CN113186681A - Automatic cheese unloading system for cheese - Google Patents
Automatic cheese unloading system for cheese Download PDFInfo
- Publication number
- CN113186681A CN113186681A CN202110502095.7A CN202110502095A CN113186681A CN 113186681 A CN113186681 A CN 113186681A CN 202110502095 A CN202110502095 A CN 202110502095A CN 113186681 A CN113186681 A CN 113186681A
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- Prior art keywords
- yarn
- cheese
- moving
- discharging
- automatic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention provides an automatic cheese unloading system, which comprises a three-axis driving device, a yarn discharging device and a yarn moving device. The three-axis driving device is provided with three orthogonal driving shafts, the yarn discharging device is arranged on a vertical driving shaft of the three-axis driving device, and the yarn moving device means the device adjacent to the three-axis driving device. The system extracts the cheese of each yarn bamboo in the creel in a full-automatic mode, and the electromechanical control replaces the manual treatment, so that the production efficiency and the economic benefit can be greatly improved, and the problem of low efficiency that the cheese is taken out from the yarn bamboo one by hands in the past in the industry is solved.
Description
Technical Field
The invention relates to an automatic cheese unloading system, which is an improvement on the yarn dyeing process and belongs to the technical field of automation of printing and dyeing equipment.
Background
In the yarn dyeing industry, after a yarn disc is conveyed into a dye vat of a dyeing machine for dyeing, the yarns on each yarn bamboo of the yarn disc are manually unloaded one by one. In the dyeing and finishing industry, the loading of yarn to a yarn disc before dyeing and the unloading of cheese from the yarn disc after dyeing are the most labor-intensive links in the past. Aiming at the yarn feeding processing action, automatic processing equipment begins to appear in the market recently, but no technical scheme is available in the yarn discharging processing market in an adverse view, so that the cheese processing cannot be fully automated.
With the rapid development of science and technology and the active promotion of automation technology by the nation, dyeing and finishing machines as an important industrial industry have been listed as key items of industrial automation. In order to be matched with the development of an intelligent dyeing factory project, the cheese unloading process operated by hands of users is a part of the primary solution, and aims to replace hands of users with electromechanical control for treatment, so that the production efficiency and the economic benefit can be greatly improved. In order to fully build an unmanned dyeing mill, an automatic cheese unloading system is urgently needed.
Disclosure of Invention
The invention provides an automatic cheese unloading system, which is used for extracting cheese of each yarn bamboo in a creel in a full-automatic mode.
Specifically, the automatic cheese unloading system comprises a three-axis driving device, a yarn discharging device and a yarn moving device. The three-axis driving device is provided with three orthogonal driving shafts, the yarn discharging device is arranged on a vertical driving shaft of the three-axis driving device, and the yarn moving device is arranged adjacent to the three-axis driving device.
The three-axis driving device is provided with three orthogonal driving shafts, and can control the yarn discharging device to move in the three-dimensional direction. The function of the horizontal two shafts (the first driving shaft and the second driving shaft) of the three-shaft driving device is to move the connected yarn discharging device to a designated yarn discharging position which is adjacent to a full yarn bamboo on the creel, the yarn supplying device is aligned with the related yarn bamboo to start operation, and the yarn discharging position is also adjacent to the yarn moving device and can be matched with the cooperative action of the slightly backward yarn moving device. As for the vertical shaft (third driving shaft) of the triaxial driving device, it is a function to vertically lift and lower the connected yarn discharging device after reaching a designated yarn discharging position to perform a yarn discharging operation. The three driving shaft moving routes of the three-shaft driving device are uniformly coordinated and controlled by the control system so as to prevent collision with other components of the system in the driving process.
Furthermore, three orthogonal driving shafts of the three-shaft driving device are arranged on the yarn discharging rack, and the yarn discharging rack supports the operation of the three orthogonal driving shafts. The size, shape, configuration, speed of the drive shaft and the drive mode of the three-axis drive are not limited, and can be considered in accordance with the required overall yarn discharge speed, drive stroke and actual operation requirements of the system.
Furthermore, a supporting device rotating device is arranged at the top of the yarn discharging device, the yarn discharging device is connected with three orthogonal driving shafts of the three-shaft driving device through the supporting device rotating device, the supporting device rotating device is connected with the yarn discharging supporting device through a vertical rod below the supporting device rotating device, and a horizontally telescopic supporting fork is arranged in the yarn discharging supporting device and used for supporting cheese on the yarn bamboo.
The invention relates to a three-axis driving device and a yarn discharging device, wherein the yarn discharging device is driven by two horizontal axes of the three-axis driving device to a designated yarn discharging position and corresponds to a full-load yarn bamboo on a creel, at the moment, a vertical axis is driven to lower the whole yarn discharging device, so that a yarn discharging supporting device of the yarn discharging device reaches the level of the bottom of the yarn bamboo, then a supporting device rotating device at the top of the yarn discharging device is started, a pair of supporting forks stored in the yarn discharging supporting device are aligned to the position between the bottommost cheese of the yarn bamboo and a yarn bamboo bottom disc, at the moment, the horizontally telescopic yarn discharging supporting forks in the yarn discharging supporting device are started to extend out and completely enter the bottom space of the bottommost cheese, at the moment, the vertical axis of the three-axis driving device is started again to enable the whole yarn discharging device to ascend at equal speed, so that the supporting forks lift the whole cheese on the yarn bamboo, the topmost cheese on the yarn bamboo is gradually close to the adjacent yarn moving device.
The size, shape and structure of the yarn discharging device are considered according to the required driving stroke of yarn discharging action and the practical situation of operation cooperation of the three-axis driving device and the yarn moving device.
Furthermore, the driving method and the running speed of the yarn discharging device are not limited, and the requirements of the required integral yarn discharging speed and the positioning accuracy can be matched for consideration.
Furthermore, the yarn moving device is arranged near the three-axis driving device, and when the yarn discharging device is in place and ready for yarn discharging, the yarn moving device can be parallel to the yarn discharging device.
Furthermore, the yarn moving device is provided with a yarn moving turntable, a yarn moving driving device is arranged behind the yarn moving turntable, the yarn moving driving device can drive the yarn moving turntable to rotate after being started, a plurality of yarn moving rods are arranged on the yarn moving turntable, the intervals among the yarn moving rods are equal, and the tail end of each yarn moving rod is provided with a yarn moving round block.
Furthermore, the automatic cheese discharging system further comprises a collecting chute arranged beside the cheese moving device, and the collecting chute is used for collecting the cheese.
Furthermore, a yarn trolley for receiving cheese is arranged below the collecting chute, and a pulley is arranged below the yarn trolley.
In operation, the starting time and speed of the rotation of the yarn moving device are matched with the ascending speed of the yarn outlet device, so that when the topmost cheese is close to and completely ascends away from the top of a yarn bamboo, the yarn moving round block at the tail end of the yarn moving rod enters the yarn core of the cheese under the rotation of the yarn moving rotary disc and touches the inner wall of the yarn core, the yarn moving round block can transmit the rotation kinetic energy of the yarn moving rotary disc to the cheese, and the cheese is pulled into the adjacent collecting chute while leaving the yarn bamboo. And a collecting chute, downstream of which is connected to the trolley, is juxtaposed with the yarn moving device. And move the yarn carousel and can continue to rotate, the yarn device that also can continue to rise in the meantime, the aforesaid moves yarn action and can repeat until the bearing fork of yarn discharging bearer takes the whole post cheese area from the yarn bamboo and moves the yarn device and dial last cheese to the collection chute. The whole yarn discharging device leaves the upper part of the yarn disc under the driving of the three-axis driving device, at the moment, the creel base performs rotary transposition under the coordination of the control system, another yarn bamboo fully loaded with cheese on the yarn disc replaces the position of the yarn bamboo which just finishes cheese removal, and then the yarn discharging device returns to the just position under the driving of the three-axis driving device to prepare for yarn discharging action of the yarn bamboo. And the yarn discharging and moving actions are repeated until all the bobbins of the yarn bamboos on the creel are unloaded.
The bobbin is shifted to the collecting chute by the yarn shifting device and then slides downwards to the yarn carrier along the chute, the yarn carrier can receive the bobbin on the yarn carrier, the whole yarn unloading system is used for unloading the bobbin from yarn bamboos to the yarn carrier, and the yarn carrier is provided with pulleys which can move in a workshop and are used for bringing the dyed bobbin to the next processing procedure.
Furthermore, the size, shape and structure of the yarn moving device are not limited, and the yarn moving device can be matched with the actual requirements of the required yarn moving action.
Furthermore, the size, shape, number and structure of the yarn moving rods are not limited, so that the yarn moving rods can be matched with the actual requirements of the required yarn moving action and the yarn discharging speed.
Furthermore, the rotation driving method of the yarn moving device is not limited, and the rotation driving method can be considered by matching with the actual requirement of integral yarn unloading.
It should be noted that the vertical discharging device related to the above design is not limited to the application of the cheese, so the present application can be widely applied to any system related to the vertical discharging, for example, the intelligent material storage warehouse.
According to the automatic cheese unloading system disclosed by the invention, the cheese of each yarn bamboo in the creel is extracted in a full-automatic mode, and is processed by electromechanical control instead of human hands, so that the production efficiency and the economic benefit can be greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of an automatic cheese discharging system according to the present invention;
FIG. 2 is a partial schematic structural view of a yarn discharging device of an automatic cheese discharging system according to the present invention;
FIG. 3 is a schematic structural diagram of a yarn moving device of an automatic cheese discharging system according to the present invention;
FIG. 4 is a schematic structural diagram of a yarn moving device of an automatic cheese discharging system according to the present invention;
FIG. 5 is a schematic structural diagram of another angle of a yarn moving device of the automatic cheese discharging system.
Wherein, 1 is a yarn outlet device, 2 is a first driving shaft, 3 is a second driving shaft, 4 is a third driving shaft, 5 is a yarn outlet device frame, 6 is a yarn outlet bearer, 7 is a yarn outlet bearer fork, 8 is a bearer rotating device, 9 is a yarn moving device, 10 is a yarn moving device frame, 11 is a yarn moving turntable, 12 is a yarn moving driving device, 13 is a yarn moving rod, 14 is a yarn moving round block, 15 is a creel, 16 is a yarn bamboo, 17 is a yarn bamboo bottom disc, 18 is a yarn disc, 19 is a creel base, 20 is a creel center column, 21 is a cheese, 22 is a yarn core, 23 is a collecting chute, 24 is a yarn vehicle, and 25 is a yarn vehicle pulley.
Detailed Description
The technical solutions described in the present application are not limited to the following description with reference to the accompanying drawings, and the purpose is to better understand the contents of the present application for the public.
Fig. 1 shows a schematic structural diagram of an embodiment of an automatic cheese discharging system according to the present invention, wherein a first driving shaft 2, a second driving shaft 3 and a third driving shaft 4 of the yarn discharging device 1 are all mounted on the yarn discharging device frame 5. As can be seen from fig. 1 and 3, the thread take-off support 6 is connected to the three thread take-off drives and the support rotating device 8, and a thread take-off support fork 7 is arranged in the thread take-off support 6. Figures 1, 2 and 3 also show that the yarn take-off bearer 6 serves to hold and lift a full string of package yarn 21 on the yarn bamboo 16. As can be seen from fig. 1 and 2, the creel 15 is composed of a yarn disc 18, a creel central column 20 and a plurality of yarn bamboos 16, a yarn bamboo bottom disc 17 is arranged at the bottom of each yarn bamboo 16, and a creel base 19 is arranged below the yarn disc 18 and is responsible for the movement and rotation of the whole creel 15.
Fig. 1 shows that a yarn moving device 9 is arranged beside the yarn discharging device frame 5, the yarn moving device 9 mainly comprises a yarn moving device frame 10 and a yarn moving rotary table 11, and the yarn moving rotary table 11 is arranged side by side with the yarn discharging bearer 6 in fig. 1. Furthermore, a collection chute 23 is provided next to the yarn transfer device 9, the collection chute 23 being located upstream close to the yarn transfer device 9 and downstream close to the yarn carriage 24. The bottom of the creel 24 is provided with pulleys 25 to facilitate shuttling between the system and other processing equipment at the dye house. The entire automatic yarn discharge system discharges a whole string of dyed cheese 21 from the yarn bamboo 16 to the yarn car 24, and then the yarn car 24 carries the yarn to the next processing step.
As can be seen from fig. 2, the automatic cheese discharging system according to the present invention is initially driven by the first driving shaft 2, the second driving shaft 3 and the third driving shaft 4, the yarn output supporter 6 moves and descends to the bottom position of one of the bobbins 16 loaded with the cheese 21 on the creel 15, i.e. the yarn output supporter 6 is now located at the level of the bobbin tray 17 close to the bobbin 16. After the horizontal positioning, the supporter rotating device 8 connected to the yarn outlet supporter 6 in fig. 1 is started and rotates the yarn outlet supporter 6 to make the yarn outlet supporting fork 7 arranged in the yarn outlet supporter 6 turn to the direction of the yarn bamboo needing to unload yarn. After the rotation alignment, the yarn outlet supporting fork 7 extends out of the yarn outlet supporting device 6, and the yarn outlet supporting fork 7 is positioned between the bottom cheese on the yarn bamboo 16 and the yarn bamboo bottom disc 17 as shown in fig. 2 after the yarn outlet supporting fork extends out. The yarn outlet supporting fork 7 can support the bottom of a whole string of cheese after being completely extended. Under the driving of the third driving shaft 4, the yarn-discharging supporting fork 7 will lift the whole column of the yarn on the yarn bamboo 16 at a uniform speed, and the topmost cheese 21 will gradually approach the yarn-moving device 9 and the collecting chute 23 as shown in fig. 1.
Fig. 3 shows that the yarn transferring device 9 is composed of a yarn transferring device frame 10, a yarn transferring rotary table 11 and a plurality of yarn transferring rods 13, etc., and fig. 5 shows that a yarn transferring driving device 12 is arranged between the yarn transferring rotary table 11 and the yarn transferring device frame 10, and the yarn transferring driving device 12 drives the connected yarn transferring rotary table 11 to rotate. As shown in fig. 3, the yarn moving device frame 10 is located beside the yarn discharging device frame 5, the yarn moving rod 13 on the yarn moving rotary disc 11 is juxtaposed with the yarn discharging supporter 6, the yarn bamboo 16 to be discharged and the cheese 21 carried by the yarn discharging supporter, and a collecting chute 23 is arranged below the yarn moving rod 13.
In the present embodiment, four yarn-moving rods 13 are arranged on the yarn-moving rotary disk 11, and the distance between the yarn-moving rods is consistent. Fig. 4 shows that the ends of the yarn-moving rods 13 are each provided with a yarn-moving round block 14. As shown in fig. 3 and 4, the bobbin yarn 21 held by the yarn exit fork 7 approaches the yarn moving rod 13 and the collecting chute 23 gradually as the third driving shaft 4 is continuously raised. When the topmost cheese 21 in the whole string rises away from the yarn bamboo 16 and approaches the yarn moving rod 13, the yarn moving driving device 12 in fig. 5 drives and rotates the yarn moving turntable 11, so that the yarn moving rods 13 arranged on the yarn moving turntable 11 also rotate, and the yarn moving round block 14 at the tail end of one yarn moving rod 13 can rotate to enter the yarn core 22 in the center of the cheese 21 shown in fig. 4. The yarn-moving turntable 11 rotates continuously, so that the yarn-moving round block 17 touches the inner wall of the yarn core 22, the yarn-moving round block 14 can transmit the rotation kinetic energy of the yarn-moving turntable 11 to the cheese 21, and the cheese 21 is pulled into the nearby collecting chute 23 as shown in fig. 3 and 4 while the yarn-discharging supporting device 6 drives the vertically lifted yarn bamboo 16. The time and speed of the rotation of the yarn-moving driving device 12 of the yarn-moving device 9 are matched with the speed of the yarn-discharging supporter 6 of the yarn-discharging device 1. The yarn-moving turntable 11 continues to rotate until the yarn-discharging support 6 takes off the entire column of bobbins and the yarn-moving device 9 removes the last bobbin 21 from the yarn bamboo 16. And the rear yarn outlet supporting fork 7 is accommodated in the yarn outlet supporting device 6, and the yarn outlet supporting device 6 is temporarily separated from the upper part of the yarn rack 15 under the driving of the three yarn outlet driving devices.
After the above-mentioned yarn unloading step of one full-load yarn bamboo 17, the creel base 19 under the yarn disc 18 in fig. 1 will rotate around the creel central column 20 as the center, or will be displaced according to the further yarn unloading requirement, so as to make another full-load yarn bamboo 16 on the yarn disc 18 replace the position of the yarn bamboo which just finishes the yarn unloading after rotating or displacing, so the yarn discharging supporter 6 of the yarn discharging device 1 can return to the last yarn discharging position under the driving of its three driving devices, so as to prepare for the yarn discharging procedure of the next yarn bamboo 16, and the above-mentioned actions of yarn discharging, yarn moving and yarn disc rotating displacement will be repeated until all the yarn bobbins 21 on the yarn bamboo 16 on the yarn disc 18 finish the yarn unloading, and the creel 15 can be moved by using the suspension arm, and replaced with a new full-load dyed creel, and the action of automatic yarn unloading can be maintained.
As shown in fig. 5, when the cheese 21 is moved to the collecting chute 23 by the yarn moving device 9, it slides down the slope of the collecting chute 23 to the creel 24, the creel 24 receives the cheese 23 on the yarn carrier 15, the whole automatic cheese discharging system discharges the cheese 21 from the yarn bamboo 16 to the creel 24, and the creel 24 is provided with a creel pulley 25 which can move in the workshop to take the dyed cheese to the next processing step.
The yarn car 24 is provided with a level sensor (not shown) which is in contact with a control system (not shown), when the cheese in the car is close to the full load level, the operation of the whole yarn discharging device 1 and the yarn moving device 9 is stopped, and the yarn is discharged continuously in coordination after the empty yarn car 24 is reset and confirmed by the control system.
It should be understood that the above description, including the accompanying drawings, is not intended to limit the described embodiments, and in fact, modifications, including structural changes in size, shape, and substitution of functionally similar elements, all of which are within the scope of the invention as claimed, are within the scope of the invention as defined in the appended claims.
Claims (6)
1. The utility model provides an automatic yarn system that unloads of cheese which characterized in that: including triaxial drive arrangement, play yarn device and move yarn device, triaxial drive arrangement be equipped with three quadrature drive shaft, play yarn device sets up on triaxial drive arrangement's perpendicular drive shaft, moves yarn device and triaxial drive arrangement adjacent setting.
2. The automatic cheese unloading system according to claim 1, wherein: three orthogonal driving shafts of the three-shaft driving device are arranged on the yarn discharging rack, and the yarn discharging rack supports the operation of the three orthogonal driving shafts.
3. The automatic cheese unloading system according to claim 1 or 2, characterized in that: the yarn discharging device is characterized in that a supporting device rotating device is arranged at the top of the yarn discharging device, the yarn discharging device is connected with three orthogonal driving shafts of the three-shaft driving device through the supporting device rotating device, the supporting device rotating device is connected with the yarn discharging supporting device through a vertical rod below the supporting device rotating device, and a horizontally telescopic supporting fork is arranged in the yarn discharging supporting device and used for supporting cheese on yarn bamboos.
4. The automatic cheese unloading system according to claim 1 or 2, characterized in that: the yarn moving device is provided with a yarn moving turntable, a yarn moving driving device is arranged behind the yarn moving turntable, the yarn moving driving device can drive the yarn moving turntable to rotate after being started, a plurality of yarn moving rods are arranged on the yarn moving turntable, the intervals among the yarn moving rods are equal, and the tail end of each yarn moving rod is provided with a yarn moving round block.
5. The automatic cheese unloading system according to claim 1 or 2, characterized in that: the collection chute is arranged beside the yarn moving device and used for collecting the cheese.
6. The automatic cheese unloading system according to claim 5, wherein: a yarn trolley for carrying cheese is arranged below the collecting chute, and a pulley is arranged below the yarn trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110502095.7A CN113186681A (en) | 2021-05-08 | 2021-05-08 | Automatic cheese unloading system for cheese |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110502095.7A CN113186681A (en) | 2021-05-08 | 2021-05-08 | Automatic cheese unloading system for cheese |
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| Publication Number | Publication Date |
|---|---|
| CN113186681A true CN113186681A (en) | 2021-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110502095.7A Pending CN113186681A (en) | 2021-05-08 | 2021-05-08 | Automatic cheese unloading system for cheese |
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| CN (1) | CN113186681A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072477A (en) * | 2022-07-29 | 2022-09-20 | 山东金号家纺集团有限公司 | Automatic lifting and rotating platform for loose cone yarns |
-
2021
- 2021-05-08 CN CN202110502095.7A patent/CN113186681A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072477A (en) * | 2022-07-29 | 2022-09-20 | 山东金号家纺集团有限公司 | Automatic lifting and rotating platform for loose cone yarns |
| CN115072477B (en) * | 2022-07-29 | 2023-09-08 | 山东金号家纺集团有限公司 | Automatic lifting and rotating platform for loose cone yarns |
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