CN113236607B - A design method of a large engineering pump volute and its volute - Google Patents
A design method of a large engineering pump volute and its volute Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/445—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps
- F04D29/448—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps bladed diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/46—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/466—Fluid-guiding means, e.g. diffusers adjustable especially adapted for liquid fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
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- F05D2250/52—Outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
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Abstract
本发明公开了一种大型工程泵蜗壳的设计方法及其蜗壳,其包括蜗壳出口、扩散段(2)、喉部(3)、活动导叶(5)、固定导叶(6)、出口导叶(7)、隔舌(8),活动导叶的外周设置有多个固定导叶,出口导叶大体上与压水室进口基圆D3相切,出口导叶的进口端具有截面I,隔舌处具有截面II,在流动方向上从截面II到截面I,蜗壳为环形蜗壳,蜗壳的流道横截面流通面积基本相同。采用带固定导叶及活动导叶的环形蜗壳结构,根据给定工况,基于蜗壳速度系数法确定蜗壳的几何参数,包括压水室进口基圆直径D3,泵压水室进口宽度B3,蜗室的外轮廓线半径R,活动导叶数Z1,固定导叶数z2’,扩散角θ。其能够降低泵运行过程中的压力脉动及径向力,加强泵各个工况下的运行安全性和稳定性。
The invention discloses a design method of a large-scale engineering pump volute and the volute, which comprises a volute outlet, a diffusion section (2), a throat (3), a movable guide vane (5), and a fixed guide vane (6). , outlet guide vane (7), separating tongue (8), the outer periphery of the movable guide vane is provided with a plurality of fixed guide vanes, the outlet guide vane is generally tangent to the base circle D3 of the inlet of the pressurized water chamber, and the inlet end of the outlet guide vane has Section I, the separation tongue has section II, from section II to section I in the flow direction, the volute is an annular volute, and the flow area of the flow passage of the volute is basically the same. The annular volute structure with fixed guide vanes and movable guide vanes is adopted. According to the given working conditions, the geometric parameters of the volute are determined based on the volute velocity coefficient method, including the base circle diameter D 3 of the inlet of the pressurized water chamber, and the inlet of the pump pressurized water chamber. The width B 3 , the radius R of the outer contour of the scroll chamber, the number of movable guide vanes Z 1 , the number of fixed guide vanes z 2' , and the diffusion angle θ. It can reduce the pressure pulsation and radial force during the operation of the pump, and enhance the operation safety and stability of the pump under various working conditions.
Description
技术领域technical field
本发明涉及水利工程泵蜗壳、离心泵蜗壳技术领域,具体涉及一种大型工程泵蜗壳的设计方法及其蜗壳。The invention relates to the technical field of a volute of a hydraulic engineering pump and a volute of a centrifugal pump, in particular to a design method of a volute of a large engineering pump and the volute thereof.
背景技术Background technique
近年来,我国水利水电工程得到了长足的发展,在满足我国电力能源供需要求的同时为我国可持续发展战略的落实打下坚实的基础。蜗壳是离心泵重要的过流部件,对泵的效率指标有很大影响。流体由叶轮进入蜗壳时,由于叶轮与蜗壳隔舌/舌部间隙较小,会发生强烈的相互作用,在常规螺旋型蜗壳隔舌区域造成高幅低频压力脉动;同时,由于螺旋型蜗壳的几何结构是不对称形式,当扬程和流量较高时,会产生较大的压力脉动和径向力,产生较大的振动或是噪音,影响大型水利工程泵的运行稳定性。针对这一问题,中国专利申请公开号CN201218236Y公开了一种高速水泵蜗壳,含有一个具有渐开线或阿基米德蜗线的扁蜗圆形蜗底和连续侧壁构成连续蜗道及泵设有泵进出水口的蜗壳,该蜗壳的中心为进水口,连续侧壁为挡水板,增强了扬程高度和水的流量,具有重量轻、耐腐蚀、制造容易和成本低的特点;中国专利申请公开号CN111894903A公开了一种系列化单级离心泵蜗壳及设计方法,当设计不同泵流量同叶轮外径时,靠泵盖侧的泵体轴向壁厚可以相同,泵盖可以设计成通用形状。压水室采用轴向不对称断面,以中心线为基准,其中靠泵盖侧的断面为矩形,另一侧为直角梯形,有效减小了转轴的扰度,提高了密封的可靠性,降低了泵的振动。但是这样虽然提高了生产效率,提高机械强度,一定程度上降低压力脉动,但是采用梯形或矩形截面泵压头和效率较低。因此,需要设计一种既能广泛应用又有较小的压力脉动及径向力能够稳定、高效地运行的大型水利工程泵蜗壳结构。In recent years, my country's water conservancy and hydropower projects have developed by leaps and bounds, which has laid a solid foundation for the implementation of my country's sustainable development strategy while meeting the supply and demand of electricity and energy in my country. The volute is an important flow component of the centrifugal pump, which has a great influence on the efficiency index of the pump. When the fluid enters the volute from the impeller, due to the small gap between the impeller and the volute separating tongue/tongue, a strong interaction will occur, causing high-amplitude and low-frequency pressure pulsation in the area of the conventional spiral volute separating tongue; The geometric structure of the volute is asymmetrical. When the head and flow rate are high, large pressure pulsation and radial force will be generated, resulting in large vibration or noise, which will affect the operation stability of large-scale hydraulic engineering pumps. In response to this problem, Chinese Patent Application Publication No. CN201218236Y discloses a high-speed water pump volute, which contains a flat volute circular volute bottom with an involute or Archimedes volute and a continuous side wall to form a continuous volute and a pump. A volute with a pump inlet and outlet, the center of the volute is a water inlet, and the continuous side wall is a water baffle, which enhances the lift height and water flow, and has the characteristics of light weight, corrosion resistance, easy manufacturing and low cost; Chinese Patent Application Publication No. CN111894903A discloses a serialized single-stage centrifugal pump volute and a design method. When designing different pump flows with the same impeller outer diameter, the axial wall thickness of the pump body on the side of the pump cover can be the same, and the pump cover can be Designed in a universal shape. The pressurized water chamber adopts an axially asymmetric cross-section, taking the center line as the benchmark. The cross-section on the side of the pump cover is rectangular, and the other side is a right-angled trapezoid, which effectively reduces the disturbance of the rotating shaft, improves the reliability of the seal, and reduces the vibration of the pump. However, although this improves production efficiency, improves mechanical strength, and reduces pressure pulsation to a certain extent, the use of trapezoidal or rectangular section pump head and efficiency is low. Therefore, it is necessary to design a large-scale hydraulic engineering pump volute structure that can be widely used and can operate stably and efficiently with small pressure pulsation and radial force.
传统蜗壳的结构,包括蜗壳体,蜗壳体内设有水流通道,水流通道一般由压水室和扩散段组成。压水室的起始端为隔舌,压水室和扩散段的连接处为喉部,扩散段的出口处为泵体出口;传统压水室以叶轮外圆外侧的设计基圆为基准,由隔舌部位开始沿叶轮旋转方向向泵扩散段入口的喉部逐渐增大的一组断面联接组成,压水室横截面采用偏心椭圆、梯形或半圆弧形的截面,以提高泵的泵压头和效率。The structure of the traditional volute includes a volute casing, a water flow channel is arranged in the volute casing, and the water flow passage is generally composed of a pressurized water chamber and a diffusion section. The starting end of the pressurized water chamber is the separation tongue, the connection between the pressurized water chamber and the diffuser section is the throat, and the outlet of the diffuser section is the outlet of the pump body; the traditional pressurized water chamber is based on the design base circle outside the outer circle of the impeller. It is composed of a set of cross-section connections that gradually increase from the tongue part to the throat of the inlet of the pump diffusion section along the rotation direction of the impeller. and efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术中存在的不足,提供一种大型工程泵蜗壳的设计方法及其蜗壳,能够降低泵运行过程中的压力脉动及径向力,加强泵各个工况下的运行安全性和稳定性。The purpose of the present invention is to overcome the deficiencies existing in the prior art, and to provide a design method for a large-scale engineering pump volute and the volute thereof, which can reduce the pressure pulsation and radial force during the operation of the pump, and strengthen the pump under various working conditions. operational security and stability.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种大型工程泵的蜗壳,其包括蜗壳出口(1)、扩散段(2)、喉部(3)、固定式多流道(4)、活动导叶(5)、固定导叶(6)、出口导叶(7)、隔舌/舌部(8)、流道间隙(9),压水室的出口端设有扩散段,扩散段的出口端具有蜗壳出口,压水室与扩散段之间的连接部为喉部,叶轮外周设有扩压器,扩压器包括多个沿周向分布的活动导叶,扩散段与蜗壳壁之间构成隔舌,其特征在于:活动导叶(5)的外周设置有多个固定导叶 (6),固定导叶将蜗壳流道分隔为固定式多流道,出口导叶的中线/轴线与扩散段的中线/ 轴线共线/平行,出口导叶大体上与压水室进口基圆D3相切,固定导叶的出口端与与其相邻的径向内侧的固定导叶的进口端或压水室进口基圆D3之间具有流道间隙(9),出口导叶的进口端具有截面I,隔舌处具有截面II,在流动方向上从截面II到截面I,蜗壳为环形蜗壳,蜗壳的流道横截面流通面积基本相同。A volute of a large engineering pump, comprising a volute outlet (1), a diffusion section (2), a throat (3), a fixed multi-flow channel (4), a movable guide vane (5), and a fixed guide vane ( 6), the outlet guide vane (7), the tongue/tongue (8), the flow channel gap (9), the outlet end of the pressure water chamber is provided with a diffusion section, the outlet end of the diffusion section has a volute outlet, and the pressure water chamber is provided with a volute outlet. The connecting part with the diffuser section is the throat, the outer periphery of the impeller is provided with a diffuser, the diffuser includes a plurality of movable guide vanes distributed along the circumferential direction, and a separation tongue is formed between the diffuser section and the volute wall, which is characterized in that : A plurality of fixed guide vanes (6) are arranged on the outer periphery of the movable guide vane (5). The fixed guide vane divides the volute flow channel into fixed multi-flow channels. The center line/axis of the outlet guide vane and the center line/axis of the diffuser section Collinear/parallel, the outlet guide vane is substantially tangent to the base circle D3 of the inlet of the pressurized water chamber, and the outlet end of the fixed guide vane is adjacent to the inlet end of the fixed guide vane on the radially inner side or the base circle D3 of the inlet of the pressurized water chamber There is a flow channel gap (9) between them, the inlet end of the outlet guide vane has a section I, and the tongue has a section II, in the flow direction from the section II to the section I, the volute is an annular volute, and the flow channel of the volute is The cross-sectional flow area is substantially the same.
进一步地,所述蜗壳采用大体上偏心的椭圆形截面环形蜗壳,在椭圆形长轴方向上,椭圆形偏心的长的部分的尺寸为短的部分的尺寸的2-4倍。Further, the volute adopts a generally eccentric elliptical cross-section annular volute, and in the direction of the long axis of the ellipse, the size of the eccentric long part of the ellipse is 2-4 times the size of the short part.
进一步地,所述固定导叶(6)为弧形导叶,固定导叶具有不同的圆心角,且在流动方向上从截面II到截面I,圆心角逐渐增大;在流动方向上从截面II到截面I,下游的圆心角为上游的圆心角的1.05-1.25倍。Further, the fixed guide vane (6) is an arc guide vane, and the fixed guide vane has different central angles, and the central angle gradually increases from section II to section I in the flow direction; II to section I, the central angle of the downstream is 1.05-1.25 times the central angle of the upstream.
进一步地,在流动方向上从截面II到截面I,流道间隙(9)逐渐增大;且在流动方向上从截面II到截面I,下游的流道间隙为上游的流道间隙的1.05-1.2倍。Further, from section II to section I in the flow direction, the flow channel gap (9) gradually increases; and from section II to section I in the flow direction, the downstream flow channel gap is 1.05- of the upstream flow channel gap 1.2 times.
进一步地,所述固定导叶(6)具有下游端/尾缘端(61),下游端呈渐缩的锥形或弧形,下游端具有第一凹槽(62)、第二凹槽(63),多个第一凹槽设置于下游端的径向内侧面,多个第二凹槽设置于下游端的径向外侧面;第一凹槽、第二凹槽为半圆形结构。Further, the fixed guide vane (6) has a downstream end/trailing edge end (61), the downstream end is tapered in a tapered or arc shape, and the downstream end has a first groove (62), a second groove ( 63), a plurality of first grooves are arranged on the radially inner side of the downstream end, and a plurality of second grooves are arranged on the radially outer side of the downstream end; the first and second grooves are semicircular structures.
进一步地,所述第一凹槽(62)的数量大于第二凹槽(63)的数量,且第一凹槽的数量是第二凹槽数量的1.5-3.0倍。Further, the number of the first grooves (62) is greater than the number of the second grooves (63), and the number of the first grooves is 1.5-3.0 times the number of the second grooves.
进一步地,扩散段为泵体出口,扩散段为自喉部至蜗壳出口,水流通道面积逐渐增大,扩散段断面包括由矩形和/或圆弧组成的形状;喉部位置的压水室的断面形状与扩散段的端面形状相同且重合,该结构以保证压水室与扩散段平滑过渡。Further, the diffusion section is the pump body outlet, the diffusion section is from the throat to the volute outlet, the area of the water flow channel gradually increases, and the cross section of the diffusion section includes a shape composed of a rectangle and/or a circular arc; the pressure water chamber at the throat position The cross-sectional shape of the radiator is the same as and coincides with the end face shape of the diffuser section. This structure ensures a smooth transition between the pressurized water chamber and the diffuser section.
一种大型工程泵的蜗壳的设计方法,其特征在于,采用带固定导叶及活动导叶的环形蜗壳结构,根据给定工况,基于蜗壳速度系数法确定蜗壳的几何参数,包括压水室进口基圆直径D3,泵压水室进口宽度B3,蜗室的外轮廓线半径R,活动导叶数Z1,固定导叶数Z2,,扩散角θ;A design method for a volute casing of a large engineering pump is characterized in that, an annular volute casing structure with fixed guide vanes and movable guide vanes is adopted, and the geometric parameters of the volute casing are determined based on the volute velocity coefficient method according to a given working condition, Including the base circle diameter D 3 of the inlet of the pressurized water chamber, the width of the inlet of the pump pressurized water chamber B 3 , the outer contour radius R of the volute chamber, the number of movable guide vanes Z 1 , the number of fixed guide vanes Z 2 , and the diffusion angle θ;
其包括如下设计步骤:It includes the following design steps:
(1)设计压水室进口基圆直径D3:( 1 ) Design the base circle diameter D3 of the inlet of the pressure water chamber:
D3=D2+2b2 D 3 =D 2 +2b 2
式中:where:
b2-活动导叶半径,mm;b 2 - radius of movable guide vane, mm;
D2-泵叶轮外径,mm;D 2 - Outer diameter of pump impeller, mm;
D3-泵压水室进口基圆直径,mm;D 3 - The diameter of the base circle of the inlet of the pump pressure water chamber, mm;
(2)设计泵压水室进口宽度B3:(2) Design the inlet width B 3 of the pump pressure chamber:
B3=B2+0.05D3 B 3 =B 2 +0.05D 3
式中:where:
B2-泵叶轮出口轴向宽度,mm;B 2 - the axial width of the pump impeller outlet, mm;
D3-泵压水室进口基圆直径,mm;D 3 - The diameter of the base circle of the inlet of the pump pressure water chamber, mm;
B3-泵压水室进口宽度,mm;B 3 - Inlet width of pump pressure water chamber, mm;
(3)设计蜗室的外轮廓线半径R:(3) The outer contour line radius R of the designed scroll chamber:
式中:where:
AI-蜗壳第I截面的面积值,mm;A I - the area value of the first section of the volute, mm;
R-蜗室的外轮廓线半径,mm;R- the radius of the outer contour of the volute chamber, mm;
(4)设计活动导叶数Z1:(4) Design the number of movable guide vanes Z 1 :
Z1=8~14Z 1 =8~14
式中:where:
Z1-活动导叶数,个;Z 1 - the number of active guide vanes, pcs;
(5)设计固定导叶数Z2:(5) Design the number of fixed guide vanes Z 2 :
Z2=3~5Z 2 =3~5
式中:where:
Z2-固定导叶数,个;Z 2 - the number of fixed guide vanes, pcs;
(6)设计扩散段扩散角:(6) Design the diffusion angle of the diffusion section:
式中:where:
AI-蜗壳第I截面的面积值,mm;A I - the area value of the first section of the volute, mm;
DS-蜗壳出口直径,mm;D S - volute outlet diameter, mm;
L-蜗壳扩散段长度,mm;L - the length of the diffuser section of the volute, mm;
θ-扩散角,°;θ-diffusion angle, °;
采用θ取6°~12°。Use θ to take 6° to 12°.
本发明具有有益技术效果是:The present invention has beneficial technical effects as follows:
(1)采用环形蜗壳的结构,与典型的螺旋蜗壳相比,环形蜗壳具有对称的过流流道,并且在隔舌和叶轮出口之间有较大的间隙,用环形蜗壳代替传统的蜗壳能降低泵压力脉动以及径向力,提高运行稳定性。叶轮外周与蜗壳隔舌之间的间隙增加了,其优点是减少了水流在蜗壳隔舌上的碰撞,隔舌与叶轮间隙的增加可以减少压力脉动和整体径向力。(1) The structure of the annular volute is adopted. Compared with the typical spiral volute, the annular volute has a symmetrical flow passage and has a larger gap between the separation tongue and the impeller outlet, which is replaced by an annular volute. The traditional volute can reduce the pump pressure pulsation and radial force, and improve the operation stability. The gap between the outer periphery of the impeller and the volute separation tongue is increased, which has the advantage of reducing the collision of the water flow on the volute separation tongue. The increase in the gap between the separation tongue and the impeller can reduce pressure pulsation and overall radial force.
(2)通过进一步设计固定导叶具有不同的圆心角,且在流动方向上从截面II到截面 I,圆心角逐渐增大。在流动方向上从截面II到截面I,流道间隙逐渐增大。能够进一步降低泵运行过程中的压力脉动及径向力,减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,加强泵各个工况下的运行安全性和稳定性。本发明通过第一凹槽、第二凹槽的设计,能够进一步减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,从而加强泵各个工况下的运行安全性和稳定性。(2) By further designing the fixed guide vanes to have different central angles, and from section II to section I in the flow direction, the central angle gradually increases. From section II to section I in the flow direction, the runner gap gradually increases. It can further reduce the pressure pulsation and radial force during the operation of the pump, reduce the corner vortex at the outlet of the fixed guide vane, reduce the pressure fluctuation and pressure loss of the annular volute, and enhance the operation safety and stability of the pump under various working conditions. . Through the design of the first groove and the second groove, the present invention can further reduce the corner vortex at the outlet of the fixed guide vane, reduce the pressure fluctuation and pressure loss of the annular volute, thereby enhancing the operation safety of the pump under various working conditions and stability.
(3)在蜗壳内设有双排导叶(活动导叶、固定导叶)将叶轮甩出的高速液体汇集起来,均匀地引向下一级叶轮的入口或压出室,并能在导叶中使液体的部分动能转变成压能,从而提高泵的效率。采用双排导叶相较于无固定导叶或单排固定导叶,水力性能有很大的提升。并结合蜗壳的横截面采用偏心椭圆形截面,分析横截面形状对离心泵的水力性能的影响,发现环形蜗壳下椭圆形横截面形状可以提供比梯形、半圆形或矩形形状更高的泵压头。(3) There are double rows of guide vanes (movable guide vanes, fixed guide vanes) in the volute to collect the high-speed liquid thrown out by the impeller, and evenly guide the inlet or pressure chamber of the impeller of the next stage, and can be used in the guide. Part of the kinetic energy of the liquid is converted into pressure energy in the vane, thereby improving the efficiency of the pump. Compared with no fixed guide vanes or single-row fixed guide vanes, the hydraulic performance of the double-row guide vanes is greatly improved. Combined with the eccentric elliptical cross-section of the volute, the influence of the cross-sectional shape on the hydraulic performance of the centrifugal pump was analyzed, and it was found that the elliptical cross-sectional shape under the annular volute can provide higher efficiency than trapezoidal, semicircular or rectangular shapes. pump head.
附图说明Description of drawings
图1为本发明泵环形蜗壳的结构示意图;Fig. 1 is the structural representation of the pump annular volute of the present invention;
图2为环形蜗壳与螺旋蜗壳的局部对比图,(a)环形蜗壳、(b)螺旋蜗壳;Figure 2 is a partial comparison diagram of an annular volute and a helical volute, (a) an annular volute and (b) a helical volute;
图3为螺旋蜗壳和环形蜗壳断面的对比图,(A为螺旋蜗壳,B为环形蜗壳);Fig. 3 is the comparison diagram of the spiral volute and the annular volute section, (A is the spiral volute, B is the annular volute);
图4为环形蜗壳与螺旋蜗壳对泵性能的对比图;Figure 4 is a comparison diagram of the performance of the annular volute and the helical volute to the pump;
图5为本发明固定导叶的另一实施例局部放大结构示意图。FIG. 5 is a partial enlarged structural schematic diagram of another embodiment of the fixed guide vane of the present invention.
图中:蜗壳出口1、扩散段2、喉部3、固定式多流道4、活动导叶5、固定导叶6、出口导叶7、隔舌/舌部8、流道间隙9、D2叶轮外径,D3压水室进口基圆直径、R蜗室的外轮廓线半径、下游端/尾缘端61、第一凹槽62、第二凹槽63。In the figure: volute outlet 1,
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1-2所示,一种大型工程泵蜗壳的设计方法及其蜗壳,其包括蜗壳出口1、扩散段2、喉部3、固定式多流道4、活动导叶5、固定导叶6、出口导叶7、隔舌/舌部8、流道间隙9,压水室的出口端设有扩散段2,扩散段2的出口端具有蜗壳出口1,压水室与扩散段2之间的连接部为喉部3,叶轮外周设有扩压器,扩压器包括多个沿周向分布的活动导叶5,扩散段2与蜗壳壁之间构成隔舌8,其特征在于:活动导叶5的外周设置有多个固定导叶6,固定导叶6将蜗壳流道分隔为固定式多流道4,出口导叶7的中线/轴线与扩散段2的中线/轴线共线/平行,出口导叶7大体上与压水室进口基圆D3相切,固定导叶6 的出口端与与其相邻的径向内侧的固定导叶6的进口端或压水室进口基圆D3之间具有流道间隙9,出口导叶7的进口端具有截面I,隔舌8处具有截面II,在流动方向上从截面 II到截面I,蜗壳为环形蜗壳,蜗壳的流道横截面流通面积相同。As shown in Figure 1-2, a design method of a large engineering pump volute and its volute, which includes a volute outlet 1, a
进一步地,如图3所示,蜗壳采用大体上偏心的椭圆形截面环形蜗壳B,在椭圆形长轴方向上(X轴方向上),椭圆形偏心的长的部分的尺寸为短的部分的尺寸的2-4倍,优选地2.5倍。Further, as shown in FIG. 3, the volute adopts a generally eccentric elliptical cross-section annular volute B, and in the direction of the long axis of the ellipse (in the direction of the X axis), the size of the long part of the ellipse eccentric is short. 2-4 times the size of the portion, preferably 2.5 times.
进一步地,固定导叶6为弧形导叶,固定导叶6具有相同或不同的圆心角。较佳地,固定导叶6具有不同的圆心角,且在流动方向上从截面II到截面I,圆心角逐渐增大。具体地,在流动方向上从截面II到截面I,下游的圆心角为上游的圆心角的1.05-1.25倍。Further, the fixed
进一步地,在流动方向上从截面II到截面I,流道间隙9逐渐增大。具体地,在流动方向上从截面II到截面I,下游的流道间隙9为上游的流道间隙9的1.05-1.2倍。Further, from the section II to the section I in the flow direction, the
如图1所示,蜗壳在流动方向上从横截面II到横截面I具有基本相同的横截面流通面积,然后,叶轮外圆和蜗壳隔舌8之间的间隙增加了,其优点是减少了固体颗粒在蜗壳舌上的碰撞,隔舌与叶轮间隙的增加可以减少压力脉动和整体径向力。As shown in FIG. 1, the volute has substantially the same cross-sectional flow area from cross-section II to cross-section I in the flow direction, and then, the gap between the outer circle of the impeller and the
扩散段2为泵体出口,扩散段为自喉部3至蜗壳出口1,水流通道面积逐渐增大,扩散段断面包括由矩形和/或圆弧组成的形状。喉部3位置的压水室的断面形状与扩散段2的端面形状相同且重合,该结构以保证压水室与扩散段平滑过渡。The
如图2所示,与传统螺旋蜗壳相比,环形蜗壳具有更大、更均匀的流通横截面积。蜗壳横截面积过小会导致泵扬程曲线出现驼峰,从而引起管道系统的喘振。在额定工况下,随着蜗壳过流的面积增大,水力性能略有下降;当泵的运行偏离额定工况时,蜗壳流动面积较大的情况下,水力性能得到改善;此外,随着蜗壳流动面积的增加,高效区将会变宽。As shown in Figure 2, the annular volute has a larger and more uniform flow cross-sectional area than a conventional helical volute. An excessively small cross-sectional area of the volute will cause a hump in the pump head curve, causing surge in the piping system. Under the rated operating conditions, the hydraulic performance decreases slightly with the increase of the flow area of the volute; when the operation of the pump deviates from the rated operating conditions, the hydraulic performance is improved when the volute flow area is large; in addition, As the flow area of the volute increases, the high-efficiency area will widen.
蜗壳不采用传统梯形或半圆形蜗壳截面,而采用大体上偏心的椭圆形截面,这样有利于减少蜗壳中压力脉动。The volute does not have a traditional trapezoidal or semi-circular volute cross-section, but a substantially eccentric oval cross-section, which helps to reduce pressure pulsations in the volute.
如图4中的 (a)所示,通过使用环形蜗壳,可以在低流量范围内减小径向力;同样,当泵在最佳效率点以下运行时,这些蜗壳会产生更多的扬程和效率。这些蜗壳中因由较大的叶顶间隙,所以减小了叶轮叶片与蜗壳隔舌之间的相互作用,因此,叶轮周围的压力分布变得更加均匀。在设计时,由于恒定的截面积蜗壳,叶轮周围的压力分布不均匀,这会导致最小径向力点处于低流量,而不是设计流量。As shown in Figure 4(a), by using annular volutes, radial forces can be reduced in the low flow range; again, these volutes generate more when the pump is operating below the optimum efficiency point lift and efficiency. The larger tip clearance in these volutes reduces the interaction between the impeller blades and the volute tangs, so the pressure distribution around the impeller becomes more uniform. At design time, due to the constant cross-sectional area volute, the pressure distribution around the impeller is not uniform, which causes the point of minimum radial force to be at low flow rather than design flow.
从图4中的 (b)中径向力分布显示为四边形,与叶轮叶片角度一致;另外,随着流量的增加,四边形顺时针旋转,蜗壳流动面积的增加可以减小作用在轴上的径向力的大小,特别是在标称流量和大流量条件下,可以减小泵的振动,从而提高了泵的运行稳定性。From Fig. 4(b), the radial force distribution is shown as a quadrilateral, which is consistent with the impeller blade angle; in addition, as the flow increases, the quadrilateral rotates clockwise, and the increase of the volute flow area can reduce the force acting on the shaft. The magnitude of the radial force, especially under the conditions of nominal flow and large flow, can reduce the vibration of the pump, thereby improving the operating stability of the pump.
如图4中的 (c)所示,从波动强度系数在环心蜗壳中的折线分布可以看出,系数随着流量的增加整体上增加;另外,多段线都显示出四个峰,这与叶轮叶片的数量一致,四个峰的等效偏角为90°,最大压力脉动发生在蜗壳隔舌后方大约30°处,这意味着叶轮后缘和蜗壳隔舌之间的相互作用是蜗壳中压力脉动的主要原因。另外,蜗壳流动面积的增加将减轻蜗壳中的压力脉动,而与泵的工作状态无关。As shown in (c) of Figure 4, it can be seen from the polyline distribution of the wave intensity coefficient in the annular volute that the coefficient increases as a whole with the increase of the flow rate; in addition, the polyline shows four peaks, which Consistent with the number of impeller blades, the equivalent declination angle of the four peaks is 90°, and the maximum pressure pulsation occurs approximately 30° behind the volute diaphragm, implying the interaction between the trailing edge of the impeller and the volute diaphragm It is the main cause of pressure pulsation in the volute. In addition, the increased flow area of the volute will reduce pressure pulsations in the volute regardless of the operating state of the pump.
较佳地,通过进一步设计固定导叶6具有不同的圆心角,且在流动方向上从截面II到截面I,圆心角逐渐增大。在流动方向上从截面II到截面I,流道间隙9逐渐增大。能够进一步降低泵运行过程中的压力脉动及径向力,减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,加强泵各个工况下的运行安全性和稳定性。Preferably, by further designing the fixed
如图5所示,在一实施例中,固定导叶6具有下游端/尾缘端61,下游端/尾缘端61呈渐缩的锥形或弧形,下游端61具有第一凹槽62、第二凹槽63,多个第一凹槽62设置于下游端61的径向内侧面,多个第二凹槽63设置于下游端61的径向外侧面;第一凹槽62、第二凹槽63为半圆形结构。通过第一凹槽62、第二凹槽63的设计,能够进一步减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,从而加强泵各个工况下的运行安全性和稳定性。As shown in FIG. 5 , in one embodiment, the
进一步地,第一凹槽62的数量大于第二凹槽63的数量,优选地,第一凹槽62的数量是第二凹槽63数量的1.5-3.0倍。Further, the number of the
一种大型工程泵蜗壳的设计方法,采用带固定导叶及活动导叶的环形蜗壳结构,根据给定工况,基于蜗壳速度系数法确定蜗壳的几何参数,包括压水室进口基圆直径D3,泵压水室进口宽度B3,蜗室的外轮廓线半径R,活动导叶数Z1,固定导叶数z2,,扩散角θ;A design method for a large engineering pump volute, which adopts an annular volute structure with fixed guide vanes and movable guide vanes, and determines the geometric parameters of the volute based on the volute velocity coefficient method according to a given working condition, including the inlet of the pressurized water chamber. Base circle diameter D 3 , inlet width B 3 of pumping water chamber, outer contour radius R of volute chamber, number of movable guide vanes Z 1 , number of fixed guide vanes z 2 , and diffusion angle θ;
其包括如下设计步骤:It includes the following design steps:
(1)设计压水室进口基圆直径D3:(1) Design the base circle diameter D 3 of the inlet of the pressurized water chamber:
D3=D2+2b2 D 3 =D 2 +2b 2
式中:where:
b2-活动导叶半径,mm;b 2 - radius of movable guide vane, mm;
D2-泵叶轮外径,mm;D 2 - Outer diameter of pump impeller, mm;
D3-泵压水室进口基圆直径,mm;D 3 - The diameter of the base circle of the inlet of the pump pressure water chamber, mm;
(2)设计泵压水室进口宽度B3:(2) Design the inlet width B 3 of the pump pressure chamber:
B3=B2+0.05D3 B 3 =B 2 +0.05D 3
式中:where:
B2-泵叶轮出口轴向宽度,mm;B 2 - the axial width of the pump impeller outlet, mm;
D3-泵压水室进口基圆直径,mm;D 3 - The diameter of the base circle of the inlet of the pump pressure water chamber, mm;
B3-泵压水室进口宽度,mm;B 3 - Inlet width of pump pressure water chamber, mm;
(3)设计蜗室的外轮廓线半径R:(3) The outer contour line radius R of the designed scroll chamber:
式中:where:
AI-蜗壳第I截面的面积值,mm;A I - the area value of the first section of the volute, mm;
R-蜗室的外轮廓线半径,mm;R- the radius of the outer contour of the volute chamber, mm;
(4)设计活动导叶数Z1:(4) Design the number of movable guide vanes Z 1 :
Z1=8~14Z 1 =8~14
式中:where:
Z1-活动导叶数,个;Z 1 - the number of active guide vanes, pcs;
(5)设计固定导叶数Z2:(5) Design the number of fixed guide vanes Z 2 :
Z2=3~5Z 2 =3~5
式中:where:
Z2-固定导叶数,个;Z 2 - the number of fixed guide vanes, pcs;
(6)设计扩散段扩散角:(6) Design the diffusion angle of the diffusion section:
式中:where:
AI-蜗壳第I截面的面积值,mm;A I - the area value of the first section of the volute, mm;
DS-蜗壳出口直径,mm;D S - volute outlet diameter, mm;
L-蜗壳扩散段长度,mm;L - the length of the diffuser section of the volute, mm;
θ-扩散角,°;θ-diffusion angle, °;
采用θ取6°~12°。Use θ to take 6° to 12°.
为了减小泵的体积和排出管路直径,减小管路损失,从而降低泵的扬程,减小泵的功率,节约能源,降低运行成本,可取排出口径小于吸入口径。泵的出口直径初步确定之后应该按照标准管路直径系列进行圆整,扩散管/扩散段高度L在保证扩散角和加工及螺栓连接的条件下,应尽量取小值,以减小泵的尺寸。In order to reduce the volume of the pump and the diameter of the discharge pipeline, reduce the loss of the pipeline, thereby reduce the lift of the pump, reduce the power of the pump, save energy, and reduce operating costs, the discharge diameter is preferably smaller than the suction diameter. After the outlet diameter of the pump is initially determined, it should be rounded according to the standard pipeline diameter series. The height L of the diffuser tube/diffuser section should be as small as possible under the condition of ensuring the diffusion angle, processing and bolt connection to reduce the size of the pump. .
本发明具有有益技术效果是:The present invention has beneficial technical effects as follows:
(1)采用环形蜗壳的结构,与典型的螺旋蜗壳相比,环形蜗壳具有对称的过流流道,并且在隔舌和叶轮出口之间有较大的间隙,用环形蜗壳代替传统的蜗壳能降低泵压力脉动以及径向力,提高运行稳定性。叶轮外周与蜗壳隔舌之间的间隙增加了,其优点是减少了水流在蜗壳隔舌上的碰撞,隔舌与叶轮间隙的增加可以减少压力脉动和整体径向力。(1) The structure of the annular volute is adopted. Compared with the typical spiral volute, the annular volute has a symmetrical flow passage and has a larger gap between the separation tongue and the impeller outlet, which is replaced by an annular volute. The traditional volute can reduce the pump pressure pulsation and radial force, and improve the operation stability. The gap between the outer periphery of the impeller and the volute separation tongue is increased, which has the advantage of reducing the collision of the water flow on the volute separation tongue. The increase in the gap between the separation tongue and the impeller can reduce pressure pulsation and overall radial force.
(2)通过进一步设计固定导叶具有不同的圆心角,且在流动方向上从截面II到截面 I,圆心角逐渐增大。在流动方向上从截面II到截面I,流道间隙逐渐增大。能够进一步降低泵运行过程中的压力脉动及径向力,减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,加强泵各个工况下的运行安全性和稳定性。本发明通过第一凹槽、第二凹槽的设计,能够进一步减少固定导叶出口处的角部涡流,减少环形蜗壳的压力波动及压力损失,从而加强泵各个工况下的运行安全性和稳定性。(2) By further designing the fixed guide vanes to have different central angles, and from section II to section I in the flow direction, the central angle gradually increases. From section II to section I in the flow direction, the runner gap gradually increases. It can further reduce the pressure pulsation and radial force during the operation of the pump, reduce the corner vortex at the outlet of the fixed guide vane, reduce the pressure fluctuation and pressure loss of the annular volute, and enhance the operation safety and stability of the pump under various working conditions. . Through the design of the first groove and the second groove, the present invention can further reduce the corner vortex at the outlet of the fixed guide vane, reduce the pressure fluctuation and pressure loss of the annular volute, thereby enhancing the operation safety of the pump under various working conditions and stability.
(3)在蜗壳内设有双排导叶(活动导叶、固定导叶)将叶轮甩出的高速液体汇集起来,均匀地引向下一级叶轮的入口或压出室,并能在导叶中使液体的部分动能转变成压能,从而提高泵的效率。采用双排导叶相较于无固定导叶或单排固定导叶,水力性能有很大的提升。并结合蜗壳的横截面采用偏心椭圆形截面,分析横截面形状对离心泵的水力性能的影响,发现环形蜗壳下椭圆形横截面形状可以提供比梯形、半圆形或矩形形状更高的泵压头。(3) There are double rows of guide vanes (movable guide vanes, fixed guide vanes) in the volute to collect the high-speed liquid thrown out by the impeller, and evenly guide the inlet or pressure chamber of the impeller of the next stage, and can be used in the guide. Part of the kinetic energy of the liquid is converted into pressure energy in the vane, thereby improving the efficiency of the pump. Compared with no fixed guide vanes or single-row fixed guide vanes, the hydraulic performance of the double-row guide vanes is greatly improved. Combined with the eccentric elliptical cross-section of the volute, the influence of the cross-sectional shape on the hydraulic performance of the centrifugal pump was analyzed, and it was found that the elliptical cross-sectional shape under the annular volute can provide higher efficiency than trapezoidal, semicircular or rectangular shapes. pump head.
上述实施方式是对本发明的说明,不是对本发明的限定,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的保护范围由所附权利要求及其等同物限定。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention. It can be understood that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The protection scope of the present invention It is defined by the appended claims and their equivalents.
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