CN113222498A - SMT material receiving and dispatching system - Google Patents
SMT material receiving and dispatching system Download PDFInfo
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- CN113222498A CN113222498A CN202110421805.3A CN202110421805A CN113222498A CN 113222498 A CN113222498 A CN 113222498A CN 202110421805 A CN202110421805 A CN 202110421805A CN 113222498 A CN113222498 A CN 113222498A
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- 238000002372 labelling Methods 0.000 claims abstract description 29
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- 210000001503 joint Anatomy 0.000 claims abstract description 7
- 238000003032 molecular docking Methods 0.000 claims description 17
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- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 230000002265 prevention Effects 0.000 claims description 5
- 238000012163 sequencing technique Methods 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims description 2
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Abstract
The invention discloses an SMT material receiving and sending system which comprises a workbench, a system function module, a butt joint system and a mobile wharf vehicle management system, wherein an IQC labeling area, an intelligent goods shelf storage area, an SMT production line area, a feeding bin, a material preparation area and a finished product bin are arranged at the upper end of the workbench, the intelligent goods shelf storage area is positioned on one side of the IQC labeling area, two groups of intelligent goods shelf storage areas are arranged, the SMT production line area is positioned on one side of the intelligent goods shelf storage area, three groups of SMT production line areas are arranged, the finished product bin is positioned at the front end of the SMT production line area, and two groups of finished product bins are arranged. According to the SMT material receiving and dispatching system, the FIFO is controlled by the system, the artificial interference is eliminated, visual management is realized, the lighting prompt is simple in material distribution, the efficiency is improved, the space utilization rate is improved by 200%, the material storage speed is improved by 50%, the flow storage position is increased, the storage utilization rate is improved, the personnel skills are not required, the personnel flow is not influenced, and the better use prospect is brought.
Description
Technical Field
The invention relates to the field of material receiving and dispatching, in particular to an SMT material receiving and dispatching system.
Background
The material receiving and dispatching system is supporting equipment for carrying out material receiving and dispatching operation, interacts with information of a chip mounter, monitors the material allowance conditions of all stations of the chip mounter in real time, replaces personnel to judge receiving time and find materials, automatically finds materials and brightens lamps in a goods shelf when the system judges receiving time, and the personnel take the materials and receive the materials according to the bright lamp indication.
The existing material receiving and dispatching system has certain disadvantages when in use, firstly, the material searching time is longer when in use, the error-proofing function is realized, the management is troublesome, the use of people is not facilitated, in addition, the efficiency is improved, the requirement on the skills of people is higher, certain adverse effects are brought to the use process of people, and therefore, the SMT material receiving and dispatching system is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the SMT material receiving and dispatching system which is used for controlling the FIFO, eliminating the artificial interference, performing visual management, prompting and batching by lighting, improving the efficiency, improving the space utilization rate by 200%, improving the material storage speed by 50%, moving the storage position, improving the storage utilization rate, having no requirement on the skill of personnel and no influence on the movement of personnel, and effectively solving the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a SMT material is received and is sent out material system, includes workstation, system function module, butt joint system, removes wharf car management system, the upper end of workstation is provided with that the IQC pastes mark district, intelligent goods shelves storage area, SMT produce line district, feeding storehouse, the district of prepareeing material, finished product storehouse, intelligence goods shelves storage area is located one side that the IQC pasted the mark district, and intelligent goods shelves storage area is provided with two sets ofly, SMT produces one side that the line position was in intelligent goods shelves storage area, and SMT produces the line district and be provided with three groups, finished product storehouse is located SMT and produces the front end in line district, and finished product storehouse is provided with two sets ofly, the district of prepareeing material is located one side in finished product storehouse, and the district of prepareeing material is provided with two sets ofly, feeding storehouse is located one side in the district of prepareeing material, and feeding storehouse is provided with five sets.
As a preferred technical solution, the system function module includes an authority management module, a material number management module, a supply management module, a warehouse management module, an area management module, a shelf management module, an encoding management module, a label management module, a receipt management module, an interface management module, an inventory management module, a material return management module, and a report management module.
As a preferable technical scheme, the docking system comprises an ERP system, a WMS system and an MES system, the ERP system is connected with the WMS system, the WMS system is connected with the MES system, an ERP front-back end program module and a first interface program module are arranged in the ERP system, a second interface program module, a WMS front-back end program module and a third interface program module are arranged in the WMS system, and the MES system comprises an MES front-back end program module and a fourth interface program module.
As a preferred technical scheme, the mobile wharf vehicle management system comprises a terminal management system, a docking station management system and an intelligent shelf management system, wherein the terminal management system is connected with the docking station management system and the intelligent shelf management system, the docking station management system comprises a plate feeding stopping function module, a lighthouse alarm function management module, a wrong material prevention system function management module and a system material calling function management module, and the intelligent shelf management system comprises a material shortage reminding function management module, a wharf vehicle light-on function management module, a material throwing reminding function management module and a bar code tracing function management module.
As a preferred technical solution, the ERP system is electrically connected with the WMS system in two ways, the WMS system is electrically connected with the MES system in two ways, the first interface program module is electrically connected with the second interface program module in two ways, and the third interface program module is electrically connected with the fourth interface program module in two ways.
As a preferred technical scheme, the terminal management system is electrically connected with the docking station management system and the intelligent shelf management system in a bidirectional manner.
As a preferred technical scheme, the material receiving and dispatching system comprises the processes of material labeling, warehousing, ex-warehouse, first-disc material loading, feeding and production line material calling.
As an optimized technical scheme, the process of SMT material labeling, warehousing-ex-warehouse, first material checking and material calling comprises the steps of unpacking materials, placing an AGV and conveying the AGV to labeling equipment, entering a labeling machine system, labeling an internal RID label, finishing labeling, sequencing, delivering to an AGV, conveying the materials to a bright light shelf area by the AGV, scanning a material tray bar code, loading the materials on a shelf, optionally placing an empty storage position, automatically sensing a bright light on the shelf, sending the materials to a system, sending the materials to the shelf, transferring the materials to a transfer vehicle, conveying the moving wharf vehicle to a production line by the AGV, and flying the materials to the production line by the AGV, first material checking and bright light on the materials.
(III) advantageous effects
Compared with the prior art, the invention provides an SMT material receiving and sending system, which has the following beneficial effects: the SMT material receiving and dispatching system has the advantages that FIFO is controlled by the system, human interference is eliminated, visual management is achieved, lighting prompts are simple to prepare, efficiency is improved, space utilization rate is improved by 200%, material storage speed is improved by 50%, flowing storage positions are improved, storage utilization rate is improved, personnel skills are not required, personnel flowing is not influenced, sensing lamps remind storage rack positions, LED lamps remind storage position positions, material bar codes are scanned, materials are randomly put on a shelf for storage, the system automatically senses storage positions and is matched with labeling equipment, bar codes do not need to be scanned when the system is put on the shelf, system lighting and material sending are carried out manually, bar codes do not need to be scanned when materials are manually taken to light, a wrong taking alarm is carried out, a wrong taking function is achieved, the directly lighting storage racks are switched to a mobile wharf vehicle, material bar codes do not need to be scanned, MES material calling is carried out, the materials are directly taken to light without scanning, a mistake is prevented, a sensing system monitors, data can be derived, and WMS obtains base information of incoming and outgoing documents/outgoing materials through an ERP interface, the system carries out warehousing and ex-warehousing operation according to the document/material basic information, the WMS is in butt joint with the MES system in modes of intermediate tables, Web Service, dynamic link libraries and the like, the whole material transceiving system is simple in structure and convenient to operate, and the using effect is better than that of the traditional mode.
Drawings
Fig. 1 is a schematic diagram of an overall structure of an SMT material receiving and dispatching system according to the present invention.
Fig. 2 is a schematic structural diagram of a material receiving and dispatching system flow in an SMT material receiving and dispatching system according to the present invention.
Fig. 3 is a schematic structural diagram of a flow of SMT material labeling, warehousing, ex-warehousing, first material inventory and material calling in the SMT material receiving and dispatching system of the invention.
Fig. 4 is a schematic structural diagram of a system functional module in an SMT material receiving and dispatching system according to the present invention.
FIG. 5 is a schematic structural diagram of a docking system in an SMT material receiving and dispatching system according to the present invention.
Fig. 6 is a schematic structural diagram of a mobile terminal car management system in an SMT material receiving and dispatching system of the present invention.
In the figure: 1. a work table; 2. an IQC labeling area; 3. an intelligent shelf storage area; 4. an SMT production line area; 5. a feeding bin; 6. a material preparation area; 7. and (6) a finished product bin.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-6, an SMT material receiving and dispatching system comprises a workbench 1, system function modules, a docking system and a mobile wharf vehicle management system, wherein an IQC labeling area 2 is arranged at the upper end of the workbench 1, an intelligent shelf storage area 3, an SMT production line area 4, a feeding bin 5, a material preparation area 6 and a finished product bin 7 are arranged at the upper end of the workbench 1, the intelligent shelf storage area 3 is located on one side of the IQC labeling area 2, the intelligent shelf storage area 3 is provided with two groups, the SMT production line area 4 is located on one side of the intelligent shelf storage area 3, the SMT production line area 4 is provided with three groups, the finished product bin 7 is located at the front end of the SMT production line area 4, the finished product bin 7 is provided with two groups, the material preparation area 6 is located on one side of the finished product bin 7, the material preparation area 6 is provided with two groups, the feeding bin 5 is located on one side of the material preparation area 6, and the feeding bin 5 is provided with five groups.
Furthermore, the system function module comprises a permission management module, a material number management module, a supply management module, a warehouse management module, an area management module, a shelf management module, a coding management module, a label management module, a receipt management module, an interface management module, an inventory management module, a material returning management module and a report management module, and the functions are more complete.
Furthermore, the butt joint system comprises an ERP system, a WMS system and an MES system, the ERP system is connected with the WMS system, the WMS system is connected with the MES system, an ERP front-back end program module and a first interface program module are arranged in the ERP system, a second interface program module, a WMS front-back end program module and a third interface program module are arranged in the WMS system, and the MES system comprises an MES front-back end program module and a fourth interface program module and is convenient to connect.
Furthermore, the mobile wharf vehicle management system comprises a terminal management system, a docking platform management system and an intelligent shelf management system, the terminal management system is connected with the docking platform management system and the intelligent shelf management system, the docking platform management system comprises a stop board feeding function module, a lighthouse alarm function management module, a wrong material prevention system function management module and a system material calling function management module, the intelligent shelf management system comprises a material shortage reminding function management module, a wharf vehicle light-on function management module, a material throwing reminding function management module and a bar code tracing function management module, and better management is facilitated.
Furthermore, the ERP system is electrically connected with the WMS system in a two-way mode, the WMS system is electrically connected with the MES system in a two-way mode, the first interface program module is electrically connected with the second interface program module in a two-way mode, the third interface program module is electrically connected with the fourth interface program module in a two-way mode, connection is more stable, and efficiency is higher.
Furthermore, the terminal management system is electrically connected with the docking station management system and the intelligent shelf management system in a bidirectional mode, and management is convenient.
Further, the material receiving and dispatching system comprises the processes of material labeling, warehousing, ex-warehouse, first-tray material loading, material supplementing and material production line calling.
Further, the process of SMT material labeling, warehousing, ex-warehouse, first material checking and material calling comprises the steps of unpacking materials, placing an AGV to a labeling device, entering a labeling machine system, attaching an internal RID label, finishing labeling, sequencing, performing outlet butt joint on the AGV, sending the materials to a bright light goods shelf area by the AGV, scanning a material tray bar code to perform material loading, optionally placing an empty storage position, automatically sensing bright light of a goods shelf, sending the materials by the system, bright light of the goods shelf, transferring the materials to a transfer vehicle, transferring a moving wharf vehicle to a production line by the AGV, flying the materials, bright light of the first material checking and bright light of the called material.
The working principle is as follows: the invention comprises a workbench 1, an IQC labeling area 2, an intelligent shelf storage area 3, an SMT production line area 4, a feeding bin 5, a material preparation area 6 and a finished product bin 7, wherein system function modules comprise an authority management module, a material number management module, a supply management module, a warehouse management module, an area management module, a shelf management module, an encoding management module, a label management module, a receipt management module, an interface management module, a checking management module, an in-out management module, an inventory management module, a material returning management module and a report management module, a docking system comprises an ERP system, a WMS system and an MES system, a mobile wharf vehicle management system comprises a terminal management system, a docking platform management system and an intelligent shelf management system, and the processes of SMT material labeling, warehousing-ex-warehousing-first material checking and material calling are used for unpacking, placing an AGV to be transported to a labeling device, Entering a labeling machine system to label an internal RID label, labeling, finishing sequencing, butting an outlet, delivering materials to a bright light shelf area, scanning a tray bar code to put up the materials, randomly placing an empty storage position, automatically sensing a bright light on a shelf, sending materials by the system, a bright light on the shelf, transferring the materials to a transfer vehicle, transporting a wharf vehicle to a production line by the AGV, flying the materials to a first coil bright light, calling the bright light on the materials, controlling FIFO by the system, eliminating human interference, visually managing, prompting simple material proportioning by the bright light, improving the efficiency, improving the space utilization rate by 200%, improving the material storage speed by 50%, improving the flow storage position, improving the storage utilization rate, requiring no personnel skill, improving the flow of the personnel without influence, prompting the shelf position by the sensing light, prompting the storage position by the LED lamp, scanning the material bar code, randomly putting the materials on the shelf to store, automatically sensing the storage position by the system, matching labeling equipment, and putting on the shelf without scanning the bar code, the system lights for sending materials, the light materials are manually taken without scanning bar codes, the mistake taking alarm and the mistake prevention function are realized, the light goods shelves are directly lighted for taking the materials and transferring the materials to the mobile wharf vehicle, the material bar codes are not required to be scanned, MES materials are called, the materials of the wharf vehicle are lighted, the materials are directly taken without scanning, the mistake prevention is realized, the induction system monitors and derives data, the WMS obtains the documents/material basic information of the in-out warehouse through an ERP interface, the in-out warehouse operation is carried out according to the documents/material basic information, and the WMS is butted with the MES system in modes of a middle table/Web Service/dynamic link warehouse and the like.
It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a SMT material receiving and dispatching system, includes workstation (1), system function module, butt joint system, removes wharf car management system, its characterized in that: the upper end of workstation (1) is provided with that IQC pastes mark district (2), intelligent goods shelves storage area (3), SMT produce line district (4), feeding storehouse (5), the district of prepareeing material (6), finished product storehouse (7), intelligence goods shelves storage area (3) are located the one side that IQC pasted mark district (2), and intelligent goods shelves storage area (3) are provided with two sets ofly, SMT produces line district (4) and is located one side of intelligent goods shelves storage area (3), and SMT produces line district (4) and be provided with three groups, finished product storehouse (7) are located SMT and produce the front end of line district (4), and finished product storehouse (7) are provided with two sets ofly, prepareeing material district (6) are located one side of finished product storehouse (7), and prepareeing material district (6) are provided with two sets ofly, feeding storehouse (5) are located one side of prepareeing material district (6), and feeding storehouse (5) are provided with five groups.
2. An SMT material handling system according to claim 1, wherein: the system function module comprises a permission management module, a material number management module, a supply management module, a warehouse management module, an area management module, a shelf management module, an encoding management module, a label management module, a document management module, an interface management module, an inventory management module, an in-out management module, an inventory management module, a material returning management module and a report management module.
3. An SMT material handling system according to claim 1, wherein: the butt joint system comprises an ERP system, a WMS system and an MES system, the ERP system is connected with the WMS system, the WMS system is connected with the MES system, an ERP front-back end program module and a first interface program module are arranged in the ERP system, a second interface program module, a WMS front-back end program module and a third interface program module are arranged in the WMS system, and the MES system comprises an MES front-back end program module and a fourth interface program module.
4. An SMT material handling system according to claim 1, wherein: the mobile wharf vehicle management system comprises a terminal management system, a docking platform management system and an intelligent shelf management system, wherein the terminal management system is connected with the docking platform management system and the intelligent shelf management system, the docking platform management system comprises a stop plate feeding function module, a lighthouse alarm function management module, a wrong material prevention system function management module and a system material calling function management module, and the intelligent shelf management system comprises a material shortage reminding function management module, a wharf vehicle light function management module, a material throwing reminding function management module and a bar code tracing function management module.
5. An SMT material handling system according to claim 3, wherein: the ERP system is electrically connected with the WMS system in a bidirectional mode, the WMS system is electrically connected with the MES system in a bidirectional mode, the first interface program module is electrically connected with the second interface program module in a bidirectional mode, and the third interface program module is electrically connected with the fourth interface program module in a bidirectional mode.
6. An SMT material handling system according to claim 4, wherein: and the terminal management system is electrically connected with the docking station management system and the intelligent shelf management system in a bidirectional mode.
7. An SMT material handling system according to claim 1, wherein: the material receiving and dispatching system comprises the processes of material labeling, warehousing, ex-warehouse, first material coiling, loading, material supplementing and material calling in a production line.
8. An SMT material handling system according to claim 1, wherein: the process of SMT material labeling, warehousing, ex-warehouse, first material coiling and material calling comprises the steps of unpacking materials, placing an AGV to a labeling device, entering a labeling machine system, attaching an internal RID label, finishing labeling, sequencing, butting an outlet, delivering materials to a bright light shelf area, scanning a material tray bar code, loading the materials, randomly placing an empty storage position, automatically sensing a bright light of the shelf, sending the materials to a system, brightening the bright light of the shelf, transferring the materials to a transfer vehicle, transferring a wharf vehicle to a production line by the AGV, and flying the materials to the production line, lighting the first material coiling, and lighting the called material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110421805.3A CN113222498A (en) | 2021-04-20 | 2021-04-20 | SMT material receiving and dispatching system |
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| CN202110421805.3A CN113222498A (en) | 2021-04-20 | 2021-04-20 | SMT material receiving and dispatching system |
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| CN202110421805.3A Pending CN113222498A (en) | 2021-04-20 | 2021-04-20 | SMT material receiving and dispatching system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115204637A (en) * | 2022-06-27 | 2022-10-18 | 青岛海信信息科技股份有限公司 | SMT production distribution method and equipment based on WMS system |
| CN117132036A (en) * | 2023-02-17 | 2023-11-28 | 荣耀终端有限公司 | Material distribution method and distribution system |
| CN118192475A (en) * | 2024-05-14 | 2024-06-14 | 珠海市嘉德电能科技有限公司 | SMT feeding method, system, platform and storage medium based on MES |
-
2021
- 2021-04-20 CN CN202110421805.3A patent/CN113222498A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115204637A (en) * | 2022-06-27 | 2022-10-18 | 青岛海信信息科技股份有限公司 | SMT production distribution method and equipment based on WMS system |
| CN115204637B (en) * | 2022-06-27 | 2023-07-14 | 青岛海信信息科技股份有限公司 | SMT production and distribution method and equipment based on WMS system |
| CN117132036A (en) * | 2023-02-17 | 2023-11-28 | 荣耀终端有限公司 | Material distribution method and distribution system |
| CN118192475A (en) * | 2024-05-14 | 2024-06-14 | 珠海市嘉德电能科技有限公司 | SMT feeding method, system, platform and storage medium based on MES |
| CN118192475B (en) * | 2024-05-14 | 2024-07-09 | 珠海市嘉德电能科技有限公司 | SMT feeding method, system, platform and storage medium based on MES |
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Application publication date: 20210806 |