CN113235207A - Processing method of natural cool antibacterial yarn-dyed mat fabric - Google Patents
Processing method of natural cool antibacterial yarn-dyed mat fabric Download PDFInfo
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- CN113235207A CN113235207A CN202110538723.7A CN202110538723A CN113235207A CN 113235207 A CN113235207 A CN 113235207A CN 202110538723 A CN202110538723 A CN 202110538723A CN 113235207 A CN113235207 A CN 113235207A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/20—Protein-derived artificial fibres
- D10B2211/22—Fibroin
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a processing method of natural cool antibacterial yarn-dyed mat fabric, which comprises the following processing procedures: the summer sleeping mat fabric processed by the processing method is a high-grade summer sleeping mat fabric, has elegant appearance, natural lasting cool feeling and antibacterial performance, is cool but not icy, is permanently washable, breathable, moisture permeable, suitable for people of all ages, and easy to fold and store. After the summer sleeping mat fabric processed by the processing method is washed for 5 times, the antibacterial performance meets the evaluation requirement of the antibacterial performance of GB/T20944.3-2008 textile, namely the antibacterial rate of staphylococcus aureus is not less than70 percent, and the bacteriostasis rate of the escherichia coli is more than or equal to 70 percent; the shrinkage rate (tested according to GB/T8629 and 2017 textile test for household washing and drying procedure 8A) can be controlled within-3 percent; the contact cool coefficient meets the requirements of GB/T35263-2017, and Qmax is more than or equal to 0.15J/m2•S。
Description
Technical Field
The invention relates to a fabric processing technology and method in the field of textiles, in particular to a processing method of natural cool antibacterial yarn-dyed mat fabric.
Background
The existing common summer sleeping mat generally comprises three types of bamboo mat, straw mat and chemical fiber ice silk mat, and the three types of summer sleeping mats have the defects that: the bamboo mat has high requirements on room temperature and personal physique, is easy to feel cool when the air temperature is reduced, and is heavy and inconvenient to store; the straw mat is poor in cool feeling and is easy to be affected with damp and damaged by worms; the chemical fiber ice silk mat does not absorb sweat and is not easy to be drenched.
Disclosure of Invention
The invention aims to solve the technical problem that the processing method of the natural cool antibacterial yarn-dyed mat fabric is provided aiming at the defects of the prior art, the processed mat fabric is a high-grade mat fabric, has elegant appearance, natural lasting cool and antibacterial performance, is cool but not ice, is permanently washable, breathable and moisture permeable, is suitable for people of all ages, and is easy to fold and store.
The technical scheme adopted by the invention for solving the technical problems is as follows: a processing method of natural cool antibacterial yarn-dyed mat fabric comprises the following processing procedures: preparing yarn, dyeing yarn, weaving and finishing, wherein in the yarn preparing process, the warp yarn used for weaving adopts one or more yarns of regenerated cellulose fiber, nylon, PE cool silk and mulberry silk, the one or more yarns are subjected to yarn twisting, doubling and doubling for two or more times to form a multi-strand yarn structure, the weft yarn used for weaving is hemp fiber or yarn blended by the hemp fiber and other fibers, and the mass percentage of the hemp fiber in the total amount of the warp yarn and the weft yarn used for weaving is not lower than 30%.
The processing method adopts the yarns with contact cool feeling and better heat conduction capacity as the warp yarns, and carries out yarn twisting, doubling and doubling for two or more times (multiple doubling can be carried out according to specific yarn count or requirements) on the warp yarns to form a multi-strand yarn structure, so that certain gaps are left among the multi-strand cool feeling yarns, and the finished fabric obtained by processing has the characteristics of lasting cool feeling, air permeability and moisture permeability.
The summer sleeping mat fabric processed by the processing method is a high-grade summer sleeping mat fabric, has elegant appearance, natural lasting cool feeling and antibacterial performance, is cool but not icy, is permanently washable, breathable, moisture-permeable, suitable for people of all ages, and easy to fold and store.
Preferably, the regenerated cellulose fiber is one or more of cuprammonium fiber, tencel fiber, rayon fiber, viscose fiber, modal fiber, bamboo pulp fiber, nylon fiber and silk fiber.
Preferably, the weaving process adopts a warp showing weaving method of one or more combination of jacquard processes of two-over-one twill, three-over-one twill, satin and dobby, and aims to enable the close-fitting front side of the summer sleeping mat fabric to be cool and breathable, and the back side of the summer sleeping mat fabric to contain more hemp fibers, so that the effect of better avoiding bacterial propagation derivation is achieved.
Preferably, the post-finishing process comprises singeing, cleaning, shaping, calendering and preshrinking processes, wherein: the cleaning is open-width water cleaning, the water temperature is 60-80 ℃, and the vehicle speed is 30-50 m/min; during shaping, overfeeding of the shaping machine is 3-8%, and the speed is 20-50 m/min, so that the shrinkage rate of the fabric is controlled; calendering is high-temperature calendering, the surface temperature of a roller is 100-150 ℃, and the speed is 20-60 m/min, so that the glossiness and the softness of the fabric are increased; the pre-shrinking rate is 3-8%. The singeing procedure can adopt a conventional singeing method of the woven fabric.
Further, the shaping is carried out by using clear water, or an antibacterial agent with the dosage of 30-60 g/L and/or a hydrophilic softening agent with the dosage of 10-50 g/L are added in the shaping process. The antibacterial agent can further improve the antibacterial performance of the fabric, and the hydrophilic softener can play a role in further adjusting the hand feeling of the fabric, so that the fabric is softer. The hydrophilic softener is prepared by adopting the prior art. Hydrophobic silicone oil cannot be added in the shaping process.
Preferably, the antibacterial agent is natural extract antibacterial agent provided by Shande Shi company of Switzerland
Mintactiv 50。
Preferably, when the warp yarns used for weaving contain PE cold yarns, the PE cold yarns are not dyed, and the treatment temperature in the whole processing process of the summer sleeping mat fabric is not higher than 110 ℃, because the glass transition temperature of the PE cold yarns is low and the PE cold yarns cannot resist high temperature.
Compared with the prior art, the invention has the following advantages:
1) the summer sleeping mat fabric processed by the processing method is a high-grade summer sleeping mat fabric, has elegant appearance, natural lasting cool feeling and antibacterial performance, is cool but not icy, is permanently washable, breathable, moisture-permeable, suitable for both the old and the young, and is easy to fold and store;
2) after the summer sleeping mat fabric processed by the processing method is washed for 5 times, the antibacterial performance meets the evaluation requirement of the antibacterial performance of GB/T20944.3-2008 textile, namely the bacteriostatic rate of staphylococcus aureus is more than or equal to 70 percent, and the bacteriostatic rate of escherichia coli is more than or equal to 70 percent; the shrinkage rate (tested according to GB/T8629 and 2017 textile test for household washing and drying procedure 8A) can be controlled within-3 percent; the contact cool coefficient meets the requirements of GB/T35263-2017, and Qmax is more than or equal to 0.15J/m2·S。
Detailed Description
The present invention will be described in further detail with reference to examples.
In the first embodiment, the processing method for producing the natural cool antibacterial rayon/mulberry silk/hemp three-component twill mat fabric is taken as an example, and the processing method comprises the following processing procedures: preparing yarn, dyeing yarn, weaving and finishing, wherein:
preparing yarn: the rayon R120D of 120D was twisted with a twist of 800 twists/m, and the three strands of 22D mulberry silk were twisted with a twist of 500 twists/m. Three strands of 120D rayon and a 22D three-strand mulberry silk were combined and then two strands were combined again to form (R120D/3+ SK22D/3)/2, and 7NM hemp yarn was prepared.
Yarn dyeing: and performing cheese reactive dyeing on the (R120D/3+ SK22D/3)/2 and 7NM hemp yarns respectively by adopting a conventional yarn dyeing process.
Weaving: (R120D/3+ SK22D/3)/2 is used as warp yarn, 7NM hemp yarn is used as weft yarn, two twills are arranged on the upper portion and the lower portion, the weaving density is 52 x 33, and the summer sleeping mat grey cloth is obtained.
And (3) after finishing: singeing, washing (water temperature 70 ℃, vehicle speed 40m/min) and shaping (for the summer sleeping mat gray fabric) in sequence
Mintactiv 50: 30g/L, 5% of overfeeding of the setting machine, 30m/min of vehicle speed, 40m/min of vehicle speed, and 8% of pre-shrinking to obtain the natural cool antibacterial rayon/mulberry silk/hemp three-component twill summer sleeping mat fabric with the fabric finished product density of (R120D/3+ SK22D/3)/2 x 7NM 54 x 36 and the hemp fiber content of 49.7%, wherein the fabric has the performance test results that:
the second embodiment takes the natural cool antibacterial PE cold silk/hemp two-component interwoven twill summer sleeping mat fabric processed and produced by the processing method of the invention as an example, and the processing method comprises the following processing procedures: preparing yarn, dyeing yarn, weaving and finishing, wherein:
preparing yarn: twisting the 120D PE cold silk, doubling three strands of 120D PE cold silk according to the twist of 600 twists/m, doubling again to form (PE120D/3)/2, and simultaneously preparing 25NM/2 hemp yarn.
Yarn dyeing: (PE120D/3)/2 is not dyed, the original white color is kept, and the 25NM/2 hemp yarn is subjected to cheese reactive dyeing by adopting a conventional yarn dyeing process.
Weaving: and (PE120D/3)/2 is used as warp yarn, 25NM/2 hemp yarn is used as weft yarn, jacquard weaving is carried out, the weaving density is 62 x 57, and the summer sleeping mat gray fabric is obtained.
And (3) after finishing: the grey cloth of the summer sleeping mat is sequentially subjected to quick singeing, water washing (water temperature is 80 ℃, vehicle speed is 50m/min) and sizing (
Mintactiv 50: 40g/L, 2% of overfeed of the setting machine, 50m/min of vehicle speed, calendering (100 ℃ of the surface of a roller and 30m/min of vehicle speed) and 3% of preshrinking, and obtaining the natural cool antibacterial PE ice-cold silk/hemp two-component jacquard interwoven twill summer sleeping mat fabric with the fabric finished product density of (PE120D/3)/2 × 25 NM/265 × 60 and the hemp fiber content of 47.6%, wherein the fabric has the performance test results that:
in the third embodiment, the natural cool antibacterial PE cold silk/cuprammonium rayon/hemp/tencel four-component twill summer sleeping mat fabric is processed and produced by the processing method disclosed by the invention, and the processing method comprises the following processing procedures: preparing yarn, dyeing yarn, weaving and finishing, wherein:
preparing yarn: respectively twisting the 120D PE cold silk and the 100D cuprammonium rayon, doubling the two yarns of the 120D PE cold silk and the 100D cuprammonium rayon according to the twist of 700 twists/m, doubling the two yarns, doubling the yarns again to form (PE120D + CU100D)/3, and simultaneously preparing the yarn with the China hemp/Tencel blending ratio of 70/30 of HTN 16S/2.
Yarn dyeing: (PE120D + CU100D)/3 is not dyed, the original white color of the yarn is kept, and the HTN16S/2 hemp/tencel blended yarn is subjected to cheese reactive dyeing by adopting a conventional yarn dyeing process.
Weaving: and (PE120D + CU100D)/3, HTN16S/2 China hemp/tencel blended yarns are used as weft yarns, jacquard weaving is carried out, the weaving density is 72 x 70, and the summer sleeping mat gray fabric is obtained.
And (3) after finishing: the grey cloth of the summer sleeping mat is sequentially subjected to quick singeing, water washing (water temperature is 60 ℃, vehicle speed is 30m/min) and sizing
Mintactiv 50: 50g/L, 4% of overfeed of the setting machine, 50m/min of vehicle speed, 40m/min of vehicle speed, and 5% of pre-shrinking, namely obtaining the natural cool antibacterial PE cold wire/cuprammonium rayon/hemp/tencel four-component large-jacquard interwoven twill summer sleeping mat fabric with the fabric finished product density of (PE120D + CU100D)/3 HTN 16S/275 x 72 and the hemp fiber content of 34%, wherein the fabric has the performance test results that:
adopted in the above embodiments
The Mintactiv 50 is a natural extract antibacterial agent provided by Shande Shi company of Switzerland, and has a pH value of 4.0-6.0 at 20 deg.C, a flash point of more than 93 deg.C, a translucent appearance, and a density of 1.025-1.100 g/cm at 20 deg.C3The thermal stability in the textile is close to 180 ℃.
Claims (8)
1. A processing method of natural cool antibacterial yarn-dyed mat fabric comprises the following processing procedures: preparing yarn, dyeing yarn, weaving and finishing, and is characterized in that in the yarn preparing process, the warp yarn used for weaving adopts one or more yarns of regenerated cellulose fiber, nylon, PE cool silk and mulberry silk, the one or more yarns are subjected to yarn twisting, doubling and doubling for two or more times to form a multi-strand yarn structure, the weft yarn used for weaving is hemp fiber or yarn blended by the hemp fiber and other fibers, and the mass percentage of the hemp fiber in the total amount of the warp yarn and the weft yarn used for weaving is not lower than 30%.
2. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 1, characterized in that the regenerated cellulose fiber is one or more of cuprammonium fiber, tencel fiber, rayon fiber, viscose fiber, modal fiber, bamboo pulp fiber, nylon fiber and silk fiber.
3. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 1, characterized in that the weaving process adopts a warp-showing weaving method of one or more of two-over-one-under twill, three-over-one-under twill, satin and dobby jacquard processes.
4. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 1, characterized in that the post-finishing process comprises singeing, washing, sizing, calendering and preshrinking processes, wherein: the cleaning is open-width water cleaning, the water temperature is 60-80 ℃, and the vehicle speed is 30-50 m/min; during shaping, overfeeding of the shaping machine is 3-8%, and the vehicle speed is 20-50 m/min; calendering is high-temperature calendering, the surface temperature of a roller is 100-150 ℃, and the speed is 20-60 m/min; the pre-shrinking rate is 3-8%.
5. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 4, characterized in that the shaping is carried out by using clear water.
6. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 4, characterized in that an antibacterial agent with a dosage of 30-60 g/L and/or a hydrophilic softening agent with a dosage of 10-50 g/L are added in a shaping process.
7. The processing method of the natural cool antibacterial yarn dyed mat fabric according to claim 6, wherein the antibacterial agent is Sanitsized Mintactiv 50, a natural extract antibacterial agent provided by Shande, Switzerland.
8. The processing method of the natural cool antibacterial yarn-dyed mat fabric according to claim 1, characterized in that when the warp yarns used for weaving contain PE cold yarns, the PE cold yarns are not dyed, and the processing temperature in the whole processing process of the mat fabric is not higher than 110 ℃.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114836986A (en) * | 2022-05-09 | 2022-08-02 | 深圳初和服饰有限公司 | Cool antibacterial fabric and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114836986A (en) * | 2022-05-09 | 2022-08-02 | 深圳初和服饰有限公司 | Cool antibacterial fabric and preparation method thereof |
| CN114836986B (en) * | 2022-05-09 | 2023-09-08 | 深圳初和服饰有限公司 | Cold-feeling antibacterial fabric and preparation method thereof |
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