CN113245783B - A carrier for automatic processing of new energy auto parts - Google Patents

A carrier for automatic processing of new energy auto parts Download PDF

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CN113245783B
CN113245783B CN202110604061.9A CN202110604061A CN113245783B CN 113245783 B CN113245783 B CN 113245783B CN 202110604061 A CN202110604061 A CN 202110604061A CN 113245783 B CN113245783 B CN 113245783B
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bracket
bearing
parts
drive shaft
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CN113245783A (en
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胡三六
胡铮
方继东
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Yuexi County Shunda Machinery Co ltd
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Yuexi County Shunda Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明涉及一种用于新能源汽车配件自动化加工的承载架,配件承载架包括翻转支架,A1调节部调节翻转支架在工作台上的姿态,A1调节部包括设置在翻转支架上的驱动轴,驱动轴转动安装在驱动座上,在工作台上设置有带动驱动轴进行转动的驱动件,在翻转支架上沿长度方向间隔设置有用于承载A部件的承载部,承载部活动安装在翻转支架上,在翻转支架上设置有调节承载部姿态的A2调节部。该设备能一次性的生产出多个需要的汽车配件,加工效率高,有效的满足该型汽车配件的加工需求。

Figure 202110604061

The invention relates to a carrier for automatic processing of new energy auto parts. The accessory carrier includes an overturn bracket. The A1 adjustment part adjusts the posture of the overturn bracket on the workbench. The A1 adjustment part includes a drive shaft arranged on the overturn bracket. The drive shaft is rotatably installed on the drive seat, and the driving part that drives the drive shaft to rotate is set on the workbench, and the bearing parts for carrying the A part are arranged at intervals along the length direction on the turning bracket, and the bearing parts are movably installed on the turning bracket , the A2 adjustment part for adjusting the posture of the bearing part is provided on the flip bracket. The equipment can produce multiple required auto parts at one time, with high processing efficiency, and can effectively meet the processing needs of this type of auto parts.

Figure 202110604061

Description

一种用于新能源汽车配件自动化加工的承载架A carrier for automatic processing of new energy auto parts

技术领域technical field

本发明涉及汽车配件生产领域,具体涉及一种用于新能源汽车配件自动化加工的承载架。The invention relates to the field of auto parts production, in particular to a carrier for automatic processing of new energy auto parts.

背景技术Background technique

目前,随着新能源汽车的大力发展,新能源汽车的生产效率需要得到提升,各种各样的汽车配件的生产需要满足市场对汽车的需求,如图16所示的该型汽车配件,在加工过程中一次成型出一个该型配件,设备的生产效率低下,同时在在焊接过程中两零件的装配关系的稳定性不够,导致生产出的该型配件成品率低,无法满足汽车生产的需要,故需要对现有的设备进行优化,用以满足该型汽车配件的生产加工需求。At present, with the vigorous development of new energy vehicles, the production efficiency of new energy vehicles needs to be improved, and the production of various auto parts needs to meet the market demand for cars. As shown in Figure 16, this type of auto parts is available in One piece of this type of accessory is molded at a time during the processing, and the production efficiency of the equipment is low. At the same time, the stability of the assembly relationship between the two parts is not enough during the welding process, resulting in a low yield of this type of accessory, which cannot meet the needs of automobile production. , so it is necessary to optimize the existing equipment to meet the production and processing requirements of this type of auto parts.

发明内容Contents of the invention

本发明的目的是提供一种用于新能源汽车配件自动化加工的承载架,其承载效率高、自动化水平高。The purpose of the present invention is to provide a bearing frame for automatic processing of new energy auto parts, which has high bearing efficiency and high automation level.

本发明采取的技术方案具体如下。The technical scheme adopted by the present invention is specifically as follows.

一种用于新能源汽车配件自动化加工的承载架,配件承载架包括翻转支架,A1调节部调节翻转支架在工作台上的姿态,A1调节部包括设置在翻转支架上的驱动轴,驱动轴转动安装在驱动座上,在工作台上设置有带动驱动轴进行转动的驱动件,在翻转支架上沿长度方向间隔设置有用于承载A部件的承载部,承载部活动安装在翻转支架上,在翻转支架上设置有调节承载部姿态的A2调节部。A carrier for automatic processing of new energy auto parts, the accessory carrier includes a flip bracket, the A1 adjustment part adjusts the attitude of the flip bracket on the workbench, the A1 adjustment part includes a drive shaft arranged on the flip bracket, and the drive shaft rotates Installed on the drive seat, the drive part that drives the drive shaft to rotate is set on the workbench, and the bearing part for carrying the A part is arranged at intervals along the length direction on the flip bracket, and the bearing part is movably installed on the flip bracket. The bracket is provided with an A2 adjusting part for adjusting the posture of the carrying part.

优选地,承载部包括左右相对布置的A1承载件和A2承载件,A1、A2承载件相对布置,A1、A2承载件在翻转支架上沿其长度方向间隔设置,在A1、A2承载件上设置有用于容置A部件的容置槽,A2调节部调整A1、A2承载件在翻转支架上进行转动。Preferably, the bearing part includes A1 bearings and A2 bearings arranged oppositely on the left and right, the A1 and A2 bearings are arranged oppositely, the A1 and A2 bearings are arranged at intervals along the length direction of the flip bracket, and the A1 and A2 bearings are arranged There is an accommodating groove for accommodating component A, and the A2 adjustment part adjusts the A1 and A2 bearing parts to rotate on the flip bracket.

优选地,A1、A2承载件转动安装在翻转支架上,A2调节部包括设置在A1、A2承载件上与翻转支架之间连接的连接轴,在连接轴上设置有驱动连接轴进行转动的传动齿轮,在翻转支架上沿其长度方向滑动安装有传动齿条,传动齿条与传动齿轮之间相啮合,传动齿条和传动齿轮相配合带动A1、A2承载件在翻转支架上绕连接轴进行转动。Preferably, the bearing parts A1 and A2 are rotatably mounted on the overturn bracket, and the A2 adjustment part includes a connecting shaft arranged on the bearing parts A1 and A2 and connected between the overturn bracket, and a transmission for driving the connecting shaft to rotate is provided on the connecting shaft. The gear, on the flip bracket, is installed with a transmission rack sliding along its length direction. The transmission rack and the transmission gear are meshed. turn.

优选地,A2调节部还包括设置在驱动轴上的换向单元和离合单元,换向单元用于调整A1、A2承载件从A1状态转换到A2状态的翻转方向与A1、A2承载件从A4状态转换到A1状态的翻转方向相反,离合单元用于调整A1、A2承载件从A3状态转换到A4状态不进行自转。Preferably, the A2 adjustment part also includes a reversing unit and a clutch unit arranged on the drive shaft, the reversing unit is used to adjust the turning direction of the A1 and A2 bearings from the A1 state to the A2 state and the A1, A2 bearings from the A4 The turning direction of the state transition to the A1 state is opposite, and the clutch unit is used to adjust the A1 and A2 bearing parts from the A3 state to the A4 state without rotation.

优选地,换向单元包括滑动安装在翻转支架上的换向调节板,换向调节板与传动齿条相连接,在换向调节板的中部沿长度方向设置有换向调节空缺部,围合构成换向调节空缺部的上边部和下边部分别设置有A齿条和B齿条,A、B齿条的长度方向与驱动轴的轴长方向相垂直,A、B齿条沿着驱动轴的轴长方向间隔布置,在换向调节空缺部的中部设置有A不完全齿轮和B不完全齿轮,A不完全齿轮和B不完全齿轮间隔设置在驱动轴上,在翻转支架由上料工位移动到装配工位时,A不完全齿轮上的轮齿与A齿条啮合,B不完全齿轮与B齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A1状态转换到A2状态,在翻转支架由卸料工位移动到上料工位时,B不完全齿轮上的轮齿与B齿条啮合,A不完全齿轮与A齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A4状态转换到A1状态。Preferably, the reversing unit includes a reversing adjustment plate slidably installed on the flip bracket, the reversing adjustment plate is connected with the transmission rack, and a reversing adjustment vacancy is provided along the length direction in the middle of the reversing adjustment plate, enclosing The upper part and the lower part constituting the reversing adjustment vacancy are respectively provided with an A rack and a B rack. The length directions of the A and B racks are perpendicular to the axial length direction of the drive shaft, and the A and B racks are along the axis of the drive shaft. The axial length direction of the shaft is arranged at intervals, and the A incomplete gear and the B incomplete gear are arranged in the middle of the reversing adjustment vacancy, and the A incomplete gear and the B incomplete gear are arranged on the drive shaft at intervals, and the turning bracket is controlled by the loading worker. When the station moves to the assembly station, the gear teeth on the A incomplete gear mesh with the A rack, and the B incomplete gear and the B rack are in a disconnected state, so that the A1 and A2 bearing parts are switched from the A1 state on the flip bracket In the A2 state, when the overturning support moves from the unloading station to the loading station, the teeth on the B incomplete gear mesh with the B rack, and the A incomplete gear and the A rack are in a disconnected state, so that each A1 1. The A2 carrier is converted from the A4 state to the A1 state on the flip support.

优选地,在换向调节空缺部的中部设置有C不完全齿轮,C不完全齿轮设置在驱动轴上,在翻转支架由上料工位移动到装配工位时,C不完全齿轮上的轮齿与A齿条啮合,与B齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A1状态转换到A2状态,在翻转支架由卸料工位移动到上料工位时,C不完全齿轮上的轮齿与B齿条啮合,与A齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A4状态转换到A1状态,在换向调节板的端部设置有连杆,在翻转支架上设置有连接板,连杆活动穿设在连接板上,在换向调节板和连接板之间的连杆上套设有弹簧,换向调节板将弹簧进行压缩,保持C不完全齿轮在带动换向调节板稳定移动。Preferably, a C incomplete gear is provided in the middle of the reversing adjustment vacancy, and the C incomplete gear is arranged on the drive shaft. The teeth mesh with the A rack, and are in a disconnected state with the B rack, so that each A1 and A2 bearing parts are converted from the A1 state to the A2 state on the flip support. When the flip support moves from the unloading station to the loading station , the gear teeth on the C incomplete gear mesh with the B rack, and are in a disconnected state with the A rack, so that the A1 and A2 bearing parts are converted from the A4 state to the A1 state on the flip bracket, and at the end of the reversing adjustment plate There is a connecting rod on the upper part, and a connecting plate is arranged on the turning bracket. Compression is carried out, and the C incomplete gear is kept to drive the reversing adjustment plate to move stably.

优选地,离合单元由单向轴承构成,在驱动轴上设置有传动连接套管,A、B不完全齿轮固定安装在传动连接套管上,传动连接套管通过单向轴承连接在驱动轴上,驱动件带动驱动轴转动使得翻转支架上的A1、A2承载件在A4状态转换到A2状态过程中,传动连接套管和驱动轴同步转动,翻转支架上的A1、A2承载件在A3状态转换到A4状态时,传动连接套管不转,驱动轴转动。Preferably, the clutch unit is composed of a one-way bearing, and a transmission connection sleeve is arranged on the drive shaft, A and B incomplete gears are fixedly installed on the transmission connection sleeve, and the transmission connection sleeve is connected to the drive shaft through the one-way bearing , the driving part drives the drive shaft to rotate so that the A1 and A2 bearing parts on the flip bracket change from the A4 state to the A2 state, the transmission connection sleeve and the drive shaft rotate synchronously, and the A1 and A2 bearing parts on the flip bracket switch to the A3 state When reaching the state of A4, the transmission connecting sleeve does not rotate, and the drive shaft rotates.

优选地,换向调节板的长度与翻转支架距离工作台的高度相适应。Preferably, the length of the reversing adjustment plate is adapted to the height of the turning support from the worktable.

优选地,连接轴向外穿过翻转支架,在翻转支架外侧的连接轴上设置有传动齿轮。Preferably, the connecting shaft passes through the overturn bracket outwardly, and a transmission gear is arranged on the connecting shaft outside the overturn bracket.

优选地,翻转支架远离驱动轴的端部设置有固定板,在固定板的内侧设置有用于支撑转送板的定位块,在转送板处于B1状态时,转送板的端部搭接在定位块上对转送板进行支撑。Preferably, a fixed plate is provided at the end of the flip bracket away from the drive shaft, and a positioning block for supporting the transfer plate is provided on the inner side of the fixed plate. When the transfer plate is in the B1 state, the end of the transfer plate overlaps the positioning block. Support the transfer plate.

优选地,在换向调节板上设置有连接滑块,在翻转支架的外侧壁上设置有与连接滑块相适应的连接滑槽,连接滑槽和连接滑块配合使得换向调节板在翻转支架上进行移动。Preferably, a connecting slider is provided on the reversing adjustment plate, and a connecting chute suitable for the connecting slider is provided on the outer wall of the overturning bracket, and the connecting chute and the connecting slider cooperate to make the reversing adjusting plate turn over Move on the stand.

本发明取得的技术效果为:通过将翻转支架转动安装在工作台上,使得工作台带动翻转支架与各工位相对应时,能改变自身在工作台上的姿态来与各工位进行对应,方便的进行加工,同时将翻转支架上的承载部能跟随翻转支架的转动改变自身的姿态来适应各工位的加工需求,使用方便,设备能一次性的生产出多个需要的汽车配件,加工效率高,有效的满足该型汽车配件的加工需求。The technical effect obtained by the present invention is: by rotating and installing the overturn bracket on the workbench, when the workbench drives the overturn bracket to correspond to each station, it can change its own posture on the workbench to correspond to each station, which is convenient At the same time, the bearing part on the flip bracket can follow the rotation of the flip bracket to change its own posture to meet the processing needs of each station. It is easy to use, and the equipment can produce multiple required auto parts at one time, with high processing efficiency. High, effectively meet the processing needs of this type of auto parts.

附图说明Description of drawings

图1 为本申请实施例提供的汽车配件自动化加工设备的俯视图;Fig. 1 is a top view of the auto parts automatic processing equipment provided by the embodiment of the present application;

图2为图1中去除A部件振盘上料机构和B部件振盘上料机构的俯视图;Fig. 2 is a top view of removing the vibrating plate feeding mechanism of part A and the vibrating plate feeding mechanism of part B in Fig. 1;

图3为图2的轴测图;Fig. 3 is the axonometric view of Fig. 2;

图4为图2另一视角的轴测图;Fig. 4 is an axonometric view of another perspective of Fig. 2;

图5为本申请实施例中上料机构的结构视图;Fig. 5 is a structural view of the feeding mechanism in the embodiment of the present application;

图6为图5中主视的结构视图;Fig. 6 is a structural view of the main view in Fig. 5;

图7为图5中俯视的结构视图;Fig. 7 is a top structural view in Fig. 5;

图8为图7中翻转支架剖视的结构视图;Fig. 8 is a cross-sectional structural view of the flip bracket in Fig. 7;

图9为本申请实施例中装配机构的结构视图;Fig. 9 is a structural view of the assembly mechanism in the embodiment of the present application;

图10为图9中翻转支架剖视的结构视图;Fig. 10 is a cross-sectional structural view of the flip bracket in Fig. 9;

图11为图9中右视的结构视图;Figure 11 is a structural view of the right view in Figure 9;

图12为本申请实施例中卸料机构的结构视图;Fig. 12 is a structural view of the unloading mechanism in the embodiment of the present application;

图13为本申请实施例中翻转支架与工作台处于竖直状态的结构视图;Fig. 13 is a structural view of the flip bracket and the workbench in a vertical state in the embodiment of the present application;

图14为本申请实施例中翻转支架与工作台处于水平状态的结构视图;Fig. 14 is a structural view of the turning bracket and the workbench in a horizontal state in the embodiment of the present application;

图15为本申请实施例中翻转支架与工作台处于反向水平状态的结构视图;Fig. 15 is a structural view of the inverted support and the workbench in the reverse horizontal state in the embodiment of the present application;

图16为该型汽车配件加工的流程图。Figure 16 is a flowchart of this type of auto parts processing.

各附图标号对应关系如下:00a-A部件、00b-B部件、100-机架、110-工作台、200-翻转支架、210-固定板、211-定位块、220-承载部、221-A1承载件、222-A2承载件、223-连接轴、224-传动齿轮、225-传动齿条、226-换向调节板、226a-A齿条、226b-B齿条、227-A不完全齿轮、228-B不完全齿轮、300-上料工位、310-上料支架、311-上料安装座、312-上料推板、313-A部件振盘上料机构、314-第一上料承接板、315-第二上料承接板、400-装配工位、410-装配支架、411-转送板、412-转料管、413-电磁铁、414-压送杆、415-B部件振盘上料机构、416-夹持板、417-夹持座、500-焊接工位、600-卸料工位、610-卸料支架、611-导料板、612-支撑杆、613-收集框、700-驱动件、710-驱动座、720-驱动轴、721-单向轴承、730-驱动电机、800-支撑座、810-卡接板。The corresponding relationship of each figure number is as follows: 00a-A component, 00b-B component, 100-frame, 110-worktable, 200-turning bracket, 210-fixing plate, 211-positioning block, 220-bearing part, 221- A1 carrier, 222-A2 carrier, 223-connecting shaft, 224-transmission gear, 225-transmission rack, 226-reversing adjustment plate, 226a-A rack, 226b-B rack, 227-A incomplete Gear, 228-B incomplete gear, 300-feeding station, 310-feeding bracket, 311-feeding installation seat, 312-feeding push plate, 313-A component vibrating plate feeding mechanism, 314-first Loading receiving plate, 315-second loading receiving plate, 400-assembly station, 410-assembly bracket, 411-transfer plate, 412-transfer tube, 413-electromagnet, 414-pressure feed rod, 415-B Component vibrating plate feeding mechanism, 416-clamping plate, 417-clamping seat, 500-welding station, 600-unloading station, 610-unloading bracket, 611-material guide plate, 612-support rod, 613 -Collection frame, 700-driver, 710-drive seat, 720-drive shaft, 721-one-way bearing, 730-drive motor, 800-support seat, 810-clip plate.

具体实施方式Detailed ways

为了使本发明的目的及优点更加清楚明白,以下结合实施例对本发明进行具体明。应当理解,以下文字仅仅用以描述本发明的一种或几种具体的实施方式,并不对本发明具体请求的保护范围进行严格限定。In order to make the objects and advantages of the present invention clearer, the present invention will be described in detail below in conjunction with the examples. It should be understood that the following words are only used to describe one or several specific implementation modes of the present invention, and do not strictly limit the protection scope of the specific claims of the present invention.

参阅图1至图16,本申请实施例提出了一种汽车配件自动化加工设备,旨在解决现有技术中成产该型配件采用手工的装配方式效率低下,在装配时无法多个配件一次成型,生产效果得不到保证等问题。Referring to Figures 1 to 16, the embodiment of the present application proposes an automatic processing equipment for auto parts, aiming at solving the problem of the low efficiency of manual assembly in the production of this type of parts in the prior art, and the inability to form multiple parts at one time during assembly , The production effect cannot be guaranteed and other issues.

如图1至图16所示,本申请实施例的技术方案为汽车配件自动化加工设备,包括工作台110,工作台110转动安装在机架100上,在工作台110上沿周向间隔设置有配件夹装单元,配件夹装单元包括活动安装在工作台110上的配件承载架,在配件承载架上沿其长度方向间隔设置有用于承接A部件00a的承载部220,在工作台110的外侧沿其周向依次设置上料工位300、装配工位400、焊接工位500和卸料工位600,在上料工位300处设置有用于将A部件00a导送到配件承载架上的上料机构,在装配工位400处设置有用于将B部件00b导送到配件承载架上与A部件00a进行装配的装配机构,在焊接工位500处设置有用于对装配的A、B部件进行焊接的焊接机构,在卸料工位600处设置有用于将焊接后的汽车配件进行卸载的卸料机构。As shown in Figures 1 to 16, the technical solution of the embodiment of the present application is an automatic processing equipment for auto parts, including a workbench 110, the workbench 110 is rotatably mounted on the frame 100, and the workbench 110 is arranged at intervals along the circumferential direction. The accessory clamping unit, the accessory clamping unit includes an accessory carrier frame movably installed on the workbench 110, and the bearing parts 220 for receiving the A component 00a are arranged at intervals along the length direction of the accessory carrier frame, and on the outside of the workbench 110 A feeding station 300, an assembly station 400, a welding station 500, and an unloading station 600 are arranged in sequence along its circumference, and the feeding station 300 is provided with a guide for guiding the A component 00a to the accessory carrier. Feeding mechanism, the assembly station 400 is provided with an assembly mechanism for guiding the B part 00b to the accessory carrier for assembly with the A part 00a, and the welding station 500 is provided with A and B parts for assembly The welding mechanism for welding is provided with an unloading mechanism for unloading the welded auto parts at the unloading station 600 .

本实施例的工作原理是:通过设置的配件承载架,能将待进行加工的A部件00a进行承接,工作台110在机架100上转动到上料工位300处时,通过设置的上料机构能快速有效的将多个A部件00a导送到配件承载架上,工作台110在机架100上转动到装配工位400处时,通过设置的装配机构将B部件00b装配到A部件00a的中部通孔内,工作台110转动到焊接工位500处时,通过设置的焊接机构将装配固定后的A、B部件进行焊接,形成需要的汽车配件,工作台110转动到卸料工位600处时,通过设置的卸料机构将配件承载架上焊接后的汽车配件进行卸载,工作台110带动配件承载架依次的与各机构进行对应时,逐步的将A、B部件装配焊接形成需要的汽车配件,一次成型出多个该型配件,有效的提高了该型配件的生产效率,采用自动化的方式提高了该型配件的产能,同时产出的配件成品效果好,满足了汽车加工过程中对该型配件的需求。The working principle of this embodiment is: through the set accessory carrier, the A part 00a to be processed can be carried out, and when the worktable 110 rotates to the loading station 300 on the frame 100, the The mechanism can quickly and effectively guide multiple A parts 00a to the accessory carrier. When the workbench 110 rotates on the frame 100 to the assembly station 400, the B part 00b is assembled to the A part 00a through the set assembly mechanism In the middle through hole, when the workbench 110 rotates to the welding station 500, the assembled and fixed parts A and B are welded by the set welding mechanism to form the required auto parts, and the workbench 110 rotates to the unloading station When the position is 600, the welded auto parts on the accessory carrier are unloaded through the set unloading mechanism. When the workbench 110 drives the accessory carrier to correspond with each mechanism in sequence, the A and B parts are assembled and welded step by step to form the required The auto parts of this type can be molded into multiple parts at one time, which effectively improves the production efficiency of this type of parts, and the production capacity of this type of parts is improved by adopting an automated method. demand for this type of accessory.

进一步地,如图1至图15所示,本实施例中的该设备还包括用于调整承载部220姿态的调节组件,调节组件调节承载部220在配件承载架上处于如下四种状态:Further, as shown in FIGS. 1 to 15 , the device in this embodiment also includes an adjustment assembly for adjusting the posture of the bearing part 220 , and the adjustment assembly adjusts the bearing part 220 to be in the following four states on the accessory carrier:

A1状态:承载部220沿竖直方向在配件承载架上间隔排列布置,承载部220上承载A部件00a的承载面处于能撑托A部件00a的状态;A1 state: the carrying parts 220 are arranged at intervals along the vertical direction on the accessory carrier, and the carrying surface of the carrying part 220 carrying the A part 00a is in a state capable of supporting the A part 00a;

A2状态:承载部220沿水平方向在配件承载架上排列布置,承载部220上承载的A部件00a处于能装配B部件00b的状态;A2 state: the bearing part 220 is arranged horizontally on the accessory carrier, and the A component 00a carried on the bearing part 220 is in a state where the B component 00b can be assembled;

A3状态:承载部220沿水平方向在配件承载架上排列布置,承载部220上的A、B部件之间的焊接点处于裸露的状态;State A3: the bearing part 220 is arranged horizontally on the accessory carrier, and the welding points between the A and B parts on the bearing part 220 are in an exposed state;

A4状态:承载部220沿水平方向在配件承载架上排列布置,承载部220上的承载面朝下布置,使得焊接后的汽车配件进行卸载。State A4: The bearing parts 220 are arranged horizontally on the accessories carrier, and the bearing surface on the bearing parts 220 is arranged facing downwards, so that the welded auto parts can be unloaded.

本实施例的工作原理是:通过设置的调节组件,使得配件承载架由工作台110带动到上料工位300处时,承载部220在配件承载架上沿竖直方向间隔排列布置,使得排列后的A部件00a能被承载部220进行承接,在配件承载架由工作台110带动到装配工位400处时,承载部220在配件承载架上沿水平方向排列布置,使得导送的B部件00b能与A部件00a上的通孔对应装配,形成需要的汽车配件形状,在配件承载架由工作台110带动到焊接工位500处时,承载部220在配件承载架上保持不动,焊接机构将装配的A、B部件焊接固定,在配件承载架由工作台110带动到卸料工位600处时,承载部220在配件承载架上沿水平方向排列布置,承接焊接后的A、B部件的承接面向下布置,将焊接后的汽车配件进行卸载。The working principle of this embodiment is: when the accessory carrier is driven by the workbench 110 to the loading station 300 through the set adjustment assembly, the bearing parts 220 are arranged at intervals along the vertical direction on the accessory carrier, so that the arrangement The final A part 00a can be carried by the carrying part 220. When the accessory carrier is driven by the workbench 110 to the assembly station 400, the carrying part 220 is arranged in a horizontal direction on the accessory carrier, so that the guided part B 00b can be correspondingly assembled with the through hole on the A part 00a to form the shape of the required auto parts. When the accessory carrier is driven by the workbench 110 to the welding station 500, the bearing part 220 remains on the accessory carrier. The mechanism welds and fixes the assembled parts A and B. When the accessory carrier is driven by the workbench 110 to the unloading station 600, the bearing part 220 is arranged horizontally on the accessory carrier to accept the welded parts A and B. The receiving surface of the components is arranged downwards, and the welded auto parts are unloaded.

优选地,如图1至图15所示,上述方案中的调节组件包括设置在工作台110上用于调节配件承载架姿态的A1调节部和设置在配件承载架上用于调节承载部220姿态的A2调节部。通过设置的A1调节部用于调节配件承载架在工作台110上的姿态,使得配件承载架与上料工位300相对应时,处于竖直状态,与装配、焊接工位相对应时,处于水平状态,与卸料工位600相对应时,处于水平状态,承接面向下,通过设置的A2调节部,使得配件承载架处于上料工位300处时,承载部220处于A1状态,配件承载架处于装配工位400处时,承载部220处于A2状态,配件承载架处于焊接工位500处时,承载部220处于A3状态,配件承载架处于卸料工位600处时,承载部220处于A4状态。Preferably, as shown in FIGS. 1 to 15 , the adjustment assembly in the above solution includes an A1 adjustment part arranged on the workbench 110 for adjusting the attitude of the accessory carrier and an A1 adjustment part arranged on the accessory carrier for adjusting the attitude of the bearing part 220 A2 Regulatory Department. The A1 adjustment part provided is used to adjust the posture of the accessory carrier on the workbench 110, so that when the accessory carrier corresponds to the loading station 300, it is in a vertical state, and when it corresponds to the assembly and welding stations, it is in a horizontal state state, when it corresponds to the unloading station 600, it is in a horizontal state, and the receiving side is facing downwards. By setting the A2 adjustment part, when the accessory carrier is at the loading station 300, the carrier part 220 is in the A1 state, and the accessory carrier When it is at the assembly station 400, the carrying part 220 is in the state of A2, when the accessory carrier is at the welding station 500, the carrying part 220 is in the state of A3, and when the accessory carrier is at the unloading station 600, the carrying part 220 is in the state of A4 state.

进一步地,如图1至图15所示,为了使得装配完成后的A、B部件在能稳定的保持装配状态,本实施例中的配件夹装单元还包括用于夹持装配在A部件00a通孔上的B部件00b的夹持组件,夹持组件包括在工作台110的周向间隔设置的夹持座417,夹持座417与配件承载架相对应,夹持座417包括相对布置的第一夹持块和第二夹持块,第一、二夹持块沿其间距方向活动安装在工作台110上,第一、二夹持块的长度方向与处于装配工位400处的配件承载架的长度方向相平行,第一、二夹持块之间形成用于夹持B部件00b的夹持通道,夹持通道内通过连接弹簧活动安装有夹持板416,相对布置的夹持板416夹持B部件00b的螺纹身段保持A、B部件的装配稳定。在B部件00b向下装配到A部件00a的通孔内时,B部件00b穿过A部件00a的部分身段插入到夹持板416之间,相对布置的第一、二夹持块互相靠近,通过连接弹簧的弹性作用将夹持板416压紧到B部件00b的部分身段上,保持A、B部件稳定的装配状态,同时将夹持板416的长度方向与处于装配工位400处的配件承载架的长度方向相平行,使得B部件00b能在配件承载架由焊接工位500转动到卸料工位600处时,相对布置的第一、二夹持块互相远离,方便B部件00b从夹持板416之间抽出,进行卸料。Further, as shown in Fig. 1 to Fig. 15, in order to keep the A and B parts in a stable assembled state after the assembly, the accessory clamping unit in this embodiment also includes a The clamping assembly of the B part 00b on the through hole, the clamping assembly includes clamping seats 417 arranged at intervals in the circumferential direction of the worktable 110, the clamping seats 417 correspond to the accessory carrier, and the clamping seats 417 include oppositely arranged The first clamping block and the second clamping block, the first and second clamping blocks are movably installed on the workbench 110 along the direction of their spacing, the length direction of the first and second clamping blocks is consistent with the fittings at the assembly station 400 The length direction of the carrier frame is parallel, and a clamping channel for clamping the B component 00b is formed between the first and second clamping blocks, and a clamping plate 416 is movably installed in the clamping channel through a connecting spring, and the oppositely arranged clamping The plate 416 clamps the threaded body of the B part 00b to keep the assembly of the A and B parts stable. When the B component 00b is assembled downward into the through hole of the A component 00a, the B component 00b passes through part of the body of the A component 00a and is inserted between the clamping plates 416, and the first and second clamping blocks arranged oppositely approach each other, The clamping plate 416 is pressed onto the part of the body of the B part 00b by the elastic action of the connecting spring, so as to keep the stable assembly state of the A and B parts, and simultaneously align the length direction of the clamping plate 416 with the accessories at the assembly station 400 The length direction of the carrier frame is parallel, so that when the accessory carrier frame is rotated from the welding station 500 to the unloading station 600, the first and second clamping blocks arranged oppositely are far away from each other, so that the B part 00b can be moved from Pull out between the clamping plates 416 for discharging.

进一步地,如图1至图15所示,本实施例中的配件夹装单元还包括工作台110上设置的用于处于装配工位400处的配件承载架进行支撑的支撑座800,在支撑座800上设置有用于对配件承载架进行固定的卡接板810,卡接板810活动安装在支撑座800上。当工作台110带动配件承载架与装配工位400和焊接工位500相对应时,A1调节部带动配件承载架在工作台110上处于水平状态,通过设置的支撑座800,在A1调节部带动配件承载架转动到水平状态后,对配件承载架的悬伸端进行支撑,卡接板810为折线型,通过铰接弹簧连接在支撑座800上,在配件承载架搭接在支撑座800上时,铰接弹簧驱动卡接板810的内侧板面压紧在配件承载架的端部,对处于水平状态的配件承载架进行固定,方便在装配机构将B部件00b装配到A部件00a上和焊接机构焊接A、B部件时保持配件承载架的稳定,有利于提高配件的成品率。Further, as shown in FIGS. 1 to 15 , the accessory clamping unit in this embodiment also includes a support seat 800 provided on the workbench 110 for supporting the accessory carrier at the assembly station 400 . The seat 800 is provided with a clamping plate 810 for fixing the accessory carrier, and the clamping plate 810 is movably mounted on the support base 800 . When the workbench 110 drives the accessory carrier to correspond to the assembly station 400 and the welding station 500, the A1 adjustment part drives the accessory carrier to be in a horizontal state on the workbench 110, and through the set support seat 800, the A1 adjustment part drives After the accessory carrier is rotated to a horizontal state, the overhanging end of the accessory carrier is supported. The clamping plate 810 is a broken line type and is connected to the support seat 800 through a hinge spring. When the accessory carrier is lapped on the support seat 800 , the hinged spring drives the inner surface of the clamping plate 810 to be pressed against the end of the accessory carrier to fix the accessory carrier in a horizontal state, so that it is convenient to assemble the B part 00b to the A part 00a in the assembly mechanism and the welding mechanism When welding parts A and B, the stability of the accessory carrier is maintained, which is conducive to improving the yield of accessories.

进一步地,如图1至图15所示,本实施例中的上料机构包括设置在工作台110旁侧的上料支架310,在上料支架310上活动安装有上料安装座311,在上料安装座311的旁侧设置有推动A部件00a从上料安装座311上移动到配件承载架上的上料推板312,上料推板312沿与处于上料工位300处的配件承载架相垂直的方向活动安装在上料支架310上,在上料支架310上设置有驱动上料推板312进行移动的A推动组件。在A部件00a导送到上料安装座311上后,A推动组件推动上料推板312将上料安装座311上的A部件00a向竖直状态下的配件承载架上的承载部220上移动,使得列状排列的A部件00a能在上料推板312推动下一次性的移动到配件承载架上的承载部220上,方便的进行上料,A推动组件为推动气缸组成。Further, as shown in Figures 1 to 15, the feeding mechanism in this embodiment includes a feeding bracket 310 arranged on the side of the workbench 110, and a loading mounting seat 311 is movably installed on the loading bracket 310, and The side of the feeding mounting base 311 is provided with a feeding push plate 312 that pushes the A component 00a to move from the feeding mounting base 311 to the accessory carrier. The carrier frame is movably installed on the material loading bracket 310 in a vertical direction, and the A pushing assembly for driving the material loading push plate 312 to move is arranged on the material loading bracket 310 . After the A component 00a is guided to the loading mounting base 311, the A push assembly pushes the feeding push plate 312 to move the A component 00a on the loading mounting base 311 to the bearing portion 220 on the accessory carrier in the vertical state. Move, so that the A parts 00a arranged in a row can be moved to the bearing part 220 on the accessory carrier at one time under the push of the feeding push plate 312, so as to facilitate feeding. The A pushing assembly is composed of a pushing cylinder.

优选地,如图1至图7和图13所示,为了将A部件00a导送到上料安装座311上,上述方案中的在上料支架310上设置有驱动上料安装座311沿竖直方向进行移动的B推动组件,上料安装座311上设置有用于承接A部件00a的第一上料承接板314和第二上料承接板315,第一上料承接板314和第二上料承接板315左、右相对布置,第一上料承接板314沿竖直方向间隔设置在上料安装座311上,第二上料承接板314沿竖直方向间隔设置在上料安装座311上,工作台110的旁侧设置有用于向第一、二上料承接板上供送A部件00a的A部件振盘上料机构313,B推动组件带动上料安装座311在上料支架310上处于高位时,在上料安装座311上最下层的第一、二上料承接板与A部件振盘上料机构313的出料口相对应,B推动组件带动上料安装座311在上料支架310上处于低位时,第一、二上料承接板与配件承载架上的承载部220相对应。通过将上料安装座311沿竖直方向设置在上料支架310上,使得B推动组件将上料安装座311带动到上料支架310上的高位处时,在上料安装座311上最下层的第一、二上料承接板与A部件振盘上料机构313的出料口相对应,将A部件00a导送到最下层的第一、二上料承接板,然后上料安装座311依次向下移动,使得各层的第一、二上料承接板均承接有A部件00a,当上料安装座311上的第一、二上料承接板均承接有A部件00a时,上料安装座311在上料支架310上处于低位,第一、二上料承接板与配件承载架上的承载部220相对应,上料推板312推动各层第一、二上料承接板承接的A部件00a到承接部22上。Preferably, as shown in Fig. 1 to Fig. 7 and Fig. 13, in order to guide the A part 00a to the feeding mounting seat 311, the feeding bracket 310 in the above scheme is provided with a drive feeding mounting seat 311 along the vertical direction. The B pushing assembly that moves in the vertical direction is provided with a first loading receiving plate 314 and a second loading receiving plate 315 for receiving the A component 00a on the loading mounting seat 311, and the first loading receiving plate 314 and the second upper loading receiving plate The material receiving plates 315 are arranged opposite to each other on the left and right, the first material receiving plates 314 are vertically spaced on the material loading mounting base 311, and the second material loading receiving plates 314 are vertically spaced on the material loading mounting base 311 On the side of the workbench 110, there is a part A vibrating plate feeding mechanism 313 for feeding part A 00a to the first and second feeding receiving plates, and the B pushing component drives the feeding mounting seat 311 on the feeding bracket 310 When the top is at a high position, the bottommost first and second feeding receiving plates on the top of the loading mounting seat 311 correspond to the discharge openings of the vibrating plate feeding mechanism 313 of the A part, and the B push component drives the loading mounting seat 311 on the upper When the material support 310 is at a low position, the first and second material loading receiving plates correspond to the bearing parts 220 on the accessories bearing frame. By arranging the feeding mounting seat 311 on the feeding bracket 310 in the vertical direction, when the B pushing assembly drives the feeding mounting base 311 to a high position on the feeding bracket 310, the bottom layer on the feeding mounting base 311 The first and second loading receiving plates correspond to the outlets of the vibrating plate feeding mechanism 313 of the A component, and guide the A component 00a to the first and second loading receiving plates on the bottom layer, and then the loading mounting seat 311 Move downwards in turn, so that the first and second loading receiving plates of each layer are supported with part A 00a. The mounting seat 311 is at a low position on the loading bracket 310, the first and second loading receiving plates correspond to the bearing part 220 on the accessory carrier frame, and the loading push plate 312 pushes the first and second loading receiving plates of each layer to undertake. A component 00a onto the receiving portion 22.

进一步地,本实施例还可以采用如下方式:上料安装座311包括左、右相对布置的第一落料杆和第二落料杆,在上料支架上设置有驱动第一、二落料杆进行旋转的C驱动组件,在第一落料杆上沿杆长方向间隔设置有第一落料板,相邻两第一落料板之间的朝向相反,在第二落料杆上沿杆长方向间隔设置有第二落料板,相邻两第二落料板之间的朝向相反,第一落料杆和第二落料杆之间相对的第一落料板和第二落料板与承载部相对应,A部件振盘上料机构313的出料口与最上层的第一、二落料板相对应。第一、二落料板在转动时,将从A部件振盘上料机构313的出料口导出的A部件00a依次的向下输送,当第一落料杆和第二落料杆之间相对的第一落料板和第二落料板均承接有A部件00a后,上料推板312推动A部件00a到承载部220上,实现A部件00a的上料。Further, this embodiment can also adopt the following method: the feeding mounting seat 311 includes a first blanking rod and a second blanking rod arranged oppositely on the left and right, and a driving first and second blanking rod is provided on the feeding bracket. The C drive assembly for the rod to rotate, the first blanking plate is arranged at intervals along the length direction of the rod on the first blanking rod, the direction between the adjacent two first blanking plates is opposite, and the There are second blanking plates arranged at intervals in the length direction of the bar, the directions between adjacent two second blanking plates are opposite, and the first blanking plate and the second blanking plate opposite between the first blanking bar and the second blanking bar The material plate corresponds to the bearing part, and the discharge port of the vibrating plate feeding mechanism 313 of the A component corresponds to the first and second blanking plates on the uppermost layer. When the first and second blanking plates are rotating, the A component 00a derived from the discharge port of the A component vibrating plate feeding mechanism 313 is sequentially conveyed downward, when the first blanking rod and the second blanking rod After the opposite first blanking plate and the second blanking plate receive the A component 00a, the loading push plate 312 pushes the A component 00a onto the bearing part 220 to realize the loading of the A component 00a.

进一步地,如图1至图4和图9至图11所示,本实施例中的装配机构包括设置在工作台110外侧的装配支架410,在装配支架410上沿处于装配工位400处的配件承载架的长度方向活动安装有转送板411,在工作台110的外侧设置有用于向转送板411供送B部件00b的B部件振盘上料机构415,B部件振盘上料机构415设置在转送板411的下方,在装配机架100上设置有用于将B部件振盘上料机构415供送的B部件00b导送到转送板411上的导送组件,装配支架410上设置有驱动转送板411进行移动的B推动组件,在转送板411上沿长度方向间隔设置有与B部件00b的钉头相适应的转料管412,B推动组件推动转送板411在装配支架410上处于B1、B2两种状态:Further, as shown in FIGS. 1 to 4 and FIGS. 9 to 11 , the assembly mechanism in this embodiment includes an assembly bracket 410 arranged outside the workbench 110 . A transfer plate 411 is movably installed in the length direction of the accessory carrier frame, and a B part vibrating plate feeding mechanism 415 for supplying the B component 00b to the transfer plate 411 is provided on the outside of the workbench 110, and the B part vibrating plate feeding mechanism 415 is set Below the transfer plate 411, the assembly frame 100 is provided with a guide assembly for guiding the B component 00b supplied by the B component vibrating plate feeding mechanism 415 to the transfer plate 411, and the assembly bracket 410 is provided with a drive The transfer plate 411 moves the B push assembly, and the transfer plate 411 is provided with transfer tubes 412 adapted to the nail heads of the B component 00b at intervals along the length direction, and the B push assembly pushes the transfer plate 411 to be positioned at B1 on the assembly bracket 410. , B2 two states:

B1状态:转送板411移动到处于装配工位400处的配件承载架上的A部件00a上方,转料管412与A部件00a上的通孔相对应布置;State B1: the transfer plate 411 is moved above the part A 00a on the accessory carrier at the assembly station 400, and the transfer tube 412 is arranged correspondingly to the through hole on the part A 00a;

B2状态:转送板411移动到B部件振盘上料机构415的落料口上方,转料管412与B部件振盘上料机构415的导送槽相对应布置。B2 state: the transfer plate 411 moves to the top of the blanking port of the vibrating plate feeding mechanism 415 of the B part, and the transfer tube 412 is arranged correspondingly to the guide groove of the vibrating plate feeding mechanism 415 of the B part.

本实施例的工作原理是:在工作台110将承接有A部件00a的配件承载架转动到装配工位400处时,承载部220承接A部件00a的承接面朝上布置,B推动组件先推动转送板411移动到B部件振盘上料机构415的上方,在移动过程中使得转送板411上的转料管412一一的与B部件振盘上料机构415导送的B部件00b相对应,导送组件将B部件振盘上料机构415导送的B部件00b向上顶起到转送板411上的转料管412内,上料完成后,B推动组件推动承接有B部件00b的转送板411移动到配件承载架的A部件00a上方,使得转料管412与A部件00a上的通孔相对应,方便将承接的B部件00b转送到A部件00a上的通孔内,实现A、B部件之间的装配。The working principle of this embodiment is: when the workbench 110 rotates the accessory carrier carrying the A component 00a to the assembly station 400, the carrying part 220 is arranged with the receiving surface of the A component 00a facing upwards, and the B pushing component pushes first The transfer plate 411 moves to the top of the B component vibrating plate feeding mechanism 415, and during the movement, the transfer tubes 412 on the transfer plate 411 correspond to the B component 00b guided by the B component vibrating plate feeding mechanism 415 , the guide component pushes up the B component 00b guided by the B component vibrating plate feeding mechanism 415 into the transfer tube 412 on the transfer plate 411. After the feeding is completed, the B push component pushes and accepts the transfer of the B component 00b The plate 411 is moved to the top of the A part 00a of the accessory carrier, so that the transfer tube 412 corresponds to the through hole on the A part 00a, so that the accepted B part 00b is transferred to the through hole on the A part 00a to realize A, Assembly between B components.

优选地,如图11和图14所示,为了对转料管412内的B部件00b进行临时存储和将转料管412内的B部件00b转送到A部件00a上的通孔内,上述方案中在转送板411上转料管412内设置有吸附组件,吸附组件用于吸附从B部件振盘上料机构415上顶出的B部件00b,导送组件包括活动安装在装配机架100上与B部件00b螺纹端相适应的导送块,导送块将B部件振盘上料机构415上供送的B部件00b向上顶出到转送板411上的转料管412内,供吸附组件吸附固定,在转送板411的另一侧设置有压送组件,压送组件用于将转料管412上吸附的B部件00b压送到A部件00a上的通孔内与A部件00a进行装配。导送块与B部件00b的螺纹身段相适应,导送块在装配机架100上向上移动时,将B部件振盘上料机构415导送的B部件00b导送到转送板411的转料管412内,吸附组件包括设置在转送板411上的电磁铁413,电磁铁413设置在转料管412内,在B2状态下的转送板411上接通电磁铁413的电源,使得从B部件振盘上料机构415上的B部件00b由导送块顶起到转送板411上的转料管412内时,将B部件00b进行吸附,使得B部件00b停留在转送板411上,压送组件包括与转送板411上的转料管412相对应的压送杆414,压送杆414沿竖直方向活动设置在转送板411上,在B1状态下的转送板411上,压送杆414向下穿入到转料管412内,将吸附的B部件00b从转送板411上压入到A部件00a上的通孔内,同时断开电磁铁413的电源,使得B部件00b快速准确的装配到A部件00a的通孔内。Preferably, as shown in FIG. 11 and FIG. 14 , in order to temporarily store the B component 00b in the transfer tube 412 and transfer the B component 00b in the transfer tube 412 to the through hole on the A component 00a, the above scheme In the transfer plate 411, an adsorption component is arranged in the material transfer tube 412. The adsorption component is used to absorb the B component 00b ejected from the B component vibrating plate feeding mechanism 415. The guide block adapted to the threaded end of the B part 00b, the guide block pushes the B part 00b supplied by the B part vibrating plate feeding mechanism 415 upwards into the transfer tube 412 on the transfer plate 411 for the adsorption assembly Adsorption and fixation, a pressure-feeding assembly is provided on the other side of the transfer plate 411, and the pressure-feeding assembly is used to press the B part 00b adsorbed on the transfer tube 412 into the through hole on the A part 00a for assembly with the A part 00a . The guide block is adapted to the threaded body of the B component 00b. When the guide block moves upward on the assembly frame 100, the B component 00b guided by the vibrating plate feeding mechanism 415 of the B component is guided to the transfer plate 411. In the tube 412, the adsorption assembly includes an electromagnet 413 arranged on the transfer plate 411, and the electromagnet 413 is arranged in the transfer tube 412, and the power supply of the electromagnet 413 is turned on on the transfer plate 411 in the B2 state, so that from the B part When the B part 00b on the vibrating plate feeding mechanism 415 is lifted by the guide block into the transfer pipe 412 on the transfer plate 411, the B part 00b is adsorbed, so that the B part 00b stays on the transfer plate 411, and the pressure is sent The assembly includes a pressure feed rod 414 corresponding to the transfer tube 412 on the transfer plate 411. The pressure feed rod 414 is movably arranged on the transfer plate 411 in the vertical direction. On the transfer plate 411 in the B1 state, the pressure feed rod 414 Penetrate down into the material transfer tube 412, press the adsorbed B part 00b from the transfer plate 411 into the through hole on the A part 00a, and cut off the power supply of the electromagnet 413 at the same time, so that the B part 00b can be quickly and accurately Fits into the through hole of A part 00a.

进一步地,如图12和图15所示,本实施例中的卸料机构包括设置在工作台110外侧的卸料支架610,在卸料支架610上设置有导料板,导料板与A3状态下的配件承载架相对应,在卸料支架610上设置有对A3状态下的配件承载架进行支撑的支撑杆612。焊接完成后的A、B部件由工作台110带动从焊接工位500转动到卸料工位600时,A2调节部驱动配件承载架上的承载部220处于A4状态,承载部220承载的A、B部件被倒扣在导料板的上方,使得A、B部件在自身重力作用下从承接部上脱离落下到导料板上,实现卸料。Further, as shown in Figure 12 and Figure 15, the unloading mechanism in this embodiment includes an unloading bracket 610 arranged outside the workbench 110, a material guide plate is arranged on the unloading bracket 610, and the material guide plate is connected to the A3 Corresponding to the accessory carrier in the A3 state, a support rod 612 for supporting the accessory carrier in the A3 state is provided on the unloading bracket 610 . When the A and B parts after welding are driven by the workbench 110 to rotate from the welding station 500 to the unloading station 600, the A2 adjustment part drives the bearing part 220 on the accessory carrier frame to be in the A4 state, and the bearing parts 220 carry A, Part B is buckled upside down above the material guide plate, so that parts A and B are detached from the receiving part and fall onto the material guide plate under the action of their own gravity to realize unloading.

优选地,如图12和图15所示,为了将落下到导料板上的配件进行收集,上述方案中在导料板的另一侧设置有用于收集焊接后的汽车配件的收集框613。Preferably, as shown in FIG. 12 and FIG. 15 , in order to collect the accessories falling on the material guide plate, in the solution above, a collection frame 613 for collecting welded auto parts is provided on the other side of the material guide plate.

优选地,如图1至图4所示,为了方便对焊接后的A、B部件进行卸载,上述方案中在工作台110上设置有与导料板相适应的用于卸料的空缺部。Preferably, as shown in FIG. 1 to FIG. 4 , in order to facilitate the unloading of the welded parts A and B, in the above solution, a vacancy for unloading adapted to the material guide plate is provided on the workbench 110 .

优选地,如图11和图14所示,为了使得转送板411上的B部件00b能移动到A部件00a上的通孔内,上述方案中的压送组件包括与转送板411上的转料管412相对应的压送杆414,压送杆414沿竖直方向活动设置在转送板411上,压送杆414向下移动将转料管412内吸附的B部件00b下压到A部件00a的通孔内。Preferably, as shown in FIG. 11 and FIG. 14 , in order to enable the B part 00b on the transfer plate 411 to move into the through hole on the A part 00a, the pressure feeding assembly in the above scheme includes a transfer material on the transfer plate 411 The pressure feed rod 414 corresponding to the pipe 412 is movable along the vertical direction on the transfer plate 411, and the pressure feed rod 414 moves downward to push down the B part 00b adsorbed in the transfer tube 412 to the A part 00a in the through hole.

进一步地,如图13至图15所示,为了将A部件00a和B部件00b进行支撑和装配,本实施例还包括用于新能源汽车配件自动化加工的承载架,配件承载架包括翻转支架200,A1调节部调节翻转支架200在工作台110上的姿态,A1调节部包括设置在翻转支架200上的驱动轴720,驱动轴720转动安装在驱动座710上,在工作台110上设置有带动驱动轴720进行转动的驱动件700,在翻转支架200上沿长度方向间隔设置有用于承载A部件00a的承载部220,承载部220活动安装在翻转支架200上,在翻转支架200上设置有调节承载部220姿态的A2调节部。Further, as shown in Figures 13 to 15, in order to support and assemble the A component 00a and the B component 00b, this embodiment also includes a carrier for automatic processing of new energy vehicle accessories, and the accessory carrier includes a flip bracket 200 , the A1 adjustment part adjusts the attitude of the overturn bracket 200 on the workbench 110, the A1 adjustment part includes a drive shaft 720 arranged on the overturn bracket 200, the drive shaft 720 is rotatably mounted on the drive seat 710, and the workbench 110 is provided with a drive The driving member 700 that the drive shaft 720 rotates is provided with bearing parts 220 for carrying the A part 00a at intervals along the length direction on the flip bracket 200. The A2 adjustment part of the bearing part 220 posture.

本实施例的工作原理是:翻转支架200通过驱动轴720转动安装在驱动座710上,使得翻转支架200能在工作台110上进行翻转,到达上料工位300处时,翻转支架200与工作台110成竖直状态,到达装配工位400时,翻转支架200与工作台110成水平状态,到达焊接工位500时,翻转支架200的姿态保持不变,到达卸料工位600时,翻转支架200与工作台110成水平状态,承接面向下,通过将承载部220活动安装在翻转支架200上,在处于竖直状态的翻转支架200与与上料工位300相对应时,承载部220在翻转支架200上处于A1状态,用于将上料机构导送的A部件00a排列的输送到承载部220上,实现一次性上多个A部件00a,提高生产效率,在处于水平状态的翻转支架200与装配工位400相对应时,承载部220在翻转支架200上处于A2状态,方便的让B部件00b与A部件00a进行装配形成需要的配件,在处于水平状态的翻转支架200与焊接工位500相对应时,承载部220在翻转支架200上处于A3状态,方便焊接机将A、B部件焊接固定,在处于水平状态同时承接面向下布置的翻转支架200与卸料工位600相对应时,承载部220在翻转支架200上处于A4状态,使得承载部220被倒扣布置,方便的让焊接过后的汽车配件从承载部220上卸下,方便使用,在继续移动到上料工位300时,循环的进行加工,有效的提高该型汽车配件的生产效率,同时产出的产品效果好。The working principle of this embodiment is: the overturn bracket 200 is installed on the drive seat 710 through the rotation of the drive shaft 720, so that the overturn bracket 200 can be overturned on the workbench 110, and when it reaches the loading station 300, the overturn bracket 200 and the working The table 110 is in a vertical state. When it reaches the assembly station 400, the overturning support 200 is in a horizontal state with the workbench 110. When it reaches the welding station 500, the attitude of the overturning support 200 remains unchanged. When it reaches the unloading station 600, turn over The support 200 is in a horizontal state with the workbench 110, and the receiving surface is downward. By installing the bearing part 220 on the flip bracket 200 movably, when the flip bracket 200 in the vertical state corresponds to the loading station 300, the load bearing part 220 It is in the A1 state on the flip bracket 200, and is used to arrange and transport the A parts 00a guided by the feeding mechanism to the bearing part 220, so as to realize multiple A parts 00a at one time, improve production efficiency, and turn over in a horizontal state When the bracket 200 corresponds to the assembly station 400, the bearing part 220 is in the A2 state on the flip bracket 200, so that the B component 00b and the A component 00a can be easily assembled to form the required accessories, and the flip bracket 200 in the horizontal state and the welding When the station 500 is corresponding, the bearing part 220 is in the A3 state on the flip support 200, which is convenient for the welding machine to weld and fix the A and B parts, and it is in a horizontal state to undertake the downward arrangement of the flip support 200 and the unloading station 600. Correspondingly, the bearing part 220 is in the A4 state on the flip bracket 200, so that the bearing part 220 is arranged upside down, so that the auto parts after welding can be easily unloaded from the bearing part 220, which is convenient to use. When the position is 300, the processing is carried out in a cycle, which can effectively improve the production efficiency of this type of auto parts, and at the same time, the output of the product is good.

进一步地,如图13至图15所示,本实施例中的承载部220包括左右相对布置的A1承载件221和A2承载件222,A1、A2承载件相对布置,A1、A2承载件在翻转支架200上沿其长度方向间隔设置,在A1、A2承载件上设置有用于容置A部件00a的容置槽,A2调节部调整A1、A2承载件在翻转支架200上进行转动。通过在翻转支架200上沿其长度方向间隔设置A1承载件221和A2承载件222,使得翻转支架200在与上料工位300相对应时,A1、A2承载件能一次性的将排列成列状的A部件00a进行承接,并通过容置槽将承接的A部件00a进行支撑和定位,使得翻转支架200可以一次性的承接多个A部件00a,有效的提高生产效率。Further, as shown in Fig. 13 to Fig. 15, the carrying part 220 in this embodiment includes A1 carrying part 221 and A2 carrying part 222 arranged opposite to each other on the left and right, the A1 and A2 carrying parts are arranged oppositely, and the A1 and A2 carrying parts are turned The bracket 200 is arranged at intervals along its length direction, and the A1 and A2 bearing parts are provided with accommodating grooves for accommodating the A component 00a. By arranging the A1 carrier 221 and the A2 carrier 222 at intervals along its lengthwise direction on the reversing support 200, when the reversing support 200 corresponds to the feeding station 300, the A1 and A2 bearings can be arranged in a row at one time. Shaped A-parts 00a are accepted, and the accepted A-parts 00a are supported and positioned through the accommodation groove, so that the flip bracket 200 can accept multiple A-parts 00a at one time, effectively improving production efficiency.

进一步地,如图13至图15所示,本实施例中的A1、A2承载件转动安装在翻转支架200上,A2调节部包括设置在A1、A2承载件上与翻转支架200之间连接的连接轴223,在连接轴223上设置有驱动连接轴223进行转动的传动齿轮224,在翻转支架200上沿其长度方向滑动安装有传动齿条225,传动齿条225与传动齿轮224之间相啮合,传动齿条225和传动齿轮224相配合带动A1、A2承载件在翻转支架200上绕连接轴223进行转动。通过在翻转支架200上滑动连接的传动齿条225,在传动齿条225沿翻转支架200的长度方向进行移动时,带动与传动齿条225相啮合的传动齿轮224进行转动,从而驱动通过连接轴223与传动齿轮224连接的A1、A2承载件进行转动,实现A1、A2承载件在翻转支架200上进行姿态改变。Further, as shown in FIGS. 13 to 15 , the A1 and A2 bearings in this embodiment are rotatably mounted on the flip bracket 200 , and the A2 adjustment part includes a connection between the A1 and A2 bearings and the flip bracket 200 . The connecting shaft 223 is provided with a transmission gear 224 that drives the connecting shaft 223 to rotate on the connecting shaft 223, and a transmission rack 225 is slidably installed on the flip bracket 200 along its length direction, and the transmission rack 225 is connected to the transmission gear 224. meshing, the transmission rack 225 and the transmission gear 224 cooperate to drive the bearing parts A1 and A2 to rotate around the connecting shaft 223 on the flip bracket 200 . Through the transmission rack 225 slidably connected on the overturning bracket 200, when the transmission rack 225 moves along the length direction of the overturning bracket 200, the transmission gear 224 meshed with the transmission rack 225 is driven to rotate, thereby driving through the connecting shaft 223 and the A1 and A2 bearing parts connected to the transmission gear 224 rotate to realize the attitude change of the A1 and A2 bearing parts on the flip bracket 200 .

进一步地,如图13至图15所示,本实施例中的A2调节部还包括设置在驱动轴720上的换向单元和离合单元,换向单元用于调整A1、A2承载件从A1状态转换到A2状态的翻转方向与A1、A2承载件从A4状态转换到A1状态的翻转方向相反,离合单元用于调整A1、A2承载件从A3状态转换到A4状态不进行自转。由于A1、A2承载件在翻转支架200从卸料工位600移动到上料工位300处与翻转支架200从上料工位300移动到装配工位400处的转动方向相反,通过设置的换向单元来调整A1、A2承载件在翻转支架200上的转动方向,由于翻转支架200从焊接工位500移动到卸料工位600处时,A1、A2承载件在翻转支架200上保持不动,通过设置的离合单元保持与A1、A2承载件相连接的传动齿轮224不动。Further, as shown in Figures 13 to 15, the A2 adjustment part in this embodiment also includes a reversing unit and a clutch unit arranged on the drive shaft 720, and the reversing unit is used to adjust the A1 and A2 bearings from the A1 state The turning direction of switching to the A2 state is opposite to the turning direction of the A1 and A2 bearings from the A4 state to the A1 state, and the clutch unit is used to adjust the A1 and A2 bearings from the A3 state to the A4 state without rotation. Since the A1 and A2 bearing parts move from the unloading station 600 to the loading station 300 when the turning bracket 200 moves to the opposite direction of rotation of the turning bracket 200 from the loading station 300 to the assembly station 400, through the set change Adjust the rotation direction of the A1 and A2 bearing parts on the overturning bracket 200 to the unit, because when the overturning bracket 200 moves from the welding station 500 to the unloading station 600, the A1 and A2 bearing parts remain still on the overturning bracket 200 , the transmission gear 224 connected to the A1 and A2 bearing parts is kept stationary by the provided clutch unit.

优选地,如图13至图15所示,上述方案中的换向单元包括滑动安装在翻转支架200上的换向调节板226,换向调节板226与传动齿条225相连接,在换向调节板226的中部沿长度方向设置有换向调节空缺部,围合构成换向调节空缺部的上边部和下边部分别设置有A齿条226a和B齿条226b,A、B齿条的长度方向与驱动轴720的轴长方向相垂直,A、B齿条沿着驱动轴720的轴长方向间隔布置,在换向调节空缺部的中部设置有A不完全齿轮227和B不完全齿轮228,A不完全齿轮227和B不完全齿轮228间隔设置在驱动轴720上,在翻转支架200由上料工位300移动到装配工位400时,A不完全齿轮227上的轮齿与A齿条226a啮合,B不完全齿轮228与B齿条226b处于断开状态,使得各A1、A2承载件在翻转支架200上由A1状态转换到A2状态,在翻转支架200由卸料工位600移动到上料工位300时,B不完全齿轮上228的轮齿与B齿条226b啮合,A不完全齿轮227与A齿条226a处于断开状态,使得各A1、A2承载件在翻转支架200上由A4状态转换到A1状态。Preferably, as shown in Figures 13 to 15, the reversing unit in the above scheme includes a reversing adjustment plate 226 slidably installed on the flip bracket 200, and the reversing adjustment plate 226 is connected with the transmission rack 225, and when the reversing The middle part of the adjusting plate 226 is provided with a reversing adjustment vacancy along the length direction, and the upper and lower sides forming the reversing adjustment vacancy are respectively provided with an A rack 226a and a B rack 226b, and the lengths of the A and B racks are The direction is perpendicular to the axial length direction of the drive shaft 720, the A and B racks are arranged at intervals along the axial length direction of the drive shaft 720, and the A incomplete gear 227 and the B incomplete gear 228 are arranged in the middle of the reversing adjustment vacancy , A incomplete gear 227 and B incomplete gear 228 are arranged on the drive shaft 720 at intervals. The bar 226a is meshed, and the B incomplete gear 228 and the B rack 226b are in a disconnected state, so that each A1 and A2 bearing parts are converted from the A1 state to the A2 state on the reversing support 200, and are moved by the unloading station 600 on the reversing support 200 When the loading station 300 is reached, the gear teeth of the B incomplete gear 228 mesh with the B rack 226b, and the A incomplete gear 227 and the A rack 226a are in a disconnected state, so that each A1 and A2 bearing parts are in the turning bracket 200 The state transitions from state A4 to state A1.

本实施例的工作原理是:在翻转支架200上的A1、A2承载件由A1状态转换到A2状态时,A不完全齿轮227上的轮齿与A齿条226a啮合,B不完全齿轮228与B齿条226b处于断开状态,推动换向调节板226和传动齿条225在翻转支架200上进行移动,带动与传动齿条225相啮合的传动齿轮224转动,从而带动A1、A2承载件在翻转支架200上翻转90°,使得A1、A2承载件承载A部件00a的承载面与翻转支架200所在的平面相平行,保持A1、A2承载件承载A部件00a的承载面朝上布置,为B部件00b的装配以及A、B部件00b的焊接提供方便,在翻转支架200上的A1、A2承载件由A4状态转换到A1状态时,B不完全齿轮228上的轮齿与B齿条226b啮合,A不完全齿轮227与A齿条226a处于断开状态,推动换向调节板226和传动齿条225在翻转支架200上反向进行移动,带动与传动齿条225相啮合的传动齿轮224反向转动,从而带动A1、A2承载件在翻转支架200上反向翻转90°,使得A1、A2承载件承载A部件00a的承载面与翻转支架200所在的平面相垂直,保持A1、A2承载件承载A部件00a的承载面朝上布置,使得排列成列状布置的A部件00a能被A1、A2承载件进行支撑,方便的进行上料。The working principle of this embodiment is: when the A1 and A2 bearings on the flip bracket 200 are switched from the A1 state to the A2 state, the gear teeth on the A incomplete gear 227 mesh with the A rack 226a, and the B incomplete gear 228 meshes with the A rack. The B rack 226b is in the disconnected state, push the reversing adjustment plate 226 and the transmission rack 225 to move on the flip bracket 200, and drive the transmission gear 224 meshed with the transmission rack 225 to rotate, thereby driving the A1 and A2 bearing parts Turn over the flip bracket 200 by 90° so that the bearing surface of the A1 and A2 bearing parts carrying the A part 00a is parallel to the plane where the flip bracket 200 is located, and keep the A1 and A2 bearing parts carrying the A part 00a facing upwards, which is B The assembly of part 00b and the welding of A and B parts 00b provide convenience. When the A1 and A2 bearings on the flip bracket 200 are switched from the A4 state to the A1 state, the gear teeth on the B incomplete gear 228 mesh with the B rack 226b , A incomplete gear 227 and A rack 226a are in a disconnected state, push the reversing adjustment plate 226 and the transmission rack 225 to move in the reverse direction on the flip bracket 200, and drive the transmission gear 224 meshed with the transmission rack 225 to reverse Rotate in the opposite direction, thereby driving the A1, A2 bearings to reversely flip 90° on the flip bracket 200, so that the bearing surface of the A1, A2 bearings carrying the A component 00a is perpendicular to the plane where the flip bracket 200 is located, keeping the A1, A2 bearings The bearing surface carrying the A component 00a is arranged facing upwards, so that the A components 00a arranged in a row can be supported by the A1 and A2 bearings, which is convenient for loading.

进一步地,本实施例还可以采用如下方式:在换向调节空缺部的中部设置有C不完全齿轮,C不完全齿轮设置在驱动轴720上,在翻转支架200由上料工位300移动到装配工位400时,C不完全齿轮上的轮齿与A齿条226a啮合,与B齿条226b处于断开状态,使得各A1、A2承载件在翻转支架200上由A1状态转换到A2状态,在翻转支架200由卸料工位600移动到上料工位300时,C不完全齿轮上的轮齿与B齿条226b啮合,与A齿条226a处于断开状态,使得各A1、A2承载件在翻转支架200上由A4状态转换到A1状态,在换向调节板226的端部设置有连杆,在翻转支架上设置有连接板,连杆活动穿设在连接板上,在换向调节板226和连接板之间的连杆上套设有弹簧,换向调节板将弹簧进行压缩,保持C不完全齿轮在带动换向调节板226稳定移动。通过单个的C不完全齿轮分别的与A齿条226a和B齿条226b交替的啮合,带动换向调节板226在翻转支架200上正向和反向的移动,从而使得各A1、A2承载件在A4状态到A1状态和A1状态到A2状态的转动方向相反。Further, the present embodiment can also adopt the following method: a C incomplete gear is arranged in the middle of the reversing adjustment vacancy, and the C incomplete gear is arranged on the drive shaft 720, and the turning support 200 is moved from the feeding station 300 to At the assembly station 400, the gear teeth on the C incomplete gear mesh with the A rack 226a, and are in a disconnected state with the B rack 226b, so that the A1 and A2 bearing parts are switched from the A1 state to the A2 state on the flip bracket 200 , when the overturning bracket 200 moves from the unloading station 600 to the loading station 300, the gear teeth on the C incomplete gear mesh with the B rack 226b, and are in a disconnected state with the A rack 226a, so that each A1, A2 The carrier is switched from A4 state to A1 state on the reversing support 200. A connecting rod is arranged at the end of the reversing adjustment plate 226, and a connecting plate is provided on the reversing support. The connecting rod is movably mounted on the connecting plate. A spring is sheathed on the connecting rod between the adjusting plate 226 and the connecting plate, and the reversing adjusting plate compresses the spring to keep the C incomplete gear driving the reversing adjusting plate 226 to move stably. Through the alternate meshing of a single C incomplete gear with the A rack 226a and the B rack 226b, the reversing adjustment plate 226 is driven to move forward and reverse on the flip bracket 200, so that each A1, A2 carrier The rotation directions from the A4 state to the A1 state and from the A1 state to the A2 state are opposite.

进一步地,如图13至图15所示,本实施例中的离合单元由单向轴承721构成,在驱动轴720上设置有传动连接套管,A、B不完全齿轮固定安装在传动连接套管上,传动连接套管通过单向轴承721连接在驱动轴720上,驱动件带动驱动轴720转动使得翻转支架200上的A1、A2承载件在A4状态转换到A2状态过程中,传动连接套管和驱动轴720同步转动,翻转支架200上的A1、A2承载件在A3状态转换到A4状态时,传动连接套管不转,驱动轴720转动。驱动件由驱动电机730构成,在焊接完成后的翻转支架200从焊接工位500移动到卸料工位600处后,A1、A2承载件由A2状态转换成A3状态时,驱动电机730带动驱动轴720反向转动180°,此时通过单向轴承721与驱动轴720进行连接的A、B不完全齿轮在驱动轴720上保持相对静止,使得换向调节板226与传动齿条225在翻转支架200上保持固定,A1、A2承载件在翻转支架200上的姿态不会发生改变,从而在与卸料机构相对应时,A1、A2承载件在翻转支架200上被倒扣布置,方便的进行卸料。Further, as shown in Figures 13 to 15, the clutch unit in this embodiment is composed of a one-way bearing 721, and a transmission connection sleeve is provided on the drive shaft 720, and the incomplete gears A and B are fixedly installed on the transmission connection sleeve On the pipe, the transmission connection sleeve is connected to the drive shaft 720 through the one-way bearing 721, and the drive part drives the drive shaft 720 to rotate so that the A1 and A2 bearing parts on the flip bracket 200 are converted from the A4 state to the A2 state. The tube and the drive shaft 720 rotate synchronously. When the A1 and A2 bearing parts on the flip bracket 200 are switched from the A3 state to the A4 state, the transmission connection sleeve does not rotate, and the drive shaft 720 rotates. The driving part is composed of a driving motor 730. After the flip bracket 200 after welding is moved from the welding station 500 to the unloading station 600, when the A1 and A2 bearing parts are converted from the A2 state to the A3 state, the driving motor 730 drives the The shaft 720 reversely rotates 180°. At this time, the incomplete gears A and B connected to the drive shaft 720 through the one-way bearing 721 remain relatively stationary on the drive shaft 720, so that the reversing adjustment plate 226 and the transmission rack 225 are turned over. The bracket 200 remains fixed, and the postures of the A1 and A2 bearing parts on the flip bracket 200 will not change, so that when corresponding to the unloading mechanism, the A1 and A2 bearing parts are arranged upside down on the flip bracket 200, which is convenient Carry out unloading.

优选地,如图13至图15所示,为了使得换向调节板226在翻转支架200上的移动不会对翻转支架200在工作台110上的转动产生干涉,上述方案中的换向调节板226的长度与翻转支架200距离工作台110的高度相适应。Preferably, as shown in FIGS. 13 to 15 , in order to prevent the movement of the reversing adjustment plate 226 on the overturning bracket 200 from interfering with the rotation of the overturning bracket 200 on the workbench 110 , the reversing adjustment plate in the above scheme The length of 226 is adapted to the height of the turning support 200 from the workbench 110 .

进一步地,如图13至图15所示,为了使得传动齿条225能稳定的带动传动齿轮224进行转动,同时A1、A2承载件在翻转支架200上能稳定绕连接轴223进行转动,本实施例中的连接轴223向外穿过翻转支架200,在翻转支架200外侧的连接轴223上设置有传动齿轮224。Further, as shown in Fig. 13 to Fig. 15, in order to enable the transmission rack 225 to stably drive the transmission gear 224 to rotate, and at the same time, the bearing parts A1 and A2 can stably rotate around the connecting shaft 223 on the flip bracket 200, this implementation In the example, the connecting shaft 223 passes outwardly through the turning bracket 200 , and a transmission gear 224 is arranged on the connecting shaft 223 outside the turning bracket 200 .

进一步地,如图13至图15所示,本实施例中的翻转支架200远离驱动轴720的端部设置有固定板210,在固定板210的内侧设置有用于支撑转送板411的定位块211,在转送板411处于B1状态时,转送板411的端部搭接在定位块211上对转送板411进行支撑。在转送板411处于B1状态时,通过设置的固定板210让转送板411能方便的搭接在定位块211上,保证转送板411上的转料管412与A部件00a上的通孔相对应。Further, as shown in FIGS. 13 to 15 , a fixing plate 210 is provided at the end of the flip bracket 200 away from the drive shaft 720 in this embodiment, and a positioning block 211 for supporting the transfer plate 411 is provided on the inner side of the fixing plate 210 , when the transfer board 411 is in the B1 state, the end of the transfer board 411 overlaps the positioning block 211 to support the transfer board 411 . When the transfer plate 411 is in the B1 state, the fixed plate 210 provided allows the transfer plate 411 to be conveniently overlapped on the positioning block 211, ensuring that the transfer tube 412 on the transfer plate 411 corresponds to the through hole on the A component 00a .

优选地,如图13至图15所示,为了使得换向调节板226和传动齿条225能在翻转支架200上进行移动,上述方案中在换向调节板226上设置有连接滑块,在翻转支架200的外侧壁上设置有与连接滑块相适应的连接滑槽,连接滑槽和连接滑块配合使得换向调节板226在翻转支架200上进行移动。Preferably, as shown in Figures 13 to 15, in order to enable the reversing adjustment plate 226 and the transmission rack 225 to move on the flip bracket 200, a connecting slider is provided on the reversing adjustment plate 226 in the above-mentioned solution. The outer wall of the turning bracket 200 is provided with a connecting chute adapted to the connecting slider, and the connecting chute and the connecting slider cooperate to make the reversing adjustment plate 226 move on the turning bracket 200 .

本实施例还包括汽车配件自动化加工方法,包括如下步骤:This embodiment also includes an automatic processing method for auto parts, including the following steps:

步骤S1:先将能承载A、B部件的翻转支架200调整姿态后按照预设的方向进行输送;Step S1: Adjust the posture of the flip bracket 200 capable of carrying parts A and B, and then transport according to the preset direction;

步骤S2:在将翻转支架200输送到上料工位300处时,先对翻转支架200的姿态进行调整,再调整翻转支架200上的承载部220的姿态,然后将排列好的A部件00a导送到翻转支架200上;Step S2: When transporting the overturning bracket 200 to the loading station 300, first adjust the attitude of the overturning bracket 200, and then adjust the posture of the bearing part 220 on the overturning bracket 200, and then guide the arranged A parts 00a to Sent to the flip support 200;

步骤S3:在将承载有A部件00a的翻转支架200输送到装配工位400处时,继续对翻转支架200的姿态和承载部220的姿态进行调整,然后将B部件00b一一的导送到A部件00a上的通孔内与A部件00a进行装配,并对A、B部件的装配关系进行固定;Step S3: When transporting the flip bracket 200 carrying the A part 00a to the assembly station 400, continue to adjust the posture of the flip bracket 200 and the attitude of the bearing part 220, and then guide the B parts 00b one by one to the Assemble with A component 00a in the through hole on A component 00a, and fix the assembly relationship of A and B components;

步骤S4:在将承载有装配完成后的A、B部件的翻转支架200输送到焊接工位500处时,对装配的A、B部件进行焊接,形成需要的汽车配件;Step S4: When the flip bracket 200 carrying the assembled parts A and B is transported to the welding station 500, the assembled parts A and B are welded to form the required auto parts;

步骤S5:承载有焊接后的A、B部件的翻转支架200输送到卸料工位600处时,调整翻转支架200的姿态和承载部220的姿态然后进行卸料。Step S5: When the flip frame 200 carrying the welded parts A and B is transported to the unloading station 600, adjust the posture of the flip frame 200 and the posture of the bearing part 220 and then unload.

通过在翻转支架200上活动安装承载部220,并将翻转支架200在工作台110上活动安装,使得工作台110带动翻转支架200到上料工位300处时,翻转支架200在工作台110上呈竖直布置,承载部220在翻转支架200上处于A1状态,工作台110带动翻转支架200移动到装配工位400处时,翻转支架200在工作台110上呈水平布置,承载部220在翻转支架200上处于A2状态,工作台110带动翻转支架200移动到焊接工位500处时,承载部220在翻转支架200上处于A3状态,在工作台110带动翻转支架200移动到卸料工位600处时,翻转支架200在工作台110上水平布置,承接面朝下,承载部220在翻转支架200上处于A4状态。By installing the supporting part 220 on the turning bracket 200 and installing the turning bracket 200 on the workbench 110, when the workbench 110 drives the turning bracket 200 to the loading station 300, the turning bracket 200 is on the workbench 110 It is vertically arranged, and the supporting part 220 is in the A1 state on the turning bracket 200. When the worktable 110 drives the turning bracket 200 to move to the assembly station 400, the turning bracket 200 is horizontally arranged on the working platform 110, and the supporting part 220 is turned over. The support 200 is in the A2 state, and when the workbench 110 drives the overturn support 200 to move to the welding station 500, the bearing part 220 is in the A3 state on the overturn support 200, and the workbench 110 drives the overturn support 200 to move to the unloading station 600 In this position, the reversible support 200 is horizontally arranged on the workbench 110 , with the receiving surface facing down, and the bearing part 220 is in the A4 state on the reversible support 200 .

将翻转支架200绕工作台110的周向间隔设置,使得工作台110带动翻转支架200转动时,依次与各工位进行对应,通过在工作台110上设置的用于驱动翻转支架200进行转动的驱动件700,使得翻转支架200到达上料工位300时,驱动翻转支架200竖直布置,在翻转支架200到达装配工位400时,驱动翻转支架200水平布置,在翻转支架200到达卸料工位600时,驱动翻转支架200水平布置,承接部上的承接面朝下布置。The overturn bracket 200 is arranged at intervals around the circumference of the workbench 110, so that when the workbench 110 drives the overturn bracket 200 to rotate, it corresponds to each station in turn. The driving member 700, when the turning support 200 reaches the loading station 300, drives the turning support 200 to arrange vertically, when the turning support 200 reaches the assembly station 400, drives the turning support 200 to arrange horizontally, and when the turning support 200 reaches the unloading station When the position is 600, the drive turning bracket 200 is arranged horizontally, and the receiving surface on the receiving part is arranged facing downward.

在翻转支架200从上料工位300处的竖直状态转换到装配工位400处的水平状态后,A不完全齿轮227上的轮齿与A齿条226a啮合,B不完全齿轮228与B齿条226b处于断开状态,推动换向调节板226和传动齿条225在翻转支架200上进行移动,带动与传动齿条225相啮合的传动齿轮224转动,从而带动A1、A2承载件在翻转支架200上翻转90°,使得A1、A2承载件承载A部件00a的承载面与翻转支架200所在的平面相平行,保持A1、A2承载件承载A部件00a的承载面朝上布置,在翻转支架200从焊接工位500处的水平状态转换到卸料工位600处的反向水平状态后,A、B不完全齿轮通过单向轴承721在驱动轴720上保持相对静止,使得换向调节板226与传动齿条225在翻转支架200上保持固定,A1、A2承载件在翻转支架200上的姿态不会发生改变,翻转支架200反向转动后,A1、A2承载件承载A部件00a的承载面朝下布置,在翻转支架200从卸料工位600处的反向水平状态转换到上料工位300处的竖直状态过程中,B不完全齿轮228上的轮齿与B齿条226b啮合,A不完全齿轮227与A齿条226a处于断开状态,推动换向调节板226和传动齿条225在翻转支架200上进行移动,带动与传动齿条225相啮合的传动齿轮224转动,从而带动A1、A2承载件在翻转支架200上翻转90°,使得A1、A2承载件承载A部件00a的承载面与翻转支架200所在的平面相垂直,保持A1、A2承载件承载A部件00a的承载面朝上布置。After the flip support 200 is converted from the vertical state at the loading station 300 to the horizontal state at the assembly station 400, the gear teeth on the A incomplete gear 227 mesh with the A rack 226a, and the B incomplete gear 228 and the B The rack 226b is in the disconnected state, push the reversing adjustment plate 226 and the transmission rack 225 to move on the flip bracket 200, and drive the transmission gear 224 meshed with the transmission rack 225 to rotate, thereby driving the A1 and A2 bearing parts to flip The bracket 200 is flipped up by 90° so that the bearing surface of the A1 and A2 bearing parts carrying the A component 00a is parallel to the plane where the flip bracket 200 is located, and the bearing surface of the A1 and A2 bearing parts bearing the A component 00a is kept facing upwards. After 200 switches from the horizontal state at the welding station 500 to the reverse horizontal state at the unloading station 600, the incomplete gears A and B remain relatively stationary on the drive shaft 720 through the one-way bearing 721, so that the reversing adjustment plate 226 and the drive rack 225 remain fixed on the reversing bracket 200, and the postures of the A1 and A2 bearings on the reversing bracket 200 will not change. After the reversing bracket 200 reversely rotates, the A1 and A2 bearings bear the load of the A component 00a. Arranged facing downwards, during the transition of the flip support 200 from the reverse horizontal state at the unloading station 600 to the vertical state at the loading station 300, the gear teeth on the B incomplete gear 228 and the B rack 226b meshing, A incomplete gear 227 and A rack 226a are in a disconnected state, push the reversing adjustment plate 226 and the transmission rack 225 to move on the flip bracket 200, and drive the transmission gear 224 meshed with the transmission rack 225 to rotate, Thereby driving the A1, A2 bearings to turn over 90° on the reversing bracket 200, so that the bearing surface of the A1, A2 bearings carrying the A part 00a is perpendicular to the plane where the reversing bracket 200 is located, keeping the A1, A2 bearings carrying the A part 00a. Arrange with the load-bearing side facing upwards.

在翻转支架200由工作台110带动转动到上料工位300处时,通过设置的A部件振盘上料机构313依次的将A部件00a导送到上料安装座311上的第一、二上料承接部上,A推动组件推动上料推板312将上料安装座311上的A部件00a向竖直状态下的翻转支架200上的A1、A2承载件上移动,使得列状排列的A部件00a能在上料推板312推动下一次性的移动到翻转支架200上的A1、A2承载件上,通过容置槽将承接的A部件00a进行支撑和固定。When the overturn bracket 200 is driven by the workbench 110 to rotate to the loading station 300, the A component 00a is sequentially guided to the first and second positions on the loading mounting seat 311 through the set A component vibrating plate feeding mechanism 313. On the loading receiving part, the A pushing component pushes the loading push plate 312 to move the A component 00a on the loading installation seat 311 to the A1 and A2 bearing parts on the flip bracket 200 in the vertical state, so that the columns arranged in a row The A component 00a can be moved to the A1 and A2 bearing parts on the flip bracket 200 at one time under the push of the feeding push plate 312, and the accepted A component 00a is supported and fixed through the receiving groove.

工作台110继续带动翻转支架200移动到装配工位400处时,B推动组件先推动转送板411移动到B部件振盘上料机构415的下方,在移动过程中使得转送板411上的转料管412一一的与B部件振盘上料机构415导送的B部件00b相对应,导送块将B部件振盘上料机构415上供送的B部件00b向上顶出到转送板411上的转料管412内,使得从B部件振盘上料机构415上被顶起的B部件00b转送到转送板411上的转料管412内时,同时接通电磁铁413的电源,将B部件00b进行吸附,使得B部件00b停留在转送板411上,上料完成后,B推动组件推动承接有B部件00b的转送板411移动到配件承载架的A部件00a上方,使得转料管412与A部件00a上的通孔相对应,压送杆414向下穿入到转料管412内,将吸附的B部件00b从转送板411上压入到A部件00a上的通孔内,同时断开电磁铁413的电源,使得B部件00b快速准确的装配到A部件00a的通孔内。When the workbench 110 continues to drive the turning bracket 200 to move to the assembly station 400, the B pusher component first pushes the transfer plate 411 to move to the bottom of the vibration plate feeding mechanism 415 of the B component, and makes the material on the transfer plate 411 be transferred during the moving process. The tubes 412 correspond to the B parts 00b guided by the B part vibrating plate feeding mechanism 415 one by one, and the guide block pushes the B parts 00b supplied by the B part vibrating plate feeding mechanism 415 upwards to the transfer plate 411 In the transfer tube 412 of the B part, when the B part 00b that is lifted from the B part vibrating plate feeding mechanism 415 is transferred to the transfer tube 412 on the transfer plate 411, the power supply of the electromagnet 413 is turned on at the same time, and the B part is turned on. Component 00b is adsorbed so that component B 00b stays on the transfer plate 411. After loading is completed, the B pusher assembly pushes the transfer plate 411 carrying component B 00b to move to the top of component A 00a of the accessory carrier, so that the material transfer tube 412 Corresponding to the through hole on the A part 00a, the pressure feed rod 414 penetrates downward into the transfer tube 412, and presses the adsorbed B part 00b from the transfer plate 411 into the through hole on the A part 00a, and at the same time Disconnect the power supply of the electromagnet 413, so that the B component 00b can be quickly and accurately assembled into the through hole of the A component 00a.

在B部件00b装配到A部件00a上的通孔内时,通过设置在工作台110上的夹持板416压紧到B部件00b穿过A部件00a的部分身段上,保持A、B部件稳定的装配状态。When the B part 00b is assembled into the through hole on the A part 00a, the clamping plate 416 arranged on the workbench 110 is pressed to the part of the body of the B part 00b passing through the A part 00a to keep the A and B parts stable assembly status.

翻转支架200继续移动到焊接工位500处时,通过设置的焊接机构将装配后的A、B部件进行焊接,形成需要的汽车配件。When the reversing bracket 200 continues to move to the welding station 500, the assembled parts A and B are welded by the provided welding mechanism to form the required auto parts.

承接焊接后的A、B部件的翻转支架200由工作台110带动转动到卸料工位600处时,通过导送板611将从A1、A2承载件上落下的配件导送到收集框613中进行收集。When the overturn bracket 200 that accepts the welded parts A and B is driven by the workbench 110 to the unloading station 600, the accessories dropped from the A1 and A2 bearing parts are guided to the collection frame 613 through the guide plate 611 to collect.

通过在工作台110上设置的支撑座800,在翻转支架200从上料工位300处移动到装配工位400处时,对水平布置的翻转支架200进行支撑。Through the supporting base 800 provided on the workbench 110 , when the turning support 200 moves from the loading station 300 to the assembly station 400 , the turning support 200 arranged horizontally is supported.

在翻转支架200远离驱动轴720的端部设置有固定板210,在固定板210的内侧设置有用于支撑转送板411的定位块211,在转送板411与翻转支架200上的A部件00a对应时将转送板411进行支撑。A fixing plate 210 is provided at the end of the turning bracket 200 away from the drive shaft 720, and a positioning block 211 for supporting the transfer plate 411 is arranged on the inner side of the fixing plate 210. When the transfer plate 411 corresponds to the A part 00a on the turning bracket 200 The transfer plate 411 is supported.

通过在卸料支架610上设置的支撑杆612,对翻转后的翻转支架200进行支撑。The overturned overturning bracket 200 is supported by the supporting rod 612 provided on the unloading bracket 610 .

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, shall be implemented according to conventional means in the art.

Claims (3)

1.一种用于新能源汽车配件自动化加工的承载架,其特征在于,配件承载架包括翻转支架,A1调节部调节翻转支架在工作台上的姿态,A1调节部包括设置在翻转支架上的驱动轴,驱动轴转动安装在驱动座上,在工作台上设置有带动驱动轴进行转动的驱动件,在翻转支架上沿长度方向间隔设置有用于承载A部件的承载部,承载部活动安装在翻转支架上,在翻转支架上设置有调节承载部姿态的A2调节部;1. A carrier for automatic processing of new energy auto parts, characterized in that the accessory carrier includes an overturn bracket, the A1 adjustment part adjusts the attitude of the overturn bracket on the workbench, and the A1 adjustment part includes a The drive shaft, the drive shaft is installed on the drive seat in rotation, the drive part that drives the drive shaft to rotate is arranged on the workbench, the bearing part for carrying the A part is arranged at intervals along the length direction on the flip bracket, and the bearing part is movably installed on the On the overturn bracket, an A2 adjustment part for adjusting the posture of the bearing part is arranged on the overturn bracket; 承载部包括左右相对布置的A1承载件和A2承载件,A1、A2承载件相对布置,A1、A2承载件在翻转支架上沿其长度方向间隔设置,在A1、A2承载件上设置有用于容置A部件的容置槽,A2调节部调整A1、A2承载件在翻转支架上进行转动;A1、A2承载件转动安装在翻转支架上,A2调节部包括设置在A1、A2承载件上与翻转支架之间连接的连接轴,在连接轴上设置有驱动连接轴进行转动的传动齿轮,在翻转支架上沿其长度方向滑动安装有传动齿条,传动齿条与传动齿轮之间相啮合,传动齿条和传动齿轮相配合带动A1、A2承载件在翻转支架上绕连接轴进行转动;A2调节部还包括设置在驱动轴上的换向单元和离合单元,换向单元用于调整A1、A2承载件从A1状态转换到A2状态的翻转方向与A1、A2承载件从A4状态转换到A1状态的翻转方向相反,离合单元用于调整A1、A2承载件从A3状态转换到A4状态不进行自转;The bearing part includes A1 bearings and A2 bearings arranged oppositely on the left and right. The A1 and A2 bearings are arranged oppositely. The A2 adjustment part adjusts the A1, A2 bearings to rotate on the flip bracket; the A1, A2 bearings are rotated and installed on the flip bracket, and the A2 adjustment part includes the A1, A2 bearings and the flip The connecting shaft connected between the brackets is provided with a transmission gear that drives the connecting shaft to rotate, and a transmission rack is slid on the flip bracket along its length direction, and the transmission rack is meshed with the transmission gear, and the transmission The rack and the transmission gear cooperate to drive the A1 and A2 bearings to rotate around the connecting shaft on the flip bracket; the A2 adjustment part also includes a reversing unit and a clutch unit arranged on the drive shaft. The reversing unit is used to adjust A1 and A2 The turning direction of the carrier from A1 state to A2 state is opposite to the turning direction of A1 and A2 carriers from A4 state to A1 state. The clutch unit is used to adjust the A1 and A2 carrier from A3 state to A4 state without rotation ; A1状态为:承载部沿竖直方向在配件承载架上间隔排列布置,承载部上承载A部件的承载面处于能撑托A部件的状态;The state of A1 is: the bearing parts are arranged at intervals on the accessory carrier along the vertical direction, and the bearing surface of the bearing part that carries the A component is in a state that can support the A component; A2状态为:承载部沿水平方向在配件承载架上排列布置,承载部上承载的A部件处于能装配B部件的状态;The state of A2 is: the load-bearing parts are arranged horizontally on the accessory carrier, and the A component carried on the load-bearing part is in a state where the B component can be assembled; A3状态为:承载部沿水平方向在配件承载架上排列布置,承载部上的A、B部件之间的焊接点处于裸露的状态;The A3 state is: the carrying parts are arranged horizontally on the accessories carrying frame, and the welding points between A and B parts on the carrying part are in an exposed state; A4状态为:承载部沿水平方向在配件承载架上排列布置,承载部上的承载面朝下布置,使得焊接后的汽车配件进行卸载;State A4 is: the bearing parts are arranged horizontally on the accessories carrier, and the bearing surface on the bearing parts is arranged downwards, so that the welded auto parts can be unloaded; 换向单元包括滑动安装在翻转支架上的换向调节板,换向调节板与传动齿条相连接,在换向调节板的中部沿长度方向设置有换向调节空缺部,围合构成换向调节空缺部的上边部和下边部分别设置有A齿条和B齿条,A、B齿条的长度方向与驱动轴的轴长方向相垂直,A、B齿条沿着驱动轴的轴长方向间隔布置,在换向调节空缺部的中部设置有A不完全齿轮和B不完全齿轮,A不完全齿轮和B不完全齿轮间隔设置在驱动轴上,在翻转支架由上料工位移动到装配工位时,A不完全齿轮上的轮齿与A齿条啮合,B不完全齿轮与B齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A1状态转换到A2状态,在翻转支架由卸料工位移动到上料工位时,B不完全齿轮上的轮齿与B齿条啮合,A不完全齿轮与A齿条处于断开状态,使得各A1、A2承载件在翻转支架上由A4状态转换到A1状态;The reversing unit includes a reversing adjustment plate slidingly installed on the flip bracket. The reversing adjustment plate is connected with the transmission rack. In the middle of the reversing adjustment plate, there is a reversing adjustment vacancy along the length direction, which is enclosed to form a reversing A rack and a rack B are respectively arranged on the upper side and the lower side of the adjustment vacancy, the length directions of the A and B racks are perpendicular to the axial length direction of the drive shaft, and the A and B racks are along the axial length of the drive shaft. The direction is arranged at intervals. In the middle of the reversing adjustment vacancy, there are A incomplete gear and B incomplete gear. The A incomplete gear and B incomplete gear are arranged on the drive shaft at intervals. At the assembly station, the gear teeth on the A incomplete gear mesh with the A rack, and the B incomplete gear and the B rack are in a disconnected state, so that each A1 and A2 bearing parts are converted from the A1 state to the A2 state on the flip bracket , when the overturning bracket moves from the unloading station to the loading station, the teeth on the B incomplete gear mesh with the B rack, and the A incomplete gear and the A rack are in a disconnected state, so that each A1 and A2 are loaded The parts are converted from the A4 state to the A1 state on the flip bracket; 离合单元由单向轴承构成,在驱动轴上设置有传动连接套管,A、B不完全齿轮固定安装在传动连接套管上,传动连接套管通过单向轴承连接在驱动轴上,驱动件带动驱动轴转动使得翻转支架上的A1、A2承载件在A4状态转换到A2状态过程中,传动连接套管和驱动轴同步转动,翻转支架上的A1、A2承载件在A3状态转换到A4状态时,传动连接套管不转,驱动轴转动;换向调节板的长度与翻转支架距离工作台的高度相适应。The clutch unit is composed of a one-way bearing, and a transmission connection sleeve is arranged on the drive shaft. The incomplete gears A and B are fixedly installed on the transmission connection sleeve, and the transmission connection sleeve is connected to the drive shaft through a one-way bearing. Drive the drive shaft to rotate so that the A1 and A2 bearings on the flip bracket switch from the A4 state to the A2 state, the transmission connection sleeve and the drive shaft rotate synchronously, and the A1 and A2 bearings on the flip bracket switch from the A3 state to the A4 state , the transmission connection sleeve does not rotate, and the drive shaft rotates; the length of the reversing adjustment plate is adapted to the height of the turning support from the workbench. 2.根据权利要求1所述的用于新能源汽车配件自动化加工的承载架,其特征在于:连接轴向外穿过翻转支架,在翻转支架外侧的连接轴上设置有传动齿轮。2. The carrier frame for automatic processing of new energy auto parts according to claim 1, characterized in that: the connecting shaft passes through the overturning bracket outward, and a transmission gear is arranged on the connecting shaft outside the overturning bracket. 3.根据权利要求2所述的用于新能源汽车配件自动化加工的承载架,其特征在于:在换向调节板上设置有连接滑块,在翻转支架的外侧壁上设置有与连接滑块相适应的连接滑槽,连接滑槽和连接滑块配合使得换向调节板在翻转支架上进行移动。3. The carrier frame for automatic processing of new energy auto parts according to claim 2, characterized in that: a connecting slider is provided on the reversing adjustment plate, and a connecting slider is provided on the outer wall of the flip bracket The matching connecting chute, the cooperation of the connecting chute and the connecting slide block makes the reversing adjustment plate move on the turning support.
CN202110604061.9A 2021-05-31 2021-05-31 A carrier for automatic processing of new energy auto parts Active CN113245783B (en)

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CN111230460A (en) * 2020-03-17 2020-06-05 李水华 Automatic production line and production process of connector
CN211708505U (en) * 2020-01-20 2020-10-20 青岛良勃重型机械有限公司 Welding workbench
CN112548410A (en) * 2020-11-26 2021-03-26 江苏科技大学 Automatic device for welding U-shaped hoop and flat-head pin and welding method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206717268U (en) * 2017-04-26 2017-12-08 高利强 Water dropper assembles ultrasonic welding machine
CN208714507U (en) * 2018-08-20 2019-04-09 深圳市修亚科技有限公司 A kind of automatic assembly equipment of automobile net-filter assembly
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CN112548410A (en) * 2020-11-26 2021-03-26 江苏科技大学 Automatic device for welding U-shaped hoop and flat-head pin and welding method thereof

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Denomination of invention: A bearing frame for automated processing of new energy vehicle parts

Granted publication date: 20230228

Pledgee: Yuexi Anhui rural commercial bank Limited by Share Ltd.

Pledgor: YUEXI COUNTY SHUNDA MACHINERY Co.,Ltd.

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Granted publication date: 20230228

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Registration number: Y2024980006518