CN113180250A

CN113180250A - High-efficient reducing mechanism of fruit

Info

Publication number: CN113180250A
Application number: CN202110375707.0A
Authority: CN
Inventors: 何雪梅; 唐雅园; 孙健; 刘国明; 李丽; 李昌宝; 李杰民
Original assignee: Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
Current assignee: Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
Priority date: 2021-04-08
Filing date: 2021-04-08
Publication date: 2021-07-30
Also published as: WO2022213430A1

Abstract

The invention belongs to the technical field of crushing devices, and particularly relates to a fruit efficient crushing device which comprises a cleaning box and a crushing box, wherein the cleaning box and the crushing box are arranged side by side, a disinfection box is arranged at the upper part in the cleaning box, a first conveying belt is transversely arranged at the middle part in the cleaning box, a second conveying belt is obliquely arranged at one side, close to a conveying frame, in the cleaning box, the bottom end of the second conveying belt is arranged below the conveying frame, and the top end of the second conveying belt penetrates through an opening and extends to the crushing box; smash incasement and be provided with first crushing room, drainage room, the crushing room of second and squeeze the room, the drainage room sets up the below of first crushing room, the crushing room of second sets up the side of drainage room, squeeze the room setting and be in the below of the crushing room of second. The fruit smashing machine has the characteristics of integrated system and high-efficiency smashing on fruit smashing.

Description

High-efficient reducing mechanism of fruit

Technical Field

The invention belongs to the technical field of crushing devices, and particularly relates to a high-efficiency fruit crushing device.

Background

Fruits are important food for nutrition supplement in people's life, modern people usually pay more attention to quality of life along with improvement of living standard, especially pay more attention to diet closely related to personal health, and are no exception to fruit juice beverages frequently drunk in daily life. In the fruit crushing process, due to different requirements on the content of pulp in the fruit juice, the fruit juice with different contents needs to be obtained by selecting a proper cutter and squeezing strength in the crushing process, and the fruit juice needs to be separated in collection. Because no complete preparation system is formed on the crushing device in the prior art, an integrated fruit crushing device which can be used for sterilizing and cleaning and can carry out different grades needs to be designed.

Disclosure of Invention

The invention aims to solve the technical problems and provides a high-efficiency fruit smashing device which mainly solves the technical problem that the fruit smashing device cannot integrally smash.

The technical scheme of the invention is as follows: a fruit efficient smashing device comprises a cleaning box and a smashing box, wherein the cleaning box and the smashing box are arranged side by side, a first feeding hole is formed in the top of the cleaning box, a disinfecting box is arranged at the upper part in the cleaning box, the first feeding hole is opened to the inside of the disinfecting box, a first switch and a first discharging hole are formed in the bottom of the disinfecting box, and the first switch is arranged above the first discharging hole; a first conveying belt is transversely arranged in the middle of the cleaning box, one end of the first conveying belt is arranged below the first discharge port, a conveying frame is arranged below the other end of the first conveying belt, and a water spraying system is arranged right above the first conveying belt; the cleaning box is internally provided with a second conveyor belt close to one side of the conveying frame in an inclined mode, the cleaning box side wall close to the second conveyor belt is provided with an opening, the bottom end of the second conveyor belt is arranged below the conveying frame, and the top end of the second conveyor belt penetrates through the opening and extends to the crushing box.

A first crushing chamber, a drainage chamber, a second crushing chamber and a squeezing chamber are arranged in the crushing box, a second feed port is formed in the upper portion of the side face of the first crushing chamber, a first crushing mechanism is arranged in the first crushing chamber, a second switch is arranged at the bottom of the first crushing chamber, the drainage chamber is arranged below the first crushing chamber, and a first inclined plate and a second inclined plate which are mutually butted are arranged in the drainage chamber; the room setting is smashed to the second is in the side of drainage room, upper portion is equipped with third switch in the second crushing room, the second is smashed the room bottom and is equipped with fourth switch be provided with second rubbing crusher between third switch and the fourth switch and construct, it is in to squeeze the room setting the below of room is smashed to the second, it is equipped with the third swash plate to squeeze indoor upper portion, it is equipped with fifth switch to squeeze indoor middle part, it is equipped with first pneumatic cylinder to squeeze the room bottom fifth switch below is provided with the second pneumatic cylinder, second pneumatic cylinder tip fixedly connected with rolls the board, the bottom surface of squeezing the room is equipped with the filter screen.

As a more optimized technical scheme, the water spraying system comprises a water inlet pipe and a water spraying pipe, one end of the water inlet pipe is communicated with the water spraying pipe, the other end of the water inlet pipe penetrates through the side wall of the cleaning box and extends to the outside, a plurality of nozzles are arranged on the water spraying pipe at intervals, and a control valve is arranged on each nozzle.

As a more optimized technical scheme of the invention, the conveying frame is a triangular frame, and a plurality of rollers are arranged on the conveying surface of the conveying frame.

As a more optimized technical scheme of the invention, the top end of the second conveyor belt penetrates through the opening and extends to the second feed port, the side wall of the bottom of the disinfection box is provided with a first water discharge port, the side wall of the bottom of the cleaning box is provided with a second water discharge port, the side wall of the first crushing chamber close to the first inclined plate is provided with a third feed port, and the side wall of the drainage chamber close to the third inclined plate is provided with a third water discharge port.

As a more optimized technical scheme of the invention, the first inclined plate is of a net structure, the second inclined plate and the third inclined plate are of a sealing structure, the third inclined plate is provided with a sixth switch, the second inclined plate divides the drainage chamber into an upper row of chambers and a lower row of chambers, the bottom side of the upper row of chambers is provided with a fourth water outlet, and the bottom side of the lower row of chambers is provided with a fifth water outlet.

As a more optimized technical scheme, a sixth water outlet is formed in the side wall of the squeezing chamber, a residue collecting box is arranged below the sixth water outlet, and a juice collecting box is arranged below the squeezing chamber.

As a more optimized technical scheme of the invention, a fence is arranged on the first conveyor belt.

As a more optimized technical scheme, a plurality of containing boxes are arranged on the second conveyor belt at intervals, concave grains are arranged at the bottoms of the containing boxes, and the concave grains are one or more of circles, lines and curves.

As a more optimized technical scheme of the invention, the cleaning box is also provided with a fan, the fan extends to the upper part of the inclined plane of the second conveyor belt through a support rod, and the fan is rectangular.

As a more optimized technical scheme of the invention, the first crushing mechanism comprises a first motor and a first crushing rod, wherein a plurality of vertical knives are arranged on the first crushing rod, and the vertical knives are vertically arranged in the second crushing rod; the second crushing mechanism comprises a second motor and a second crushing rod, a plurality of cutters and vertical cutters are arranged on the second crushing rod, and the vertical cutters have a contraction function and are vertically arranged in the second crushing rod.

Due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. the invention obtains the healthy fruit juice containing different contents of pulp from the disinfection of the fruit to the gradual crushing of the fruit. And can carry out categorised collection pomace, form integrated preparation system, every operation link is orderly and interact, and the nothing is none can, and whole device can be constantly smashed fruit, and continuous output fruit juice, this production line to the enterprise has obtained very big economic benefits.

2. According to the fruit crushing device, the first crushing chamber, the second crushing chamber, the drainage chamber and the squeezing chamber are arranged on crushed fruits, different grades of fruit juice are obtained through the crushed fruits in different grades through the drainage chamber, the last grade of fruit juice is obtained through the squeezing chamber, and finally the fruit juice and the fruit residues which are collected in a classified mode are obtained. The fruit crushing box has the advantages that the fruit crushing box can complete the crushing of different grades in the whole crushing box, and the integrated operation is realized, so that the whole device is smooth in operation, and the labor cost investment is low.

3. According to the fruit juice processing device, the cleaning box and the crushing box are arranged, the fruit is disinfected and cleaned in the cleaning box, the fruit is conveyed into the crushing box to be crushed in a conveying mode, and the fruit is crushed in the crushing box in multiple levels, so that the fruit juice with different pulp contents is obtained, various taste requirements of people are met, and the economic benefit of enterprises is realized.

Drawings

FIG. 1 is a schematic view of a crushing apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic view of the structure at A in FIG. 1;

FIG. 3 is a schematic view of the structure at B in FIG. 1;

FIG. 4 is a schematic view of the bottom of the storage box according to the embodiment of the present invention;

FIG. 5 is a schematic view of the structure at C in FIG. 1;

FIG. 6 is a schematic view of a second crushing rod according to an embodiment of the present invention;

FIG. 7 is a schematic structural view of a fence according to an embodiment of the present invention;

the reference numerals in fig. 1 to 7 are: 1. a cleaning tank; 2. a crushing box; 3. a first feed port; 4. a sterilizing box; 5. a first drain port; 6. bracing; 7. a first discharge port; 8. a second water discharge port; 9. a first conveyor belt; 91. a fence; 10. a water inlet pipe; 11. a water spray pipe; 12. a carriage; 121. a drum; 13. opening the mouth; 14. a fan; 15. a second conveyor belt; 16. a first crushing chamber; 17. a second crushing chamber; 18. a pressing chamber; 19. a second feed port; 20. a first motor; 21. a first crushing bar; 211. erecting a cutter; 212. a cutter; 22. a third water discharge port; 23. a fourth water discharge port; 24. a second motor; 25. a first sloping plate; 26. a first hydraulic cylinder; 27. a juice collecting box; 28. a third diagonal member; 29. a slag collection box; 30. a second hydraulic cylinder; 31. rolling the plate; 32. a sixth drain opening; 33. a storage box; 331. concave lines.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

With reference to fig. 1-7, an efficient fruit smashing device comprises a cleaning box 1 and a smashing box 2, wherein the cleaning box 1 and the smashing box 2 are arranged side by side, a first feed port 3 is formed in the top of the cleaning box 1, a second water outlet 8 is formed in the side wall of the bottom of the cleaning box 1, a disinfection box 4 is arranged at the upper part in the cleaning box 1, the first feed port 3 is opened to the inside of the disinfection box 4, a first switch and a first water outlet 7 are arranged at the bottom of the disinfection box 4, a first water outlet 5 is formed in the side wall of the bottom of the disinfection box 4, and the first switch is arranged above the first water outlet 7; wash in 1 middle part of the case and transversely be provided with first conveyer belt 9, be equipped with rail 91 on the first conveyer belt 9, the one end setting of first conveyer belt 9 is in the below of first discharge mouth 7, the below of the other end is provided with carriage 12, carriage 12 is the triangle-shaped shelf, set up a plurality of cylinder 121 on the transfer surface of carriage 12, be equipped with water injection system directly over first conveyer belt 9, water injection system includes inlet tube 10 and spray pipe 11, inlet tube 10 one end communicates on the spray pipe 11, the other end runs through wash 1 lateral wall of case and extend to the outside, the interval is provided with a plurality of nozzle on the spray pipe 11, be equipped with the control valve on the nozzle, during operation, outside water pipe is connected to inlet tube 10. Putting fruits into a disinfection box 4 from a first feeding hole 3, disinfecting the fruits by sodium hypochlorite disinfectant in the disinfection box 4 for 10-30 minutes before cleaning the fruits, opening a first water discharge hole 5 to discharge the disinfectant after disinfection, opening a first switch and pulling out a pull strip 6 to enable the disinfected fruits to fall onto a first conveyor belt 9, opening a control valve on a nozzle to clean the fruits in the process that the fruits are conveyed on the first conveyor belt 9, and rolling the fruits in the spray cleaning process because a large amount of fruits flow in the conveying process, thereby avoiding the omnibearing cleaning of the fruits, and in order to control the pushing of the fruits on the first conveyor belt 9, pulling out the pull strip 6 to enable the first discharging hole 7 to be slightly smaller, and enabling the fruits to slowly fall onto the first conveyor belt 9, and arranging a fence 91 on the first conveyor belt 9, the purpose is to prevent the fruit from falling out of the first conveyor belt 9 during the spraying process.

Fruit washs and conveys crushing case 2 after finishing, at the transfer process link wash 1 interior being close to one side slope of carriage 12 is provided with second conveyer belt 15, the interval is equipped with a plurality of containing box 33 on the second conveyer belt 15, containing box 33 bottom is equipped with concave line 331, concave line 331 is one or several kinds in circular, lines, the curve, and in this embodiment, concave line 331 mainly is circular and curve, and the purpose is guaranteed that fruit is stable in containing box 33, and difficult slip is favorable to conveying in crushing case 2. An opening 13 is formed in the side wall of the cleaning box 1 close to the second conveyor belt 15, the bottom end of the second conveyor belt 15 is arranged below the conveying frame 12, and the top end of the second conveyor belt 15 penetrates through the opening 13 and extends to the crushing box 2. Still be equipped with fan 14 on the washing case 1, fan 14 is the rectangle, fan 14 extends to through branch the top on 15 inclined planes of second conveyer belt, and at fruit by the transportation in-process on second conveyer belt 15, fan 14 weathers fruit, and rectangular fan 14 can carry out the blowing of large tracts of land, and fruit can be stabilized in containing box 33, so can not fall out containing box 33 weathering the process fruit. In addition, it should be emphasized that, because the rollers 121 are arranged at intervals on the conveying frame 12, the water on the fruits can be dropped for the first time in the process that the fruits roll to the second conveying belt 15 on the conveying frame 12, the moisture content of the fruits conveyed to the second conveying belt 15 is low at this time, and the fruits are dried for the second time, so that the fruits can be drained before being crushed.

In the fruit crushing process, a first crushing chamber 16, a drainage chamber, a second crushing chamber 17 and a squeezing chamber 18 are arranged in the crushing box 2, and a gradient is formed among the first crushing chamber, the drainage chamber, the second crushing chamber 17 and the squeezing chamber 18, so that crushed fruits can fall off. Second feed inlet 19 has been seted up on the upper portion of first crushing room 16 side, the top of second conveyer belt 15 runs through uncovered 13 extends to second feed inlet 19, be equipped with first rubbing crusher in the first crushing room 16 and construct, first crushing room 16 bottom is provided with the second and says the switch, the drainage room sets up first crushing room 16's below, be equipped with first swash plate 25 and the second swash plate of mutual butt joint in the drainage room, be close to first swash plate 25 first crushing room 16 lateral wall is equipped with the third feed inlet, and first swash plate 25 is used for in the room 17 is smashed to the fruit piece introduction second in the first crushing room 16, and the second swash plate is used for blocking the bottom that the fruit juice in the first crushing room 16 dropped the drainage room. The room 17 is smashed to the second sets up the side of drainage room, upper portion is equipped with third switch in the room 17 is smashed to the second, room 17 bottom is smashed to the second is equipped with fourth switch be provided with second rubbing crusher between third switch and the fourth switch and construct, press the room 18 and set up the below that room 17 was smashed to the second, upper portion is equipped with the third swash plate in the press room 18, is close to the third swash plate the drainage room lateral wall is equipped with third outlet 22. Squeeze the interior middle part of room 18 and be equipped with fifth switch, squeeze room 18 bottom and be equipped with first pneumatic cylinder 26 fifth switch below is provided with second pneumatic cylinder 30, second pneumatic cylinder 30 tip fixedly connected with rolls board 31, the bottom surface of squeezing room 18 is equipped with the filter screen. The lateral wall of the squeezing chamber 18 is provided with a sixth water outlet 32, a residue collecting tank 29 is arranged below the sixth water outlet 32, and a juice collecting tank 27 is arranged below the squeezing chamber 18.

More specifically, the first sloping plate 25 is a net structure, the second sloping plate and the third sloping plate are sealing structures, the third sloping plate is provided with a sixth switch, the second sloping plate divides the drainage chamber into an upper row of chambers and a lower row of chambers, the bottom side of the upper row of chambers is provided with a fourth water outlet 23, and the bottom side of the lower row of chambers is provided with a fifth water outlet.

The specific crushing mechanism is that the first crushing mechanism comprises a first motor 20 and a first crushing rod 21, a plurality of vertical knives 211 are arranged on the first crushing rod 21, and the vertical knives 211 are vertically arranged in the second crushing rod; the second crushing mechanism comprises a second motor 24 and a second crushing rod, a plurality of cutters 212 and a vertical cutter 211 are arranged on the second crushing rod, and the vertical cutter 211 has a contraction function and is vertically arranged in the second crushing rod. The vertical knife 211 is arranged on the first crushing rod 21, the crushed fruit pieces are larger, and less pulp is dispersed; the second crushing rod is provided with a cutting knife 212 and a vertical knife 211, the crushed fruit pieces are smaller, and more pulp is dispersed.

In the fruit crushing process, the top end of the second conveying belt 15 extends to the second feeding hole 19, the fruit can fall to the second feeding hole 19 through the containing box 33 at the second feeding hole 19 every time, then the fruit enters the first crushing chamber 16 to be crushed in the first stage, first-stage fruit pieces and first-stage fruit juice are obtained, after the fruit is crushed in the first stage, the second switch is opened, the first-stage fruit pieces flow into the second crushing chamber 17 through the first inclined plate 25 to be crushed in the second stage, and the first-stage fruit juice can be drained to the upper chamber through the second inclined plate and is discharged from the third water outlet 22. Turning on the third switch, dropping the first-stage fruit pieces in the second crushing chamber 17 onto the second crushing rod for crushing to obtain second-stage fruit pieces and second-stage fruit juice, turning on the fourth switch, feeding the second-stage fruit pieces and the second-stage fruit juice into the squeezing chamber 18, turning off the sixth switch in the squeezing chamber 18, draining the second-stage fruit juice into the lower chamber through the third inclined plate and discharging the second-stage fruit juice from the fourth water outlet 23, turning on the fifth switch and the sixth switch, turning off the first hydraulic cylinder 26 at the moment, enabling the first hydraulic cylinder 26 not to extend into the squeezing chamber 18, dropping the second-stage fruit pieces onto the bottom of the squeezing chamber 18, starting the second hydraulic cylinder 30 to squeeze the second-stage fruit pieces in the squeezing chamber 18 to obtain fruit residues and third-stage fruit juice, finally pushing the fruit residues through the first hydraulic cylinder 26 and discharging the second-stage fruit juice from the sixth water outlet 32 to the residue collecting tank 29, the juice from the third stage flows through a screen in the bottom of the pressing chamber 18 into a collection box 27.

In the preparation process, the fruit juice with different pulp contents is obtained according to the enterprise preparation standard, the fruit juice with different pulp contents can be prepared by controlling the running time of each operation link in the device, and finally, the fruit fragments are squeezed by the squeezing chamber 18, so that the fruit juice is thoroughly squeezed, and the waste is reduced.

The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.

Claims

1. The utility model provides a high-efficient reducing mechanism of fruit, is including wasing case (1) and crushing case (2), its characterized in that: the cleaning box (1) and the crushing box (2) are arranged side by side,

the cleaning device is characterized in that a first feeding hole (3) is formed in the top of the cleaning box (1), a disinfection box (4) is arranged at the upper portion in the cleaning box (1), the first feeding hole (3) is formed in the disinfection box (4), a first switch and a first discharging hole (7) are formed in the bottom of the disinfection box (4), and the first switch is arranged above the first discharging hole (7); a first conveying belt (9) is transversely arranged in the middle of the inside of the cleaning box (1), one end of the first conveying belt (9) is arranged below the first discharge port (7), a conveying frame (12) is arranged below the other end of the first conveying belt (9), and a water spraying system is arranged right above the first conveying belt (9); a second conveyor belt (15) is obliquely arranged on one side, close to the conveying frame (12), in the cleaning box (1), an opening (13) is formed in the side wall, close to the second conveyor belt (15), of the cleaning box (1), the bottom end of the second conveyor belt (15) is arranged below the conveying frame (12), and the top end of the second conveyor belt (15) penetrates through the opening (13) and extends to the crushing box (2);

a first crushing chamber (16), a drainage chamber, a second crushing chamber (17) and a squeezing chamber (18) are arranged in the crushing box (2), a second feed port (19) is formed in the upper portion of the side face of the first crushing chamber (16), a first crushing mechanism is arranged in the first crushing chamber (16), a second switch is arranged at the bottom of the first crushing chamber (16), the drainage chamber is arranged below the first crushing chamber (16), and a first inclined plate (25) and a second inclined plate which are mutually butted are arranged in the drainage chamber; the setting of room (17) is smashed to the second is in the side of drainage room, upper portion is equipped with third switch in the room (17) is smashed to the second, room (17) bottom is smashed to the second is equipped with fourth switch be provided with second rubbing crusher between third switch and the fourth switch and construct, squeeze room (18) and set up the below of room (17) is smashed to the second, it is equipped with the third swash plate to squeeze room (18) interior upper portion, it is equipped with the fifth switch to squeeze room (18) interior middle part, it is equipped with first pneumatic cylinder (26) to squeeze room (18) bottom be provided with second pneumatic cylinder (30) below fifth switch, second pneumatic cylinder (30) end fixedly connected with rolls board (31), the bottom surface that squeezes room (18) is equipped with the filter screen.

2. The efficient fruit crushing device as claimed in claim 1, wherein: the water spraying system comprises a water inlet pipe (10) and a water spraying pipe (11), one end of the water inlet pipe (10) is communicated to the water spraying pipe (11), the other end of the water inlet pipe penetrates through the side wall of the cleaning box (1) and extends to the outside, a plurality of nozzles are arranged on the water spraying pipe (11) at intervals, and control valves are arranged on the nozzles.

3. The efficient fruit crushing device as claimed in claim 1, wherein: the conveying frame (12) is a triangular frame, and a plurality of rollers (121) are arranged on the conveying surface of the conveying frame (12).

4. The efficient fruit crushing device as claimed in claim 1, wherein: the top of second conveyer belt (15) is run through uncovered (13) extend to second feed inlet (19), the lateral wall of disinfect box (4) bottom is equipped with first drain opening (5), the lateral wall that washs case (1) bottom is equipped with second outlet (8), is close to first swash plate (25) first crushing room (16) lateral wall is equipped with the third feed inlet, is close to the third swash plate the drainage chamber lateral wall is equipped with third outlet (22).

5. The efficient fruit crushing device as claimed in claim 1, wherein: the drainage chamber is divided into an upper row of chambers and a lower row of chambers by the second inclined plate, a fourth water outlet (23) is arranged at the bottom side of the upper row of chambers, and a fifth water outlet is arranged at the bottom side of the lower row of chambers.

6. The efficient fruit crushing device as claimed in claim 1, wherein: the lateral wall of the squeezing chamber (18) is provided with a sixth water outlet (32), a residue collecting box (29) is arranged below the sixth water outlet (32), and a juice collecting box (27) is arranged below the squeezing chamber (18).

7. The efficient fruit crushing device as claimed in claim 1, wherein: and a fence (91) is arranged on the first conveyor belt (9).

8. The efficient fruit crushing device as claimed in claim 1, wherein: a plurality of containing boxes (33) are arranged on the second conveyor belt (15) at intervals, concave grains (331) are arranged at the bottoms of the containing boxes (33), and the concave grains (331) are one or more of circles, lines and curves.

9. The efficient fruit crushing device as claimed in claim 1, wherein: still be equipped with fan (14) on washing case (1), fan (14) extend to through branch the top on second conveyer belt (15) inclined plane, fan (14) are the rectangle.

10. The efficient fruit crushing device as claimed in claim 1, wherein: the first crushing mechanism comprises a first motor (20) and a first crushing rod (21), a plurality of vertical knives (211) are arranged on the first crushing rod (21), and the vertical knives (211) are vertically arranged in the second crushing rod; the second crushing mechanism comprises a second motor (24) and a second crushing rod, a plurality of cutters (212) and a vertical cutter (211) are arranged on the second crushing rod, and the vertical cutter (211) has a contraction function and is vertically arranged in the second crushing rod.