CN113183450B - Tectorial membrane assembly line - Google Patents

Tectorial membrane assembly line Download PDF

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Publication number
CN113183450B
CN113183450B CN202110497718.6A CN202110497718A CN113183450B CN 113183450 B CN113183450 B CN 113183450B CN 202110497718 A CN202110497718 A CN 202110497718A CN 113183450 B CN113183450 B CN 113183450B
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CN
China
Prior art keywords
frame
assembly
base
support frame
conveying
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CN202110497718.6A
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Chinese (zh)
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CN113183450A (en
Inventor
徐少辉
袁炼
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Stanlong Adhesive Products Changzhou Co ltd
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Stanlong Adhesive Products Changzhou Co ltd
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Priority to CN202110497718.6A priority Critical patent/CN113183450B/en
Publication of CN113183450A publication Critical patent/CN113183450A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • B26D1/095Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/10Means for treating work or cutting member to facilitate cutting by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • B26F3/12Severing by using heat with heated members with heated wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • B26D2011/005Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a laminating assembly line, which comprises a support frame, a conveying mechanism and a laminating assembly line, wherein the support frame comprises a lower support frame, an upper support frame arranged on the lower support frame, and the conveying mechanism is arranged on the lower support frame and used for conveying a base to a subsequent flow path; the base feeding mechanism is arranged on the lower supporting frame and used for pushing the base to the conveying mechanism; the film pretreatment mechanism is arranged on the upper supporting frame and used for unreeling the film and carrying out heating treatment on the unreeled film; the constant pressure stabilizing mechanism is used for stably pressing the film and/or the base passing under the constant pressure stabilizing mechanism and finishing the preliminary compounding of the base and the film; the corner cutting mechanism is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is used for cutting the films on the two adjacent bases after corner cutting treatment; and the compounding mechanism is used for compounding the cut film and the base. The full-flow mechanical operation of base laminating can be realized, the labor cost is greatly reduced, and meanwhile, the production efficiency and the product qualification rate are greatly improved.

Description

Tectorial membrane assembly line
Technical Field
The invention relates to the field of machinery, in particular to a laminating assembly line.
Background
The foam base is used as a common packaging material and applied to various fields, is generally made of foaming materials such as PS (polystyrene), PE (polyethylene) and the like, and is used for protecting the periphery, particularly the bottom, of a product and preventing the product from being damaged by vibration, impact and the like in the transportation process. Because the foam base has insufficient supporting strength and poor wear resistance, the foam base needs to be subjected to film coating treatment when in use. In the prior art, due to the lack of corresponding laminating equipment, the foam base is compounded from feeding, corner cutting and cutting in the laminating process, each process is needed to be participated by workers, a large amount of manpower resources are consumed, meanwhile, the production efficiency and the product percent of pass are also influenced by too many human factors, and the production efficiency and the product percent of pass are low and unstable.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a laminating assembly line which can realize the whole-flow mechanical operation of base laminating, greatly reduce the labor cost and greatly improve the production efficiency and the product qualification rate.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the laminating assembly line comprises a support frame, wherein the support frame comprises a lower support frame, an upper support frame arranged on the lower support frame and a conveying mechanism arranged on the lower support frame and used for conveying a base to a subsequent flow path; the base feeding mechanism is arranged on the lower supporting frame and used for pushing the base to the conveying mechanism; the film pretreatment mechanism is arranged on the upper supporting frame and used for unreeling the film and carrying out heating treatment on the unreeled film; the constant pressure stabilizing mechanism is arranged on the upper supporting frame and used for stably pressing the film and/or the base passing under the upper supporting frame and finishing the preliminary compounding of the base and the film; the corner cutting mechanism is arranged on the upper supporting frame and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is arranged on the upper supporting frame and used for cutting the films on the two adjacent bases after the corner cutting treatment; the device comprises an upper supporting frame, a composite mechanism, a base feeding mechanism, a film pretreatment mechanism, a corner cutting mechanism, a cutting mechanism and a composite mechanism, wherein the composite mechanism is arranged on the upper supporting frame and used for compositing a cut film and a base, and the base feeding mechanism, the film pretreatment mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism are sequentially arranged along the running direction of the base.
Preferably, the conveying mechanism comprises a conveying assembly, a transmission shaft rotatably arranged at one end of the lower support frame and a conveying motor for driving the transmission shaft to rotate, the conveying assembly comprises a first U-shaped plate rotatably arranged on the transmission shaft, a second U-shaped plate suspended at the other end of the lower support frame, a connecting plate for connecting the first U-shaped plate and the second U-shaped plate, a driving wheel positioned in the first U-shaped plate and connected with the transmission shaft, a driven wheel rotatably arranged in the second U-shaped plate and a conveying belt wound on the driving wheel and the driven wheel, and the conveying assembly is correspondingly arranged in two groups.
Preferably, the device further comprises a wide width adjusting mechanism arranged on the lower supporting frame and used for adjusting the width of the conveying mechanism.
Preferably, the wide width adjusting mechanism comprises an amplitude modulation motor and an adjusting assembly, the adjusting assembly comprises two speed reducers respectively fixed on two sides of the lower support frame and a screw rod connected between the two speed reducers, the screw rod penetrates through connecting plates of the two groups of conveying assemblies and is in threaded connection with the connecting plates, and the amplitude modulation motor is connected with the speed reducers.
Preferably, the constant pressure stabilizing mechanism comprises a pressure stabilizing assembly and a pressure roller assembly, the pressure stabilizing assembly comprises a constant pressure motor, a transmission piece and a pressure frame, the transmission piece comprises two worm gear pairs arranged on a cross beam, a lifting screw rod connected to the worm gear pairs and a connecting rod connected between the two worm gear pairs, the constant pressure motor is fixed on the cross beam, the connecting rod is rotatably connected to the constant pressure motor through a first transmission belt, the pressure frame is connected to the bottom of the lifting screw rod through a rotating shaft, and the pressure roller assembly is arranged on the pressure frame.
Preferably, the base feeding mechanism comprises a pushing component and a clamping component which are sequentially arranged on the lower support frame along the conveying direction of the base, and the clamping component comprises a first clamping piece and a second clamping piece which are symmetrically arranged on two sides of the lower support frame and matched with and used for clamping materials; the pushing assembly comprises a pushing cylinder arranged on the lower supporting frame and a pushing plate connected to an output shaft of the pushing cylinder, and the pushing plate is located between the first clamping piece and the second clamping piece.
Preferably, the film pretreatment mechanism comprises an unreeling roller, a first auxiliary roller and a heating roller, wherein the unreeling roller is rotatably arranged at the top end of the upper supporting frame through a first supporting component and a second supporting component, the heating roller is rotatably arranged on the pressure frame through an elastic component and positioned below the unreeling roller, and the first auxiliary roller is rotatably arranged on the upper supporting frame and positioned between the unreeling roller and the heating roller.
Preferably, the corner cutting mechanism comprises a corner cutting assembly, wherein the corner cutting assembly comprises a first supporting beam fixed on the pressure frame, a corner cutting cylinder arranged on the first supporting beam, a first supporting rod connected to the output end of the corner cutting cylinder and cutter pieces arranged at two ends of the first supporting rod.
Preferably, the cutting mechanism comprises a second supporting beam fixed on the pressure frame, a cutting cylinder arranged on the second supporting beam, a second supporting rod connected to the output end of the cutting cylinder and a cutting piece arranged at the lower end of the second supporting rod.
Preferably, the compound mechanism comprises a third supporting beam fixed on the pressure frame, a compound cylinder arranged on the third supporting beam and a compound frame connected to the output end of the compound cylinder.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, under the cooperation of the conveying mechanism, the base feeding mechanism, the film pretreatment mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism, the whole-flow mechanical operation of base laminating can be realized, the labor cost is greatly reduced, and the production efficiency and the product qualification rate are greatly improved; meanwhile, the wide-width adjusting mechanism can improve the application range of the device, and the stability of the device in the production process can be greatly improved by means of the constant-pressure stabilizing mechanism, so that the quality of products is further ensured.
Drawings
FIG. 1 is a schematic diagram of a laminating line in a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a part of the mechanism (lower support frame, conveying mechanism and wide width adjusting mechanism) of the laminating line in FIG. 1;
FIG. 3 is a left side view of FIG. 1;
FIG. 4 is a right side perspective view of FIG. 3;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a left side perspective view of FIG. 3;
FIG. 7 is an enlarged view of a portion of FIG. 6 at B;
FIG. 8 is an enlarged view of a portion of FIG. 6 at C;
FIG. 9 is an enlarged view of a portion of FIG. 6 at D;
FIG. 10 is a graph showing the positional relationship of the rollers of the film pretreatment mechanism of FIG. 1;
FIG. 11 is a schematic view of the corner cutting mechanism of FIG. 1;
FIG. 12 is a schematic perspective view of the corner cutting mechanism of FIG. 11;
FIG. 13 is a schematic view of the cutter of FIG. 11;
FIG. 14 is a schematic view of the cutting mechanism of FIG. 1;
FIG. 15 is a schematic view of the compound mechanism of FIG. 1;
FIG. 16 is a bottom view of FIG. 15;
wherein,, 11 is a lower support frame, 12 is an upper support frame, 121 is a support column, 122 is a cross beam, 2 is a conveying mechanism, 211 is a first U-shaped plate, 212 is a second U-shaped plate, 213 is a first connecting plate, 214 is a driving wheel, 215 is a driven wheel, 216 is a conveying belt, 22 is a transmission shaft, 23 is a conveying motor, 24 is an adjusting plate, 251 is a first limiting plate, 252 is a ball, 3 is a wide adjusting mechanism, 31 is an amplitude modulation motor, 321 is an amplitude modulation screw rod, 322 is a speed reducer, 323 is a first guide rod, 33 is a transmission rod, 4 is a constant pressure stabilizing mechanism, 41 is a constant pressure motor, 421 is a worm gear pair, 422 is a lifting screw rod, 423 is a connecting rod, 43 is a first transmission belt, 44 is a second transmission belt, 45 is a pressure frame, 461 is a second connecting plate, 462 is a roller, 463 is a sliding rod, 464 is a first elastic member, 465 is a first limiting block, 471 is a sliding rail, 472 is a sliding block, 5 is a base feeding mechanism, 51 is a first clamping member A method for preparing a high-quality water-absorbing agent, 6212 is a second slide rod, 6213 is a second adjusting plate, 6221 is a first U-shaped supporting seat, 6222 is a first slide rod, 6223 is a first adjusting plate, 6224 is a second screw rod, 63 is a heating roller, 631 is a supporting block, 632 is a fixed block, 633 is a second guide rod, 634 is a second elastic element, 64 is a first auxiliary roller, 65 is a second auxiliary roller, 7 is a corner cutting mechanism, 711 is a first supporting beam, 712 is a second limiting block, 721 is a corner cutting cylinder, 722 is a first supporting rod, 723 is a cutter element, 7231 is a U-shaped supporting plate, 7232 is an electrothermal slice, 7233 is a vent hole, 724 is a first auxiliary slide rod, 731 is a third connecting plate, 732 is a clamping cylinder, 733 is a pneumatic finger, 734 is a third guide rod, 8 is a cutting mechanism, 81 is a second supporting beam, 82 is a cutting cylinder, 83 is a second supporting rod, 841 is a fixed terminal, a supporting beam is 843 is a second auxiliary slide rod, 844 is a spring, 845 is a nut, 9 is a compound mechanism, 92 is a compound cylinder, 92 is a vent hole, 943 is a compound cylinder, 943 is a vent hole, 942 is a compound cylinder, and 942 is a fixed cylinder 95 is a vent hole, 933 is a compound cylinder.
Description of the embodiments
The invention is described in further detail below with reference to the drawings and the detailed description.
Referring to fig. 1, a laminating line according to a preferred embodiment of the present invention includes a support frame, where the support frame includes a lower support frame 11, an upper support frame 12 disposed on the lower support frame 11, and a conveying mechanism 2 disposed on the lower support frame 11 and used for conveying a base to a subsequent process; the base feeding mechanism 5 is arranged on the lower supporting frame 11 and used for pushing the base to the conveying mechanism 2; a film pretreatment mechanism 6 provided on the upper support frame 12 for unreeling the film and heating the unreeled film; a constant pressure stabilizing mechanism 4 arranged on the upper supporting frame 12 for stably pressing the film and/or the base passing under the upper supporting frame and completing the preliminary compounding of the base and the film; the corner cutting mechanism 7 is arranged on the upper supporting frame 12 and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism 8 is arranged on the upper supporting frame 12 and is used for cutting the films on the two adjacent bases after the corner cutting treatment; the upper supporting frame 12 is provided with a compounding mechanism 9 for compounding the cut film and the base, and the base feeding mechanism 5, the film pretreatment mechanism 6, the corner cutting mechanism 7, the cutting mechanism 8 and the compounding mechanism 9 are sequentially arranged along the running direction of the base and are all positioned above the conveying mechanism 2.
Referring to fig. 2, the conveying mechanism 2 includes a conveying assembly including a first U-shaped plate 211 rotatably disposed on the transmission shaft 22, a second U-shaped plate 212 suspended at the other end of the lower support frame 11, a first connecting plate 213 connecting the first U-shaped plate 211 and the second U-shaped plate 212, a driving wheel 214 disposed in the first U-shaped plate 211 and connected with the transmission shaft 22, a driven wheel 215 rotatably disposed in the second U-shaped plate 212, and a conveying belt 216 wound around the driving wheel 214 and the driven wheel 215, and the conveying assembly is two groups correspondingly disposed. The conveying motor 23 drives the transmission shaft 22 to rotate so as to drive the conveying belt 216 to rotate, and the foam base is conveyed on the conveying belt 216.
Specifically, in order to prevent displacement of the foam base in the width direction during conveying, the conveying mechanism further comprises a limiting piece arranged on the conveying assembly, the limiting piece comprises a first limiting plate 251 and a ball 252 rotatably arranged on the first limiting plate 251, movement of the base is facilitated, and the limiting piece is in two groups correspondingly arranged.
Specifically, to ensure stable output of the stable driving belt, the conveying mechanism further comprises a driving wheel connected to the driving shaft 22 and a driving belt wound between the driving wheel and the conveying motor 23.
Referring again to fig. 2, the assembly line further includes a width adjusting mechanism 3 provided on the lower support frame 11 for adjusting the width of the conveying mechanism 2. The wide width adjusting mechanism 3 comprises an amplitude modulation motor 31 and an adjusting assembly, the adjusting assembly comprises two speed reducers 322 which are respectively fixed on two sides of the lower supporting frame 11 and an amplitude modulation screw rod 321 which is connected between the two speed reducers 322, and the amplitude modulation screw rod 321 penetrates through first connecting plates 213 of the two groups of conveying assemblies and is in threaded connection with the first connecting plates 213, and the amplitude modulation motor 31 is connected with the speed reducers 322.
Specifically, in order to improve stability during wide adjustment, an adjusting plate 24 is fixed below the first connecting plate 213, and an amplitude modulation screw 321 is screwed on the adjusting plate 24.
Specifically, the adjusting assembly further includes a first guide rod 323, the first guide rod 323 is slidably disposed on the two corresponding adjusting plates 24, and the first guide rod 323 can further improve stability between the two adjusting assemblies during wide adjustment and prevent torsion.
Specifically, the wide width adjusting mechanism further includes two groups of transmission rods 33, and two ends of the transmission rods 33 are respectively connected with the speed reducers 322 of the two groups of adjusting assemblies. Due to the longer frame, the precision and stability during adjustment can be further ensured by the arrangement of the two groups of adjusting components.
Referring to fig. 4, the upper support frame 12 includes a support column 121 and a cross beam 122 disposed on top of the support column 121. The constant pressure stabilizing mechanism 4 comprises a pressure stabilizing assembly and a compression roller assembly, the pressure stabilizing assembly comprises a constant pressure motor 41, a transmission piece and a pressure frame 45, the transmission piece comprises two worm gear pairs 421 arranged on the beam 122, a lifting screw 422 connected to the worm gear pairs 421 and a connecting rod 423 connected between the two worm gear pairs 421, the worm gear pairs 421 and the lifting screw 422 are combined to form a commercially available common worm gear screw lifter, the connecting rod 423 is connected with worm gears in the two worm gear screw lifters, the constant pressure motor 41 is fixed on the beam 122, the connecting rod 423 is rotatably connected to the constant pressure motor 41 through a first transmission belt 43, the pressure frame 45 is connected to the bottom of the lifting screw 422 through a rotating shaft, and the compression roller assembly is arranged on the pressure frame 45. The upper supporting frame 12 is arranged on the lower supporting frame 11, and when the device is used, the constant voltage motor 41 can drive the connecting rod 423 to rotate, so that the lifting screw 422 of the worm wheel screw lifter is driven to lift, the adjustment of the upper and lower positions of the roller assembly is realized, the roller assembly is enabled to provide constant pressure for the base conveyed by the lower conveying belt of the roller assembly, the stability of the base in conveying on the conveying belt is ensured, the accuracy of the cutting position and the laminating quality are further ensured, and the product qualification rate is greatly improved.
Specifically, in order to ensure that the pressure applied to each position of the pressure frame is consistent, two sets of driving members may be respectively disposed at two ends of the upper support frame 12, and the two sets of driving members are connected through a second driving belt 44. In the present invention, whether the transmission members are connected by the second transmission belt 44 or the connecting rod 423 is rotatably connected to the constant voltage motor 41 by the first transmission belt 43, the transmission members are realized by conventional means in the art, and the details are not repeated. Of course, in order to ensure the transmission efficiency, the first belt 43 and the second belt 44 are both saw-tooth structured belts.
Specifically, the device further comprises a sliding member, the sliding member comprises a sliding rail 471 fixed on the support column 121 and a sliding block 472 slidably arranged on the sliding rail 471, and the sliding block 472 is connected with the pressure frame 45. By the arrangement of the sliding member, the lifting of the pressure frame 45 has a more stable linear track, and the pressure stability of the pressure roller assembly on the pressure frame is further ensured.
Referring to fig. 5, the press roller assembly includes a second connecting plate 461, a roller 462, a sliding rod 463, a first elastic member 464 and a first limiting block 465, where the second connecting plate 461 is connected to the press frame 45, the sliding rod 463 is parallel to the supporting column 121, the bottom end of the sliding rod 463 is fixed to the second connecting plate 461, two ends of the central shaft of the roller 462 are provided with through holes, the roller 462 is slidably disposed on the sliding rod 463 through the through holes, the first limiting block 465 is fixed to the top end of the sliding rod 463, and the first elastic member 464 is sleeved on the sliding rod 463 and located between the roller 462 and the first limiting block 465. Under the elastic action of the first elastic piece 464, the roller 462 can be finely adjusted up and down on the sliding rod 463, so that the stability of the pressure applied to the lower base of the roller 462 can be further ensured, and the influence of the too close distance of the roller 462 from the base on the base structure due to the too large pressure of the base can be prevented. The first elastic member 464 is preferably a spring, which has excellent elasticity while being low in cost, and meets the production requirement.
Referring to fig. 3 and 6, the base feeding mechanism 5 comprises a pushing component 53 and a clamping component which are sequentially arranged on the lower support frame along the conveying direction of the base, wherein the clamping component comprises a first clamping piece 51 and a second clamping piece 52 which are symmetrically arranged on two sides of the lower support frame 11 and matched with the base; the pushing assembly 53 includes a pushing cylinder 532 provided on the lower support frame 11 and a pushing plate 533 connected to an output shaft of the pushing cylinder 532, the pushing plate 533 being located between the first clamping member 51 and the second clamping member 52. The first clamping piece 51 and the second clamping piece 52 of the clamping assembly are used for carrying out pre-clamping treatment on a plurality of foam bases, when discharging is needed, after the foam bases are put down by the cooperation of the first clamping piece 51 and the second clamping piece 52, the bottommost foam bases are pushed out of the straight conveying belt 216 under the action of the push plate 533 of the pushing assembly 53, and automatic feeding of the bases is completed.
Specifically, the base feeding mechanism 5 further comprises a limiting assembly 55, the limiting assembly 55 comprises a limiting cylinder 551 arranged on the pressure frame 45 and a second limiting plate 552 connected to an output shaft of the limiting cylinder 551, and the second limiting plate 552 is suspended at front ends of the first clamping piece 51 and the second clamping piece 52 to limit and block the base above the bottommost layer of the clamping assembly.
Specifically, the first clamping member 51 includes a first vertical cylinder 511 provided at one side of the lower support frame 11, a first support plate 512 connected to an output end of the first vertical cylinder 511, a first horizontal cylinder 515 provided on the first support plate 512, and a first clamping plate 517 connected to an output end of the first horizontal cylinder 515. The second clamping piece 52 comprises a second vertical cylinder 521, a second supporting plate 522, a second horizontal sliding rod 526, a positioning plate 525, a first screw rod 527 and a second clamping plate 528, wherein the second vertical cylinder 521 is arranged on the other side of the lower supporting frame 11, the output end of the second vertical cylinder is connected to the second supporting plate 522, the second horizontal sliding rod 526 is slidably arranged on the second supporting plate 522 in a penetrating manner, one end of the second horizontal sliding rod 526 is connected to the second clamping plate 528, the other end of the second horizontal sliding rod is connected to the positioning plate 525, one end of the first screw rod 527 is rotatably arranged on the positioning plate 525 through a rotating shaft, and the other end of the first screw rod 527 is in threaded connection with the second supporting plate 522. The first clamping plate 517 and the second clamping plate 528 are located above the conveyor belt 216. The first vertical cylinder 511 and the second vertical cylinder 521 run synchronously, the synchronous lifting of the first and second clamping plates is achieved, the first horizontal cylinder 515 is responsible for controlling the distance between the first clamping plate 517 and the second clamping plate 528, so that release and clamping of foam bases in the two clamping plates are achieved, namely when feeding is needed, the first vertical cylinder 511 and the second vertical cylinder 521 descend synchronously, the first horizontal cylinder 515 contracts, the foam bases settle onto the first conveying belt and the second conveying belt under the action of gravity, the distance between the preset conveying belt and the bottommost end of the clamping plates is slightly larger than the thickness of a single foam base, after the foam bases settle, the first horizontal cylinder 515 is ejected, the two clamping plates clamp, the first vertical cylinder 511 and the second vertical cylinder 521 ascend synchronously, and after the foam bases on the foam bases rise to a certain height under the action of the clamping plates, the foam bases on the conveying belt are pushed onto the conveying belt 216 by the auxiliary conveying belt of the pushing component 53. Since the conveyor belt 216 is in a running state all the time, when all the foam bases are settled, in order to prevent the friction force generated by the movement of the bottommost foam base from affecting the foam bases thereon, the second limiting plate 552 is required to assist, that is, the limiting cylinder 551 and the first vertical cylinder 511 and the second vertical cylinder 521 are lifted synchronously, so as to realize the limitation of other foam bases during feeding. In the second clamping piece 52, the second clamping plate 528 can be driven to adjust the position by the rotation of the first screw rod 527 through the second horizontal sliding rod 526, so that the position of the second clamping plate and the lower conveying belt 216 can be adjusted conveniently, and the accuracy of the base drop point is ensured.
Specifically, in order to ensure stability and accuracy of the lifting of the clamping plate, the first clamping member 51 further includes a first vertical sliding rod 513 disposed on the lower support frame 11 in parallel with the first vertical cylinder 511, and the first support plate 512 is slidably disposed on the first vertical sliding rod 513 up and down; the second clamping member 52 further includes a second vertical sliding rod 523 disposed on the lower support frame 11 in parallel with the second vertical cylinder 521, and the second support plate 522 is slidably installed on the second vertical sliding rod 523 up and down.
Specifically, to limit the travel of the first support plate 512 and the second support plate 522, the first clamping member 51 further includes a first limit lever 514 connected to the top end of the first vertical slide rod 513; the second clamping member 52 further includes a second stop bar 524 coupled to the top end of the second vertical slide rod 523.
Specifically, in order to ensure stability and accuracy of the movement of the first clamping plate 517, the first clamping member 51 further includes a first horizontal sliding rod 516 having one end connected to the first clamping plate 517 and the other end slidably inserted through the first support plate 512, disposed parallel to the first horizontal cylinder 515.
Specifically, the upper sides of the first clamping plate 517 and the second clamping plate 528 both extend obliquely outward, and the cross section formed by the two is similar to a funnel-shaped structure, so that the foam base can be automatically stacked in the clamping plates.
Specifically, in order to ensure the stability during pushing, the pushing plate 533 is prevented from tilting to reduce the accuracy of pushing, the pushing assembly 53 further includes an auxiliary plate 531 fixed on the lower support frame 11 and a pushing slide rod 534 parallel to the pushing cylinder 532, one end of the pushing slide rod 534 is connected to the pushing plate 533, and the other end is slidably arranged on the auxiliary plate 531 in a penetrating manner; the output end of the pushing cylinder 532 passes through the auxiliary plate 531 to be connected with the push plate 533.
Specifically, in order to ensure the stability of the second limiting plate 552 during lifting, the limiting assembly 55 further includes an auxiliary sliding rod 553, one end of the auxiliary sliding rod 553 is slidably connected to the lower pressure frame 45, and the other end is connected to the second limiting plate 552.
Specifically, the bottom main frame further comprises a compressing assembly 54 arranged between the clamping assembly and the limiting assembly 55, and the compressing assembly 54 comprises a compressing cylinder 541 arranged on the lower supporting frame 11, a compression rod 542 connected to the output end of the compressing cylinder 541, and a roller 543 rotatably arranged on the compression rod 542. Roller 543 is abutted on the foam base on the conveyer belt to compress it, and the auxiliary conveyer belt conveys it to the next flow. It will be appreciated that the order of the spacing assembly 55 and the hold-down assembly 54 is not strictly limited, and that placing the spacing assembly 55 at the front end of the hold-down assembly 54 may also function as one another.
Referring to fig. 6, the film pretreatment mechanism 6 includes an unreeling roller 62, a first auxiliary roller 64, and a heating roller 63, the unreeling roller 62 is rotatably disposed at the top end of the upper support frame 12 by a first support assembly and a second support assembly, the heating roller 63 is rotatably disposed on the upper pressure frame 45 by an elastic assembly, and is located below the unreeling roller 62, the first auxiliary roller 64 is rotatably disposed on the upper support frame 12, and is located between the unreeling roller 62 and the heating roller 63, and the horizontal plane of the bottom end section of the first auxiliary roller 64 is not higher than the horizontal plane of the top end section of the heating roller 63. By means of the first auxiliary roller 64 located between the unreeling roller 62 and the heating roller 63, the unreeled film can be repositioned, referring to fig. 10, the lower the horizontal plane of the bottom end section of the first auxiliary roller 64 is than the horizontal plane of the top end section of the heating roller 63, the larger the contact area between the film and the heating roller 63 is, so that the higher heat exchange efficiency is ensured, the diameter of the heating roller 63 can be greatly reduced, the diameter of the heating roller 63 can be matched with the diameter of the heating roller, and the power consumption of the heating roller can be greatly reduced, so that the production energy consumption is reduced.
Referring to fig. 7 and 8, the first support assembly includes a first U-shaped support seat 6221, a first adjusting plate 6223, a first sliding rod 6222 and a second screw rod 6224, the first sliding rod 6222 is fixed in the first U-shaped support seat 6221, the first adjusting plate 6223 is slidably disposed on the first sliding rod 6222 and is located in the first U-shaped support seat 6221, one end of the second screw rod 6224 is rotatably disposed on the first U-shaped support seat 6221 through a rotating shaft, and the other end is threaded on the first adjusting plate 6223; the second support assembly comprises a second U-shaped support seat 6211, a second adjusting plate 6213 and a second sliding rod 6212, wherein the second sliding rod 6212 is fixed in the second U-shaped support seat 6211, and the second adjusting plate 6213 is slidably arranged on the second sliding rod 6212 and is positioned in the second U-shaped support seat 6211; the unreeling roller 62 is rotatably provided between the first regulating plate 6223 and the second regulating plate 6213. The first U-shaped supporting seat 6221 and the second U-shaped supporting seat 6211 are fixed on two sides of the upper supporting frame 12, the second screw rod 6224 is rotated, the first adjusting plate 6223 can be moved, the unreeling roller 62 can be driven to move, the unreeling position of the unreeling roller 62 can be adjusted, and accordingly unreeling requirements of films with different specifications can be matched.
Specifically, for ease of manipulation, a handle is fixed to an end of the second lead screw 6224 remote from the first adjustment plate 6223.
Referring to fig. 9, the elastic assembly includes a supporting block 631, a fixing block 632, a second guide rod 633 and a second elastic member 634, one end of the second guide rod 633 is fixed on the supporting block 631, the fixing block 632 passes through the second guide rod 633 and is slidably disposed above the supporting block 631, the second elastic member 634 is sleeved on the second guide rod 633 and is located between the supporting block 631 and the fixing block 632, the two groups of elastic assemblies are provided, and the heating roller 63 is rotatably disposed between the two supporting blocks 631 of the two groups of elastic assemblies; the second elastic member 634 is a spring. The fixed block 632 is fixed on the pressure frame 45, and the second elastic piece 634 is used for elastically adjusting the distance between the support block 631 and the fixed block 632, so that fine adjustment of tension during film heating can be realized, and the stability of the tension of the film wound on the heating roller 63 is ensured.
Specifically, in order to prevent the fixing block 632 from falling off the second guide rod 633, a limit cap is provided at the other end, i.e., the top end, of the second guide rod 633.
Specifically, this device still includes rotatable second auxiliary roller 65 that sets up on pressure frame 45, according to the film advancing direction, second auxiliary roller 65 is located the front end of heating roller 63, and the horizontal plane that the top tangent plane of second auxiliary roller 65 is located is higher than the horizontal plane that the top tangent plane of heating roller 63 is located, changes the travel route after the film heating, further improves its area of contact with heating roller 63, guarantees higher heat exchange rate.
Referring to fig. 11 and 12, the corner cutting mechanism 7 includes a corner cutting assembly including a first support beam 711 fixed to the pressure frame 45, a corner cutting cylinder 721 provided on the first support beam 711, a first support bar 722 connected to an output end of the corner cutting cylinder 721, and cutter members 723 provided at both ends of the first support bar 722. The cutter 723 is controlled to perform corner cutting treatment on the film between the two bases by lifting and lowering the corner cutting cylinder 721.
Specifically, the corner cutting mechanism 7 further comprises a clamping assembly, the clamping assembly comprises a third connecting plate 731, a clamping cylinder 732 arranged on the third connecting plate 731 and pneumatic fingers 733 connected to the output end of the clamping cylinder 732, the two groups of clamping assemblies are respectively arranged on two sides of the first supporting beam 711 through the third connecting plate 731 correspondingly, and the pneumatic fingers 733 are suspended below the cutter 723. The pneumatic fingers 733 are common products on the market, and can clamp and unclamp the waste. When the invention is used, when the film covered base moves to the upper part of the corner cutting assembly, the pneumatic finger 733 is ejected by the clamping cylinder 732, the pneumatic finger 733 firstly clamps the waste part to be cut, and at the moment, the cutter 723 is ejected by the corner cutting cylinder 721 to realize reset after corner cutting treatment; then, the clamping cylinder 732 drives the pneumatic finger 733 to retract to the outer side of the frame body 1, the pneumatic finger 733 is opened to unload the waste materials, so that the repeated operation is realized, the clamping of the waste materials is realized, the influence of the waste materials on the subsequent flow is avoided, and the production efficiency is ensured.
Referring to fig. 13, the cutter 723 includes a U-shaped support plate 7231 and an electric heating blade 7232 provided at an outer edge of the U-shaped support plate 7231. The electrothermal slice 7232 can realize the rapid cutting of the film by self-heating. Preferably, in order to reduce the influence of the air pressure generated by the U-shaped support plate 7231 on the film when the cutter 723 descends, a plurality of ventilation holes 7233 are provided on the U-shaped support plate 7231.
Specifically, in order to reduce heat conduction of the electric heating section 7232, reduce heat dissipation and prevent influence on other components on the frame body 1, the U-shaped support plate 7231 is made of a ceramic material, and the first support beam 711 is made of a hollow profile.
Specifically, the first supporting beam 711 is provided with a second limiting block 712, the second limiting block 712 is provided with a sliding groove, the corner cutting assembly further comprises a first auxiliary sliding rod 724, one end of the first auxiliary sliding rod 724 is connected to the first supporting rod 722, and the other end of the first auxiliary sliding rod 724 is arranged on the second limiting block 712 in a sliding manner through the sliding groove. The first auxiliary sliding rod 724 can play a certain limiting role on the running track of the first supporting rod 722, so that the deviation amplitude is smaller when the first supporting rod 722 moves up and down, and a better cutting effect is ensured.
Specifically, the clamping assembly further includes a third guide rod 734, one end of the third guide rod 734 is connected to the pneumatic finger 733, and the other end of the third guide rod 734 passes through the third connecting plate 731 and is slidably disposed on the third connecting plate 731. The third guide rod 734 can play a certain limiting role on the running track of the pneumatic finger 733, so that the deviation amplitude is smaller when the pneumatic finger 733 moves leftwards and rightwards, and a better clamping effect is ensured.
Referring to fig. 14, the cutting mechanism 8 includes a second support beam 81 fixed to the pressure frame 45, a cutting cylinder 82 provided on the second support beam 81, a second support bar 83 connected to an output end of the cutting cylinder 82, and a cutting member provided at a lower end of the second support bar 83. By controlling the lifting of the cutting cylinder 82, the cutting of the film on the two adjacent bases by the cutting member can be realized.
Specifically, the cutting member includes two fixing terminals 841, an electric heating wire 842, a second auxiliary sliding rod 843, a spring 844 and a nut 845, where the two fixing terminals 841 are respectively disposed at two ends of the second supporting rod 83, the second auxiliary sliding rod 843 passes through a fixing terminal and is slidably sleeved in the fixing terminal, one end of the electric heating wire 842 is connected with another fixing terminal, the other end of the electric heating wire is connected with one end of the second auxiliary sliding rod 843 close to the other fixing terminal, one end of the second auxiliary sliding rod 843, which is not connected with the electric heating wire 842, is screwed with the nut 845, and the spring 844 is sleeved on the second auxiliary sliding rod 843 and is located between the nut 845 and the fixing terminal sleeved by the second auxiliary sliding rod 843. Through the position of adjusting nut 845 on second auxiliary slide rod 843, can realize the adjustment of heating wire tension, simultaneously, heating wire 842 is when meetting great resistance, and spring 844 on the second auxiliary slide rod 843 can provide certain buffering, helps the protection of cutting piece structure.
Referring to fig. 15 and 16, the complex mechanism 9 includes a third support beam 91 fixed to the pressure frame 45, a complex cylinder 932 provided on the third support beam 91, and a complex frame 92 connected to an output end of the complex cylinder 932. Compounding of the lower base and the film by the compounding frame 92 can be achieved by controlling the elevation and depression of the compounding cylinder 932.
Specifically, in order to ensure the stability of the composite frame 92 during lifting, the lifting device further comprises a fixing plate 931 and a fourth guide rod 933, wherein the fixing plate 931 is fixed on the third support beam 91, the composite cylinder 932 is fixed on the fixing plate 931, an output end of the composite cylinder 932 passes through the fixing plate 931 to be connected with the composite frame 92, one end of the fourth guide rod 933 is connected to the composite frame 92, and the other end of the fourth guide rod 933 passes through the fixing plate 931 to be slidably sleeved on the fixing plate 931.
Specifically, the ejector further includes an ejector member including an ejector cylinder 941 connected to the third support beam 91, an ejector rod 942 connected to an output end of the ejector cylinder 941, and a roller 943 rotatably provided on the ejector rod 942. After the compounding is completed, the ejection cylinder 941 ejects, and the roller 943 presses the compounded base onto the conveyor belt 216, at this time, the compounding cylinder 932 contracts, the compounding frame 92 is lifted, the conveyor belt 216 runs, and the roller 943 cooperates with the compounded base of the conveyor belt 216 to output.
Specifically, in order to reduce the air pressure between the base and the composite frame 92 during the compounding, the top and the side walls of the composite frame are respectively provided with a first vent 921 and a second vent 922.
Specifically, the buffer strips 95 are arranged in the composite frame 92, so that the hard contact between the composite frame 92 and the base is reduced, and the base structure is ensured. Meanwhile, the buffer strip is provided with a wedge shape close to the opening of the composite frame 92, so that the composite frame 92 can cover the base conveniently.
It will be apparent to those skilled in the art from this disclosure that various other changes and modifications can be made which are within the scope of the invention as defined in the appended claims.

Claims (5)

1. The laminating assembly line comprises a support frame, wherein the support frame comprises a lower support frame and an upper support frame arranged on the lower support frame, and is characterized by further comprising a conveying mechanism arranged on the lower support frame and used for conveying a base to a subsequent flow; the base feeding mechanism is arranged on the lower supporting frame and used for pushing the base to the conveying mechanism; the film pretreatment mechanism is arranged on the upper supporting frame and used for unreeling the film and carrying out heating treatment on the unreeled film; the constant pressure stabilizing mechanism is arranged on the upper supporting frame and used for stably pressing the film and/or the base passing under the upper supporting frame and finishing the preliminary compounding of the base and the film; the corner cutting mechanism is arranged on the upper supporting frame and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is arranged on the upper supporting frame and used for cutting the films on the two adjacent bases after the corner cutting treatment; the composite mechanism is arranged on the upper supporting frame and used for compositing the cut film and the base, and the base feeding mechanism, the film pretreatment mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism are sequentially arranged along the running direction of the base; the conveying mechanism comprises a conveying assembly, a transmission shaft rotatably arranged at one end of the lower support frame and a conveying motor for driving the transmission shaft to rotate, wherein the conveying assembly comprises a first U-shaped plate rotatably arranged on the transmission shaft, a second U-shaped plate suspended at the other end of the lower support frame, a connecting plate for connecting the first U-shaped plate and the second U-shaped plate, a driving wheel positioned in the first U-shaped plate and connected with the transmission shaft, a driven wheel rotatably arranged in the second U-shaped plate and a conveying belt wound on the driving wheel and the driven wheel, and the conveying assembly is two groups correspondingly arranged; the wide width adjusting mechanism is arranged on the lower supporting frame and used for adjusting the width of the conveying mechanism; the wide width adjusting mechanism comprises an amplitude modulation motor and an adjusting assembly, the adjusting assembly comprises two speed reducers respectively fixed on two sides of the lower support frame and a screw rod connected between the two speed reducers, the screw rod penetrates through connecting plates of the two groups of conveying assemblies and is in threaded connection with the connecting plates, and the amplitude modulation motor is connected with the speed reducers; the constant-pressure stabilizing mechanism comprises a pressure stabilizing assembly and a pressure roller assembly, the pressure stabilizing assembly comprises a constant-pressure motor, a transmission piece and a pressure frame, the transmission piece comprises two worm gear pairs arranged on a cross beam, a lifting screw rod connected to the worm gear pairs and a connecting rod connected between the two worm gear pairs, the constant-pressure motor is fixed on the cross beam, the connecting rod is rotatably connected to the constant-pressure motor through a first transmission belt, the pressure frame is connected to the bottom of the lifting screw rod through a rotating shaft, and the pressure roller assembly is arranged on the pressure frame; the corner cutting mechanism comprises a corner cutting assembly and a clamping assembly, wherein the corner cutting assembly comprises a first supporting beam fixed on the pressure frame, a corner cutting cylinder arranged on the first supporting beam, a first supporting rod connected to the output end of the corner cutting cylinder and cutter pieces arranged at two ends of the first supporting rod; the clamping assembly comprises a third connecting plate, a clamping cylinder arranged on the third connecting plate and pneumatic fingers connected to the output end of the clamping cylinder, wherein the two groups of clamping assemblies are respectively and correspondingly arranged on two sides of the first supporting beam through the third connecting plate, and the pneumatic fingers are suspended below the cutter.
2. The laminating assembly line of claim 1, wherein the base feeding mechanism comprises a pushing component and a clamping component which are sequentially arranged on the lower support frame along the conveying direction of the base, and the clamping component comprises a first clamping piece and a second clamping piece which are symmetrically arranged on two sides of the lower support frame and matched with and used for clamping materials; the pushing assembly comprises a pushing cylinder arranged on the lower supporting frame and a pushing plate connected to an output shaft of the pushing cylinder, and the pushing plate is located between the first clamping piece and the second clamping piece.
3. The laminating line of claim 1, wherein the film pretreatment mechanism comprises an unwind roller, a first auxiliary roller and a heating roller, wherein the unwind roller is rotatably arranged at the top end of the upper support frame through a first support assembly and a second support assembly, the heating roller is rotatably arranged on the pressure frame through an elastic assembly and is positioned below the unwind roller, and the first auxiliary roller is rotatably arranged on the upper support frame and is positioned between the unwind roller and the heating roller.
4. The laminating line of claim 1, wherein the cutting mechanism comprises a second support beam fixed to the pressure frame, a cutting cylinder provided on the second support beam, a second support rod connected to an output end of the cutting cylinder, and a cutting member provided at a lower end of the second support rod.
5. The lamination line of claim 1, wherein the compounding mechanism comprises a third support beam secured to the pressure frame, a compounding cylinder disposed on the third support beam, and a compounding frame coupled to an output of the compounding cylinder.
CN202110497718.6A 2021-05-08 2021-05-08 Tectorial membrane assembly line Active CN113183450B (en)

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