CN113211903A - Production method of ceramic-filled type hydrocarbon resin copper-clad plate - Google Patents

Production method of ceramic-filled type hydrocarbon resin copper-clad plate Download PDF

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Publication number
CN113211903A
CN113211903A CN202110617264.1A CN202110617264A CN113211903A CN 113211903 A CN113211903 A CN 113211903A CN 202110617264 A CN202110617264 A CN 202110617264A CN 113211903 A CN113211903 A CN 113211903A
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China
Prior art keywords
ceramic
hydrocarbon resin
clad plate
copper
silane coupling
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Pending
Application number
CN202110617264.1A
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Chinese (zh)
Inventor
杨俊�
谢强
庞锦标
韩玉成
方亮
王星
姚朝宗
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China Zhenhua Group Yunke Electronics Co Ltd
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China Zhenhua Group Yunke Electronics Co Ltd
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Priority to CN202110617264.1A priority Critical patent/CN113211903A/en
Publication of CN113211903A publication Critical patent/CN113211903A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying

Abstract

A production method of a ceramic filling type hydrocarbon resin copper-clad plate comprises the following steps: the ceramic filler is subjected to surface treatment by using a silane coupling agent; weighing the ceramic filler with the surface treated, hydrocarbon resin and a curing agent in proportion, adding a proper amount of solvent to adjust viscosity, and fully mixing by using a mixing device; defoaming the mixed slurry by using a slurry defoaming device; performing screen printing on the defoamed slurry on the surface of the copper foil, drying at low temperature after printing is completed, repeating the screen printing process for many times, stopping after the required thickness is reached, and covering the surface with copper foil; and carrying out hot-pressing sintering on the copper foil-clad plates with the two surfaces to prepare the ceramic-filled type hydrocarbon resin copper-clad plate. The problem of current glass fiber cloth inorganic porcelain powder filling hydrocarbon resin class copper-clad plate have X, Y orientation electrical property difference is solved. The method is widely applied to the fields of modern microwave electronic communication such as high-end electronic products including microwave communication, active phased array radars, unmanned vehicle-mounted radars and the like.

Description

Production method of ceramic-filled type hydrocarbon resin copper-clad plate
Technical Field
The invention belongs to the field of electronic components, in particular to the field of microwave electronic components, and further belongs to the field of microwave electronic component ceramic materials.
Background
With the development of high-end electronic products such as microwave communication, active phased array radar, unmanned vehicle-mounted radar and the like. The microwave circuit board of the high-frequency signal transmission characteristic design requirement has the characteristics of low dielectric, low loss, low thermal expansion coefficient and good processing dimensional stability, the hydrocarbon resin mainly comprises polybutadiene, polystyrene, polypropylene and other materials, the dielectric constant of the hydrocarbon resin is 2.4-2.8, the dielectric loss of the hydrocarbon resin is 0.0002-0.0006, the hydrocarbon resin is excellent in electrical property and is often used for processing a copper-clad plate, a thermosetting hydrocarbon polymer is obtained through a cross-linking curing reaction, the dimensional stability problem in the PCB processing process is ensured, the existing hydrocarbon resin copper-clad plate is mainly prepared in a mode of adopting glass fiber cloth as a reinforcing material and adopting inorganic ceramic powder as a filler, the copper-clad plate prepared by adopting the traditional impregnation process has the problem of electrical property difference in the X, Y direction, the defects of the copper-clad plate become more obvious along with the promotion of the application frequency range of the communication field, and the invention aims at providing the preparation method for filling the hydrocarbon resin by adopting the high-proportion ceramic filler, therefore, the isotropy of the electrical property of the copper-clad plate is ensured, the thermal expansion coefficient is low, and the use frequency band of the copper-clad plate is improved.
In view of the above, the present invention is particularly proposed.
Disclosure of Invention
The purpose of the invention is: the problem of current glass fiber cloth inorganic porcelain powder filling hydrocarbon resin class copper-clad plate have X, Y orientation electrical property difference is solved.
The technical conception adopted by the invention is as follows: the preparation method is characterized in that glass fiber cloth is omitted, the traditional glass fiber cloth impregnation process is replaced by a preparation method of filling hydrocarbon resin with high-proportion ceramic filler, and ceramic materials are uniformly dispersed in the hydrocarbon resin in a slurry rolling or high-speed stirring mode, so that the problem of anisotropy of the glass fiber cloth impregnation mode is solved, namely the problem of difficulty in preparing the high-frequency microwave composite medium substrate by filling the hydrocarbon resin with the ceramic filler is solved. Meanwhile, the plate is prepared in a multilayer screen printing mode in the preparation process, the thickness uniformity is well controlled, and the thickness precision of a single-layer film can be controlled within +/-0.2 mu m.
Therefore, the invention provides a production method of a ceramic filling type hydrocarbon resin copper-clad plate, which comprises the following steps:
(1) the ceramic filler is subjected to surface treatment by using a silane coupling agent, the ceramic filler can be one or more of silicon dioxide, barium titanium micro-dielectric ceramic, titanium dioxide, calcium titanate and strontium titanate materials, the silane coupling agent is one or more (more than two) of trimethoxy silane coupling agent, aminopropyl trimethoxy silane coupling agent and phenylamino trimethoxy silane coupling agent, and the using amount of the silane coupling agent is 1-3 wt% of the mass of the ceramic filler;
(2) weighing the ceramic filler with the surface treated, hydrocarbon resin and a curing agent in proportion, adding a proper amount of solvent to adjust the viscosity, wherein the ceramic powder content is 70-80 wt%, the hydrocarbon resin content is 20-30 wt%, the curing agent content is 1-3 wt%, and the solvent content is 20-40 wt% of the ceramic powder, and fully mixing by using a mixing device which is slurry rolling equipment or stirring equipment;
(3) defoaming the mixed slurry by using a slurry defoaming device for 20-60 min;
(4) performing screen printing on the defoamed slurry on the surface of the copper foil, drying at low temperature after printing is completed, repeating the screen printing process for many times, stopping after the required thickness is reached, and covering the surface with copper foil; the thickness of the printing single layer film is between 10 and 20 mu m, the drying temperature is between 45 and 70 ℃, and the drying time is between 5 and 10 min;
(5) and carrying out hot-pressing sintering on the two-sided copper clad laminate at the temperature of 220-270 ℃ and under the pressure of 2-5 MPa to prepare the ceramic-filled type hydrocarbon resin copper clad laminate, wherein the method can realize continuous adjustment of the dielectric constant by adjusting the type and the content of the ceramic filler, and the dielectric constant of the prepared laminate is 3.2-10.2.
The production method of the ceramic filling type hydrocarbon resin copper-clad plate has the following characteristics:
the preparation method is characterized in that glass fiber cloth is omitted, the traditional glass fiber cloth impregnation process is replaced by a preparation method of filling hydrocarbon resin with high-proportion ceramic filler, ceramic materials are uniformly dispersed in the hydrocarbon resin in a slurry rolling or high-speed stirring mode, and therefore the problem of anisotropy of the glass fiber cloth impregnation mode is solved, meanwhile, the plate is prepared in a multilayer screen printing mode in the preparation process, the thickness uniformity is well controlled, and the thickness precision of a single-layer film can be controlled within +/-0.2 mu m.
The ceramic-filled carbon-hydrogen resin copper-clad plate prepared by the method has a plate dielectric constant of 3.2-10.2, and is continuously adjustable.
The method is of great importance to the development of the high-frequency microwave composite dielectric substrate industry.
The production method of the ceramic-filled type carbon-hydrogen resin copper-clad plate is widely applied to the fields of modern microwave electronic communication such as high-end electronic products including microwave communication, active phased array radar, unmanned vehicle-mounted radar and the like.
Drawings
None.
Detailed Description
A production method of a ceramic filling type hydrocarbon resin copper-clad plate comprises the following specific implementation steps:
(1) performing surface treatment on the ceramic powder by using a silane coupling agent, wherein the using amount of the silane coupling agent is 2 percent of that of the ceramic powder;
(2) mixing (1-A-B) ceramic powder, A hydrocarbon resin and B curing agent according to a weight percentage of A, B, wherein the total mass fraction of the ceramic powder, the hydrocarbon resin and the curing agent is 1, adding a proper amount of cyclohexane as a solvent, adjusting the viscosity, and uniformly mixing by using a stirring device or a slurry rolling device; the ceramic powder is 70-80%, the hydrocarbon resin is 20-30%, the curing agent is 1-3%, the hydrocarbon resin is one or more of polybutadiene, styrene-butadiene-divinylbenzene copolymer and polyisoprene, and the ceramic powder is one or more (more than two) of titanium dioxide, silicon dioxide and barium titanate;
(3) defoaming the slurry by using a defoaming machine; defoaming time is 30 min;
(4) carrying out surface screen printing by using a copper foil as a carrier, and drying in a drying oven at 60 ℃ for 10min after printing is finished;
(5) repeating the silk-screen printing process until the required thickness is reached, and covering a layer of copper foil on the surface; the silk-screen printing speed is 50 mm/s-100 mm/s, the printing gap is 0.7 mm-1.0 mm, and the pressure is 3 Kg-4.2 Kg;
(6) and carrying out hot-pressing sintering on the plate, wherein the hot-pressing sintering temperature is 250 ℃, the sintering time is 2h, and the pressure is 3 Mpa.
Preparation material data are shown in table 1:
Figure BDA0003098516750000041
finally, it should be noted that: the above examples are merely examples for clarity of illustration, and the present invention includes but is not limited to the above examples, which are not necessarily exhaustive of all embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. Embodiments that meet the requirements of the present invention are within the scope of the present invention.

Claims (10)

1. A production method of a ceramic filling type hydrocarbon resin copper-clad plate is characterized by comprising the following steps:
(1) the ceramic filler is subjected to surface treatment by using a silane coupling agent, wherein the using amount of the silane coupling agent is 1-3 wt% of the weight of the ceramic filler;
(2) weighing the ceramic filler with the surface treated, hydrocarbon resin and a curing agent in proportion, and adding a proper amount of solvent to adjust the viscosity; according to the weight percentage, the ceramic powder is 70-80%, the hydrocarbon resin is 20-30%, the curing agent is 1-3%, and the solvent is 20-40% of the weight of the ceramic powder, and a mixing device is used for fully mixing;
(3) defoaming the mixed slurry by using a slurry defoaming device for 20-60 min;
(4) performing screen printing on the defoamed slurry on the surface of the copper foil, drying at low temperature after printing is completed, repeating the screen printing process for many times, stopping after the required thickness is reached, and covering the surface with copper foil;
(5) and carrying out hot-pressing sintering on the copper foil clad plates with the two surfaces at the sintering temperature of 220-270 ℃ and the pressure of 2-5 MPa to prepare the ceramic filled type hydrocarbon resin copper clad plate.
2. The method for producing the ceramic-filled carbon-hydrogen resin copper-clad plate according to claim 1, wherein the ceramic filler is one or more of silicon dioxide, barium titanium micro-medium ceramic, titanium dioxide, calcium titanate and strontium titanate.
3. The method for producing the ceramic-filled carbon-hydrogen resin copper-clad plate according to claim 1, wherein the silane coupling agent is one or more of trimethoxy silane coupling agent, aminopropyl trimethoxy silane coupling agent and anilino trimethoxy silane coupling agent.
4. The method for producing the ceramic-filled type hydrocarbon resin copper-clad plate according to claim 1, wherein the mixing device is a slurry rolling device or a stirring device.
5. The method for producing the ceramic-filled carbon-hydrogen resin copper-clad plate according to claim 1, wherein the thickness of the single-layer film of the screen printing paste is 10 μm to 20 μm.
6. The method for producing the ceramic-filled type carbon-hydrogen resin copper-clad plate according to claim 1, wherein the drying temperature for the low-temperature drying is 45-70 ℃, and the drying time is 5-10 min.
7. The production method of the ceramic-filled carbon-hydrogen resin copper-clad plate according to claim 1, wherein the dielectric constant of the plate of the ceramic-filled carbon-hydrogen resin copper-clad plate is 3.2-10.2, and the dielectric constant of the plate is continuously adjustable.
8. The production method of the ceramic-filled type hydrocarbon resin copper-clad plate according to claim 1, characterized by comprising the following specific implementation steps:
(1) performing surface treatment on the ceramic powder by using a silane coupling agent, wherein the using amount of the silane coupling agent is 2 percent of that of the ceramic powder;
(2) mixing (1-A-B) ceramic powder, A hydrocarbon resin and B curing agent according to a ratio of A, B, wherein the total mass fraction of the ceramic powder, the hydrocarbon resin and the curing agent is 1, adding a proper amount of cyclohexane as a solvent, adjusting the viscosity, and uniformly mixing by using a stirring device or a slurry rolling device;
the ceramic powder content is 70-80%, the hydrocarbon resin content is 20-30%, and the curing agent content is 1-3%;
(3) defoaming the slurry by using a defoaming machine for 30 min;
(4) carrying out surface screen printing by using a copper foil as a carrier, and drying in a drying oven at 60 ℃ for 10min after printing is finished;
(5) repeating the silk-screen printing process until the required thickness is reached, and covering a layer of copper foil on the surface; the silk-screen printing speed is 50 mm/s-100 mm/s, the printing gap is 0.7 mm-1.0 mm, and the pressure is 3 Kg-4.2 Kg;
(6) and carrying out hot-pressing sintering on the plate, wherein the hot-pressing sintering temperature is 250 ℃, the sintering time is 2h, and the pressure is 3 Mpa.
9. The method for producing the ceramic-filled type hydrocarbon resin copper-clad plate according to claim 8, wherein the hydrocarbon resin is one or more of polybutadiene, styrene-butadiene-divinylbenzene copolymer and polyisoprene.
10. The method for producing the ceramic-filled carbon-hydrogen resin copper-clad plate according to claim 8, wherein the ceramic powder is one or more of titanium dioxide, silicon dioxide and barium titanate.
CN202110617264.1A 2021-06-03 2021-06-03 Production method of ceramic-filled type hydrocarbon resin copper-clad plate Pending CN113211903A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113910703A (en) * 2021-09-14 2022-01-11 浙江大学 Hydrocarbon resin-based flexible high-frequency copper clad laminate material and preparation method thereof
CN114474878A (en) * 2022-03-02 2022-05-13 江苏生益特种材料有限公司 Copper-clad plate and manufacturing method thereof
CN114890712A (en) * 2022-05-19 2022-08-12 中国振华集团云科电子有限公司 Preparation method of copper-clad plate with high thermal stability

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CN104496268A (en) * 2014-12-16 2015-04-08 中国电子科技集团公司第四十六研究所 Preparation method of microwave composite dielectric substrate with high frequency and high dielectric property
EP2896653A1 (en) * 2012-09-14 2015-07-22 Shengyi Technology Co., Ltd Epoxy resin composition, and, prepreg and copper clad laminate manufactured using the composition
CN105949717A (en) * 2016-05-05 2016-09-21 廊坊市高瓷新材料科技有限公司 Flame retardant organic ceramic substrate composition, flame retardant organic ceramic substrate, making method thereof and copper-clad plate
CN108189520A (en) * 2017-12-28 2018-06-22 浙江华正新材料股份有限公司 A kind of production method of modified polytetrafluoroethylcopper copper clad plate
CN108501488A (en) * 2018-05-18 2018-09-07 吴东建 A kind of high-frequency high-speed copper-clad plate and preparation method thereof
CN108901130A (en) * 2018-05-18 2018-11-27 吴东建 A kind of high-frequency high-speed flexibility coat copper plate and preparation method thereof
CN112552630A (en) * 2020-12-10 2021-03-26 广东生益科技股份有限公司 Resin composition, resin glue solution containing resin composition, prepreg, laminated board, copper-clad plate and printed circuit board

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Publication number Priority date Publication date Assignee Title
CN101585955A (en) * 2008-12-31 2009-11-25 广东生益科技股份有限公司 Resin composition, resin-coated copper foil produced by same and copper-clad plate produced by utilizing resin-coated copper foil
EP2896653A1 (en) * 2012-09-14 2015-07-22 Shengyi Technology Co., Ltd Epoxy resin composition, and, prepreg and copper clad laminate manufactured using the composition
CN103773266A (en) * 2014-01-16 2014-05-07 陕西生益科技有限公司 Adhesive and preparation method thereof as well as preparation technology of halogen-free aluminium base copper-clad plate based on adhesive
CN104496268A (en) * 2014-12-16 2015-04-08 中国电子科技集团公司第四十六研究所 Preparation method of microwave composite dielectric substrate with high frequency and high dielectric property
CN105949717A (en) * 2016-05-05 2016-09-21 廊坊市高瓷新材料科技有限公司 Flame retardant organic ceramic substrate composition, flame retardant organic ceramic substrate, making method thereof and copper-clad plate
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CN108501488A (en) * 2018-05-18 2018-09-07 吴东建 A kind of high-frequency high-speed copper-clad plate and preparation method thereof
CN108901130A (en) * 2018-05-18 2018-11-27 吴东建 A kind of high-frequency high-speed flexibility coat copper plate and preparation method thereof
CN112552630A (en) * 2020-12-10 2021-03-26 广东生益科技股份有限公司 Resin composition, resin glue solution containing resin composition, prepreg, laminated board, copper-clad plate and printed circuit board

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113910703A (en) * 2021-09-14 2022-01-11 浙江大学 Hydrocarbon resin-based flexible high-frequency copper clad laminate material and preparation method thereof
CN114474878A (en) * 2022-03-02 2022-05-13 江苏生益特种材料有限公司 Copper-clad plate and manufacturing method thereof
CN114890712A (en) * 2022-05-19 2022-08-12 中国振华集团云科电子有限公司 Preparation method of copper-clad plate with high thermal stability

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Application publication date: 20210806