable, and the stability of the aluminum pipe during cutting is guaranteed.
The working method of the flattening and cutting equipment for the aluminum pipe specifically comprises the following steps of:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates 206, then the aluminum pipe passes through two first fixing plates 301 and a first connecting frame 304, the other end of the aluminum pipe passes through two clamping plates 206 close to a cutting assembly 4 and is placed on a third roller 412, a motor 203 rotates a screw rod 204, the rotating screw rod 204 rotates a first connecting block 209, the two first sliding blocks 208 are matched to slide on two first sliding rails 205 respectively, the rotating screw rod 204 drives the clamping plates 206 to move back and forth, the aluminum pipe is clamped, the screw rod 204 is driven by the two motors 203 to enable the two clamping plates 206 to move back and forth under the sliding fit of the first sliding blocks 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different types, the aluminum pipe clamping adaptability of a flattening and cutting device for the aluminum pipe is ensured, meanwhile, the two clamping plates 206 can move back and forth, the tightness degree of clamping of the flattening and cutting device for the aluminum pipe can be changed into clamping of the aluminum pipe, when the aluminum pipe needs to move forward, the distance between the two clamping plates 206 is enabled to move back and forth under the sliding fit of the first sliding rails 205, the aluminum pipe can be flexibly moved back and forth, and forth;
step two: after the two clamping plates 206 clamp the aluminum tubes, the motor four 314 controls the connecting column 310 to drive the gear two 315 to rotate, the gear two 315 is meshed with the latch one 312, the rotating gear two 315 rotates on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, the baffle 320 can move left and right, the baffle 320 moving left and right drives the polishing wheel 308 connected with the motor three 303 to move left and right, so that the polishing wheel 308 is close to the aluminum tubes, the gear two 315 on the connecting column 310 is controlled by the motor four 314 to rotate on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, so that the polishing wheel 308 connected with the motor three 303 and mounted on the baffle 320 at the bottom of the connecting column 310 can move left and right, the left and right positions of the polishing wheel 308 can be adjusted, so that the polishing wheel 308 can be attached to aluminum tubes of different types, the aluminum tubes of different types can be leveled on the leveling and cutting equipment of the aluminum tubes, the leveling and cutting equipment of the aluminum tubes can be adapted to the leveling and cutting equipment of the aluminum tubes, and the adaptability of the aluminum tubes can be ensured;
step three: after the grinding wheel 308 is close to the aluminum pipe, the motor five 316 controls the gear three 317 to drive the gear one 309 to rotate through the belt two 318, the rotating gear one 309 drives the roller two 302 and the connecting frame one 304 to rotate, so that the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor five 316 controls the gear 317 to drive the gear one 309 at the other end of the belt two 318 to rotate, the rotating gear one 309 drives the grinding wheel 308 at one side of the connecting frame one 304 to rotate, the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be completely flattened by the flattening and cutting equipment of the aluminum pipe when the aluminum pipe is flattened, so that the flatness and the flatness of the aluminum pipe can be ensured;
step four: after the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor seven 411 drives the roller three 412 to rotate, the rotating roller three 412 drives the aluminum pipe to convey forwards, the aluminum pipe can be driven to convey forwards through the rotating roller three 412, an operator does not need to convey the aluminum pipe manually, the phenomenon that chips ground off when the aluminum pipe is ground when the aluminum pipe is conveyed by the operator in the grinding process are broken out and accidentally injure the operator is avoided, the safety of the operator is ensured, meanwhile, the motor seven 411 can control the roller three 412 to rotate at a constant speed, so that the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be ground comprehensively in the process of conveying the aluminum pipe forwards, the problems that the manual conveying speed is uneven, the outer surface of the aluminum pipe is not ground thoroughly, and the aluminum pipe is not ground in place at certain positions are solved, when the aluminum pipe cutting position is established, the motor seven 411 stops driving the roller three 412 to rotate, the hydraulic cylinder II 419 controls the hydraulic shaft II 420 to drive the fixing block 417 on the fixing plate II 418 to move forwards, the distance between the fixing block 417 moving forwards and the fixing block 417 fixed on the fixing seat II 416 is pulled in, the aluminum pipe is fixed between the two fixing blocks 417, the motor six 407 drives the cutting wheel 408 to rotate, the hydraulic cylinder I414 controls the hydraulic shaft I415 to drive the cutting wheel 408 on the connecting frame II 406 to move up and down, the rotating cutting wheel 408 is close to the aluminum pipe cutting position, aluminum pipe cutting is conducted, the aluminum pipe flattening cutting equipment can automatically cut all positions of the aluminum pipe, and cutting automation is guaranteed.
When the aluminum pipe trimming and cutting device is used, firstly, an operator puts an aluminum pipe between two clamping plates 206, then the aluminum pipe penetrates through two fixing plates I301 and a connecting frame I304, the other end of the aluminum pipe penetrates through two clamping plates 206 close to a cutting assembly 4 and is placed on a roller III 412, a motor 203 rotates a lead screw 204, the rotating lead screw 204 rotates a connecting block I209 to be matched with two sliders I208 to respectively slide on two sliding rails I205, the rotating lead screw 204 drives the clamping plates 206 to move back and forth, the aluminum pipe is clamped, the lead screw 204 is driven by the two motors 203 to enable the two clamping plates 206 to move back and forth under the sliding matching of the sliders I208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different models, the aluminum pipe trimming and cutting device of the aluminum pipe is ensured to be adaptive to the aluminum pipe clamping of the aluminum pipe, meanwhile, the two clamping plates 206 can move back and forth, the clamping degree of tightness of the trimming and cutting device of the aluminum pipe can be changed into the degree of clamping and the aluminum pipe can be changed into the flexibility of moving forward and moving the aluminum pipe forward and backward and forward, the aluminum pipe can be ensured;
secondly, after the two clamping plates 206 clamp the aluminum tubes, the motor four 314 controls the connecting column 310 to drive the gear two 315 to rotate, the gear two 315 is meshed with the latch one 312, the rotating gear two 315 rotates on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, the baffle 320 can move left and right, the baffle 320 moving left and right drives the grinding wheel 308 connected with the motor three 303 to move left and right, so that the grinding wheel 308 is close to the aluminum tubes, the gear two 315 on the connecting column 310 is controlled by the motor four 314 to rotate on the latch one 312 to match with the slide block three 313 to slide on the slide rail three 311, so that the grinding wheel 308 connected with the motor three 303 and mounted at the bottom of the connecting column 310 by the baffle 320 can move left and right, the left and right positions of the grinding wheel 308 can be adjusted, the grinding wheel 308 can be attached to aluminum tubes of different types, so that the aluminum tubes of different types can finish the leveling operation on the leveling cutting equipment of the aluminum tubes, the leveling cutting equipment of the aluminum tubes can adapt to the leveling operation of the aluminum tubes, and the leveling cutting equipment of the aluminum tubes can be ensured to be adaptive to the leveling operation of the aluminum tubes;
then, after the grinding wheel 308 is close to the aluminum pipe, the motor five 316 controls the gear three 317 to drive the gear one 309 to rotate through the belt two 318, the rotating gear one 309 drives the roller two 302 and the connecting frame one 304 to rotate, so that the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor five 316 controls the gear 317 to drive the gear one 309 at the other end of the belt two 318 to rotate, the rotating gear one 309 drives the grinding wheel 308 at one side of the connecting frame one 304 to rotate, so that the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be completely flattened when the aluminum pipe is flattened by the flattening and cutting equipment of the aluminum pipe, so that the flatness and the flatness of the cutting equipment of the aluminum pipe are ensured;
finally, after the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor seven 411 drives the roller three 412 to rotate, the rotating roller three 412 drives the aluminum pipe to convey forwards, the aluminum pipe can be driven to convey forwards through the rotating roller three 412, an operator does not need to convey the aluminum pipe manually, chips ground off when the aluminum pipe is ground flat when the aluminum pipe is conveyed by the operator in the grinding process are prevented from being broken, the operator is hurt by mistake, the safety of the operator is guaranteed, meanwhile, the motor seven 411 can control the roller three 412 to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be ground comprehensively in the process of conveying the aluminum pipe forwards, the problem that the outer surface of the aluminum pipe is ground flat incompletely at a certain position due to the fact that the manual conveying speed is not uniform is avoided, the aluminum pipe can be ground flat at all positions can be guaranteed, when the aluminum pipe reaches the cutting position, the motor seven 411 stops driving the roller three to rotate, the hydraulic cylinder two 419 controls the hydraulic shaft two 420 to drive the fixed block 417 to move forwards, the distance between the fixed block 417 fixed on the fixed block 416 fixed on the aluminum pipe fixing seat 416, the aluminum pipe fixing seat 416 is pulled in the cutting position, the cutting device 417, the cutting device, the hydraulic cylinder 408 is controlled to cut, the cutting device 406, the cutting device is connected to cut the aluminum pipe 408, and the aluminum pipe 408, and the aluminum pipe cutting device 406, and the aluminum pipe cutting device is connected to cut the aluminum pipe 408 automatically.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are intended to be within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. A flattening and cutting equipment for aluminum pipes comprises a moving assembly (1), a clamping assembly (2), a grinding assembly (3) and a cutting assembly (4), and is characterized in that: the clamping assemblies (2), the grinding assembly (3) and the cutting assembly (4) are all located above the moving assembly (1), the grinding assembly (3) is located between the two clamping assemblies (2), and the cutting assembly (4) is located on one side, far away from the grinding assembly (3), of each clamping assembly (2);
the moving assembly (1) comprises a supporting frame (101), a first motor (105) and a first belt (107), the first motor (105) and the first belt (107) are both arranged above the supporting frame (101), the clamping assembly (2) comprises a first underframe (201) and a clamping plate (206), and the clamping plate (206) is located above the first underframe (201);
the grinding component (3) comprises two first fixing plates (301), a second roller (302) and a first connecting frame (304), the second roller (302) and the first connecting frame (304) are located between the two first fixing plates (301), one side, close to the first fixing plate (301) far away from the first connecting frame (304), of the second roller (302) is provided with a third sliding rail (311), the middle of the third sliding rail (311) is provided with a first latch (312), a third sliding block (313) matched with the third sliding rail (311) is arranged above the third sliding rail (311), a fourth motor (314) is arranged above the third sliding block (313), one end of the fourth motor (314) is rotatably connected with a connecting column (310), the middle of the connecting column (310) is fixedly provided with a second gear (315), the second gear (315) is meshed with the first latch (312), and one end, close to the third motor (303), of the connecting column (310) is provided with a baffle (320);
the two ends of one side, close to the roller II (302), of the connecting frame I (304) are respectively provided with a sliding rail II (305), the sliding rail II (305) is of an I-shaped structure, a connecting frame (306) is arranged between the connecting frame I (304) and the roller II (302), the connecting frame (306) is of a transverse U-shaped structure, two ends of the connecting frame (306) are respectively provided with a sliding block II (307), the sliding block II (307) is of a T-shaped structure, the sliding block II (307) is matched with the sliding rail II (305), one side, far away from the sliding rail II (305), of the connecting frame (306) is provided with a motor III (303), one end, far away from the connecting column (310), of the motor III (303) is connected with a grinding wheel (308) through a rotating shaft, and the motor III (303) is fixedly connected with one side, far away from the motor IV (314), of the baffle plate (320);
the cutting assembly (4) comprises a second underframe (401), a first fixing seat (405) and a base (413), wherein the first fixing seat (405) and the base (413) are fixed on the upper end face of the second underframe (401), the first fixing seat (405) is located on one side of the base (413), a second connecting frame (406) is arranged at the top end of the first fixing seat (405), the second connecting frame (406) is hinged to the first fixing seat (405) through a pin shaft, a first hydraulic cylinder (414) is arranged above the base (413), the bottom of the first hydraulic cylinder (414) is hinged to the top of the base (413) through a pin shaft, a first hydraulic shaft (415) penetrates through one end, far away from the base (413), of the first hydraulic shaft (415), far away from the first hydraulic cylinder (414), of the first connecting frame (406) through a pin shaft, a sixth motor (407) is installed on one side of the second connecting frame (406), and the sixth motor (407) is connected with a cutting wheel (408) through a rotating shaft;
two first connecting plates (102) are fixed on one side, away from the clamping assembly (2) and the grinding assembly (3), of the upper portion of the supporting frame (101), fixed frames (104) are mounted in the middle of the two first connecting plates (102), the two fixed frames (104) are of U-shaped structures, first rollers (106) are arranged inside the two fixed frames (104), two ends of a first belt (107) are sleeved on the outer surfaces of the two first rollers (106), and a plurality of first teeth (108) are mounted on the inner side wall of the first belt (107) at equal intervals;
the two rollers I (106) are respectively and rotatably connected with the two fixing frames (104) through rotating shafts, the motor I (105) is installed on one side of one of the fixing frames (104), one end, close to the fixing frame (104), of the motor I (105) is connected with the rollers I (106) through the rotating shafts, fixing columns (103) are arranged on two sides of the belt I (107), and two ends of the two fixing columns (103) are respectively fixed at two ends of the two connecting plates I (102);
the first underframe (201) is of a hollow square structure, a supporting plate (202) is fixed in the middle of the first underframe (201), two motors (203) are mounted at two ends of the first underframe (201), one ends of the two motors (203) are rotatably connected with lead screws (204), two sliding rails (205) are arranged on two sides above the first underframe (201), and the cross section of each sliding rail (205) is of an I-shaped structure;
the bottom parts of the two clamping plates (206) are respectively fixed with a second connecting plate (207), the middle parts of the bottom parts of the second connecting plates (207) are respectively provided with a first connecting block (209), screw holes are formed inside the first connecting blocks (209), the two screw holes are respectively matched with the two screw rods (204), two ends of the bottom parts of the second connecting plates (207) are respectively provided with a first sliding block (208), the cross section of the first sliding block (208) is of a T-shaped structure, and the first sliding blocks (208) are matched with the first sliding rails (205);
a bearing is installed in the middle of a first fixing plate (301) close to a second roller (302), one end, close to the first fixing plate (301), of the second roller (302) rotates in the middle of the bearing, one end, far away from the second roller (302), of a first connecting frame (304) is fixedly connected with a first gear (309), a fifth motor (316) is installed above a supporting frame (101), one end of the fifth motor (316) is rotatably connected with a third gear (317), a second belt (318) is sleeved on the outer surfaces of the third gear (317) and the first gear (309), a second clamping tooth (319) is installed on the inner side of the second belt (318), and the third gear (317) and the first gear (309) are both meshed with the second clamping tooth (319);
a bottom frame (403) is fixed to the middle of the lower portion of the second bottom frame (401) through nuts, a second tooth (404) is welded to the inner side wall of the bottom frame (403), the second tooth (404) is meshed with the first tooth (108), and two ends of the bottom of the second bottom frame (401) are provided with second connecting blocks (402);
a protective cover (409) is arranged on one side, close to the cutting wheel (408), of the connecting frame II (406), the protective cover (409) is matched with the cutting wheel (408), a supporting seat (410) is fixed between the fixing seat I (405) and the base (413) through a nut, the supporting seat (410) is of an L-shaped structure, a motor seventh (411) is arranged on one side, close to the fixing seat I (405), of the supporting seat (410), the motor seventh (411) is connected with a roller III (412) through a rotating shaft, and the section of the roller III (412) is of an H-shaped structure,
a second fixing seat (416) is fixed to one side, away from the clamping assembly (2), of the base (413) through a nut, the second fixing seat (416) is of an L-shaped structure, a fixing block (417) is installed at the top end of the second fixing seat (416), a second hydraulic cylinder (419) is installed at one end, away from the first fixing seat (405), of the second fixing seat (416), a second hydraulic shaft (420) penetrates through one end of the second hydraulic cylinder (419), a second fixing plate (418) is welded at one end, away from the second hydraulic cylinder (419), of the second hydraulic shaft (420), and the fixing block (417) is welded at the upper portion of the second fixing plate (418);
the working method of the flattening and cutting equipment for the aluminum pipe specifically comprises the following steps:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates (206), then the aluminum pipe penetrates through two fixing plates I (301) and a connecting frame I (304), the other end of the aluminum pipe penetrates through the two clamping plates (206) close to a cutting assembly (4), the aluminum pipe is placed on a roller III (412), a motor II (203) rotates a screw rod (204), the rotating screw rod (204) rotates a connecting block I (209), the rotating screw rod (204) is matched with two sliding blocks I (208) to respectively slide on two sliding rails I (205), and the rotating screw rod (204) drives the clamping plates (206) to move back and forth to clamp the aluminum pipe;
step two: after the aluminum pipe is clamped by the two clamping plates (206), the motor four (314) controls the connecting column (310) to drive the gear two (315) to rotate, the gear two (315) is meshed with the latch one (312), the rotating gear two (315) rotates on the latch one (312), the matching slide block three (313) slides on the slide rail three (311), the baffle (320) can move back and forth, and the back and forth moving baffle (320) drives the grinding wheel (308) connected with the motor three (303) to move back and forth, so that the grinding wheel (308) is close to the aluminum pipe;
step three: after the grinding wheel (308) is close to the aluminum pipe, a motor five (316) controls a gear three (317) to drive a gear one (309) to rotate through a belt two (318), and the rotating gear one (309) drives a roller two (302) and a connecting frame one (304) to rotate, so that the grinding wheel (308) rotates around the outer side wall of the aluminum pipe;
step four: after the grinding wheel (308) rotates around the outer side wall of the aluminum pipe, the motor seven (411) drives the roller three (412) to rotate, the rotating roller three (412) drives the aluminum pipe to convey forwards, when the aluminum pipe reaches a scheduled cutting position, the motor seven (411) stops driving the roller three (412) to rotate, the hydraulic cylinder II (419) controls the hydraulic shaft II (420) to drive the fixing block (417) on the fixing plate II (418) to move forwards, the distance between the fixing block (417) which moves forwards and the fixing block (417) which is fixed on the fixing seat II (416) is pulled in, the aluminum pipe is fixed between the two fixing blocks (417), the motor six (407) drives the cutting wheel (408) to rotate, the hydraulic cylinder I (414) controls the hydraulic shaft I (415) to drive the cutting wheel (408) on the connecting frame II (406) to move up and down, and the rotating cutting wheel (408) is close to the cutting position of the aluminum pipe to cut the aluminum pipe.
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| CN202110644765.9A CN113245852B (en) | 2021-06-09 | 2021-06-09 | Flattening and cutting equipment for aluminum pipe and using method thereof |
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| CN202110644765.9A CN113245852B (en) | 2021-06-09 | 2021-06-09 | Flattening and cutting equipment for aluminum pipe and using method thereof |
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| CN113245852B true CN113245852B (en) | 2022-12-06 |
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| JP6059947B2 (en) * | 2012-10-24 | 2017-01-11 | Dmg森精機株式会社 | Combined processing machine and processing method |
| CN203141249U (en) * | 2013-02-05 | 2013-08-21 | 浙江久立特材科技股份有限公司 | Large-diameter steel pipe excircle grinder |
| CN204524792U (en) * | 2015-03-26 | 2015-08-05 | 青岛宏诚钢结构工程有限公司 | A kind of deburring steel tube cutting machine |
| CN107649880A (en) * | 2016-07-26 | 2018-02-02 | 万象设计江苏有限责任公司 | A kind of pipe outer surface polishing tool of fixed length cutting |
| CN210703727U (en) * | 2019-10-24 | 2020-06-09 | 陈剑超 | Anchor clamps are used in digit control machine tool processing |
| CN111993074B (en) * | 2020-07-10 | 2021-06-22 | 界首市南都华宇电源有限公司 | Cutting and polishing device and method for positive grid of lead storage battery |
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Effective date of registration: 20221109 Address after: No. 1-4, Beidou Avenue, Zhejiang Longyou Industrial Park, Longyou County, Quzhou City, Zhejiang Province 324000 Applicant after: Longyou Lisheng Aluminum Pipe Co.,Ltd. Address before: 235100 Dumiao village, Suixi Town, Suixi County, Huaibei City, Anhui Province Applicant before: Anhui Zhengda Electric Power Construction Co.,Ltd. |
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