CN113239543A - Digital factory simulation system based on virtual reality technology - Google Patents

Digital factory simulation system based on virtual reality technology Download PDF

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CN113239543A
CN113239543A CN202110519172.XA CN202110519172A CN113239543A CN 113239543 A CN113239543 A CN 113239543A CN 202110519172 A CN202110519172 A CN 202110519172A CN 113239543 A CN113239543 A CN 113239543A
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module
factory
model
virtual reality
data
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刘仪辉
张孝衢
位绍旭
王一霖
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Mingqi Digital Technology Shandong Co ltd
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Mingqi Digital Technology Shandong Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/011Arrangements for interaction with the human body, e.g. for user immersion in virtual reality
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2111/00Details relating to CAD techniques
    • G06F2111/18Details relating to CAD techniques using virtual or augmented reality

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Abstract

The invention discloses a digital factory simulation system based on a virtual reality technology, and mainly relates to the field of intelligent manufacturing factory systems. The system comprises a user management module, a user registration module, a login module and a log-out module, wherein the user management module is used for realizing the functions of user registration, login and system log-out; the 3D factory modeling module is used for establishing a factory 3D model based on drawing or importing the existing drawing and generating corresponding virtual reality image data based on the three-dimensional model; a layout planning module for laying out the internal region based on the obtained 3D model of the factory; a simulation verification module configured to base a plant 3D model and layout planning; and the live-action interaction module provides interaction of a man-machine interaction mode for the user based on the VR image. The invention has the beneficial effects that: the method can establish a realistic three-dimensional model of a factory through user operation, visually plan and predict the whole life cycle of an enterprise, and realize man-machine interaction in a VR form.

Description

Digital factory simulation system based on virtual reality technology
Technical Field
The invention belongs to the field of intelligent manufacturing factory systems, and particularly relates to a digital factory simulation system based on a virtual reality technology.
Background
The intelligent manufacturing is a way for realizing the integration of two types, and an intelligent manufacturing system architecture is established from 3 dimensions of a life cycle, a system level and an intelligent function. Is a summary of the core features and elements of smart manufacturing. The life cycle is a chain set formed by a series of interrelated value creation activities such as design, production, logistics, sales, service and the like; the system layer comprises five layers including an equipment layer, a control layer, an inter-vehicle layer, an enterprise layer and a cooperation layer, and the relation between the intelligent manufacturing system architecture of the equipment and the intelligent + manufacturing dimension is embodied.
However, intelligent manufacturing is a system which is very easy to fail, at present, most of enterprises and scientific research institutions in China concentrate most of their efforts on modules with intelligent functions, most of the achievements researched by the intelligent manufacturing system are services of papers, schools and the like, and the phenomenon of 'two layers of skins' exists in the practical application of enterprises. The intelligent manufacturing is a management system problem at the bottom of the root, and the technical level is only the guidance of the intelligent manufacturing.
Software applied to intelligent factory planning at present comprises AutoCAD, MS Project and the like, wherein the AutoCAD mainly uses a 2D drawing and cannot carry out parameter division, and the MS Project cannot directly realize Project management on the drawing. In the existing intelligent factory planning, in the facility layout stage, the automatic cad in foreign countries is mostly used for planning, and the static design of space layout is mainly realized. In the logistics planning stage, most enterprises and enterprises manually calculate, and the simulation software is mainly foreign Flexsim, Plant simulation, analog and the like, and the national software is basically zero. In the optimization stage of the scheme, the simulation function can only provide reference, the optimization function can be realized without complete optimization logic, most of the optimization functions are mainly time simulation, and the space simulation function is not realized. At the factory operation stage, a large amount of MES software exists in China at present, most of MES is two-dimensional data display for the real-time monitoring function of a factory, MES is often introduced into the factory after ERP construction is finished, and MES systems of many enterprises have the phenomenon of two layers of skins, so that the MES system established for improving the enterprise efficiency often becomes the most troublesome system for field management personnel, and becomes a factor influencing the enterprise efficiency.
Disclosure of Invention
The invention aims to provide a digital factory simulation system based on a virtual reality technology, which can establish a realistic three-dimensional model of a factory through user operation, visually plan and predict the whole life cycle of an enterprise, and realize man-machine interaction in a VR form.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a digital factory simulation system based on virtual reality technology comprises;
the user management module is configured for realizing the functions of user registration, login and system logout;
the 3D factory modeling module is configured to establish a factory 3D model based on drawing or importing an existing drawing, and generate corresponding virtual reality image data based on the three-dimensional model;
the layout planning module is used for laying out the internal area based on the obtained 3D model of the factory and comprises a model module, an energy load module and an accounting module;
the simulation verification module is configured and used for simulating the operation of the factory after obtaining model parameters defined by a user based on a 3D model and layout planning of the factory and outputting an operation result in a mode of simulating data and animation video data;
and the live-action interaction module is configured for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, combining the virtual reality image data and the animation video data into a VR image, and providing interaction in a human-computer interaction mode for a user based on the VR image.
The 3D factory modeling module comprises an importing module, a building module and a converting module;
the import module is used for importing the existing drawing and directly generating a three-dimensional model through data conversion,
the building module is used for drawing a new picture and comprises a building module, a factory building module, an accessory module, a pipeline module, a fire-fighting module, an illuminating module, a parameter module and a material module;
and the conversion module generates corresponding virtual reality image data based on the three-dimensional model.
The model module is used for adding equipment into the 3D model of the factory based on the selection and parameter setting of the user, and comprises a logistics equipment library, a warehousing equipment library, a production equipment library, an inspection equipment library and an office equipment library,
the energy load module is used for calculating a power source based on the added equipment to obtain power source condition parameters for meeting the operation of the equipment, and the power source comprises an electric energy load, a compressed air source and a cold water source;
the accounting module is used for accounting the simulation changes generated by all the operations of the user to obtain the corresponding costs of model building, equipment configuration and adjustment and relocation;
the simulation verification module comprises a definition module, an execution module, a data module, an animation module and an analysis module;
the system comprises a definition module, a data processing module and a data processing module, wherein the definition module is used for providing an input interface and obtaining model parameters input by a user, and the model parameters comprise a process sequence, a material relation, a distribution frequency, a carrying tool and a carrying speed;
an execution module for simulating plant operation based on the model parameters and the plant 3D model;
the data module is used for recording and outputting data generated by the simulation operation of the factory;
the animation module is used for outputting virtual reality images based on time synchronization to the simulation operation of the factory;
and the analysis module is used for analyzing the operation condition based on the data recorded by the data module and the model parameters, and the analysis comprises man-machine operation analysis, combined operation analysis, flow program analysis, production line balance, material handling analysis, storage area analysis and pull type management supermarket management analysis.
The live-action interaction module comprises a fitting module, a display module, a communication module and an interaction module;
the fitting module is used for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, and outputting the current VR image of the user by combining the fed-back user instruction data;
the communication module is used for establishing data connection with VR equipment to acquire and send data information;
the display module is used for displaying the VR image and is configured on the VR terminal equipment;
the interaction module is used for acquiring user instruction data and feeding back an instruction to the fitting module.
Compared with the prior art, the invention has the beneficial effects that:
the system can realize the following functions: the three-dimensional (3D) factory planning design, construction project management, intelligent layout, intelligent logistics route calculation, real-time data-driven layout optimization, multiple access to the same virtual reality planning, digital twin and production dynamic simulation and optimization are not only planning software, but also integrating the functions of layout planning, space simulation, functional design, time calculation, cost calculation and the like, and simultaneously can bear the functions of part of project management and engineering design.
1. The system is integrated as a plurality of computer aided designs, is marginal transection software, only collects the most widely applied functions of a plurality of software at a factory end, and carries out modular development, so that enterprises can conveniently carry out planning, design, optimization and management on intelligent factories.
2. At present, the software does not have any homogeneous product, and the software with integrated functions is monopolized by foreign countries. The software has completely independent intellectual property rights and can better serve domestic enterprises.
3. The method can be used as a carrier for the integration of industrialization and informatization, so that enterprises can independently carry out intelligent manufacturing design, and a solution is provided for the realization of intelligent manufacturing of the enterprises. The threshold of intelligent manufacturing design is greatly reduced.
4. The software is developed based on lean thought, so that the planning and management efficiency can be greatly improved, and the enterprise competitiveness is improved.
5. The real-time three-dimensional effect, can directly get into the state of immersing after wearing the VR glasses and realize space sense organ interaction.
Factory Building can realize the problem of lean-based flow planning, namely the problem of manufacturing and the problem of logistics distribution. The method is based on lean thought, production process analysis is modularized, the most common scenes are extracted for development, and operators can use the method only through simple training. Meanwhile, the use cost of the software is greatly reduced due to the native software.
Drawings
FIG. 1 is an illustration of the present invention.
FIG. 2 is a login interface of the present invention.
FIG. 3 is an example of a plant parameter set interface (rooftop) of the present invention.
FIG. 4 is an exemplary library of factory building materials.
FIG. 5 shows the construction completion effect of the plant framework of the invention.
Fig. 6 is an exemplary screenshot of an add device of the present invention.
Fig. 7 is a construction effect display diagram of embodiment 1 of the present invention.
Fig. 8 is a construction effect display diagram of embodiment 1 of the present invention.
Fig. 9 is a construction effect display diagram of embodiment 1 of the present invention.
FIG. 10 is a drawing for importing data according to embodiment 2 of the present invention.
Fig. 11 is a screenshot of an office supply equipment adding operation in step 2.6 in embodiment 2 of the present invention.
Fig. 12 is a sectional view showing the setting operation of the garment production line at step 2.6.6 in example 2.
Fig. 13 is a construction effect diagram of embodiment 2 of the invention.
FIG. 14 is a diagram showing the construction effect of embodiment 2 of the present invention.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
A digital plant simulation system based on virtual reality technology, comprising:
1. the user management module is configured for realizing the functions of user registration, login and system logout;
the 3D factory modeling module is configured to establish a factory 3D model based on drawing or importing an existing drawing, and generate corresponding virtual reality image data based on the three-dimensional model; and clicking to create, setting required parameters including windows, columns, plant sizes, walls and the like, and clicking to create to generate the required plant. And storing the established scene and newly establishing a working interface. Import 3D format and pictures are supported, and currently supported 3D model formats include: FBX/OJB/STL/3 DS. The picture format supporting import comprises PNG/JPG/TIF.
A mouse mode of operation and a mouse + keyboard mode of operation are provided. Can switch the view mode of software, cooperation VR glasses can provide under the VR mode, experience the scene of putting up in virtual reality.
The 3D factory modeling module comprises an importing module, a building module and a converting module;
1.1 the importing module is used for importing the existing drawing, directly generating a three-dimensional model through data conversion,
1.2 the building module is used for drawing a new picture and comprises a building module, a factory building module, an auxiliary module, a pipeline module, a fire-fighting module, an illuminating module, a parameter module and a material module;
the various modules are described as follows:
1.2.1 creating module: and generating a factory building by one key, and adjusting partitions, channels and the like after the factory building is generated, so as to quickly build a realistic factory building. And clicking to create, setting required parameters including windows, columns, plant sizes, walls and the like, and clicking to create to generate the required plant.
1.2.2 subsidiary facilities: the method comprises the following steps of including common facilities such as a transformer substation, a distribution box, an air compressor, a water chiller, a nitrogen generator and the like, and defining relevant parameters for the facilities.
1.2.3 laying pipelines: the system comprises pipelines connected with the auxiliary facilities to work places and basic parameter setting, wherein the basic parameter setting comprises materials, pressure, pipe diameters, colors, flow directions, media, blind plates, tee joints, various valves and the like.
1.2.4 fire-fighting facilities: comprises an automatic alarm system, such as a smoke alarm, a temperature alarm, a gas collecting alarm, an infrared correlation alarm, a fire alarm bell and the like; the automatic fire extinguishing device comprises a dry type spraying system, a wet type spraying system, a foam alarm system, a fire water monitor, an automatic explosion suppression system and the like; manual alarm devices, such as manual alarm buttons and the like; the manual fire extinguishing system comprises various fire extinguishers, fire blankets and the like; various fire control indication marks, fire control emergency lighting, fire control water pumps and other systems.
1.2.5 lighting system, mainly the setting of lighting type, light source color and light intensity, etc.
1.2.6 parameters: including bearing of each floor, etc., and inputting parameters of the added factory buildings and facilities.
1.2.7 materials library: including geometry, material library, etc., for editing the ground, etc.
In the new building process, the operation interface is divided into an operation area, a function area, a menu bar and a shortcut bar.
The operation area is a main interface for software operation, and the functions of building and editing all scenes and examples are completed.
The function area provides scene establishment, new establishment, displacement, rotation, zooming, world coordinate switching of the instances, and object selection, roof display and hiding functions.
And the conversion module generates corresponding virtual reality image data based on the three-dimensional model.
3. The layout planning module is used for laying out the internal area based on the obtained 3D model of the factory and comprises a model module, an energy load module, an accounting module and a management module;
3.1 the model module to add equipment to the 3D model of the plant based on user's selection and parameter settings, including logistics equipment warehouse, warehousing equipment warehouse, production equipment warehouse, inspection equipment warehouse, office equipment warehouse,
the model of common equipment comprises logistics storage equipment, production equipment, inspection equipment, office equipment and the like. The models can be built in software, can be directly used by users, can be developed by the users, and can be uploaded to the cloud for development and use of all the users together. Meanwhile, the built-in model supports the user to perform personalized adjustment, including size, material and the like.
Namely, all the equipment is placed in the built factory model. In the process of placing the power source, the power distribution box and the like, which are closest to the placing position of the user, can be prompted to the user according to the equipment parameters set by the user.
3.2 the energy load module is used for calculating a power source based on the added equipment to obtain power source condition parameters for meeting the operation of the equipment, wherein the power source comprises an electric energy load, a compressed air source and a cold water source;
after all the equipment is placed, the system can calculate whether the power source of the factory can meet the requirements of all the equipment, including power loads, compressed air, a cold water system, a dust removal system and the like.
3.3 the accounting module is used for accounting the simulation changes generated by all the operations of the user to obtain the corresponding costs of model building, equipment configuration and adjustment and relocation;
when a device is relocated, corresponding infrastructure changes are often required. At this time, the system calculates the cost required for the movement, including the expenses for labor, construction, pipeline modification, and the like.
And 3.4, a management module for obtaining characteristic plans based on the corresponding cost calculated by the calculation module and the calculation of the energy load module, wherein the characteristic plans comprise visual management systems (colors, lines, boards and the like), plant landscape design, human factor engineering design and the like.
4. The simulation verification module is configured and used for simulating the operation of the factory after obtaining model parameters defined by a user based on a 3D model and layout planning of the factory and outputting an operation result in a mode of simulating data and animation video data;
the function is to input basic operation parameters of a factory on the basis of building a factory and completing layout planning, so that static planning is moved, the operation of the factory is simulated, and problems are found and optimized in a planning stage. The final aim is to reduce the waste in the system, improve the value-added time ratio and shorten the production lead time, and in the actual application process, the application of the sub-modules can solve the following problems: the method has the advantages of improving the utilization rate of equipment, reducing waiting time and queuing length, effectively distributing resources, eliminating waiting waste, minimizing the negative influence of faults, minimizing the minimum holding capacity of work-in-process, researching a cost-reducing plan, establishing optimal batch and workpiece sequencing, solving the problem of material delivery, researching the influence of equipment preset time and tool change, optimizing the priority and dispatching logic of delivery service, displaying new tool design and performance, and managing daily operation decisions.
The simulation verification module comprises a definition module, an execution module, a data module, an animation module and an analysis module;
4.1 defining module, used for providing input interface, obtaining model parameters input by user, user-defined parameters of each module, and relationship between them, the model parameters including process sequence, material relationship, distribution frequency, carrying tool, carrying speed;
4.2 an execution module for simulating plant operation based on the model parameters and the plant 3D model; the calculation logic of the software is based on lean calculation logic, and the final output result is equipment OEE, Lead Time and increment Time ratio. In the process of simulation calculation, the wastes of enterprises, including waiting waste, carrying waste, inventory waste, early processing waste and the like, can be identified, and the occurrence time and place are marked.
4.3, a data module for recording and outputting data generated by the simulation operation of the factory;
4.4, an animation module for outputting the virtual reality image based on time synchronization to the simulation operation of the factory; the software supports immersive experience in a VR environment, namely, people can directly enter into realistic experience in the factory operation process through specific equipment. For example, by wearing VR gloves, a person can directly enter the production line to operate, so that the simulation time is realistic, and is not completely input manually like the simulation software of the same type. Similarly, the software supports programming operation of the manipulator, so that the truest model data can be obtained, and the accuracy of simulation verification is improved.
And 4.5, analyzing the operation condition based on the data recorded by the data module and the model parameters, wherein the analysis comprises man-machine operation analysis, combined operation analysis, flow program analysis, production line balance, material handling analysis, storage area analysis and pull type management supermarket management analysis.
5. And the live-action interaction module is configured for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, combining the virtual reality image data and the animation video data into a VR image, and providing interaction in a human-computer interaction mode for a user based on the VR image.
The function is the real-scene management of various MES systems in the factory. Since the model built in the planning stage is realistic, and the optimization scheme is obtained after simulation verification and implemented according to the optimization scheme, the current model and the actual state of the enterprise are perfectly unified statically.
We continue to exploit this functionality, if the enterprise uses the MES system, then the shop data has already been collected and the processing application is running. The data can be directly given to the real-scene model, and the dynamic management of the model can be realized by driving the real-scene model with the data.
Considering the burst point of the data, the virtual-real linkage is different from the virtual-real linkage of many concepts, and only the visual virtual-real linkage of the workshop level of the factory is processed.
The live-action interaction module comprises a fitting module, a display module, a communication module and an interaction module;
5.1 the fitting module is used for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, and outputting the current VR image of the user by combining the fed-back user instruction data;
5.2 the communication module is used for establishing data connection with VR equipment to acquire and send data information;
5.3 the display module is used for displaying the VR image and is configured on the VR terminal equipment;
and 5.4, the interaction module is used for acquiring user instruction data and feeding the instruction back to the fitting module.
In practical application, the software cannot completely and independently realize the unmanned factory, but is absolutely a new idea and solution tool for realizing the unmanned factory. Functions that are relatively easy to implement include:
1. equipment inspection: through the combination of various sensors and cameras, the virtual space is patrolled and examined to the equipment management personnel accessible VR equipment entering. All the relevant parameters of the equipment are displayed in the virtual space and can be recorded in real time. If the alarm occurs, the manager can also directly control the related equipment in the virtual space to adjust the parameters, so that the equipment can not be patrolled and examined on site, and meanwhile, the equipment manager can be familiar with the site environment, and the situation that the equipment cannot enter the site to remove the fault quickly when the actual site operation is needed is avoided.
2. Emergency drilling: for some conditions which cannot be really exercised, such as earthquakes, fires and the like, relevant environments can be set, so that the staff can verify the accuracy of an emergency plan and exercise the emergency capacity of the staff in virtual reality. Because the environment and the real scene are both 1: 1, the replication and even the production status are the same as those in emergency, and the method has good effect on the emergency capacity cultivation of the staff.
3. Skill training: particularly, new employees enter the office, aiming at some dangerous work types, a virtual reality is directly copied according to the current production situation, the employees are trained on the premise of not influencing the real reality, or the operation skills of the employees are verified, and whether the actual influence is generated on a factory or not is judged.
Example 1: case for building factory building by using digital factory simulation system based on virtual reality technology
1 open Factray layout editor
Double clicking on the desktop icon opens the editor e.g. As shown in fig. 1.
2 Log in
And after the editor is opened, entering a login interface, and inputting an account password for login. As shown in fig. 2.
3 plant parameters setting
After the login is finished, entering a scene, clicking a creation button, and inputting basic parameters of a plant according to the dimension measured by the CAD drawing. As shown in fig. 3
Clicking to create, and automatically generating a standard factory building.
4 wall construction
4.1 open the material library, find the building class, pull down to find the wall, drag the left mouse button to the scene, as shown in FIG. 4
4.2 after pulling out the wall, selecting the middle wall to perform operations such as displacement, rotation and the like, so that the position and the size of the middle wall are consistent with those of the CAD.
5 door and window arrangement
And moving the wall body to a proper position, and after the size is adjusted, setting the size of the door and the window under the parameter menu.
The building of the plant frame is completed. As shown in fig. 5
6 adding landmarks
The method comprises the following steps:
6.1 drawing a ground mark after the frame is built, opening a material library, clicking a landmark button, and selecting a corresponding landmark to drag into a scene.
6.2, carrying out attribute setting after the landmark is entrusted into the scene.
The second method comprises the following steps:
6.3 if a CAD drawing can directly guide the high-definition PNG picture intercepted from the drawing into an editor, pasting the high-definition PNG picture to a user-defined guided one-sided model, and zooming the size of the one-sided model.
7 Add tag
7.1 adding a label according to the CAD drawing label, clicking a label adding button, and dragging into a scene.
7.2 set up the label attribute, click green button can change the label characters, click circular colored button can revise the characters color.
8 device addition
And after landmark drawing is finished, adding equipment, opening a material library, clicking general equipment or industrial equipment, and dragging the selected equipment into a scene according to the position of the CAD drawing. As shown in fig. 6
9 three-dimensional model import
If the material library lacks the required equipment, the external three-dimensional model can be imported into the editor through the model import function, and the scene is dragged from the imported material library.
10 storage scenario
And (4) building the factory building, finishing storage, clicking a storage button, inputting a storage name, and clicking for storage.
Example 2: case for building factory building by using digital factory simulation system based on virtual reality technology
1.1 plant design prototype to be built using PS or hand-drawn handles, see FIG. 10
Second, use FactoryLayouut editor to build factory building
2.1 open FactoryLayouut editor
Double clicking on the desktop icon opens the editor e.g.
2.2, building a factory building, and setting parameters according to the designed parameters.
2.3 the door and window are adjusted after the creation is finished.
2.4 adding the wall according to the design sketch.
And 2.5, modifying the size of the door and window of the wall after the wall is added.
2.6 plant equipment addition
2.6.1 office area equipment is added, a material library is opened to find office supplies and IT equipment, and appropriate equipment is directly dragged into a scene.
2.6.2 adding steel structure columns, opening a material library to find the buildings, and selecting the steel structure columns to drag into the scene.
2.6.3 modify the post height.
2.6.4 add gates and house doors.
2.6.5 distribution room equipment.
2.6.6 Add garment line, see FIG. 12.
2.6.7 storage area building.
2.6.8 guardrail addition.
And 2.7, building a factory to finish a storage scene.

Claims (5)

1. A digital factory simulation system based on virtual reality technology is characterized by comprising;
the user management module is configured for realizing the functions of user registration, login and system logout;
the 3D factory modeling module is configured to establish a factory 3D model based on drawing or importing an existing drawing, and generate corresponding virtual reality image data based on the three-dimensional model;
the layout planning module is used for laying out the internal area based on the obtained 3D model of the factory and comprises a model module, an energy load module and an accounting module;
the simulation verification module is configured and used for simulating the operation of the factory after obtaining model parameters defined by a user based on a 3D model and layout planning of the factory and outputting an operation result in a mode of simulating data and animation video data;
and the live-action interaction module is configured for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, combining the virtual reality image data and the animation video data into a VR image, and providing interaction in a human-computer interaction mode for a user based on the VR image.
2. The digital plant simulation system based on virtual reality technology of claim 1,
the 3D factory modeling module comprises an importing module, a building module and a converting module;
the import module is used for importing the existing drawing and directly generating a three-dimensional model through data conversion,
the building module is used for drawing a new picture and comprises a building module, a factory building module, an accessory module, a pipeline module, a fire-fighting module, an illuminating module, a parameter module and a material module;
and the conversion module generates corresponding virtual reality image data based on the three-dimensional model.
3. The digital plant simulation system based on virtual reality technology of claim 1,
the model module is used for adding equipment into the 3D model of the factory based on the selection and parameter setting of the user, and comprises a logistics equipment library, a warehousing equipment library, a production equipment library, an inspection equipment library and an office equipment library,
the energy load module is used for calculating a power source based on the added equipment to obtain power source condition parameters for meeting the operation of the equipment, and the power source comprises an electric energy load, a compressed air source and a cold water source;
and the accounting module is used for accounting the simulation changes generated by all the operations of the user to obtain the corresponding costs of model building, equipment configuration and adjustment and relocation.
4. The digital plant simulation system based on virtual reality technology of claim 1, wherein the simulation verification module comprises a definition module, an execution module, a data module, an animation module and an analysis module;
the system comprises a definition module, a data processing module and a data processing module, wherein the definition module is used for providing an input interface and obtaining model parameters input by a user, and the model parameters comprise a process sequence, a material relation, a distribution frequency, a carrying tool and a carrying speed;
an execution module for simulating plant operation based on the model parameters and the plant 3D model;
the data module is used for recording and outputting data generated by the simulation operation of the factory;
the animation module is used for outputting virtual reality images based on time synchronization to the simulation operation of the factory;
and the analysis module is used for analyzing the operation condition based on the data recorded by the data module and the model parameters, and the analysis comprises man-machine operation analysis, combined operation analysis, flow program analysis, production line balance, material handling analysis, storage area analysis and pull type management supermarket management analysis.
5. The virtual reality technology-based digital plant simulation system according to claim 1, wherein the real-scene interaction module comprises a fitting module, a display module, a communication module and an interaction module;
the fitting module is used for acquiring virtual reality image data generated by the 3D factory modeling module and animation video data generated by the simulation verification module, and outputting the current VR image of the user by combining the fed-back user instruction data;
the communication module is used for establishing data connection with VR equipment to acquire and send data information;
the display module is used for displaying the VR image and is configured on the VR terminal equipment;
the interaction module is used for acquiring user instruction data and feeding back an instruction to the fitting module.
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Application publication date: 20210810