CN113183450A - Tectorial membrane assembly line - Google Patents

Tectorial membrane assembly line Download PDF

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Publication number
CN113183450A
CN113183450A CN202110497718.6A CN202110497718A CN113183450A CN 113183450 A CN113183450 A CN 113183450A CN 202110497718 A CN202110497718 A CN 202110497718A CN 113183450 A CN113183450 A CN 113183450A
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CN
China
Prior art keywords
film
support frame
assembly
frame
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110497718.6A
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Chinese (zh)
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CN113183450B (en
Inventor
徐少辉
袁炼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanlong Adhesive Products Changzhou Co ltd
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Stanlong Adhesive Products Changzhou Co ltd
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Priority to CN202110497718.6A priority Critical patent/CN113183450B/en
Publication of CN113183450A publication Critical patent/CN113183450A/en
Application granted granted Critical
Publication of CN113183450B publication Critical patent/CN113183450B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • B26D1/095Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/10Means for treating work or cutting member to facilitate cutting by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • B26F3/12Severing by using heat with heated members with heated wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • B26D2011/005Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a film laminating assembly line which comprises a support frame, wherein the support frame comprises a lower support frame, an upper support frame arranged on the lower support frame and a conveying mechanism arranged on the lower support frame and used for conveying a base to a subsequent process; the base feeding mechanism is arranged on the lower support frame and used for pushing the base to the conveying mechanism; the film preprocessing mechanism is arranged on the upper supporting frame and is used for unreeling the film and heating the unreeled film; the constant-pressure stabilizing mechanism is used for stably applying pressure to the film and/or the base which passes under the constant-pressure stabilizing mechanism and finishing the primary compounding of the base and the film; the corner cutting mechanism is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is used for cutting the films on the two adjacent bases after the corner cutting treatment; and the composite mechanism is used for compounding the cut film and the base. The full-flow mechanical operation of base film coating can be realized, the labor cost is greatly reduced, and the production efficiency and the product percent of pass are greatly improved.

Description

Tectorial membrane assembly line
Technical Field
The invention relates to the field of machinery, in particular to a film laminating assembly line.
Background
The foam base is used as a common packaging material and applied to various fields, is generally made of PS (polystyrene), PE (polyethylene) and other foaming materials, is used for protecting the periphery, particularly the bottom, of a product and prevents the product from being damaged by vibration, impact and the like in the transportation process. Because the foam base has insufficient supporting strength and poor wear resistance, the foam base needs to be subjected to film covering treatment during use. In the prior art, due to the lack of corresponding laminating equipment, the foam base is laminated from feeding, corner cutting and compounding in the laminating process, each flow needs the participation of workers, a large amount of human resources are consumed, meanwhile, the production efficiency and the product qualification rate are also influenced by too many human factors, and the production efficiency and the product qualification rate are low and unstable.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a film laminating assembly line which can realize the full-flow mechanical operation of base film laminating, greatly reduce the labor cost and greatly improve the production efficiency and the product percent of pass.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a film laminating assembly line comprises a support frame, wherein the support frame comprises a lower support frame and an upper support frame arranged on the lower support frame, and also comprises a conveying mechanism arranged on the lower support frame and used for conveying a base to a subsequent process; the base feeding mechanism is arranged on the lower support frame and used for pushing the base to the conveying mechanism; the film preprocessing mechanism is arranged on the upper supporting frame and is used for unreeling the film and heating the unreeled film; the constant-pressure stabilizing mechanism is arranged on the upper supporting frame and is used for stably applying pressure to the film and/or the base passing under the upper supporting frame and finishing primary compounding of the base and the film; the corner cutting mechanism is arranged on the upper supporting frame and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is arranged on the upper supporting frame and is used for cutting the films on the two adjacent bases after corner cutting; the film cutting device is arranged on the upper supporting frame and used for carrying out a composite mechanism for combining a cut film and a base, and the base feeding mechanism, the film preprocessing mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism are sequentially arranged along the running direction of the base.
Preferably, conveying mechanism includes conveying assembly, rotatable transmission shaft and the driving transmission shaft pivoted conveying motor who sets up in the underbracing frame one end, conveying assembly includes rotatable setting at the epaxial first U template of transmission, the second U template of suspension in the underbracing frame other end, the connecting plate of connecting first U template and second U template, be located first U template and with the action wheel of transmission shaft connection, rotatable setting in the driven wheel of second U template and around establishing the conveyer belt on action wheel and driven wheel, conveying assembly is two sets of for corresponding the setting.
Preferably, the device also comprises a width adjusting mechanism which is arranged on the lower support frame and used for adjusting the width of the conveying mechanism.
Preferably, the width adjusting mechanism comprises an amplitude adjusting motor and an adjusting assembly, the adjusting assembly comprises two speed reducers respectively fixed on two sides of the lower support frame and a screw rod connected between the two speed reducers, the screw rod penetrates through connecting plates of the two groups of conveying assemblies and is in threaded connection with the connecting plates, and the amplitude adjusting motor is connected with the speed reducers.
Preferably, constant voltage stabilizing mean includes pressure stabilizing subassembly and compression roller subassembly, the pressure stabilizing subassembly includes constant voltage motor, driving medium and pressure frame, the driving medium is paid, is connected the lift lead screw that the turbine was paid and is connected the connecting rod between two turbines are paid including setting up two turbines on the crossbeam, the constant voltage motor is fixed on the crossbeam, the connecting rod is through first drive belt rotatable coupling on the constant voltage motor, the bottom at the lift lead screw is connected through the pivot to the pressure frame, the compression roller subassembly sets up on the pressure frame.
Preferably, the base feeding mechanism comprises a material pushing assembly and a clamping assembly which are sequentially arranged on the lower supporting frame along the conveying direction of the base, and the clamping assembly comprises a first clamping piece and a second clamping piece which are symmetrically arranged on two sides of the lower supporting frame and are matched with the lower supporting frame to clamp materials; the material pushing assembly comprises a material pushing cylinder arranged on the lower support frame and a push plate connected to an output shaft of the material pushing cylinder, and the push plate is located between the first clamping piece and the second clamping piece.
Preferably, the film pretreatment mechanism comprises an unwinding roller, a first auxiliary roller and a heating roller, wherein the unwinding roller is rotatably arranged at the top end of the upper support frame through a first support assembly and a second support assembly, the heating roller is rotatably arranged on the pressure frame through an elastic assembly and is positioned below the unwinding roller, and the first auxiliary roller is rotatably arranged on the upper support frame and is positioned between the unwinding roller and the heating roller.
Preferably, corner cut mechanism includes the corner cut subassembly, the corner cut subassembly is including fixing the first supporting beam on the pressure frame, setting up corner cut cylinder on first supporting beam, connecting the first bracing piece on corner cut cylinder output and setting up the cutter spare at first bracing piece both ends.
Preferably, the cutting mechanism comprises a second supporting beam fixed on the pressure frame, a cutting cylinder arranged on the second supporting beam, a second supporting rod connected to the output end of the cutting cylinder, and a cutting piece arranged at the lower end of the second supporting rod.
Preferably, the composite mechanism comprises a third supporting beam fixed on the pressure frame, a composite cylinder arranged on the third supporting beam and a composite frame connected to the output end of the composite cylinder.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, under the coordination of the conveying mechanism, the base feeding mechanism, the film pretreatment mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism, the full-flow mechanical operation of base film coating can be realized, the labor cost is greatly reduced, and the production efficiency and the product percent of pass are greatly improved; meanwhile, the application range of the invention can be widened by the wide-width adjusting mechanism, the stability of the device in the production process can be greatly improved by the constant-pressure stabilizing mechanism, and the quality of the product is further ensured.
Drawings
FIG. 1 is a schematic structural view of a laminating line in a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a part of the mechanism (lower support frame, conveying mechanism and width adjusting mechanism) of the laminating line in FIG. 1;
FIG. 3 is a left side view of FIG. 1;
FIG. 4 is a right side perspective view of FIG. 3;
FIG. 5 is an enlarged view of a portion A of FIG. 4;
FIG. 6 is a left side perspective view of FIG. 3;
FIG. 7 is an enlarged view of a portion of FIG. 6 at B;
FIG. 8 is an enlarged view of a portion of FIG. 6 at C;
FIG. 9 is an enlarged view of a portion of FIG. 6 at D;
FIG. 10 is a diagram showing the positional relationship of the rollers of the film pretreatment apparatus of FIG. 1;
FIG. 11 is a schematic structural view of the chamfering mechanism of FIG. 1;
FIG. 12 is a perspective view of the corner cutting mechanism of FIG. 11;
FIG. 13 is a schematic view of the cutting insert of FIG. 11;
fig. 14 is a schematic structural view of the cutting mechanism in fig. 1;
FIG. 15 is a schematic structural view of the compound mechanism of FIG. 1;
FIG. 16 is a bottom view of FIG. 15;
wherein, 11 is a lower support frame, 12 is an upper support frame, 121 is a support column, 122 is a cross beam, 2 is a conveying mechanism, 211 is a first U-shaped plate, 212 is a second U-shaped plate, 213 is a first connecting plate, 214 is a driving wheel, 215 is a driven wheel, 216 is a transmission belt, 22 is a transmission shaft, 23 is a conveying motor, 24 is an adjusting plate, 251 is a first limiting plate, 252 is a ball, 3 is a width adjusting mechanism, 31 is an amplitude adjusting motor, 321 is an amplitude adjusting screw rod, 322 is a speed reducer, 323 is a first guide rod, 33 is a transmission rod, 4 is a constant pressure stabilizing mechanism, 41 is a constant pressure motor, 421 is a turbine pair, 422 is a lifting screw rod, 423 is a connecting rod, 43 is a first transmission belt, 44 is a second transmission belt, 45 is a pressure frame, 461 is a second connecting plate, 462 is a roller, 463 is a sliding rod, 464 is a first elastic element, 465 is a first limiting block, 471 is a sliding rail, 472 is a sliding block, 5 is a base feeding mechanism, 51 is a first clamping piece, 511 is a first vertical cylinder, 512 is a first supporting plate, 513 is a first vertical slide rod, 514 is a first limit rod, 515 is a first horizontal cylinder, 516 is a first horizontal slide rod, 517 is a first clamping plate, 52 is a second clamping piece, 521 is a second vertical cylinder, 522 is a second supporting plate, 523 is a second vertical slide rod, 524 is a second limit rod, 525 is a positioning plate, 526 is a second horizontal slide rod, 527 is a first screw rod, 528 is a second clamping plate, 53 is a pushing assembly, 531 is a supporting plate, 532 is a pushing cylinder, 533 is a pushing plate, 534 is a slide rod, 54 is a pressing assembly, 541 is a pressing cylinder, 542 is a pressing rod, 543 is a roller, 55 is a limiting assembly, 551 is a limiting cylinder, 552 is a second limiting plate, 552 is an auxiliary slide rod, 6 is a film pushing mechanism, 61 is an unreeling motor, 6262 is an unreeling roller, 553 is a second U-shaped supporting seat, 513 is a second U-shaped supporting seat, 6212 is a second slide rod, 6213 is a second adjustment plate, 6221 is a first U-shaped support, 6222 is a first slide rod, 6223 is a first adjustment plate, 6224 is a second screw, 63 is a heating roller, 631 is a support block, 632 is a fixed block, 633 is a second guide bar, 634 is a second elastic member, 64 is a first auxiliary roller, 65 is a second auxiliary roller, 7 is a corner cutting mechanism, 711 is a first support beam, 712 is a second limit block, 721 is a corner cutting cylinder, 722 is a first support rod, 723 is a cutter member, 7231 is a U-shaped support plate, 7232 is an electric heating chip, 7233 is an air vent, 724 is a first auxiliary slide rod, 731 is a third limit block, 732 is a clamping cylinder, 733 is a pneumatic finger, 734 is a third guide bar, 8 is a cutting mechanism, 81 is a second support beam, 82 is a cutting cylinder, 83 is a second support rod, 841 is a fixing terminal, 842 is an electric heating wire, 843 is a second auxiliary slide rod, 844 is a spring, 845 is a nut, 845 is a second support rod, 845 is a nut is a second support rod, 845, and a nut is a second support bar, 9 is a composite mechanism, 91 is a third support beam, 92 is a composite frame, 921 is a first vent hole, 922 is a second vent hole, 931 is a fixed plate, 932 is a composite cylinder, 933 is a fourth guide rod, 941 is a push-out cylinder, 942 is a push-out rod, 943 is a roller, and 95 is a buffer strip.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, a film laminating assembly line in a preferred embodiment of the present invention includes a support frame, where the support frame includes a lower support frame 11, an upper support frame 12 disposed on the lower support frame 11, and a conveying mechanism 2 disposed on the lower support frame 11 and used for conveying a base to a subsequent process; the base feeding mechanism 5 is arranged on the lower support frame 11 and used for pushing the base to the conveying mechanism 2; the film preprocessing mechanism 6 is arranged on the upper support frame 12 and is used for unreeling the film and heating the unreeled film; the constant pressure stabilizing mechanism 4 is arranged on the upper supporting frame 12 and is used for stably applying pressure to the film and/or the base passing under the upper supporting frame and completing the primary compounding of the base and the film; the corner cutting mechanism 7 is arranged on the upper support frame 12 and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism 8 is arranged on the upper support frame 12 and is used for cutting the films on the two adjacent bases after corner cutting; the film cutting device is arranged on an upper support frame 12 and used for carrying out a composite mechanism 9 for combining a cut film and a cut base, the base feeding mechanism 5, the film preprocessing mechanism 6, the corner cutting mechanism 7, the cutting mechanism 8 and the composite mechanism 9 are sequentially arranged along the running direction of the base and are all positioned above the conveying mechanism 2.
Referring to fig. 2, the conveying mechanism 2 includes a conveying assembly, a transmission shaft 22 rotatably disposed at one end of the lower support frame 11, and a conveying motor 23 for driving the transmission shaft 22 to rotate, the conveying assembly includes a first U-shaped plate 211 rotatably disposed on the transmission shaft 22, a second U-shaped plate 212 suspended at the other end of the lower support frame 11, a first connecting plate 213 for connecting the first U-shaped plate 211 and the second U-shaped plate 212, a driving wheel 214 located in the first U-shaped plate 211 and connected with the transmission shaft 22, a driven wheel 215 rotatably disposed in the second U-shaped plate 212, and a conveying belt 216 wound on the driving wheel 214 and the driven wheel 215, and the conveying assembly is two sets correspondingly disposed. The conveying motor 23 drives the transmission shaft 22 to rotate so as to drive the conveying belt 216 to rotate, and the foam base is conveyed on the conveying belt 216.
Specifically, in order to prevent the foam base from being displaced in the width direction during transportation, the transportation mechanism further comprises a limiting member disposed on the transportation assembly, the limiting member comprises a first limiting plate 251 and a ball 252 rotatably disposed on the first limiting plate 251, and is beneficial to the movement of the base, and the limiting member is two sets correspondingly disposed.
Specifically, in order to ensure stable output of the stable transmission belt, the conveying mechanism further comprises a transmission wheel connected to the transmission shaft 22 and a transmission belt wound between the transmission wheel and the conveying motor 23.
Referring again to fig. 2, the assembly line further includes a width adjustment mechanism 3 provided on the lower support frame 11 for adjusting the width of the conveying mechanism 2. The width adjusting mechanism 3 comprises an amplitude adjusting motor 31 and an adjusting assembly, the adjusting assembly comprises two speed reducers 322 respectively fixed on two sides of the lower support frame 11 and an amplitude adjusting screw rod 321 connected between the two speed reducers 322, the amplitude adjusting screw rod 321 penetrates through the first connecting plates 213 of the two groups of conveying assemblies 2 and is in threaded connection with the first connecting plates 213, and the amplitude adjusting motor 31 is connected with the speed reducers 322.
Specifically, in order to improve the stability during the width adjustment, an adjustment plate 24 is fixed below the first connection plate 213, and an amplitude-adjusting screw rod 321 is screwed on the adjustment plate 24.
Specifically, the adjusting assemblies further include a first guide rod 323, the first guide rod 323 is slidably disposed on the two corresponding adjusting plates 24, and the first guide rod 323 can further improve the stability between the two adjusting assemblies during the width adjustment and prevent the two adjusting assemblies from twisting.
Specifically, the width adjusting mechanism further comprises two groups of transmission rods 33, and two ends of each transmission rod 33 are respectively connected with the speed reducers 322 of the two groups of adjusting assemblies. Because the frame is longer, precision and stability when two sets of adjusting part's setting can further guarantee the regulation.
Referring to fig. 4, the upper support frame 12 includes a support column 121 and a cross beam 122 disposed on top of the support column 121. Constant voltage stabilizing mean 4 includes pressure stabilizing component and compression roller subassembly, pressure stabilizing component includes constant voltage motor 41, driving medium and pressure frame 45, the driving medium is including setting up two turbines on crossbeam 122 and pay 421, connect the lift lead screw 422 on the turbine is paid and connect the connecting rod 423 between two turbines are paid 421, the turbine is paid 421 and the two combinations of lift lead screw 422 and is commercially available common turbine lead screw lift promptly, connecting rod 423 is connected with the turbine in two turbine lead screw lifts, constant voltage motor 41 is fixed on crossbeam 122, connecting rod 423 is through first drive belt 43 rotatable coupling on constant voltage motor 41, the bottom at lift lead screw 422 is connected through the pivot to pressure frame 45, compression roller subassembly sets up on pressure frame 45. On upper bracket 12 sets up lower carriage 11, during the use, constant voltage motor 41 can drive connecting rod 423 and rotate to drive turbine lead screw lift's lift lead screw 422 goes up and down, realize the adjustment of roller subassembly upper and lower position, thereby make roller subassembly give its base that lower conveyer belt carried with constant pressure, stability when guaranteeing the base and transmitting on the conveyer belt, and then guarantee the accuracy of cutting the position and the quality of laminating, promote the product percent of pass by a wide margin.
Specifically, in order to ensure that the pressure applied to each position of the pressure frame is consistent, the two sets of transmission members are respectively disposed at two ends of the upper supporting frame 12, and the two sets of transmission members are connected through the second transmission belt 44. In the present invention, the connection between the transmission members via the second transmission belt 44 and the rotatable connection between the connecting rod 423 and the constant voltage motor 41 via the first transmission belt 43 are achieved by conventional means in the art, and the details are not repeated herein. Of course, in order to ensure the transmission efficiency, the first transmission belt 43 and the second transmission belt 44 are both a belt with a saw-tooth structure.
Specifically, the device further comprises a sliding member, the sliding member comprises a sliding rail 471 fixed on the supporting column 121 and a sliding block 472 slidably disposed on the sliding rail 471, and the sliding block 472 is connected to the pressure frame 45. Through the setting of slider, the lift of pressure frame 45 has more stable linear orbit, further guarantees its upper pressure roller assembly everywhere pressure stability.
Referring to fig. 5, the pressing roller assembly includes a second connecting plate 461, a roller 462, a sliding rod 463, a first elastic member 464 and a first limiting block 465, the second connecting plate 461 is connected to the pressing frame 45, the sliding rod 463 is arranged parallel to the supporting column 121, the bottom end of the sliding rod 463 is fixed on the second connecting plate 461, through holes are opened at two ends of the central shaft of the roller 462, the roller 462 is slidably arranged on the sliding rod 463 through the through holes, the first limiting block 465 is fixed at the top end of the sliding rod 463, and the first elastic member 464 is sleeved on the sliding rod 463 and is located between the roller 462 and the first limiting block 465. The roller 462 can be finely adjusted up and down on the sliding rod 463 under the elastic action of the first elastic piece 464, so that the stability of the pressure applied to the base can be further ensured, and the base structure can be prevented from being influenced by the overlarge pressure of the roller 462 and the base due to the too close distance between the roller 462 and the base. The first elastic member 464 is preferably a spring, which has excellent elasticity and low cost, and meets the production requirements.
Referring to fig. 3 and 6, the base feeding mechanism 5 comprises a material pushing assembly 53 and a clamping assembly which are sequentially arranged on the lower support frame along the base conveying direction, wherein the clamping assembly comprises a first clamping piece 51 and a second clamping piece 52 which are symmetrically arranged on two sides of the lower support frame 1 and are matched with the clamping base; the pushing assembly 53 comprises a pushing cylinder 531 arranged on the lower support frame 1 and a pushing plate 533 connected to an output shaft of the pushing cylinder 532, and the pushing plate 533 is located between the first clamping member 51 and the second clamping member 52. The foam bases are pre-clamped by the first clamping piece 51 and the second clamping piece 52 of the clamping assembly, when the foam bases need to be discharged, the foam bases are put down by the cooperation of the first clamping piece 51 and the second clamping piece 52, and the foam bases at the bottommost part are pushed out of the straight conveying belt 216 under the action of the pushing plate 533 of the pushing assembly 53, so that the automatic feeding of the bases is completed.
Specifically, base feed mechanism 5 still includes spacing subassembly 55, and spacing subassembly 55 is including setting up spacing cylinder 551 on pressure frame 45 and connecting the second limiting plate 552 on spacing cylinder 551 output shaft, and second limiting plate 552 suspension is at the front end of first holder 51 and second holder 52, carries out spacing the stopping to the base more than the holding subassembly bottommost layer.
Specifically, the first clamping member 51 includes a first vertical cylinder 511 disposed at one side of the lower supporting frame 11, a first supporting plate 512 connected to an output end of the first vertical cylinder 511, a first horizontal cylinder 515 disposed on the first supporting plate 512, and a first clamping plate 517 connected to an output end of the first horizontal cylinder 515. The second clamping member 52 includes a second vertical cylinder 521, a second supporting plate 522, a second horizontal sliding rod 526, a positioning plate 525, a first screw rod 527 and a second clamping plate 528, the second vertical cylinder 521 is disposed on the other side of the lower supporting frame 1, the output end of the second vertical cylinder is connected to the second supporting plate 522, the second horizontal sliding rod 526 is slidably disposed on the second supporting plate 522, one end of the second horizontal sliding rod is connected to the second clamping plate 528, the other end of the second vertical cylinder is connected to the positioning plate 525, one end of the first screw rod 527 is rotatably disposed on the positioning plate 525 through a rotating shaft, and the other end of the first horizontal sliding rod is threadedly disposed on the second supporting plate 522. The first and second clamping plates 517 and 528 are positioned above the conveyor belt 216. The first vertical cylinder 511 and the second vertical cylinder 521 run synchronously to realize synchronous lifting of the first clamping plate and the second clamping plate, the first horizontal cylinder 515 is responsible for controlling the distance between the first clamping plate 517 and the second clamping plate 528 to realize release and clamping of foam bases in the two clamping plates, namely when feeding is needed, the first vertical cylinder 511 and the second vertical cylinder 521 descend synchronously, the first horizontal cylinder 515 contracts, the foam bases descend to the first conveying belt 11 and the second conveying belt 12 under the action of gravity, the distance between the conveying belt and the bottommost end of the clamping plates is preset to be slightly larger than the thickness of a single foam base, after the foam bases are settled, the first horizontal cylinder 515 is ejected out, the two clamping plates are clamped, the first vertical cylinder 511 and the second vertical cylinder 521 ascend synchronously, because one foam base at the bottommost part completely contacts the two conveying belts, and the foam bases on the two clamping plates ascend to a certain height under the action of the clamping plates, the pushing assembly 53 assists the conveyor belt to push the foam base on the conveyor belt onto the conveyor belt 216. Because the conveyer belt 216 is always in the running state, when all foam bases are settled, in order to prevent the friction force generated by the movement of the bottommost foam base from influencing the foam bases thereon, the second limiting plate 552 is needed to assist, that is, the limiting cylinder 551 is lifted synchronously with the first vertical cylinder 511 and the second vertical cylinder 521, so as to limit the other foam bases during feeding. In the second clamping member 52, the rotation of the first lead screw 527 can drive the second clamping plate 528 to adjust the position through the second horizontal sliding rod 526, so as to adjust the position of the second clamping plate 528 and the lower conveying belt 216, thereby ensuring the accuracy of the base falling point.
Specifically, in order to ensure the stability and accuracy of the lifting of the clamping plate, the first clamping member 51 further includes a first vertical sliding rod 513 parallel to the first vertical cylinder 511 and disposed on the lower supporting frame 1, and the first supporting plate 512 can be slidably disposed on the first vertical sliding rod 513 up and down; the second clamping member 52 further comprises a second vertical sliding rod 523 parallel to the second vertical cylinder 521 and arranged on the lower supporting frame 1, and the second supporting plate 522 is slidably arranged on the second vertical sliding rod 523 in a penetrating manner.
Specifically, in order to limit the stroke of the first support plate 512 and the second support plate 522, the first clamping member 51 further includes a first limiting rod 514 connected to the top end of the first vertical slide rod 513; the second clamp 52 further includes a second stop bar 524 attached to the top end of the second vertical slide bar 523.
Specifically, in order to ensure the stability and accuracy of the first clamping plate 517 during movement, the first clamping member 51 further includes a first horizontal sliding rod 516 parallel to the first horizontal cylinder 515, one end of which is connected to the first clamping plate 517, and the other end of which slidably penetrates through the first supporting plate 512.
Specifically, the first clamping plate 517 and the second clamping plate 528 both extend obliquely outward, and form a cross section similar to a funnel-shaped structure, which facilitates automatic stacking of the foam base in the clamping plates.
Specifically, in order to ensure the stability during pushing and prevent the pushing accuracy from being reduced due to the inclination of the pushing plate 533, the pushing assembly 53 further includes an auxiliary plate 531 fixed on the lower support frame 1 and a pushing sliding rod 534 disposed parallel to the pushing cylinder 532, one end of the pushing sliding rod 534 is connected to the pushing plate 533, and the other end thereof is slidably disposed through the auxiliary plate 531; the output end of the pushing cylinder 532 passes through the auxiliary plate 531 and is connected with the push plate 533.
Specifically, in order to ensure the stability of the second stopper plate 552 during the lifting, the stopper assembly 55 further includes an auxiliary slide rod 553, one end of the auxiliary slide rod 553 is slidably connected to the lower pressure frame 45, and the other end is connected to the second stopper plate 552.
Specifically, this frame of bottom still includes the setting and compresses tightly subassembly 54 between centre gripping subassembly and spacing subassembly 55, compresses tightly subassembly 54 including setting up the cylinder 541 that compresses tightly on the lower carriage 1, connect the depression bar 542 that compresses tightly the cylinder 541 output and the running roller 543 of rotatable setting on depression bar 542. The roller 543 is pressed against the foam base on the conveyer belt to press it tightly, and the conveyer belt is assisted to convey it to the next process. It is understood that the front-to-back sequence of the position-limiting component 55 and the pressing component 54 is not limited, and the position-limiting component 55 can be disposed at the front end of the pressing component 54 to achieve the mutual function.
Referring to fig. 6, the film pre-treating mechanism 6 includes an unwinding roller 62, a first auxiliary roller 64 and a heating roller 63, the unwinding roller 62 is rotatably disposed on the top end of the upper supporting frame 12 through a first supporting assembly and a second supporting assembly, the heating roller 63 is rotatably disposed on the upper pressure frame 45 through an elastic assembly and is located below the unwinding roller 62, the first auxiliary roller 64 is rotatably disposed on the upper supporting frame 11 and is located between the unwinding roller 62 and the heating roller 63, and the horizontal plane of the bottom tangent plane of the first auxiliary roller 64 is not higher than the horizontal plane of the top tangent plane of the heating roller 63. Utilize to be located the first auxiliary roll 64 between unreeling roller 62 and warming mill 63, can relocate the film that unreels out, refer to fig. 10, the horizontal plane at bottom tangent plane place of first auxiliary roll 64 is less than the horizontal plane at the top tangent plane place of warming mill 63 more, the film has bigger area of contact with warming mill 63, thereby guarantee higher heat exchange efficiency, because heating area can obtain guaranteeing, the diameter of warming mill 63 can reduce by a wide margin, and it is assorted, the consumption of warming mill also can obtain the reduction of great degree, thereby realize the reduction of production energy consumption.
Referring to fig. 7 and 8, the first support assembly includes a first U-shaped support base 6221, a first adjustment plate 6223, a first slide rod 6222 and a second screw rod 6224, the first slide rod 6222 is fixed in the first U-shaped support base 6221, the first adjustment plate 6223 is slidably disposed on the first slide rod 6222 and located in the first U-shaped support base 6221, one end of the second screw rod 6224 is rotatably disposed on the first U-shaped support base 6221 through a rotating shaft, and the other end is threadedly inserted on the first adjustment plate 6223; the second support assembly comprises a second U-shaped support seat 6211, a second adjusting plate 6213 and a second sliding rod 6212, the second sliding rod 6212 is fixed in the second U-shaped support seat 6211, and the second adjusting plate 6213 is slidably arranged on the second sliding rod 6212 and positioned in the second U-shaped support seat 6211; the unwinding roller 62 is rotatably disposed between the first regulating plate 6223 and the second regulating plate 6213. First U type supporting seat 6221 and second U type supporting seat 6211 are fixed in the both sides of upper bracket 11, rotate second lead screw 6224, when realizing that first regulating plate 6223 removes, also can drive the removal of unreeling roller 62 on it, realize unreeling roller 62 and unreel the adjustment of position to can match the requirement of unreeling of different specification films.
Specifically, for the convenience of operation, a handle is fixed to one end of the second screw rod 6224 away from the first adjusting plate 6223.
Referring to fig. 9, the elastic assemblies include a supporting block 631, a fixed block 632, a second guide bar 633 and a second elastic member 634, one end of the second guide bar 633 is fixed on the supporting block 631, the fixed block 632 passes through the second guide bar 633 and is slidably disposed above the supporting block 631, the second elastic member 634 is sleeved on the second guide bar 633 and is located between the supporting block 631 and the fixed block 632, the two elastic assemblies are provided, and the heating roller 63 is rotatably disposed between the two supporting blocks 631 of the two elastic assemblies; the second elastic member 634 is a spring. The fixing block 632 is fixed on the pressure frame 45, and the distance between the supporting block 631 and the fixing block 632 is elastically adjusted by the second elastic member 634, so that fine adjustment of tension during film heating can be realized, and the stability of the tension of the film wound on the heating roller 63 is ensured.
Specifically, in order to prevent the fixing block 632 from falling off from the second guide bar 633, a limiting cap is disposed at the other end, i.e., the top end, of the second guide bar 633.
Specifically, the device further comprises a second auxiliary roller 65 which is rotatably arranged on the pressure frame 45, according to the advancing direction of the film, the second auxiliary roller 65 is positioned at the front end of the heating roller 63, the horizontal plane where the top tangent plane of the second auxiliary roller 65 is positioned is higher than the horizontal plane where the top tangent plane of the heating roller 63 is positioned, the advancing line after the film is heated is changed, the contact area between the film and the heating roller 63 is further increased, and the higher heat exchange rate is ensured.
Referring to fig. 11 and 12, the corner cutting mechanism 7 includes a corner cutting assembly including a first support beam 711 fixed to the pressure frame 45, a corner cutting cylinder 721 provided on the first support beam 711, a first support rod 722 connected to an output end of the corner cutting cylinder 721, and cutting blades 723 provided at both ends of the first support rod 722. The cutter 723 is controlled to perform corner cutting on the film between the two bases by the lifting of the corner cutting cylinder 721.
Specifically, the corner cutting mechanism 7 further comprises material clamping assemblies, each material clamping assembly comprises a third connecting plate 731, material clamping cylinders 732 arranged on the third connecting plates 731 and pneumatic fingers 733 connected to the output ends of the material clamping cylinders 732, the two material clamping assemblies are correspondingly arranged on two sides of the first supporting beam 711 through the third connecting plates 731 respectively, and the pneumatic fingers 733 are suspended below the cutting knife 723. The qigong fingers 733 are commercially available products, and can clamp and release waste materials. When the film cutting device is used, when the film coating base moves to the position above the corner cutting assembly, the clamping cylinder 732 ejects the pneumatic finger 733, the pneumatic finger 733 firstly clamps a waste material part to be cut, and at the moment, the corner cutting cylinder 721 ejects the cutter 723 to realize corner cutting treatment and then reset; then, the material clamping cylinder 732 drives the pneumatic finger 733 to retract to the outer side of the frame body 1, the pneumatic finger 733 is opened, the waste is unloaded, repeated operation is performed, the waste is clamped and removed, the influence of the waste on the subsequent process is avoided, and the production efficiency is ensured.
Referring to fig. 13, the cutter member 723 includes a U-shaped support plate 7231 and an electrothermal chip 7232 disposed at an outer edge of the U-shaped support plate 7231. The electrothermal slice 7232 can realize rapid cutting of the thin film by self-heating. Preferably, in order to reduce the influence of the air pressure generated from the U-shaped support plate 7231 on the membrane when the cutter 723 is lowered, the U-shaped support plate 7231 is provided with a plurality of vent holes 7233.
Specifically, in order to reduce the heat conduction of the electric heating section 7232 and reduce the heat loss, and simultaneously prevent the influence on other components on the frame body 1, the U-shaped support plate 7231 is made of a ceramic material, and the first support beam 711 is made of a hollow profile.
Specifically, the first support beam 711 is provided with a second limit block 712, the second limit block 712 is provided with a sliding slot, the corner cutting assembly further includes a first auxiliary sliding rod 724, one end of the first auxiliary sliding rod 724 is connected to the first support rod 722, and the other end of the first auxiliary sliding rod 724 passes through the sliding slot and is slidably disposed on the second limit block 712. The first auxiliary sliding rod 724 can limit the moving track of the first supporting rod 722 to a certain extent, so as to ensure that the deviation range is smaller when the first supporting rod 722 moves up and down, and ensure a better cutting effect.
Specifically, the material clamping assembly further includes a third guide bar 734, one end of the third guide bar 734 is connected to the pneumatic finger 733, and the other end of the third guide bar 734 passes through the third connecting plate 731 and is slidably disposed on the third connecting plate 731. The third guide bar 734 can limit the movement track of the pneumatic finger 733 to a certain extent, so that the deviation range is smaller when the pneumatic finger 733 moves left and right, and a better clamping effect is ensured.
Referring to fig. 14, the cutting mechanism 8 includes a second support beam 81 fixed to the press frame 45, a cutting cylinder 82 provided on the second support beam 81, a second support rod 83 connected to an output end of the cutting cylinder 82, and a cutting member provided at a lower end of the second support rod 83. The cutting of the film on the two adjacent bases by the cutting piece can be realized by controlling the lifting of the cutting cylinder 82.
Specifically, the cutting member includes fixed terminal 841, heating wire 842, the supplementary litter 843 of second, spring 844 and nut 845, fixed terminal 841 is two, set up respectively at second bracing piece 83 both ends, the supplementary litter 843 of second passes a fixed terminal slidable cover and establishes in this fixed terminal, heating wire 842 one end is connected with another fixed terminal, the other end is connected in the supplementary litter 843 of second and is close to the one end of another fixed terminal, the supplementary litter 843 of second does not connect the one end spiro union of heating wire 842 has nut 845, spring 844 overlaps and establishes on the supplementary litter 843 of second, be located between the fixed terminal that the supplementary litter 843 of second overlaps with nut 845. The adjustment of the tension of the heating wire can be realized by adjusting the position of the nut 845 on the second auxiliary sliding rod 843, and meanwhile, when the heating wire 842 encounters a large resistance, the spring 844 on the second auxiliary sliding rod 843 can provide a certain buffer, which is helpful for protecting the structure of the cutting member.
Referring to fig. 15 and 16, the compound mechanism 9 includes a third support beam 91 fixed to the press frame 45, a compound cylinder 932 disposed on the third support beam 91, and a compound frame 92 connected to an output end of the compound cylinder 932. The compounding of the compound frame 92 to the lower base and the film can be realized by controlling the lifting of the compound cylinder 932.
Specifically, in order to ensure the stability of the composite frame 92 during lifting, the combined frame further comprises a fixing plate 931 and a fourth guide rod 933, the fixing plate 931 is fixed on the third support beam 91, the composite cylinder 932 is fixed on the fixing plate 931, the output end of the composite cylinder passes through the fixing plate 931 to be connected with the composite frame 92, one end of the fourth guide rod 933 is connected to the composite frame 92, and the other end of the fourth guide rod 933 passes through the fixing plate 931 to be slidably sleeved on the fixing plate 931.
Specifically, the ejection device further includes an ejection member, and the ejection member includes an ejection cylinder 941 connected to the third support beam 91, an ejection rod 942 connected to an output end of the ejection cylinder 941, and a roller 943 rotatably disposed on the ejection rod 942. After the compounding is completed, the ejecting cylinder 941 ejects, the compounded base is pressed on the conveying belt 216 by the roller 943, at the moment, the compounding cylinder 932 contracts, the compounding frame 92 is lifted, the conveying belt 216 operates, and the roller 943 is matched with the conveying belt 216 to output the compounded base.
Specifically, in order to reduce the air pressure between the base and the composite frame 92 during the composite process, the top and the side wall of the composite frame are respectively provided with a first vent hole 921 and a second vent hole 922.
Specifically, a buffer strip 95 is arranged in the composite frame 92, so that the rigid contact between the composite frame 92 and the base is reduced, and the base structure is ensured. Meanwhile, the buffering strip is provided with a wedge shape close to the opening of the composite frame 92, so that the composite frame 92 can cover the base conveniently.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.

Claims (10)

1. A film laminating assembly line comprises a support frame, wherein the support frame comprises a lower support frame and an upper support frame arranged on the lower support frame; the base feeding mechanism is arranged on the lower support frame and used for pushing the base to the conveying mechanism; the film preprocessing mechanism is arranged on the upper supporting frame and is used for unreeling the film and heating the unreeled film; the constant-pressure stabilizing mechanism is arranged on the upper supporting frame and is used for stably applying pressure to the film and/or the base passing under the upper supporting frame and finishing primary compounding of the base and the film; the corner cutting mechanism is arranged on the upper supporting frame and is used for performing corner cutting treatment on the films on the two adjacent bases; the cutting mechanism is arranged on the upper supporting frame and is used for cutting the films on the two adjacent bases after corner cutting; the film cutting device is arranged on the upper supporting frame and used for carrying out a composite mechanism for combining a cut film and a base, and the base feeding mechanism, the film preprocessing mechanism, the corner cutting mechanism, the cutting mechanism and the composite mechanism are sequentially arranged along the running direction of the base.
2. The film laminating assembly line of claim 1, wherein the conveying mechanism comprises a conveying assembly, a transmission shaft rotatably disposed at one end of the lower support frame, and a conveying motor for driving the transmission shaft to rotate, the conveying assembly comprises a first U-shaped plate rotatably disposed on the transmission shaft, a second U-shaped plate suspended at the other end of the lower support frame, a connecting plate for connecting the first U-shaped plate and the second U-shaped plate, a driving wheel disposed in the first U-shaped plate and connected with the transmission shaft, a driven wheel rotatably disposed in the second U-shaped plate, and a conveying belt wound around the driving wheel and the driven wheel, and the conveying assembly comprises two groups correspondingly disposed.
3. The laminating line of claim 2, further comprising a width adjustment mechanism disposed on the lower support frame for adjusting the width of the conveying mechanism.
4. The laminating assembly line of claim 3, wherein the width adjusting mechanism comprises an amplitude adjusting motor and an adjusting assembly, the adjusting assembly comprises two speed reducers respectively fixed on two sides of the lower support frame and a screw rod connected between the two speed reducers, the screw rod penetrates through the connecting plates of the two groups of conveying assemblies and is in threaded connection with the connecting plates, and the amplitude adjusting motor is connected with the speed reducers.
5. The laminating assembly line of claim 1, wherein the constant pressure stabilizing mechanism comprises a pressure stabilizing assembly and a pressure roller assembly, the pressure stabilizing assembly comprises a constant pressure motor, a transmission member and a pressure frame, the transmission member comprises two turbine pairs arranged on the cross beam, a lifting screw rod connected to the turbine pairs and a connecting rod connected between the two turbine pairs, the constant pressure motor is fixed on the cross beam, the connecting rod is rotatably connected to the constant pressure motor through a first transmission belt, the pressure frame is connected to the bottom of the lifting screw rod through a rotating shaft, and the pressure roller assembly is arranged on the pressure frame.
6. The film laminating assembly line of claim 5, wherein the base feeding mechanism comprises a material pushing assembly and a clamping assembly which are sequentially arranged on the lower support frame along the base conveying direction, and the clamping assembly comprises a first clamping piece and a second clamping piece which are symmetrically arranged on two sides of the lower support frame and are matched with the lower support frame to clamp materials; the material pushing assembly comprises a material pushing cylinder arranged on the lower support frame and a push plate connected to an output shaft of the material pushing cylinder, and the push plate is located between the first clamping piece and the second clamping piece.
7. The laminating line of claim 5, wherein the film pre-treatment mechanism comprises an unwinding roller rotatably disposed at the top end of the upper support frame by the first support assembly and the second support assembly, a first auxiliary roller rotatably disposed on the upper support frame below the unwinding roller by the elastic assembly, and a heating roller rotatably disposed between the unwinding roller and the heating roller.
8. The laminating assembly line of claim 5, wherein the corner cutting mechanism comprises a corner cutting assembly, and the corner cutting assembly comprises a first support beam fixed on the pressure frame, a corner cutting cylinder arranged on the first support beam, a first support rod connected to an output end of the corner cutting cylinder, and cutter elements arranged at two ends of the first support rod.
9. The laminating line of claim 5, wherein the cutting mechanism includes a second support beam secured to the pressure frame, a cutting cylinder disposed on the second support beam, a second support rod connected to an output end of the cutting cylinder, and a cutting member disposed at a lower end of the second support rod.
10. The laminating line of claim 5, wherein the compound mechanism includes a third support beam secured to the pressure frame, a compound cylinder disposed on the third support beam, and a compound frame attached to an output end of the compound cylinder.
CN202110497718.6A 2021-05-08 2021-05-08 Tectorial membrane assembly line Active CN113183450B (en)

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JP2005347298A (en) * 2004-05-31 2005-12-15 Satsuma Tsushin Kogyo Kk Method for forming film on flexible printed board and its system
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