CN113245852A - Flattening and cutting equipment for aluminum pipe and using method thereof - Google Patents
Flattening and cutting equipment for aluminum pipe and using method thereof Download PDFInfo
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- CN113245852A CN113245852A CN202110644765.9A CN202110644765A CN113245852A CN 113245852 A CN113245852 A CN 113245852A CN 202110644765 A CN202110644765 A CN 202110644765A CN 113245852 A CN113245852 A CN 113245852A
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The invention relates to the technical field of aluminum pipe processing, in particular to a flattening and cutting device for an aluminum pipe and a using method thereof, the device comprises a moving component, a clamping component, a flattening component and a cutting component, wherein the clamping component, the flattening component and the cutting component are all positioned above the moving component, the flattening component comprises a first fixing plate, a second roller and a first connecting frame, the second roller and the first connecting frame are all positioned between the first fixing plate and a third fixing plate, a second gear on a connecting column is controlled by a fourth motor to rotate on a first clamping tooth to be matched with a third sliding block to slide on a third sliding rail, a grinding wheel connected with the third motor and arranged on a baffle plate at the bottom of the connecting column is enabled to move left and right, the left and right positions of the grinding wheel can be adjusted, the grinding wheel can be attached to aluminum pipes of different types, the aluminum pipes of different types can be flattened on the flattening and cutting device for the aluminum pipes, and the flattening and cutting device for the aluminum pipes can be adapted to the flattening operation of the aluminum pipes of different types, the adaptability of the flattening and cutting equipment for the aluminum pipe is ensured.
Description
Technical Field
The invention relates to the technical field of aluminum pipe processing, in particular to a flattening and cutting device for an aluminum pipe and a using method thereof.
Background
The aluminum pipe is a non-ferrous metal pipe, is a hollow metal tubular material processed by extruding pure aluminum or aluminum alloy along the longitudinal full length of the non-ferrous metal pipe, has the characteristics of corrosion resistance and light weight, is widely used in the industries of automobiles, ships, aerospace, aviation, electrical appliances, agriculture, electromechanics, home furnishing and the like, so that the production and the application of the aluminum pipe are very wide, the surface of the aluminum pipe after production has flaws, and the flattening and cutting equipment of the aluminum pipe is very necessary.
However, the existing aluminum pipe flattening and cutting equipment has a great defect, and the existing aluminum pipe flattening and cutting equipment has a narrow grinding range in the grinding process, so that the outer surface of the aluminum pipe cannot be flattened at each position; the existing aluminum pipe flattening and cutting equipment needs to convey the aluminum pipe forwards manually during cutting, and ground scraps can accidentally injure operators during manual conveying, so that the safety of the operators cannot be guaranteed; the flattening and cutting equipment for the aluminum pipe at present cannot change the tightness degree of aluminum pipe clamping when clamping the aluminum pipe, and the flexibility degree of the tightness degree of clamping is poor.
Disclosure of Invention
The invention provides a flattening and cutting device for an aluminum pipe and a using method thereof, aiming at the problems in the prior art.
A flattening and cutting device for an aluminum pipe comprises a moving assembly, a clamping assembly, a flattening assembly and a cutting assembly, wherein the clamping assembly, the flattening assembly and the cutting assembly are all positioned above the moving assembly, the flattening assembly is positioned between the two clamping assemblies, and the cutting assembly is positioned on one side of the clamping assembly, which is far away from the flattening assembly;
the moving assembly comprises a support frame, a motor I and a belt I, the motor I and the belt I are both arranged above the support frame, the clamping assembly comprises a first underframe and clamping plates, the clamping plates are positioned above the first underframe, the two motors drive screw rods to enable the two clamping plates to move back and forth under the sliding fit of a first sliding block, the distance between the two clamping plates is changed, the clamping plates can clamp aluminum pipes of different types, meanwhile, the two clamping plates can move back and forth, the tightness degree of the aluminum pipe clamping by the flattening and cutting equipment can be changed, when the aluminum pipe needs to move forward, the distance between the two clamping plates is pulled far under the sliding fit of the rotating screw rods and the two sliding blocks on the first sliding rail, the aluminum pipe is changed into a lifting aluminum pipe, the aluminum pipe is moved forward and backward without influencing the forward movement and backward movement of the aluminum pipe, and the aluminum pipe can be moved forward and backward flexibly;
wherein, the grinding component comprises two first fixing plates, a second roller and a first connecting frame, the second roller and the first connecting frame are positioned between the two first fixing plates, one side of the second roller, which is close to the first fixing plate, is provided with a third sliding rail, the middle part of the third sliding rail is provided with a first latch, the upper part of the third sliding rail is provided with a third sliding block which is matched with the third sliding rail, the upper part of the third sliding block is provided with a fourth motor, one end of the fourth motor is rotatably connected with a connecting column, the middle part of the connecting column is fixedly provided with a second gear, the second gear is meshed with the first latch, the second gear on the connecting column is controlled by the fourth motor to rotate on the first latch to match the third sliding block to slide on the third sliding rail, so that a grinding wheel connected with the third motor and arranged on a baffle at the bottom of the connecting column is moved left and right, the left and right positions of the grinding wheel can be adjusted, so that the grinding wheel can be attached to aluminum pipes of different types, and the aluminum pipes can finish the grinding operation on the grinding and cutting equipment of the aluminum pipes, the aluminum pipe flattening and cutting equipment can adapt to flattening operation of aluminum pipes of different types, a baffle is arranged at one end, close to a motor III, of a connecting column, a bearing is arranged in the middle of the baffle, one end, close to the motor III, of the connecting column rotates in the middle of the bearing, when the connecting column rotates, the baffle can be kept fixed through the bearing, an opening is formed in a roller II, the length of the opening is equal to that of a latch I, the connecting column penetrates through the opening, a plurality of balls are arranged at the opening of the roller II, the balls roll on the outer side wall of the connecting column, the balls can reduce friction between the connecting column and the opening, and when the connecting column rotates in the opening, the friction between the connecting column and the opening is reduced;
wherein, both ends of the first connecting frame close to one side of the second roller are provided with a second sliding rail which is of an I-shaped structure, a connecting frame is arranged between the first connecting frame and the second roller, the connecting frame is of a transverse U-shaped structure, both ends of the connecting frame are provided with a second sliding block which is of a T-shaped structure, when the second sliding block slides on the second sliding rail, the second sliding block can not fall off from the second sliding rail, the sliding stability of the second sliding block is ensured, the second sliding block is matched with the second sliding rail, one side of the connecting frame far away from the second sliding rail is provided with a third motor, one end of the third motor far away from the connecting column is connected with a polishing wheel through a rotating shaft, and the third motor is fixedly connected with one side of the fourth motor far away from the fourth baffle, when the baffle moves left and right, the fourth motor fixedly connected with the baffle can be adjusted, so that the left and right positions of the polishing wheel can be adjusted, and the polishing wheel can be attached to aluminum tubes of different types, the aluminum pipes of different types can be flattened on the flattening and cutting equipment of the aluminum pipes, so that the flattening and cutting equipment of the aluminum pipes can adapt to the flattening operation of the aluminum pipes of different types;
wherein, the cutting component comprises a second underframe, a first fixed seat and a base, the first fixed seat and the base are both fixed on the upper end surface of the second underframe, the first fixed seat is positioned on one side of the base, a second connecting frame is arranged at the top end of the first fixed seat, the second connecting frame is hinged with the first fixed seat through a pin shaft, a first hydraulic cylinder is arranged above the base, the bottom of the first hydraulic cylinder is hinged with the top of the base through a pin shaft, a first hydraulic shaft penetrates through one end of the first hydraulic cylinder, which is far away from the base, and is hinged with the second connecting frame through a pin shaft, a sixth motor is arranged on one side of the second connecting frame, a cutting wheel is connected with the sixth motor through a rotating shaft, the second hydraulic cylinder controls the second hydraulic shaft to drive the fixed block on the second fixed plate to move forwards, the distance between the fixed block which moves forwards and the fixed block fixed on the second fixed seat is pulled in, so as to fix the aluminum pipe between the two fixed blocks, and a sixth motor drives the cutting wheel to rotate, and the first hydraulic cylinder controls the first hydraulic shaft to drive the cutting wheel on the second connecting frame to move up and down, so that the rotating cutting wheel is close to the aluminum pipe cutting position to cut the aluminum pipe, and the flattening and cutting equipment for the aluminum pipe can automatically cut each position of the aluminum pipe.
Preferably, one side of keeping away from centre gripping subassembly and flat subassembly of mill in support frame top is fixed with two connecting plates one, fixed frame all is equipped with at the middle part of two connecting plates one, two fixed frames all are "U" type structure, all be equipped with gyro wheel one in two fixed frame insides, the both ends cover of belt one is established at the surface of two gyro wheels one, install a plurality of tooth one at the inside wall equidistance of belt one, it rotates to drive belt one on the gyro wheel one through the motor, tooth one on the belt one can be through the cooperation with tooth two, make the pivoted belt drive the cutting assembly and remove, make the cutting assembly remove about can removing.
Preferably, two gyro wheels all rotate with two fixed frames respectively through the pivot and be connected, the bearing is all installed at the both ends of two fixed frames, the both ends of two pivots rotate respectively at the bearing middle part at two fixed frame both ends, one side at one of them fixed frame is installed to the motor, one end near fixed frame at the motor is connected with gyro wheel through the pivot, both sides at belt one all are equipped with the fixed column, the both ends at two connecting plates one are fixed respectively at the both ends of two fixed columns, two fixed columns can control when removing about cutting assembly, provide the fulcrum for cutting assembly's both ends, it is stable to control the removal about messenger cutting assembly.
Preferably, chassis one is hollow square structure, middle part at chassis one is fixed with the backup pad, motor two is all installed at the both ends of chassis one, one end at two motor two all rotates and is connected with the lead screw, the trompil has all been seted up in the both sides of backup pad, the one end that motor two was kept away from to two lead screws is at the inside rotation of trompil, top both sides at chassis one all are equipped with slide rail one, the cross-section of slide rail one is "worker" type structure, it can the back-and-forth movement position to drive the lead screw through two motors under a slider sliding fit makes two grip blocks, change the distance between two grip blocks, can make the grip block clamp hold the aluminum pipe of different models.
Preferably, the bottom of two clamping plates is fixed with a connecting plate II, a connecting block I is installed in the middle of the bottom of the two connecting plates II, screw holes are formed in the two connecting block I, the two screw holes are respectively matched with the two lead screws, sliders I are installed at two ends of the bottom of the two connecting plates, the cross section of each slider I is of a T-shaped structure, the sliders I are matched with the slide rails I, the cross section of each slider I is of a T-shaped structure, and the sliders I can be prevented from falling off from the slide rails I when sliding on the slide rails I.
Preferably, a bearing is arranged in the middle of a first fixing plate close to a second roller, one end of the second roller close to the first fixing plate rotates in the middle of the bearing, a first gear is fixedly connected to one end, far away from the second roller, of a connecting frame, a fifth motor is arranged above a supporting frame, one end of the fifth motor is rotatably connected with a third gear, a second belt is sleeved on the outer surfaces of the third gear and the first gear, a second clamping tooth is arranged on the inner side of the second belt, the third gear and the first gear are both meshed with the second clamping tooth, the first gear at the other end of the second belt is driven to rotate through the fifth motor, a first rotating gear drives a first grinding wheel on one side of the connecting frame to rotate, the grinding wheel can rotate around the outer side wall of the aluminum pipe, the grinding wheel can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be comprehensively flattened when the.
Preferably, the nut is fixed with the underframe at the below middle part of underframe two, there is tooth two in the inside wall welding of underframe, tooth two meshes with tooth one, connecting block two is all installed at the both ends of two bottoms of underframe, the trompil has all been seted up at two connecting block middle parts, trompil internally mounted has a plurality of ball, a plurality of ball rolls at the lateral wall of two fixed columns respectively, the fixed column is when the trompil department of connecting block two slides, the ball can reduce the friction between fixed column and the connecting block two, make the friction of fixed column and connecting block two reduce.
Preferably, install the safety cover in one side that link two is close to the cutting wheel, safety cover and cutting wheel adaptation, the nut is fixed with the supporting seat between fixing base one and base, the supporting seat is "L" type structure, one side that the supporting seat is close to fixing base one installs motor seven, be connected with gyro wheel three through the pivot at motor seven, the cross-section of gyro wheel three is "H" type structure, make the radian of aluminium pipe that can laminate more of gyro wheel three, rotation through gyro wheel three can drive the aluminium pipe and send forward, do not need the artifical aluminium pipe of transport of operator, the piece that the aluminium pipe ground when the mill is flat collapses out when having avoided the operator of mill flat in-process operator to carry the aluminium pipe, the operator is hindered by mistake.
Preferably, a second fixing seat is fixed to one side of the base, away from the clamping assembly, of the nut, the second fixing seat is of an L-shaped structure, a fixing block is installed on the top end of the second fixing seat, a second hydraulic cylinder is installed at one end, away from the first fixing seat, of the second fixing seat, a second hydraulic shaft penetrates through one end of the second hydraulic cylinder, a second fixing plate is welded at one end, away from the second hydraulic shaft, of the second hydraulic shaft, the fixing block is welded to the upper portion of the second fixing plate, the second hydraulic cylinder controls the second hydraulic shaft to drive the fixing block on the second fixing plate to move forwards, the distance between the fixing block moving forwards and the fixing block fixed to the second fixing seat is pulled in, the aluminum pipe is fixed between the two fixing blocks, and when the aluminum pipe is cut, the aluminum pipe is kept stable.
Preferably, the working method of the flattening and cutting equipment for the aluminum pipe specifically comprises the following steps:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates, then the aluminum pipe passes through two first fixing plates and a first connecting frame, the other end of the aluminum pipe passes through two clamping plates close to a cutting assembly and is placed on a third roller wheel, a motor rotates a screw rod, the rotating screw rod rotates a first connecting block and is matched with two first sliding blocks to respectively slide on two first sliding rails, the rotating screw rod drives the clamping plates to move back and forth to clamp the aluminum pipe, the two clamping plates can move back and forth under the sliding fit of the first sliding blocks through the two motors, the distance between the two clamping plates can be changed to enable the clamping plates to clamp aluminum pipes of different types, meanwhile, the two clamping plates can move back and forth, the degree of tightness of clamping the aluminum pipe by a flattening cutting device of the aluminum pipe can be changed, when the aluminum pipe needs to move forwards, the distance between the two clamping plates is pulled far under the sliding fit of the first rotating screw rod and the two first sliding, the aluminum pipe is clamped to be changed into a lifting aluminum pipe, and the aluminum pipe is moved forwards and backwards without being influenced, so that the aluminum pipe can be flexibly moved forwards and backwards;
step two: after the two clamping plates clamp the aluminum pipes, the motor four control connecting column drives the gear two to rotate, the gear two is meshed with the latch one, the rotating gear two rotates on the latch one, the matching sliding block three slides on the sliding rail three, the baffle can move left and right, the baffle moving left and right drives the polishing wheel connected with the motor three to move left and right, so that the polishing wheel is close to the aluminum pipes, the gear two on the motor four control connecting column rotates on the latch one to match the sliding block three to slide on the sliding rail three, the polishing wheel connected with the motor three and mounted on the baffle at the bottom of the connecting column moves left and right, the left and right positions of the polishing wheel can be adjusted, so that the polishing wheel can be attached to the aluminum pipes of different types, the aluminum pipes of different types can be flattened on the flattening and cutting equipment of the aluminum pipes, and the flattening and cutting equipment of the aluminum pipes can adapt to the flattening operation of the aluminum pipes of different types;
step three: after the grinding wheel is close to the aluminum pipe, a motor five control gear III drives a gear I to rotate through a belt II, the rotating gear drives a roller II and a connecting frame to rotate, so that the grinding wheel rotates around the outer side wall of the aluminum pipe, the gear I at the other end of the belt II is driven to rotate through the motor five control gear, the rotating gear I drives the grinding wheel on one side of the connecting frame to rotate, the grinding wheel can rotate around the outer side wall of the aluminum pipe, the grinding wheel can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be comprehensively flattened when the flattening cutting equipment for the aluminum pipe flattens the aluminum pipe;
step four: after the grinding wheel rotates around the outer side wall of the aluminum pipe, the motor seven drives the roller three to rotate, the rotating roller three drives the aluminum pipe to convey forwards, the aluminum pipe can be driven to convey forwards through the rotating roller three, operators do not need to convey the aluminum pipe manually, the phenomenon that chips ground off when the aluminum pipe is ground flat when the aluminum pipe is conveyed by the operators in the grinding process are prevented from being broken out, the operators are injured by mistake, the safety of the operators is guaranteed, meanwhile, the motor seven can control the roller three to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be comprehensively ground in the process of conveying the aluminum pipe forwards, the problem that the outer surface of the aluminum pipe is not completely ground due to uneven manual conveying speed, the aluminum pipe is not ground in place at some positions is avoided, when the aluminum pipe is cut, the motor seven stops driving the roller three to rotate, and the hydraulic cylinder two controls the hydraulic shaft two to drive the fixing block on the fixing plate two to move forwards, the distance between the fixing block moving forward and the fixing block fixed on the second fixing base is pulled in, the aluminum pipe is fixed between the two fixing blocks, the motor six drives the cutting wheel to rotate, the hydraulic cylinder I controls the hydraulic shaft I to drive the cutting wheel on the connecting frame II to move up and down, the rotating cutting wheel is close to the aluminum pipe cutting position, the aluminum pipe is cut, and the aluminum pipe flattening and cutting equipment can automatically cut all positions of the aluminum pipe.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
The invention has the beneficial effects that:
(1) according to the aluminum pipe flattening and cutting equipment, the two motors drive the screw rods to enable the two clamping plates to move back and forth under the sliding fit of the first sliding blocks, the distance between the two clamping plates is changed, the clamping plates can clamp aluminum pipes of different types, the adaptability of the aluminum pipe flattening and cutting equipment for clamping the aluminum pipes is guaranteed, meanwhile, the two clamping plates can move back and forth, the degree of tightness of the aluminum pipe flattening and cutting equipment for clamping the aluminum pipes can be changed, when the aluminum pipes need to move forward, the distance between the two clamping plates is increased under the sliding fit of the rotating screw rods and the first sliding blocks on the first sliding rails, the aluminum pipes are clamped and lifted, the aluminum pipes move back and forth without influencing the movement of the aluminum pipes, the aluminum pipes can move back and forth flexibly, and the flexibility of the aluminum pipes moving back and forth is guaranteed.
(2) According to the aluminum pipe flattening and cutting equipment, the gear II on the connecting column is controlled by the motor IV to rotate on the latch I and be matched with the slider III to slide on the slide rail III, so that the polishing wheel connected with the motor III and arranged on the baffle plate at the bottom of the connecting column moves left and right, the left and right positions of the polishing wheel can be adjusted, the polishing wheel can be attached to aluminum pipes of different models, aluminum pipes of different models can be flattened on the aluminum pipe flattening and cutting equipment, the aluminum pipe flattening and cutting equipment can adapt to the flattening operation of the aluminum pipes of different models, and the adaptability of the aluminum pipe flattening and cutting equipment is ensured.
(3) According to the aluminum pipe flattening and cutting equipment, the gear I at the other end of the belt II is driven to rotate by the motor five control gear, the rotating gear I drives the polishing wheel at one side of the connecting frame I to rotate, so that the polishing wheel can rotate around the outer side wall of the aluminum pipe, the polishing wheel can polish the outer side wall of the aluminum pipe, the aluminum pipe can be completely flattened when the aluminum pipe is flattened by the aluminum pipe flattening and cutting equipment, and the flatness of the aluminum pipe can be ensured.
(4) According to the flattening and cutting equipment for the aluminum pipe, the rotating roller III can drive the aluminum pipe to be fed forward, an operator does not need to manually convey the aluminum pipe, the phenomenon that chips ground off when the aluminum pipe is ground flat by the operator during the aluminum pipe conveying process are broken out and accidentally injure the operator is avoided, the safety of the operator is guaranteed, meanwhile, the motor VII can control the roller III to rotate at a constant speed, the aluminum pipe can be conveyed forward at a constant speed, the outer surface of the aluminum pipe can be comprehensively polished during the forward conveying process, the problem that the outer surface of the aluminum pipe is not completely ground at certain positions and is not ground in place due to the fact that the manual conveying speed is not uniform is avoided, and the aluminum pipe can be ground flat at all positions.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic diagram of a moving assembly according to the present invention.
FIG. 3 is a schematic view of the operation of the clamping assembly and the smoothing assembly of the present invention.
FIG. 4 is a schematic view of a clamping assembly according to the present invention.
FIG. 5 is a schematic view of a slider according to the present invention.
Fig. 6 is a schematic view of the structure of the smoothing assembly of the present invention.
FIG. 7 is a schematic view of a connecting frame structure according to the present invention.
FIG. 8 is a schematic view of a second embodiment of the slider of the present invention.
Fig. 9 is a schematic diagram of a fourth structure of the motor of the present invention.
FIG. 10 is a schematic view of a second gear of the present invention.
FIG. 11 is a schematic view of a latch according to the present invention.
FIG. 12 is a schematic view of a cutting assembly according to the present invention.
Fig. 13 is a schematic view of a second tooth structure of the present invention.
FIG. 14 is a schematic view of a fixing base according to the present invention.
Fig. 15 is a six-structure schematic diagram of the motor of the invention.
FIG. 16 is a schematic view of a roller according to the present invention.
Fig. 17 is a side view of the cutting assembly of the present invention.
FIG. 18 is a schematic view of a second embodiment of the hydraulic shaft of the present invention.
In the figure: 1. a moving assembly; 101. a support frame; 102. a first connecting plate; 103. fixing a column; 104. a fixing frame; 105. a first motor; 106. a first roller; 107. a first belt; 108. a first tooth; 2. a clamping assembly; 201. a first underframe; 202. a support plate; 203. a second motor; 204. a screw rod; 205. a first slide rail; 206. a clamping plate; 207. a second connecting plate; 208. a first sliding block; 209. a first connecting block; 3. a smoothing assembly; 301. a first fixing plate; 302. a second roller; 303. a third motor; 304. a first connecting frame; 305. a second slide rail; 306. a connecting frame; 307. a second sliding block; 308. grinding the wheel; 309. a first gear; 310. connecting columns; 311. a third slide rail; 312. a first latch; 313. a third sliding block; 314. a fourth motor; 315. a second gear; 316. a fifth motor; 317. a third gear; 318. a second belt; 319. a second latch; 320. a baffle plate; 4. a cutting assembly; 401. a second underframe; 402. a second connecting block; 403. a bottom frame; 404. a second tooth; 405. a first fixed seat; 406. a second connecting frame; 407. a sixth motor; 408. a cutting wheel; 409. a protective cover; 410. a supporting seat; 411. a seventh motor; 412. a third roller; 413. a base; 414. a first hydraulic cylinder; 415. a first hydraulic shaft; 416. a second fixed seat; 417. a fixed block; 418. a second fixing plate; 419. a second hydraulic cylinder; 420. and a second hydraulic shaft.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-18, a flattening and cutting device for aluminum tubes comprises a moving assembly 1, a clamping assembly 2, a flattening assembly 3 and a cutting assembly 4, wherein the clamping assembly 2, the flattening assembly 3 and the cutting assembly 4 are all positioned above the moving assembly 1, the flattening assembly 3 is positioned between the two clamping assemblies 2, and the cutting assembly 4 is positioned on one side of the clamping assemblies 2 away from the flattening assembly 3;
wherein, the moving assembly 1 comprises a support frame 101, a first motor 105 and a first belt 107, the first motor 105 and the first belt 107 are both arranged above the support frame 101, the clamping assembly 2 comprises a first base frame 201 and a clamping plate 206, the clamping plate 206 is arranged above the first base frame 201, the two motors 203 drive a screw rod 204 to enable the two clamping plates 206 to move back and forth under the sliding fit of a first slide block 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different types, the adaptability of the aluminum pipe clamping by the aluminum pipe flattening and cutting equipment is ensured, meanwhile, the two clamping plates 206 can move back and forth, the degree of tightness of the aluminum pipe clamping by the aluminum pipe flattening and cutting equipment can be changed, when the aluminum pipe needs to move forward, the distance between the two clamping plates 206 is pulled far down under the sliding fit of the screw rod 204 and the first slide block 208 on a first slide rail 205, the aluminum pipe is clamped into the lifting aluminum pipe, and the aluminum pipe is moved forwards and backwards without being influenced, so that the aluminum pipe can be flexibly moved forwards and backwards, and the flexibility of the forward and backward movement of the aluminum pipe is ensured;
wherein, the grinding component 3 comprises two first fixing plates 301, a second roller 302 and a first connecting frame 304, the second roller 302 and the first connecting frame 304 are both positioned between the two first fixing plates 301, one side of the second roller 302 close to the first fixing plate 301 is provided with a third sliding rail 311, the middle part of the third sliding rail 311 is provided with a first latch 312, a third sliding block 313 matched with the third sliding rail 311 is arranged above the third sliding rail 311, a fourth motor 314 is arranged above the third sliding block 313, one end of the fourth motor 314 is rotatably connected with a connecting column 310, the middle part of the connecting column 310 is fixedly provided with a second gear 315, the second gear 315 is meshed with the first latch 312, the second gear 315 on the connecting column 310 is controlled by the fourth motor 314 to rotatably match the third sliding block 313 on the third sliding rail 311 on the first latch 312, so that the grinding wheel 308 connected with the third motor 303 arranged on a baffle 320 at the bottom of the connecting column 310 can be adjusted to move left and right, the grinding wheel 308 can be attached to aluminum pipes of different models, the aluminum pipes of different models can be flattened on the flattening and cutting equipment of the aluminum pipes, the flattening and cutting equipment of the aluminum pipes can adapt to the flattening operation of the aluminum pipes of different models, the adaptability of the flattening and cutting equipment of the aluminum pipes is ensured, one end, close to the motor III 303, of the connecting column 310 is provided with a baffle 320, a bearing is arranged in the middle of the baffle 320, one end, close to the motor III 303, of the connecting column 310 rotates in the middle of the bearing, when the connecting column 310 rotates, the baffle 320 can be kept fixed through the bearing, the stability of the baffle 320 is ensured, an opening is formed in the roller II 302, the length of the opening is equal to that of the first clamping tooth 312, the connecting column 310 penetrates through the opening, a plurality of balls are arranged at the opening of the roller II 302, the balls roll on the outer side wall of the connecting column 310, and the balls can reduce the friction between the connecting column 310 and the opening, when the connecting column 310 rotates in the opening, the friction between the connecting column 310 and the opening is reduced, and the service life of the aluminum pipe flattening and cutting equipment is prolonged;
wherein, both ends of one side of the connecting frame I304 close to the roller II 302 are respectively provided with a sliding rail II 305, the sliding rail II 305 is in an I-shaped structure, a connecting frame 306 is arranged between the connecting frame I304 and the roller II 302, the connecting frame 306 is in a transverse U-shaped structure, both ends of the connecting frame 306 are respectively provided with a sliding block II 307, the sliding block II 307 is in a T-shaped structure, when the sliding block II 307 slides on the sliding rail II 305, the sliding block II 307 can not fall off from the sliding rail II 305, the sliding stability of the sliding block II 307 is ensured, the sliding block II 307 is matched with the sliding rail II 305, one side of the connecting frame 306 far away from the sliding rail II 305 is provided with a motor III 303, one end of the motor III 303 far away from the connecting column 310 is connected with a grinding wheel 308 through a rotating shaft, and the motor III 303 is fixedly connected with one side of the baffle 320 far away from the motor IV 314, when the baffle 320 moves left and right, the motor IV fixedly connected with the baffle 320 moves left and right, therefore, the left and right positions of the polishing wheel 308 can be adjusted, so that the polishing wheel 308 can be attached to aluminum pipes of different models, the aluminum pipes of different models can be leveled on the aluminum pipe leveling and cutting equipment, the aluminum pipe leveling and cutting equipment can adapt to the aluminum pipe leveling operation of the aluminum pipes of different models, and the adaptability of the aluminum pipe leveling and cutting equipment is ensured;
wherein, the cutting component 4 comprises a second chassis 401, a first fixed seat 405 and a base 413, the first fixed seat 405 and the base 413 are both fixed on the upper end surface of the second chassis 401, the first fixed seat 405 is positioned on one side of the base 413, a second connecting frame 406 is arranged at the top end of the first fixed seat 405, the second connecting frame 406 is hinged with the first fixed seat 405 through a pin shaft, a first hydraulic cylinder 414 is arranged above the base 413, the bottom of the first hydraulic cylinder 414 is hinged with the top of the base 413 through a pin shaft, a first hydraulic shaft 415 penetrates through one end of the first hydraulic cylinder 414 far away from the base 413, one end of the first hydraulic shaft 415 far away from the first hydraulic cylinder 414 is hinged with the second connecting frame 406 through a pin shaft, a sixth motor 407 is arranged on one side of the second connecting frame 406, the sixth motor 407 is connected with a cutting wheel 408 through a rotating shaft, the second hydraulic cylinder 419 controls the second hydraulic shaft 420 to drive a fixed block 417 on the second fixed plate 418 to move forwards, a distance between the forward moving fixed block 417 fixed on the second fixed seat 416 is pulled in, the aluminum pipe is fixed between two fixing blocks 417, a motor six 407 drives a cutting wheel 408 to rotate, a hydraulic cylinder I414 controls a hydraulic shaft I415 to drive the cutting wheel 408 on a connecting frame II 406 to move up and down, so that the rotating cutting wheel 408 is close to the aluminum pipe cutting position to cut the aluminum pipe, the aluminum pipe flattening and cutting equipment can automatically cut each position of the aluminum pipe, and the cutting automation is ensured.
Keep away from one side of centre gripping subassembly 2 and flat subassembly 3 and be fixed with two connecting plates 102 in support frame 101 top, fixed frame 104 all is equipped with at the middle part of two connecting plates 102, two fixed frames 104 all are "U" type structure, all be equipped with gyro wheel 106 inside two fixed frames 104, the surface at two gyro wheels 106 is established to the both ends cover of belt 107, install a plurality of tooth one 108 at the inside wall equidistance of belt 107, it rotates to drive belt 107 on gyro wheel 106 through motor one 105, tooth one 108 on belt 107 can pass through the cooperation with tooth two 404, make pivoted belt 107 drive cutting assembly 4 and remove about, make cutting assembly 4 remove about can, guarantee the feasibility that cutting assembly 4 removed about.
Two gyro wheels 106 all rotate with two fixed frames 104 respectively through the pivot and be connected, the bearing is all installed at the both ends of two fixed frames 104, the both ends of two pivots rotate at the bearing middle part at two fixed frame 104 both ends respectively, one side at one of them fixed frame 104 is installed to motor 105, one 105 one ends that are close to fixed frame 104 at motor are connected with gyro wheel 106 through the pivot, both sides at belt 107 all are equipped with fixed column 103, the both ends at two connecting plates 102 are fixed respectively at the both ends of two fixed column 103, two fixed column 103 can control when removing about cutting assembly 4, provide the fulcrum for cutting assembly 4's both ends, it remains stable to control about messenger cutting assembly 4, guarantee the stationarity that cutting assembly 4 removed.
The first base frame 201 is a hollow square structure, a supporting plate 202 is fixed to the middle of the first base frame 201, two motors 203 are mounted at two ends of the first base frame 201, one ends of the two motors 203 are connected with screw rods 204 in a rotating mode, holes are formed in two sides of the supporting plate 202, one ends, far away from the two motors 203, of the two screw rods 204 rotate inside the holes, sliding rails 205 are arranged on two sides of the first base frame 201, the cross sections of the sliding rails 205 are of an I-shaped structure, the screw rods 204 are driven through the two motors 203, sliding fit of the first sliding blocks 208 enables the two clamping plates 206 to move back and forth, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different models, and adaptability of clamping aluminum pipes of the leveling and cutting equipment of the aluminum pipes is guaranteed.
The two connecting plates 207 are fixed at the bottoms of the two clamping plates 206, the first connecting blocks 209 are installed in the middle of the bottoms of the two connecting plates 207, screw holes are formed in the first connecting blocks 209, the two screw holes are respectively matched with the two screw rods 204, the first sliding blocks 208 are installed at two ends of the bottoms of the two connecting plates 207, the cross sections of the first sliding blocks 208 are of T-shaped structures, the first sliding blocks 208 are matched with the first sliding rails 205, the cross sections of the first sliding blocks 208 are of T-shaped structures, the first sliding blocks 208 are prevented from falling off from the first sliding rails 205 when the first sliding blocks 208 slide on the first sliding rails 205, and stability of the first sliding blocks 208 during sliding is guaranteed.
A bearing is arranged in the middle of a first fixing plate 301 close to a second roller 302, one end of the second roller 302 close to the first fixing plate 301 rotates in the middle of the bearing, one end of a first connecting frame 304 far away from the second roller 302 is fixedly connected with a first gear 309, a fifth motor 316 is arranged above a supporting frame 101, one end of the fifth motor 316 is rotatably connected with a third gear 317, a second belt 318 is sleeved on the outer surfaces of the third gear 317 and the first gear 309, a second latch 319 is arranged on the inner side of the second belt 318, the third gear 317 and the first gear 309 are both meshed with the second latch 319, the fifth motor 316 controls the first gear 309 at the other end of the second belt 318 to rotate, the first rotating gear 309 drives a grinding wheel 308 on one side of the first connecting frame 304 to rotate, the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, and the aluminum pipe flattening and cutting equipment can flatten the aluminum pipe, can carry out comprehensive flattening to the aluminum pipe, guarantee the comprehensiveness of the flattening of cutting equipment of this aluminum pipe.
The nut is fixed with underframe 403 in the middle part of the below of two underframe 401, there are two tooth 404 in the inside wall welding of underframe 403, two tooth 404 mesh with one tooth 108, connecting block two 402 are all installed at the both ends of two underframe 401 bottoms, the trompil has all been seted up at two connecting block two 402 middle parts, trompil internally mounted has a plurality of ball, a plurality of ball rolls at the lateral wall of two fixed columns 103 respectively, fixed column 103 when the trompil department of connecting block two 402 slides, the ball can reduce the friction between fixed column 103 and the two 402 of connecting blocks, make the friction of fixed column 103 and two 402 of connecting block reduce, prolong the life of the flattening cutting equipment of this aluminum pipe.
A protective cover 409 is arranged on one side of the connecting frame II 406 close to the cutting wheel 408, the protective cover 409 is matched with the cutting wheel 408, a support seat 410 is fixed between the first fixed seat 405 and a base 413 through a nut, the support seat 410 is of an L-shaped structure, a motor seven 411 is arranged on one side of the support seat 410 close to the first fixed seat 405, a roller three 412 is connected to the motor seven 411 through a rotating shaft, the cross section of the roller three 412 is of an H-shaped structure, the roller three 402 can be more attached to the radian of the aluminum pipe, the aluminum pipe can be driven to be fed forward through the rotation of the roller three 412, the manual conveying of an operator is not needed, the phenomenon that when the operator conveys the aluminum pipe in the process of grinding, chippings which are ground when the aluminum pipe is ground is avoided, the operator is injured by mistake, the safety of the operator is ensured, meanwhile, a silica gel layer is arranged on the outer surface of the roller three 402, when the rotation of the roller three 412 can drive the aluminum pipe to be fed forward, the friction between the aluminum pipe and the third roller 412 is increased, so that the third roller 412 can drive the aluminum pipe to be conveyed forwards more easily.
A second fixed seat 416 is fixed on one side of the base 413 far away from the clamping component 2 through a nut, the second fixed seat 416 is of an L-shaped structure, a fixed block 417 is installed at the top end of the second fixed seat 416, a second hydraulic cylinder 419 is installed at one end of the second fixed seat 416 far away from the first fixed seat 405, a second hydraulic shaft 420 penetrates through one end of the second hydraulic cylinder 419, a second fixed plate 418 is welded at one end of the second hydraulic shaft 420 far away from the second hydraulic cylinder 419, a fixed block 417 is welded at the upper portion of the second fixed plate 418, the second hydraulic cylinder 419 controls the second hydraulic shaft 420 to drive the fixed block 417 on the second fixed plate 418 to move forwards, the distance between the forward moving fixed block 417 and the fixed block 417 fixed on the second fixed seat 416 is pulled in, the aluminum pipe is fixed between the two fixed blocks 417, when the aluminum pipe is cut, the aluminum pipe is kept stable, and the stability of the aluminum pipe during cutting is ensured.
The working method of the flattening and cutting equipment for the aluminum pipe specifically comprises the following steps:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates 206, then passes through two first fixing plates 301 and a first connecting frame 304, the other end of the aluminum pipe passes through two clamping plates 206 close to a cutting assembly 4 and is placed on a third roller 412, a motor 203 rotates a screw rod 204, the rotating screw rod 204 rotates a first connecting block 209, the rotating screw rod 204 is matched with two first sliding blocks 208 to respectively slide on two first sliding rails 205, the rotating screw rod 204 drives the clamping plates 206 to move back and forth to clamp the aluminum pipe, the screw rod 204 is driven by the two motors 203 to enable the two clamping plates 206 to move back and forth under the sliding fit of the first sliding blocks 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different types, the adaptability of the aluminum pipe to be clamped by a flattening and cutting device of the aluminum pipe is ensured, meanwhile, the positions of the two clamping plates 206 can be moved back and forth, and forth degrees of tightness of clamping of the flattening and cutting device of the aluminum pipe to the aluminum pipe can be changed, when the aluminum pipe needs to be moved forwards, the distance between the two clamping plates 206 is pulled far down on the rotating screw rod 204 and the two sliding blocks I208 in a sliding fit manner on the sliding rails I205, the clamping of the aluminum pipe is changed into the lifting of the aluminum pipe, the aluminum pipe can be moved forwards and backwards flexibly without influencing the forward and backward movement of the aluminum pipe, and the flexibility of the forward and backward movement of the aluminum pipe is ensured;
step two: after the two clamping plates 206 clamp the aluminum tubes, the motor four 314 controls the connecting column 310 to drive the gear two 315 to rotate, the gear two 315 is meshed with the latch one 312, the rotating gear two 315 rotates on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, the baffle 320 can move left and right, the baffle 320 moving left and right drives the grinding wheel 308 connected with the motor three 303 to move left and right, so that the grinding wheel 308 is close to the aluminum tubes, the gear two 315 on the connecting column 310 is controlled by the motor four 314 to rotate on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, so that the grinding wheel 308 connected with the motor three 303 and arranged on the baffle 320 at the bottom of the connecting column 310 can move left and right, the left and right positions of the grinding wheel 308 can be adjusted, so that the grinding wheel 308 can be attached to aluminum tubes of different types, the aluminum tubes of different types can be flattened on the flattening and cutting equipment of the aluminum tubes, and the flattening and cutting equipment of the aluminum tubes can be adapted to flattening operation of different types of aluminum tubes, the adaptability of the flattening and cutting equipment for the aluminum pipe is ensured;
step three: after the grinding wheel 308 is close to the aluminum pipe, the motor five 316 controls the gear three 317 to drive the gear one 309 to rotate through the belt two 318, the rotating gear one 309 drives the roller two 302 and the connecting frame one 304 to rotate, so that the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor five 316 controls the gear 317 to drive the gear one 309 at the other end of the belt two 318 to rotate, the rotating gear one 309 drives the grinding wheel 308 at one side of the connecting frame one 304 to rotate, the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be completely flattened by the flattening and cutting equipment of the aluminum pipe when the aluminum pipe is flattened, so that the flatness and the flatness of the aluminum pipe can be ensured;
step four: after the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor seven 411 drives the roller three 412 to rotate, the rotating roller three 412 drives the aluminum pipe to convey forwards, the aluminum pipe can be driven to convey forwards through the rotating roller three 412, an operator does not need to convey the aluminum pipe manually, the phenomenon that chips ground off when the aluminum pipe is ground flat when the operator conveys the aluminum pipe in the grinding process are broken out and accidentally injure the operator is avoided, the safety of the operator is ensured, meanwhile, the motor seven 411 can control the roller three 412 to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be ground comprehensively in the process of conveying the aluminum pipe forwards, the problem that the outer surface of the aluminum pipe is ground flat incompletely due to uneven manual conveying speed is avoided, the aluminum pipe is ground at some positions incompletely, all positions of the aluminum pipe can be ground flat, and when the aluminum pipe cutting position is reached, the motor seven 411 stops driving the roller three 412 to rotate, the hydraulic cylinder II 419 controls the hydraulic shaft II 420 to drive the fixing block 417 on the fixing plate II 418 to move forwards, the distance between the fixing block 417 moving forwards and the fixing block 417 fixed on the fixing seat II 416 is pulled in, the aluminum pipe is fixed between the two fixing blocks 417, the motor six 407 drives the cutting wheel 408 to rotate, the hydraulic cylinder I414 controls the hydraulic shaft I415 to drive the cutting wheel 408 on the connecting frame II 406 to move up and down, the rotating cutting wheel 408 is enabled to be close to the aluminum pipe cutting position to cut the aluminum pipe, the flattening and cutting equipment for the aluminum pipe can automatically cut each position of the aluminum pipe, and automation of aluminum pipe cutting is guaranteed.
When in use, firstly, an operator puts an aluminum pipe between two clamping plates 206, then the aluminum pipe passes through two fixing plates one 301 and a connecting frame one 304, the other end of the aluminum pipe passes through two clamping plates 206 close to a cutting assembly 4 and is placed on a roller three 412, a motor 203 rotates a screw rod 204, the rotating screw rod 204 rotates a connecting block one 209 and is matched with two sliders one 208 to respectively slide on two sliding rails one 205, the rotating screw rod 204 drives the clamping plates 206 to move back and forth to clamp the aluminum pipe, the screw rod 204 is driven by the two motors 203 to enable the two clamping plates 206 to move back and forth under the sliding fit of the sliders one 208, the distance between the two clamping plates 206 is changed, the clamping plates 206 can clamp aluminum pipes of different models, the adaptability of the aluminum pipe clamping by a trimming and cutting device of the aluminum pipe is ensured, meanwhile, the positions of the two clamping plates 206 can move back and forth, and back of the degree of tightness of the aluminum pipe clamping and cutting device of the aluminum pipe can be changed, when the aluminum pipe needs to be moved forwards, the distance between the two clamping plates 206 is pulled far down on the rotating screw rod 204 and the two sliding blocks I208 in a sliding fit manner on the sliding rails I205, the clamping of the aluminum pipe is changed into the lifting of the aluminum pipe, the aluminum pipe can be moved forwards and backwards flexibly without influencing the forward and backward movement of the aluminum pipe, and the flexibility of the forward and backward movement of the aluminum pipe is ensured;
secondly, after the two clamping plates 206 clamp the aluminum tubes, the motor four 314 controls the connecting column 310 to drive the gear two 315 to rotate, the gear two 315 is meshed with the latch one 312, the rotating gear two 315 rotates on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, the baffle 320 can move left and right, the baffle 320 moving left and right drives the grinding wheel 308 connected with the motor three 303 to move left and right, so that the grinding wheel 308 is close to the aluminum tubes, the gear two 315 on the connecting column 310 is controlled by the motor four 314 to rotate on the latch one 312, the matching slide block three 313 slides on the slide rail three 311, so that the grinding wheel 308 connected with the motor three 303 and arranged at the bottom of the connecting column 310 is moved left and right, the left and right positions of the grinding wheel 308 can be adjusted, so that the grinding wheel 308 can be attached to aluminum tubes of different types, the aluminum tubes of different types can be flattened on the flattening and cutting equipment of the aluminum tubes, and the flattening and cutting equipment of the aluminum tubes can be adapted to flattening operation of different types of aluminum tubes, the adaptability of the flattening and cutting equipment for the aluminum pipe is ensured;
then, after the grinding wheel 308 is close to the aluminum pipe, the motor five 316 controls the gear three 317 to drive the gear one 309 to rotate through the belt two 318, the rotating gear one 309 drives the roller two 302 and the connecting frame one 304 to rotate, so that the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor five 316 controls the gear 317 to drive the gear one 309 at the other end of the belt two 318 to rotate, the rotating gear one 309 drives the grinding wheel 308 at one side of the connecting frame one 304 to rotate, so that the grinding wheel 308 can rotate around the outer side wall of the aluminum pipe, the grinding wheel 308 can grind the outer side wall of the aluminum pipe, and the aluminum pipe can be completely flattened when the aluminum pipe is flattened by the flattening and cutting equipment of the aluminum pipe, so that the flatness and the flatness of the cutting equipment of the aluminum pipe are ensured;
finally, after the grinding wheel 308 rotates around the outer side wall of the aluminum pipe, the motor seven 411 drives the roller three 412 to rotate, the rotating roller three 412 drives the aluminum pipe to convey forwards, the aluminum pipe can be driven to convey forwards through the rotating roller three 412, an operator does not need to convey the aluminum pipe manually, the phenomenon that chips ground off when the aluminum pipe is ground when the aluminum pipe is conveyed by the operator in the grinding process are broken out and accidentally injure the operator is avoided, the safety of the operator is ensured, meanwhile, the motor seven 411 can control the roller three 412 to rotate at a constant speed, the aluminum pipe can be conveyed forwards at a constant speed, the outer surface of the aluminum pipe can be ground comprehensively in the process of conveying the aluminum pipe forwards, the problem that the grinding of the outer surface of the aluminum pipe is not thorough due to the fact that the manual conveying speed is not uniform, the aluminum pipe is ground at some positions incompletely is ensured, each position of the aluminum pipe can be ground, and when the aluminum pipe reaches the cutting position, the seventh motor 411 stops driving the third roller to rotate, the second hydraulic cylinder 419 controls the second hydraulic shaft 420 to drive the fixed block 417 on the second fixed plate 418 to move forward, the distance between the fixed block 417 moving forward and the fixed block 417 fixed on the second fixed seat 416 is pulled in, the aluminum pipe is fixed between the two fixed blocks 417, the sixth motor 407 drives the cutting wheel 408 to rotate, the first hydraulic cylinder 414 controls the first hydraulic shaft 415 to drive the cutting wheel 408 on the second connecting frame 406 to move up and down, the rotating cutting wheel 408 is close to the cutting position of the aluminum pipe to cut the aluminum pipe, and the flattening and cutting equipment of the aluminum pipe can automatically cut each position of the aluminum pipe, so that the cutting automation is ensured.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A flattening and cutting equipment for aluminum pipes comprises a moving assembly (1), a clamping assembly (2), a grinding assembly (3) and a cutting assembly (4), and is characterized in that: the clamping assemblies (2), the grinding assembly (3) and the cutting assembly (4) are all located above the moving assembly (1), the grinding assembly (3) is located between the two clamping assemblies (2), and the cutting assembly (4) is located on one side, far away from the grinding assembly (3), of each clamping assembly (2);
the moving assembly (1) comprises a support frame (101), a motor I (105) and a belt I (107), the motor I (105) and the belt I (107) are both arranged above the support frame (101), the clamping assembly (2) comprises a base frame I (201) and a clamping plate (206), and the clamping plate (206) is positioned above the base frame I (201);
the grinding component (3) comprises two first fixing plates (301), a second roller (302) and a first connecting frame (304), the second roller (302) and the first connecting frame (304) are located between the two first fixing plates (301), one side, close to the first fixing plates (301), of the second roller (302) is provided with a third sliding rail (311), the middle of the third sliding rail (311) is provided with a first latch (312), a third sliding block (313) matched with the third sliding rail (311) is arranged above the third sliding rail (311), a fourth motor (314) is arranged above the third sliding block (313), one end of the fourth motor (314) is rotatably connected with a connecting column (310), the middle of the connecting column (310) is fixedly provided with a second gear (315), the second gear (315) is meshed with the first latch (312), and one end, close to the third motor (303), of the connecting column (310) is provided with a baffle (320);
the two ends of the first connecting frame (304) close to one side of the second roller (302) are respectively provided with a second sliding rail (305), the second sliding rail (305) is of an I-shaped structure, a connecting frame (306) is arranged between the first connecting frame (304) and the second roller (302), the connecting frame (306) is of a transverse U-shaped structure, two ends of the connecting frame (306) are respectively provided with a second sliding block (307), the second sliding block (307) is of a T-shaped structure, the second sliding block (307) is matched with the second sliding rail (305), one side, far away from the second sliding rail (305), of the connecting frame (306) is provided with a third motor (303), one end, far away from the connecting column (310), of the third motor (303) is connected with a grinding wheel (308) through a rotating shaft, and the third motor (303) is fixedly connected with one side, far away from the fourth motor (314), of the baffle plate (320);
wherein the cutting component (4) comprises a second underframe (401), a first fixed seat (405) and a base (413), the first fixed seat (405) and the base (413) are both fixed on the upper end face of the second underframe (401), the first fixed seat (405) is positioned on one side of the base (413), the top end of the first fixed seat (405) is provided with a second connecting frame (406), the second connecting frame (406) is hinged with the first fixed seat (405) through a pin shaft, a first hydraulic cylinder (414) is arranged above the base (413), the bottom of the first hydraulic cylinder (414) is hinged with the top of the base (413) through a pin shaft, one end of the first hydraulic cylinder (414), which is far away from the base (413), penetrates through a first hydraulic shaft (415), one end of the first hydraulic shaft (415), which is far away from the first hydraulic cylinder (414), is hinged with the second connecting frame (406) through a pin shaft, and one side of the second connecting frame (406) is provided with a sixth, and the motor six (407) is connected with a cutting wheel (408) through a rotating shaft.
2. The flattening and cutting apparatus for aluminum tubes as recited in claim 1, wherein: one side of keeping away from centre gripping subassembly (2) and flat subassembly (3) above support frame (101) is fixed with two connecting plates one (102), fixed frame (104) are all equipped with at the middle part of two connecting plates one (102), two fixed frames (104) all are "U" type structure, two fixed frame (104) are inside all to be equipped with gyro wheel one (106), the surface at two gyro wheels one (106) is established at the both ends cover of belt one (107), a plurality of tooth one (108) are installed to the inside wall equidistance of belt one (107).
3. The flattening and cutting apparatus for aluminum tubes as recited in claim 2, wherein: the first two rollers (106) are respectively rotatably connected with the first two fixing frames (104) through rotating shafts, the first motor (105) is installed on one side of one of the fixing frames (104), one end, close to the fixing frame (104), of the first motor (105) is connected with the first rollers (106) through the rotating shafts, fixing columns (103) are respectively arranged on two sides of the first belt (107), and two ends of the first two fixing columns (103) are respectively fixed at two ends of the first two connecting plates (102).
4. The flattening and cutting apparatus for aluminum tubes as recited in claim 3, wherein: the first underframe (201) is of a hollow square structure, a supporting plate (202) is fixed to the middle of the first underframe (201), two motors (203) are mounted at two ends of the first underframe (201), one ends of the two motors (203) are connected with a lead screw (204) in a rotating mode, two sliding rails (205) are arranged on two sides of the upper portion of the first underframe (201), and the cross section of the sliding rails (205) is of an I-shaped structure.
5. The flattening and cutting apparatus for aluminum tubes as recited in claim 4, wherein: the bottom of two grip blocks (206) all is fixed with connecting plate two (207), connecting block one (209) are all installed at the middle part of two connecting plate two (207) bottoms, the inside of two connecting block one (209) all is equipped with the screw, two screws respectively with two lead screw (204) adaptations, slider one (208) are all installed at the both ends of two connecting plate two (207) bottoms, the cross-section of slider one (208) is "T" type structure, slider one (208) and slide rail one (205) adaptation.
6. The flattening and cutting apparatus for aluminum tubes as recited in claim 1, wherein: the bearing is installed at the middle part of a first fixing plate (301) close to a second roller (302), one end of the second roller (302) close to the first fixing plate (301) rotates in the middle of the bearing, one end of a first connecting frame (304) far away from the second roller (302) is fixedly connected with a first gear (309), a fifth motor (316) is installed above the supporting frame (101), one end of the fifth motor (316) rotates and is connected with a third gear (317), the outer surface sleeves of the third gear (317) and the first gear (309) are provided with a second belt (318), a second clamping tooth (319) is installed on the inner side of the second belt (318), and the third gear (317) and the first gear (309) are all meshed with the second clamping tooth (319).
7. The flattening and cutting apparatus for aluminum tubes as recited in claim 1, wherein: the bottom frame (403) is fixed to the lower middle nut of the second bottom frame (401), the second teeth (404) are welded to the inner side wall of the bottom frame (403), the second teeth (404) are meshed with the first teeth (108), and the second connecting blocks (402) are mounted at two ends of the bottom of the second bottom frame (401).
8. The flattening and cutting apparatus for aluminum tubes as recited in claim 7, wherein: one side that link two (406) is close to cutting wheel (408) installs safety cover (409), safety cover (409) and cutting wheel (408) adaptation, nut is fixed with supporting seat (410) between fixing base (405) and base (413), supporting seat (410) are "L" type structure, supporting seat (410) are close to one side of fixing base (405) and install seven (411) of motor, seven (411) of motor are connected with gyro wheel three (412) through the pivot, the cross-section of gyro wheel three (412) is "H" type structure.
9. The flattening and cutting apparatus for aluminum tubes as recited in claim 8, wherein: base (413) is kept away from one side nut of centre gripping subassembly (2) and is fixed with two fixing base (416), two fixing base (416) are "L" type structure, fixed block (417) are installed on the top of two fixing base (416), two fixing base (416) are kept away from the one end of one fixing base (405) and are installed pneumatic cylinder two (419), the one end of pneumatic cylinder two (419) is run through and is had two (420) of hydraulic pressure axle, two (420) of hydraulic pressure axle keep away from the one end welding of two (419) of pneumatic cylinder and have two (418) of fixed plate, the upper portion welding of two (418) of fixed plate has fixed block (417).
10. A working method of the flattening and cutting apparatus for aluminum tubes according to any one of claims 1 to 9, which comprises the following steps:
the method comprises the following steps: an operator puts an aluminum pipe between two clamping plates (206), then the aluminum pipe passes through two fixing plates I (301) and a connecting frame I (304), the other end of the aluminum pipe passes through the two clamping plates (206) close to a cutting assembly (4) and is placed on a roller III (412), a motor (203) rotates a screw rod (204), the rotating screw rod (204) rotates a connecting block I (209), the rotating screw rod is matched with two sliding blocks I (208) to respectively slide on two sliding rails I (205), and the rotating screw rod (204) drives the clamping plates (206) to move back and forth to clamp the aluminum pipe;
step two: after the two clamping plates (206) clamp the aluminum pipe, a motor four (314) controls a connecting column (310) to drive a gear two (315) to rotate, the gear two (315) is meshed with a latch one (312), the rotating gear two (315) rotates on the latch one (312), a sliding block three (313) is matched to slide on a sliding rail three (311), a baffle (320) can move left and right, and the baffle (320) moving left and right drives a grinding wheel (308) connected with a motor three (303) to move left and right to enable the grinding wheel (308) to be close to the aluminum pipe;
step three: after the grinding wheel (308) is close to the aluminum pipe, a motor five (316) controls a gear three (317) to drive a gear one (309) to rotate through a belt two (318), and the rotating gear one (309) drives a roller two (302) and a connecting frame one (304) to rotate, so that the grinding wheel (308) rotates around the outer side wall of the aluminum pipe;
step four: after the grinding wheel (308) rotates around the outer side wall of the aluminum pipe, the motor seven (411) drives the roller three (412) to rotate, the rotating roller three (412) drives the aluminum pipe to convey forwards, when the cutting position of the aluminum pipe is set, the motor seven (411) stops driving the roller three (412) to rotate, the hydraulic cylinder II (419) controls the hydraulic shaft II (420) to drive the fixing block (417) on the fixing plate II (418) to move forwards, the distance between the fixing block (417) which moves forwards and the fixing block (417) which is fixed on the fixing seat II (416) is pulled in, the aluminum pipe is fixed between the two fixing blocks (417), the motor six (407) drives the cutting wheel (408) to rotate, the hydraulic cylinder I (414) controls the hydraulic shaft I (415) to drive the cutting wheel (408) on the connecting frame II (406) to move up and down, and the rotating cutting wheel (408) is close to the cutting position of the aluminum pipe to cut the aluminum pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110644765.9A CN113245852B (en) | 2021-06-09 | 2021-06-09 | Flattening and cutting equipment for aluminum pipe and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110644765.9A CN113245852B (en) | 2021-06-09 | 2021-06-09 | Flattening and cutting equipment for aluminum pipe and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113245852A true CN113245852A (en) | 2021-08-13 |
| CN113245852B CN113245852B (en) | 2022-12-06 |
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| CN202110644765.9A Active CN113245852B (en) | 2021-06-09 | 2021-06-09 | Flattening and cutting equipment for aluminum pipe and using method thereof |
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Cited By (1)
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| CN114952309A (en) * | 2022-07-01 | 2022-08-30 | 张家港市格雷斯机械有限公司 | Have tubular product to grind in batches and use cutting machine |
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| CN114952309A (en) * | 2022-07-01 | 2022-08-30 | 张家港市格雷斯机械有限公司 | Have tubular product to grind in batches and use cutting machine |
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| CN113245852B (en) | 2022-12-06 |
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