CN113212231B - Power exchanging method of power exchanging station - Google Patents

Power exchanging method of power exchanging station Download PDF

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Publication number
CN113212231B
CN113212231B CN202110535157.4A CN202110535157A CN113212231B CN 113212231 B CN113212231 B CN 113212231B CN 202110535157 A CN202110535157 A CN 202110535157A CN 113212231 B CN113212231 B CN 113212231B
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CN
China
Prior art keywords
battery
vehicle
lifting
moving frame
shuttle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110535157.4A
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Chinese (zh)
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CN113212231A (en
Inventor
黄春华
万里斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aulton New Energy Automotive Technology Co Ltd
Shanghai Dianba New Energy Technology Co Ltd
Original Assignee
Aulton New Energy Automotive Technology Co Ltd
Shanghai Dianba New Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Aulton New Energy Automotive Technology Co Ltd, Shanghai Dianba New Energy Technology Co Ltd filed Critical Aulton New Energy Automotive Technology Co Ltd
Priority to CN202110535157.4A priority Critical patent/CN113212231B/en
Publication of CN113212231A publication Critical patent/CN113212231A/en
Application granted granted Critical
Publication of CN113212231B publication Critical patent/CN113212231B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The application discloses a power exchanging method of a power exchanging station. The battery replacement station comprises shuttle type battery pack replacement equipment, the battery replacement method comprises a battery disassembly method, and the disassembly method comprises the following steps: moving the shuttle battery pack changing apparatus to the bottom of the vehicle; unlocking the battery by the unlocking mechanism so that the battery is not locked to the vehicle any more; holding the first moving frame stationary and moving the second moving frame in a direction away from the first moving frame so that the battery is disengaged from the vehicle and falls onto a tray after the battery is disengaged from the vehicle; the shuttle battery pack changing apparatus drives off the bottom of the vehicle with the battery removed. The shuttle type battery pack replacement equipment is beneficial to reducing the overall height of the battery replacement platform and the construction cost of the battery replacement station, so that the cost of battery replacement can be reduced, and the battery replacement efficiency is also improved.

Description

Power exchanging method of power exchanging station
The application relates to a shuttle type battery pack replacement device and a power exchange station comprising the same, which are divisional applications of China patent application with the application date of 2017, 11, 30, 2017112442213 and the application and creation name of the shuttle type battery pack replacement device.
Technical Field
The application relates to a power exchanging method of a power exchanging station.
Background
At present, the emission of automobile exhaust is still an important factor of environmental pollution, and in order to treat automobile exhaust, natural automobiles, hydrogen fuel automobiles, solar automobiles and electric automobiles are developed to replace fuel oil automobiles. And the most promising application is electric automobiles. The existing electric automobile mainly comprises a direct charging type electric automobile and a quick-changing type electric automobile.
The quick-change electric automobile needs to be changed by a battery changing trolley, and the battery changing trolley comprises a vehicle carrying platform and battery changing equipment arranged on the vehicle carrying platform. The motion chassis and the battery tray of the existing battery replacement equipment are connected through a scissor type support, and the scissor type support is higher when not stretched, so that when the battery replacement equipment is installed in a vehicle-carrying platform, the total height of the battery replacement trolley is higher, deeper pits are required to be arranged on the battery replacement platform so as to allow the battery replacement trolley to enter the bottom of a vehicle, the construction cost of a battery replacement station is greatly increased, and due to the pits, the total height of the battery replacement platform is raised, the height of a ramp connected with the battery replacement platform is improved, and the trafficability of a driving vehicle is reduced.
Disclosure of Invention
The application aims to overcome the defect of low power conversion efficiency in the prior art and provides a power conversion method of a power conversion station for improving the power conversion efficiency.
The application solves the technical problems by the following technical scheme:
a power exchanging method for exchanging power of a vehicle by using a power exchanging station comprising a shuttle type battery pack exchanging device, wherein the shuttle type battery pack exchanging device comprises a lifting frame, a battery lifting part and a vehicle fixing part, the battery lifting part and the vehicle fixing part are arranged on the lifting frame and can transversely move relative to the lifting frame, the vehicle fixing part comprises a first moving frame and an unlocking mechanism arranged on the first moving frame, the battery lifting part comprises a second moving frame and a tray arranged above the second moving frame, a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to transversely move, the second driving part is used for driving the second moving frame to transversely move, and the shuttle type battery pack exchanging device further comprises a lifting mechanism and a lifting driving unit; the power changing method comprises a battery disassembling method, and the disassembling method comprises the following steps:
moving the shuttle battery pack changing apparatus to a bottom of the vehicle;
the first driving part and the second driving part receive instructions and enable the first moving frame and the second moving frame to move to a preset position firstly transversely;
the lifting driving unit receives an instruction and enables the lifting frame to rise to a preset position, and the unlocking mechanism is used for unlocking a battery, so that the battery is not locked to the vehicle any more;
holding the first moving frame stationary while moving the second moving frame in a direction away from the first moving frame so that the battery is detached from the vehicle and falls onto the tray after the battery is detached from the vehicle;
the shuttle battery pack changing apparatus drives the battery with the battery detached off the bottom of the vehicle.
Preferably, the shuttle type battery pack replacement apparatus further includes a chassis, the lifting mechanism connecting the chassis and a lifting frame and lifting the lifting frame with respect to the chassis;
the two sides of the first moving frame are respectively provided with a first fork, the first fork is used for forking a vehicle, the side edge of the second moving frame or the tray is provided with a second fork, and the second fork is used for forking a battery;
the step of "unlocking the battery by the unlocking mechanism so that the battery is no longer locked to the vehicle" includes the steps of:
the first fork is caused to fork over a lock base on the vehicle for locking the battery pack, and the second fork is caused to fork over the battery of the vehicle.
Preferably, the shuttle battery pack replacement apparatus lifts 80mm.
Preferably, between the step of "holding the first moving frame stationary while moving the second moving frame in a direction away from the first moving frame so that the battery is detached from the vehicle, the battery being dropped onto the tray after being detached from the vehicle" and the step of "the shuttle-type battery pack changing apparatus driving off the bottom of the vehicle with the battery detached", the detachment method further includes the steps of: the lifting frame moves downwards, carrying the battery downwards.
Preferably, the power exchange station further comprises a power exchange platform and a lifting mechanism, wherein the lifting mechanism is arranged on the power exchange platform and is used for lifting a vehicle on the power exchange platform;
wherein the lifting mechanism is used to raise the vehicle 200mm.
Preferably, the lifting mechanism is used to lift the vehicle 200mm after the battery is removed by the shuttle battery pack changing apparatus to allow the shuttle battery pack changing apparatus to remove the battery from the bottom of the vehicle with the battery;
wherein the overall height of the shuttle battery pack replacement apparatus is 175mm.
Preferably, the battery replacing station further comprises a battery replacing platform, and the shuttle type battery pack replacing device is used for directly entering the bottom of the vehicle after the vehicle enters the battery replacing platform and unlocking the battery after lifting the battery to 80mm.
Preferably, the height of the ascending ramp and the descending ramp of the power exchange platform is 230mm.
Preferably, the power exchange station further comprises an up-ramp and a down-ramp, the length of the up-ramp being 4500mm, and the length of the down-ramp being 3000mm.
Preferably, the power exchanging method further includes a method of installing a battery, the method including the steps of:
the shuttle battery pack changing apparatus moves to the bottom of the vehicle with the battery fully charged;
the first driving part and the second driving part receive instructions and enable the first moving frame and the second moving frame to move to a preset position firstly transversely;
the lifting driving unit receives an instruction and enables the lifting frame to rise to a preset position;
the first moving frame is held stationary, and the second moving frame is moved toward a direction approaching the first moving frame, so that the fully charged battery is fixed to the vehicle and the fully charged battery is locked to the vehicle.
Preferably, the shuttle type battery pack replacement apparatus further includes a chassis, the lifting mechanism connecting the chassis and a lifting frame and lifting the lifting frame with respect to the chassis;
the two sides of the first moving frame are respectively provided with a first fork, the first fork is used for forking a vehicle, the side edge of the second moving frame or the tray is provided with a second fork, and the second fork is used for forking a battery;
wherein, the installation method further comprises the following steps:
and enabling the first fork to fork a lock base used for locking the battery on the vehicle, and enabling the second fork to fork the fully charged battery.
The application has the positive progress effects that: the shuttle type battery pack replacement equipment is adopted in the battery replacement station, the height of the vehicle is slightly raised, the shuttle type battery pack replacement equipment can be allowed to enter the bottom of the vehicle, deeper pits are prevented from being formed in the battery replacement platform, the overall height of the battery replacement platform is reduced, the construction cost of the battery replacement station is reduced, the trafficability of a driving vehicle is improved, the cost of battery replacement is reduced, and the battery replacement efficiency is high.
Drawings
Fig. 1 is a schematic perspective view of a shuttle type battery pack replacement apparatus according to a preferred embodiment of the present application.
Fig. 2 is a schematic perspective view of a chassis according to a preferred embodiment of the present application.
Fig. 3 is a schematic perspective view of a lifting frame according to a preferred embodiment of the application.
Fig. 4 is a partial structural schematic view of a shuttle-type battery pack replacement apparatus according to a preferred embodiment of the present application, in which a battery lifting portion and a vehicle fixing portion are removed.
Fig. 5 is a schematic perspective view of a cam according to a preferred embodiment of the present application.
Fig. 6 is a schematic view of the mating structure of the cam and the lifting frame according to the preferred embodiment of the application.
Fig. 7 is a schematic perspective view of a vehicle fixing portion according to a preferred embodiment of the present application.
Fig. 8 is a schematic perspective view of a battery lifting part according to a preferred embodiment of the present application.
Fig. 9 is another perspective view of a battery lifting part according to a preferred embodiment of the present application.
Fig. 10 is a schematic perspective view of a second moving frame according to a preferred embodiment of the present application.
Fig. 11 is a schematic perspective view of a tray according to a preferred embodiment of the present application.
Fig. 12 is another partial structural view of the shuttle type battery pack replacement apparatus according to the preferred embodiment of the present application, with a battery lifting portion removed.
Fig. 13 is a schematic structural view of a power conversion platform according to a preferred embodiment of the present application.
Reference numerals illustrate:
shuttle type battery pack replacement apparatus 100
Chassis 101
First sidewall 102
Second sidewall 103
Guide 104
Rotation shaft 105
Lifting frame 106
Guide groove 107
Vehicle fixing portion 120
First moving frame 121
First fork 122
Unlocking mechanism 123
Connecting plate 124
Guide opening 125
Battery lifting portion 130
Second moving frame 131
Insertion groove 132
Tray 133
Second fork 134
Spring 135
Insert 136
Guide block 140
Guide rail 150
First driving part 160
Second driving part 170
Cam 181
Insertion shaft 182
Bearing 183
Jacking drive unit 184
Belt pulley 185
First end 186
Second end 187
Electricity changing platform 190
Lifting mechanism 191
Vehicle 200
Battery 210
Detailed Description
The application will be further illustrated by way of example with reference to the accompanying drawings, without thereby limiting the scope of the application to the examples described.
As shown in fig. 1-12, the shuttle-type battery pack replacement apparatus 100 includes: chassis 101, lifting frame 106, battery lifting portion 130, vehicle securing portion 120, and lifting mechanism.
As shown in fig. 2, the chassis 101 is a four-sided frame structure, and the lifting frame 106 is disposed in the four-sided frame structure. The cams 181 are connected to the inner sides of the two opposite first side walls 102 of the chassis 101, and the guide portions 104 are provided to the inner sides of the second side walls 103 of the chassis 101 adjacent to the first side walls 102.
As shown in fig. 3, the lifting frame 106 has a plate-like structure, and the side of the lifting frame 106 is provided with a guide groove 107, and the guide groove 107 extends in the horizontal direction.
As shown in fig. 4-6, the lifting mechanism connects the chassis 101 and the lifting frame 106 and lifts the lifting frame 106 relative to the chassis 101. In fig. 4, cam 181 located above the plane of the drawing is not engaged with lifting frame 106.
The jacking mechanism includes four cams 181 rotatably provided to the chassis 101 through the rotation shaft 105 and a jacking driving unit 184. The first end 186 of the cam 181 is rotatably connected to the lifting frame 106 and the second end 187 of the cam 181 is rotatably connected to the chassis 101. The rotation shaft 105 is connected to the lift driving unit 184. The lifting driving unit 184 is a rotating motor and is disposed on the chassis 101. The jacking driving unit 184 drives the rotation shaft 105 to rotate through a pulley structure provided on the outer side of the chassis 101. Only the pulley 185 is illustrated in fig. 4, and a belt connected to the pulley 185 is not illustrated.
The first end 186 of the cam 181 is provided with an insertion shaft 182, and the insertion shaft 182 is inserted into the guide groove 107 and is capable of sliding in the guide groove 107. The insertion shaft 182 is sleeved with a bearing 183 to reduce friction when the insertion shaft 182 slides in the guide groove 107. The second side wall 103 of the chassis 101 is provided with a vertically extending guide portion 104, the guide portion 104 being for guiding the lifting frame 106 to move linearly in the up-down direction. In this embodiment, the guide 104 is a vertically extending rail that cooperates with a slider provided on the lifting frame 106 to guide the lifting frame 106 to slide in a vertical direction. Alternatively, the guide may be in other forms, such as a vertically extending groove, a protrusion cooperating with the groove being provided on the lifting frame, or the guide may be a slider and a guide rail cooperating with the lifting frame.
Fig. 6 illustrates a mating structure of the cam 181 of the present embodiment and the guide groove 107 of the lifting frame 106. Under the combined action of the guide portion 104 and the guide groove 107, when the cam 181 rotates, the lifting frame 106 can be linearly moved in the vertical direction without displacement in the horizontal direction.
In other embodiments, cam 181 may be replaced with other linkages. Alternatively, the cam 181 is replaced by a shaft. Preferably, cam 181 may be replaced by an eccentric. When the eccentric wheel is adopted, the eccentric wheel can be prevented from being clamped when rotating to the upper dead point or the lower dead point.
The battery lifting portion 130 and the vehicle fixing portion 120 are both provided slidably in the lateral direction (the direction indicated by the double-headed arrow X in fig. 1) to the lifting frame 106. The battery lifting portion 130 and the vehicle fixing portion 120 cooperate with each other to effect loading and unloading of the battery of the vehicle.
As shown in fig. 7, the vehicle fixing portion 120 includes a first moving frame 121 and an unlocking mechanism 123, the unlocking mechanism 123 being provided on the first moving frame 121. The first moving frame 121 is also provided at both sides thereof with first forks 122, respectively, and the first forks 122 are used to fork the vehicle to be fixed with respect to the vehicle. The unlocking mechanism 123 may unlock or lock a battery on the vehicle.
As shown in fig. 8 to 9, the battery lifting part 130 includes a second moving frame 131 and a tray 133, and the tray 133 is provided above the second moving frame 131 and serves to hold the battery, and the tray 133 is elastically coupled with the second moving frame 131.
A spring 135 is provided between the tray 133 and the second moving frame 131, the spring 135 is fitted around a pin (not shown), one end of the pin is fixed to one of the tray 133 and the second moving frame 131, and the length of the pin is shorter than the undeformed length of the spring 135 and longer than the shortest contracted length of the spring 135, so that the second moving frame 131 elastically supports the tray 133.
As shown in fig. 10-11, the side of the tray 133 is provided with a second prong 134, which second prong 134 is adapted to cradle the battery of the vehicle to be fixed relative to the battery of the vehicle. An insert 136 is provided below the tray 133, a V-shaped insertion groove 132 is provided above the second moving frame 131, and the tray 133 is fixed with respect to the second moving frame 131 by being inserted into the insertion groove 132 through the insert 136, so that the tray 133 can be driven to move when the second moving frame 131 moves laterally.
In the present embodiment, a structure of the battery lifting portion, which is a double-layer structure, is schematically shown. Alternatively, the battery lifting part may be a single-layer plate-like structure capable of moving laterally relative to the lifting frame and supporting the battery, and the second fork is directly provided on the single-layer plate-like structure.
The shuttle-type battery pack replacement apparatus 100 further includes a horizontal traveling mechanism (not shown), on which the chassis 101 is provided. The chassis 101 may be fixedly connected to the horizontal running gear or simply placed on the horizontal running gear. The horizontal travelling mechanism is used for driving the chassis to horizontally move on a track laid in advance. Of course, alternatively, the horizontal travelling mechanism may be a travelling mechanism which can move arbitrarily on a flat ground or a ramp according to an external remote control command.
The manner of movement of the first and second moving frames 121 and 131 with respect to the lifting frame 106 is briefly described below in connection with fig. 4 and 12.
As shown in fig. 4, the lifting frame 106 is laterally provided with a guide rail 150, and the lower surfaces of the first and second moving frames 121 and 131 are each provided with a guide block 140, and the guide blocks 140 slide on the guide rail 150. The first moving frame 121 and the second moving frame 131 share the same guide rail 150. The lifting frame 106 is further provided with a first driving part 160 and a second driving part 170, wherein the first driving part 160 is used for driving the first moving frame 121 to move transversely, and the second driving part 170 is used for driving the second moving frame 131 to move transversely.
As shown in fig. 12, the first moving frame 121 is disposed under the second moving frame 131, and the first moving frame 121 is connected to the first driving part 160 through the connection plate 124 to be driven by the first driving part 160. The first moving frame 121 is provided with a guide opening 125 to expose a guide block 140 coupled to the second moving frame 131. The second moving frame 131 is erected above the first moving frame 121 but is not in contact with the first moving frame 121, and a lower surface of the second moving frame 131 is connected with the second driving part 170 to be driven by the second driving part 170. The first and second driving parts 160 and 170 each include a screw nut transmission mechanism and a rotating motor driving a screw of the screw nut transmission mechanism to rotate, thereby achieving linear movement of the first and second moving frames 121 and 131. The screw nut transmission mechanism and the rotating motor are widely applied in the prior art, and are not described herein. Of course, other devices such as a linear motor may be used as the first and second driving parts 160 and 170 by those skilled in the art.
The first driving part 160, the second driving part 170 and the jacking driving unit 184 are all controlled by a control unit, which may be a control device provided to the shuttle type battery pack replacement apparatus 100 or a general control device of a battery exchange station to which the shuttle type battery pack replacement apparatus 100 is applied.
When it is necessary to disassemble the battery of the vehicle, the shuttle type battery pack changing apparatus 100 is first moved to the bottom of the vehicle. The first and second driving parts 160 and 170 receive the instruction and cause the first and second moving frames 121 and 131 to first move laterally to a predetermined position, then the lift driving unit 184 receives the instruction and causes the lift frame 106 to rise to a predetermined position, at which time the first fork 122 forks the lock base for locking the battery pack on the vehicle, the second fork 134 forks the battery of the vehicle, the unlocking mechanism 123 unlocks the battery lock so that the battery is no longer locked to the vehicle, then the first moving frame 121 remains stationary, and the second moving frame 131 moves in a direction away from the first moving frame 121 so that the battery is disengaged from the vehicle, the battery falls onto the tray 133 after being disengaged from the vehicle, then the lift frame 106 moves downward with the battery, and then the shuttle-type battery pack replacing apparatus 100 drives away from the bottom of the vehicle with the battery detached.
When it is desired to mount the battery of the vehicle, the shuttle-type battery pack changing apparatus 100 moves to the bottom of the vehicle with the battery fully charged, the first and second driving parts 160 and 170 receive the instruction and cause the first and second moving frames 121 and 131 to first laterally move to the predetermined position, the lift driving unit 184 receives the instruction and causes the lift frame 106 to rise to the predetermined position, at which time the first fork 122 forks the lock base for locking the battery pack on the vehicle, the second fork 134 forks the battery fully charged, and then the first moving frame 121 remains stationary while the second moving frame 131 moves in a direction approaching the first moving frame 121 so that the battery is fixed to the vehicle and the unlocking mechanism 123 locks the battery to the vehicle.
As shown in fig. 13, the power exchange station includes: a charging chamber (not shown), a battery exchange platform 190, an elevating mechanism 191, and a shuttle battery pack exchange apparatus 100.
The lifting mechanism 191 is disposed on the power exchanging platform 190 and is used for lifting and lowering the vehicle 200 on the power exchanging platform 190. Lifting mechanism 191 is typically a pier for supporting four wheels of vehicle 200. In fig. 13, the lifting mechanism 191 is in a lifted state.
The shuttle type battery pack changing apparatus 100 can be moved to and from the battery changing table 190 and the charging chamber for transporting the battery 210 fully charged in the charging chamber to the vehicle 200 or transporting the battery 210 detached from the vehicle 200 to the charging chamber for charging.
When the shuttle type battery pack changing apparatus 100 is loaded with the battery 210 (whether the battery is detached from the vehicle 200 or the battery is fully charged) and it is desired to get in and out from the bottom of the vehicle 200, the lifting mechanism 191 lifts the vehicle 200 upward to allow the shuttle type battery pack changing apparatus 100 to get in and out smoothly from the bottom of the vehicle 200.
Since the shuttle type battery pack replacement apparatus 100 employs the cam mechanism, which is itself low in height (apparatus overall height 175 mm), 4 cams 181 simultaneously lift 80mm, and the floor of the vehicle 200 is generally 190 mm in height from the ground. After the vehicle 200 enters the battery changing table 190, the shuttle type battery pack changing device 100 can directly enter the bottom of the vehicle 200, and the shuttle type battery pack changing device 100 lifts 80 and mm, so that locking or unlocking of the battery can be achieved. After the battery is removed, the lifting mechanism 191 lifts the vehicle 200 up to 200mm to allow the shuttle-type battery pack changing apparatus 100 to be removed from the bottom of the vehicle 200 with the battery.
Because the overall height of the shuttle battery pack replacement apparatus 100 is reduced, the battery pack replacement station 190 of the power exchange station does not need to be provided with deeper pits to allow the shuttle battery pack replacement apparatus 100 to enter the bottom of the vehicle 200, and therefore, the overall height of the battery pack replacement apparatus 190 is reduced, and the heights of the ascending ramp and the descending ramp entering the battery pack replacement apparatus 190 can be reduced to 230mm (the original height is 480 mm), and further, the difficulty in driving in the vehicle 200 is reduced. The lengths of the ascending ramp and the descending ramp are correspondingly reduced from the original 7345 mm and 4545 mm to 4500mm and 3000mm, so that the construction cost of the power exchange station is reduced.
While specific embodiments of the application have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and the scope of the application is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the application, but such changes and modifications fall within the scope of the application.

Claims (11)

1. The battery replacement station comprises a shuttle type battery pack replacement device, wherein the shuttle type battery pack replacement device comprises a lifting frame, a battery lifting part and a vehicle fixing part, the battery lifting part and the vehicle fixing part are arranged on the lifting frame and can transversely move relative to the lifting frame, the vehicle fixing part comprises a first moving frame and an unlocking mechanism arranged on the first moving frame, the battery lifting part comprises a second moving frame and a tray arranged above the second moving frame, a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to transversely move, the second driving part is used for driving the second moving frame to transversely move, and the shuttle type battery pack replacement device further comprises a lifting mechanism and a lifting driving unit; the power changing method comprises a battery disassembling method, and the disassembling method comprises the following steps:
moving the shuttle battery pack changing apparatus to a bottom of the vehicle;
the first driving part and the second driving part receive instructions and enable the first moving frame and the second moving frame to move to a preset position firstly transversely;
the lifting driving unit receives an instruction and enables the lifting frame to rise to a preset position, and the unlocking mechanism is used for unlocking a battery, so that the battery is not locked to the vehicle any more;
holding the first moving frame stationary while moving the second moving frame in a direction away from the first moving frame so that the battery is detached from the vehicle and falls onto the tray after the battery is detached from the vehicle;
the shuttle battery pack changing apparatus drives the battery with the battery detached off the bottom of the vehicle.
2. The power exchanging method of a power exchanging station of claim 1, wherein said shuttle-type battery pack exchanging apparatus further comprises a chassis, said lifting mechanism connecting said chassis and a lifting frame and lifting said lifting frame relative to said chassis;
the two sides of the first moving frame are respectively provided with a first fork, the first fork is used for forking a vehicle, the side edge of the second moving frame or the tray is provided with a second fork, and the second fork is used for forking a battery;
the step of "unlocking the battery by the unlocking mechanism so that the battery is no longer locked to the vehicle" includes the steps of:
the first fork is caused to fork over a lock base on the vehicle for locking the battery pack, and the second fork is caused to fork over the battery of the vehicle.
3. A method of changing power for a power changing station according to claim 2, wherein the shuttle battery pack changing apparatus lifts 80mm.
4. The power exchanging method of a power exchanging station according to claim 1, wherein between the step of holding said first moving frame stationary and moving said second moving frame in a direction away from said first moving frame to disengage said battery from said vehicle, said battery falling onto said tray after being disengaged from said vehicle and the step of said shuttle-type battery pack exchanging apparatus driving off a bottom of said vehicle with said battery detached, said disassembling method further comprises the steps of: the lifting frame moves downwards, carrying the battery downwards.
5. The power exchanging method of a power exchanging station according to claim 1, wherein the power exchanging station further comprises a power exchanging platform and a lifting mechanism, wherein the lifting mechanism is arranged on the power exchanging platform and is used for lifting a vehicle on the power exchanging platform;
wherein, elevating system is used for rising 200mm with the vehicle.
6. A method of changing power for a power changing station according to claim 5, wherein the lifting mechanism is adapted to lift the vehicle 200mm after the battery is removed by the shuttle battery pack changing apparatus to allow the shuttle battery pack changing apparatus to remove the battery from the bottom of the vehicle;
wherein the overall height of the shuttle battery pack replacement apparatus is 175mm.
7. The method of claim 1, further comprising a battery exchange platform, wherein the shuttle battery pack exchange device is configured to unlock the battery after the vehicle enters the battery exchange platform, directly enters the bottom of the vehicle, and is lifted to a height of 80mm.
8. The power exchanging method of a power exchanging station according to claim 7, wherein the height of the ascending ramp and the descending ramp of the power exchanging platform is 230mm.
9. A method of changing power in a power station according to any of claims 1-8, characterized in that the power station further comprises an up-ramp and a down-ramp, the length of the up-ramp being 4500mm and the length of the down-ramp being 3000mm.
10. A method of changing power of a power changing station according to claim 1, characterized in that the method further comprises a method of installing a battery, the method of installing comprising the steps of:
the shuttle battery pack changing apparatus moves to the bottom of the vehicle with the battery fully charged;
the first driving part and the second driving part receive instructions and enable the first moving frame and the second moving frame to move to a preset position firstly transversely;
the lifting driving unit receives an instruction and enables the lifting frame to rise to a preset position;
the first moving frame is held stationary, and the second moving frame is moved toward a direction approaching the first moving frame, so that the fully charged battery is fixed to the vehicle and the fully charged battery is locked to the vehicle.
11. The power exchanging method of a power exchanging station of claim 10, wherein said shuttle-type battery pack exchanging apparatus further comprises a chassis, said lifting mechanism connecting said chassis and a lifting frame and lifting said lifting frame relative to said chassis;
the two sides of the first moving frame are respectively provided with a first fork, the first fork is used for forking a vehicle, the side edge of the second moving frame or the tray is provided with a second fork, and the second fork is used for forking a battery;
wherein, the installation method further comprises the following steps:
and enabling the first fork to fork a lock base used for locking the battery on the vehicle, and enabling the second fork to fork the fully charged battery.
CN202110535157.4A 2017-11-30 2017-11-30 Power exchanging method of power exchanging station Active CN113212231B (en)

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