CN113224836A - Motor controller stand-by power supply system and electric automobile - Google Patents

Motor controller stand-by power supply system and electric automobile Download PDF

Info

Publication number
CN113224836A
CN113224836A CN202110652966.3A CN202110652966A CN113224836A CN 113224836 A CN113224836 A CN 113224836A CN 202110652966 A CN202110652966 A CN 202110652966A CN 113224836 A CN113224836 A CN 113224836A
Authority
CN
China
Prior art keywords
power supply
voltage
circuit
low
motor controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110652966.3A
Other languages
Chinese (zh)
Inventor
李�杰
李永亮
加布里埃尔·加列戈斯·洛佩兹
张�浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jing Jin Electric Technologies Beijing Co Ltd
Original Assignee
Jing Jin Electric Technologies Beijing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jing Jin Electric Technologies Beijing Co Ltd filed Critical Jing Jin Electric Technologies Beijing Co Ltd
Priority to CN202110652966.3A priority Critical patent/CN113224836A/en
Publication of CN113224836A publication Critical patent/CN113224836A/en
Priority to PCT/CN2022/080332 priority patent/WO2022257520A1/en
Pending legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/061Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems for DC powered loads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/30Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S20/00Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
    • Y04S20/20End-user application control systems

Landscapes

  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Stand-By Power Supply Arrangements (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a standby power supply system of a motor controller and an electric automobile, wherein the power supply system comprises a low-voltage battery, a low-voltage DC/DC power supply circuit, a first voltage monitoring circuit, a high-voltage battery, a flyback power supply circuit and an automatic switching circuit; one end of the low-voltage DC/DC power circuit is connected with the output end of the low-voltage battery, the other end of the low-voltage DC/DC power circuit is connected with the motor controller, one end of the flyback power circuit is connected with the output end of the high-voltage battery, the other end of the flyback power circuit is connected with the automatic switching circuit, and the automatic switching circuit is connected with the motor controller. According to the technical scheme, on the basis of conventional monitoring of the voltage value of the low-voltage battery, the monitoring circuit for the low-voltage DC/DC power supply is added, and the motor controller can be switched to the standby power supply to work timely and reliably when any low-voltage power supply system is abnormal.

Description

Motor controller stand-by power supply system and electric automobile
Technical Field
The invention belongs to the technical field of power supply design of a motor controller, and particularly relates to a standby power supply system of the motor controller and an electric automobile.
Background
In the field of electric automobiles, a motor controller is used as a core component of the power of the whole automobile, the safe and reliable operation of the motor controller is important for the whole automobile, the low-voltage power supply of the motor controller is mostly implemented by using a whole automobile low-voltage battery and a voltage DC/DC power supply as power supply input, and at present, based on the consideration of the driving safety of the whole automobile, the motor controller also needs other standby power supplies to supply power to a low-voltage system in the controller. Because the system of the whole vehicle is relatively complex, the standby power supply cannot achieve hundreds of percent of safety and reliability, and the motor and the controller occupy important positions on the whole vehicle, the market puts higher requirements on the standby power supply system.
However, the current standby power supply system of many motor controllers cannot be switched timely and reliably, and has a single function, and the standby power supply system is only used as a low-voltage standby and does not develop a function in the aspect of more system safety based on the standby power supply.
Disclosure of Invention
In view of the above problems, the present invention discloses a motor controller backup power supply system and an electric vehicle to overcome the above problems or at least partially solve the above problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a power supply system of a standby power supply of a motor controller, which comprises: the device comprises a low-voltage battery, a low-voltage DC/DC power supply circuit, a first voltage monitoring circuit, a high-voltage battery, a flyback power supply circuit and an automatic switching circuit; one end of the low-voltage DC/DC power supply circuit is connected with the output end of the low-voltage battery, the other end of the low-voltage DC/DC power supply circuit is connected with the motor controller, one end of the flyback power supply circuit is connected with the output end of the high-voltage battery, the other end of the flyback power supply circuit is connected with the automatic switching circuit, and the automatic switching circuit is connected with the motor controller; wherein the content of the first and second substances,
the low-voltage DC/DC power supply circuit is used for converting the output voltage of the low-voltage battery into the voltage for driving the motor controller to work;
the flyback power supply circuit is used for converting the output voltage of the high-voltage battery into a voltage capable of driving the motor controller to work;
the first voltage monitoring circuit is used for monitoring the output voltages of the low-voltage battery and the low-voltage DC/DC power supply circuit;
the automatic switching circuit is used for switching to the flyback power supply circuit to supply power to the motor controller when the output voltage monitored by the first voltage monitoring circuit does not meet the requirement.
Optionally, when the first voltage monitoring circuit monitors that any one of the output voltage of the low-voltage battery and the output voltage of the low-voltage DC/DC power supply circuit is lower than a set threshold, the automatic switching circuit switches to the flyback power supply circuit to supply power to the motor controller.
Optionally, the power supply system further includes a switching state monitoring circuit for monitoring a state of the automatic switching circuit.
Optionally, the power supply system further includes a second voltage monitoring circuit, configured to monitor an output voltage of the flyback power supply circuit.
Optionally, the first voltage monitoring circuit, the second voltage monitoring circuit and the switching state monitoring circuit are connected to a microprocessor.
Optionally, the microprocessor is configured to limit a maximum rotation speed of the motor according to an operating state of the automatic switching circuit.
Optionally, the microprocessor is further configured to control a back electromotive force generated during towing not to exceed a direct-current withstand voltage value, so that overvoltage damage of a power device and a capacitor in the motor controller is avoided, and safe towing is achieved.
Optionally, the microprocessor is further configured to short circuit a three-phase circuit in the motor, so as to provide braking torque while preventing current overshoot from damaging the high-voltage battery during downhill driving.
Optionally, the flyback power supply circuit is a flyback switching power supply circuit.
In another aspect, the invention provides an electric vehicle, wherein the electric vehicle adopts the power supply system.
The invention has the advantages and beneficial effects that:
according to the technical scheme, the motor controller standby power supply system increases the detection of the output voltage of the low-voltage DC/DC power supply on the basis of conventional monitoring of the voltage value of the low-voltage battery, and ensures that the motor controller can be switched to the standby power supply to work timely and reliably when any low-voltage power supply system is abnormal.
In addition, the improved standby power supply system of the motor controller can help the whole vehicle to realize free trailer and two important safety-related functions of downhill safety.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 is a schematic structural diagram of a power supply system of a motor controller standby power supply in an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail and fully with reference to the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is to be understood that the terms "comprises/comprising," "consisting of … …," or any other variation, are intended to cover a non-exclusive inclusion, such that a product, device, process, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such product, device, process, or method if desired. Without further limitation, an element defined by the phrases "comprising/including … …," "consisting of … …," or "comprising" does not exclude the presence of other like elements in a product, device, process, or method that comprises the element.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
According to fig. 1, the invention provides a power supply system of a motor controller standby power supply, comprising: the low-voltage DC/DC power supply circuit comprises a low-voltage battery, a low-voltage DC/DC power supply circuit, a first voltage monitoring circuit, a high-voltage battery, a flyback power supply circuit and an automatic switching circuit.
The low-voltage battery and the high-voltage battery are a low-voltage control power distribution battery and a high-voltage driving battery in the electric vehicle, an example of the automatic switching circuit can be disclosed in chinese patent document CN207853559U, and the flyback power circuit is a high-voltage to low-voltage circuit.
As shown in fig. 1, one end of the low-voltage DC/DC power circuit is connected to the output end of the low-voltage battery, the other end of the low-voltage DC/DC power circuit is connected to the motor controller (or a low-voltage system of the motor controller), one end of the flyback power circuit is connected to the output end of the high-voltage battery, the other end of the flyback power circuit is connected to the automatic switching circuit, and the automatic switching circuit is connected to the motor controller (or the low-voltage system of the motor controller).
And the low-voltage DC/DC power supply circuit is used for converting the output voltage of the low-voltage battery into the voltage for driving the motor controller to work.
And the flyback power supply circuit is used for converting the output voltage of the high-voltage battery into a voltage capable of driving the motor controller to work.
The first voltage monitoring circuit is used for monitoring the output voltages of the low-voltage battery and the low-voltage DC/DC power supply circuit.
The automatic switching circuit is used for switching the power supply circuit to a state that the flyback power supply circuit supplies power to the motor controller when the output voltage monitored by the first voltage monitoring circuit does not meet the requirement and is lower than a preset threshold value.
Therefore, the power supply system monitors the voltage of the low-voltage battery and the output voltage of the low-voltage DC/DC power supply, when one of the 2 voltages is lower than a set voltage threshold value, the automatic switching circuit switches to the flyback power supply for converting high voltage into low voltage to supply power, and the automatic switching circuit adopts hardware switching, so that timely, effective and smooth switching can be realized, and the motor controller can work more reliably and effectively.
In a specific embodiment, when the first voltage monitoring circuit monitors that the output voltage of any one of the low-voltage battery and the low-voltage DC/DC power supply circuit is lower than a set threshold (two different preset thresholds), the automatic switching circuit switches to the flyback power supply circuit to supply power to the motor controller.
In one or some embodiments, the power supply system further comprises a switching state monitoring circuit for monitoring the state of the automatic switching circuit and transmitting the state to the complete machine microprocessor.
In one or some embodiments, the power supply system further comprises a second voltage monitoring circuit for monitoring the output voltage of the flyback power supply circuit.
And the first voltage monitoring circuit, the second voltage monitoring circuit and the switching state monitoring circuit are connected with a microprocessor of the whole machine, so that the microprocessor can be used for monitoring the voltage in real time and realizing corresponding adjustment.
In one embodiment, the microprocessor is used for limiting the maximum rotating speed of the motor according to the working state of the automatic switching circuit, so that driving safety is guaranteed, and meanwhile, the effect of reminding a driver is achieved.
In a preferred embodiment, because the motor controller has a complete and reliable standby power supply system, when the trailer is turned off, the controller can realize that the counter potential does not exceed the direct-current withstand voltage value, avoid overvoltage damage of an IGBT (insulated gate bipolar transistor) and a capacitor, and realize safety of the trailer.
In a preferred embodiment, the microprocessor can also realize a hill descending auxiliary function, and according to the complete and reliable standby power supply system, the motor controller can realize self protection under the worst conditions, such as the conditions that the SOC is full, the motor speed is high, and the low-voltage power supply fails, the motor three-phase is in short circuit, the braking torque is provided, and meanwhile, the current overshoot is avoided from damaging the high-voltage battery.
In one embodiment, the flyback power supply circuit is a flyback switching power supply circuit. The flyback switching power supply is designed according to the idea that stable voltage is output, the voltage of an output end is obtained firstly, then the voltage is fed back to a power supply chip to output PWM waves with different duty ratios (the duty ratio is increased when the voltage is low, and is reduced when the voltage is not low), and finally a dynamic balance is achieved, wherein the stable voltage is a result of continuous feedback.
The embodiment of the invention also discloses an electric automobile comprising the power supply system, and other related structures of the electric automobile can be referred to the existing documents and are not repeated herein.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, extension, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims (10)

1. A motor controller backup power supply system, the power supply system comprising: the device comprises a low-voltage battery, a low-voltage DC/DC power supply circuit, a first voltage monitoring circuit, a high-voltage battery, a flyback power supply circuit and an automatic switching circuit; one end of the low-voltage DC/DC power supply circuit is connected with the output end of the low-voltage battery, the other end of the low-voltage DC/DC power supply circuit is connected with the motor controller, one end of the flyback power supply circuit is connected with the output end of the high-voltage battery, the other end of the flyback power supply circuit is connected with the automatic switching circuit, and the automatic switching circuit is connected with the motor controller; wherein the content of the first and second substances,
the low-voltage DC/DC power supply circuit is used for converting the output voltage of the low-voltage battery into the voltage for driving the motor controller to work;
the flyback power supply circuit is used for converting the output voltage of the high-voltage battery into a voltage capable of driving the motor controller to work;
the first voltage monitoring circuit is used for monitoring the output voltages of the low-voltage battery and the low-voltage DC/DC power supply circuit;
the automatic switching circuit is used for switching to the flyback power supply circuit to supply power to the motor controller when the output voltage monitored by the first voltage monitoring circuit does not meet the requirement.
2. The power supply system according to claim 1, wherein when the first voltage monitoring circuit monitors that the output voltage of either one of the low-voltage battery and the low-voltage DC/DC power supply circuit is lower than a set threshold value, the automatic switching circuit switches to the flyback power supply circuit to supply power to the motor controller.
3. The power supply system of claim 2, further comprising a switching state monitoring circuit for monitoring a state of the automatic switching circuit.
4. The power supply system of claim 3, further comprising a second voltage monitoring circuit for monitoring the output voltage of the flyback power supply circuit.
5. The power supply system of claim 4, wherein the first voltage monitoring circuit, the second voltage monitoring circuit, and the switching state monitoring circuit are connected to a microprocessor.
6. The power supply system of claim 5, wherein the microprocessor is configured to limit a maximum rotational speed of the motor based on an operating state of the automatic switching circuit.
7. The power supply system of claim 5, wherein the microprocessor is further configured to control a back electromotive force generated during towing not to exceed a DC withstand voltage value, so as to avoid overvoltage damage of power devices and capacitors in the motor controller and realize safe towing.
8. The power supply system of claim 5 wherein said microprocessor is further configured to short circuit a three phase circuit within the motor to provide braking torque while on a downhill grade to avoid current overshoot that could damage said high voltage battery.
9. The power supply system of claim 1, wherein the flyback power supply circuit is a flyback switching power supply circuit.
10. An electric vehicle, characterized in that the electric vehicle employs the power supply system according to any one of claims 1 to 9.
CN202110652966.3A 2021-06-11 2021-06-11 Motor controller stand-by power supply system and electric automobile Pending CN113224836A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202110652966.3A CN113224836A (en) 2021-06-11 2021-06-11 Motor controller stand-by power supply system and electric automobile
PCT/CN2022/080332 WO2022257520A1 (en) 2021-06-11 2022-03-11 Backup power supply system for motor controller and electric vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110652966.3A CN113224836A (en) 2021-06-11 2021-06-11 Motor controller stand-by power supply system and electric automobile

Publications (1)

Publication Number Publication Date
CN113224836A true CN113224836A (en) 2021-08-06

Family

ID=77081333

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110652966.3A Pending CN113224836A (en) 2021-06-11 2021-06-11 Motor controller stand-by power supply system and electric automobile

Country Status (2)

Country Link
CN (1) CN113224836A (en)
WO (1) WO2022257520A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113415177A (en) * 2021-08-20 2021-09-21 北汽福田汽车股份有限公司 Electric automobile trailer method and device and vehicle
CN113904409A (en) * 2021-10-09 2022-01-07 浙江吉利控股集团有限公司 Vehicle power supply circuit, equipment and car
CN113895381A (en) * 2021-10-09 2022-01-07 浙江吉利控股集团有限公司 Vehicle power supply circuit, equipment and car
WO2022257520A1 (en) * 2021-06-11 2022-12-15 精进电动科技股份有限公司 Backup power supply system for motor controller and electric vehicle

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4449832B2 (en) * 2005-06-21 2010-04-14 トヨタ自動車株式会社 Electric power steering device
KR101417308B1 (en) * 2012-07-30 2014-07-08 기아자동차주식회사 Active control system for Low DC/DC Converter in an electric vehicle
CN104553809B (en) * 2013-10-24 2017-02-15 联合汽车电子有限公司 Trailer protection system for hybrid power and pure electric automobile
CN106124872B (en) * 2016-08-31 2019-03-19 南京康尼电子科技有限公司 A kind of open phases of three-phase power source, detection of power loss system and braking method
CN206954014U (en) * 2017-03-28 2018-02-02 深圳市知行智驱技术有限公司 A kind of bidirectional electric automobile DCDC power-assisted steering electric power systems
CN110667381A (en) * 2019-09-27 2020-01-10 精进电动科技股份有限公司 Standby power supply system for realizing multiple protection of parking controller
CN113224836A (en) * 2021-06-11 2021-08-06 精进电动科技股份有限公司 Motor controller stand-by power supply system and electric automobile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022257520A1 (en) * 2021-06-11 2022-12-15 精进电动科技股份有限公司 Backup power supply system for motor controller and electric vehicle
CN113415177A (en) * 2021-08-20 2021-09-21 北汽福田汽车股份有限公司 Electric automobile trailer method and device and vehicle
CN113415177B (en) * 2021-08-20 2021-12-10 北汽福田汽车股份有限公司 Electric automobile trailer method and device and vehicle
CN113904409A (en) * 2021-10-09 2022-01-07 浙江吉利控股集团有限公司 Vehicle power supply circuit, equipment and car
CN113895381A (en) * 2021-10-09 2022-01-07 浙江吉利控股集团有限公司 Vehicle power supply circuit, equipment and car

Also Published As

Publication number Publication date
WO2022257520A1 (en) 2022-12-15

Similar Documents

Publication Publication Date Title
CN113224836A (en) Motor controller stand-by power supply system and electric automobile
US9154051B2 (en) Operating state circuit for an inverter and method for setting operating states of an inverter
CN108696226B (en) Motor controller
CN109159669B (en) Protection system and method for electric drive system
CN202121500U (en) Driving unit
CN109039221B (en) Active short circuit and motor controller
CN110829376B (en) Motor active short circuit control device and method and automobile
DE102012212200B4 (en) Power management device, power management method, and power management system
US20220115975A1 (en) Motor control method and circuit for vehicle, motor drive system, and vehicle
CN209949004U (en) Motor drive system, motor driver and electric automobile
US20220001854A1 (en) Regenerative Braking System and Electrically-Driven Work Vehicle Using Regenerative Braking System
CN211892861U (en) Active short circuit and electric automobile
US9744861B2 (en) Power conversion device
DE102016217494A1 (en) Method for operating a converter and thereafter operating converter
CN215601086U (en) Motor controller stand-by power supply system and electric automobile
CN212422835U (en) Motor controller power supply device and motor controller
CN205178866U (en) Wind generating set driftage converter direct current overvoltage protector and variable frequency device
CN210866051U (en) Inductive coil driving circuit with protection function
CN108964436B (en) Switching power supply starting circuit
CN111130062A (en) Protection circuit and method of motor driving system and air conditioning equipment
CN113300327A (en) Undervoltage protection apparatus and method
CN115296518B (en) Straight-through discharge control circuit, vehicle driving module and automobile
CN216056309U (en) Motor safety control circuit
CN211167079U (en) Equipment protection device based on double-source oil pump, steering device and electric motor coach
EP4238806A1 (en) An electric machine drive arrangement for a heavy-duty vehicle

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination