CN113174797A - Device and method for repairing and improving road surface bearing capacity - Google Patents
Device and method for repairing and improving road surface bearing capacity Download PDFInfo
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- CN113174797A CN113174797A CN202110363095.3A CN202110363095A CN113174797A CN 113174797 A CN113174797 A CN 113174797A CN 202110363095 A CN202110363095 A CN 202110363095A CN 113174797 A CN113174797 A CN 113174797A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/005—Methods or materials for repairing pavings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/10—Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
- E01C7/14—Concrete paving
- E01C7/147—Repairing concrete pavings, e.g. joining cracked road sections by dowels, applying a new concrete covering
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
- E01C7/187—Repairing bituminous covers, e.g. regeneration of the covering material in situ, application of a new bituminous topping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Repair (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses a device and a method for repairing and improving the bearing capacity of a pavement, wherein the device comprises a reinforced concrete grid, the reinforced concrete grid comprises a plurality of grid units assembled together, positioning steel bars and stirrups are prefabricated in each grid unit, concrete is poured to form a hollow triangular frustum structure, and asphalt concrete is poured into the grid units; in addition, the invention also discloses a method corresponding to the device, and the method can repair the pits or cracks on the road surface and improve the bearing capacity, and solves the problems of overhigh cost and overlarge damage degree in the repair of the traditional technology.
Description
Technical Field
The invention relates to the technical field of pavement restoration, in particular to a device and a method for restoring and improving pavement bearing capacity.
Background
When some cross-shaped jurisdictional road sections need to face bearing, braking, foundation sinking or other problems, the internal structure of the ground is easy to break, and problems such as pits, cracks and the like usually occur, and when the pits and the cracks occur, local repair of the road surface is inconvenient to adopt a large-scale road section repairing method. At this time, it is urgently needed to create a method for repairing cracks of a special road section and specially designing the special road section.
However, due to the influence of the complexity of the plugging technology, environmental factors, regional factors, external factors and the like, the local repairing work is difficult to be normally carried out, and currently, the known devices and methods for repairing the pavement cracks are few, and the structural design of special road sections is also few. Meanwhile, the known device and method for repairing the pavement cracks have the problems of large construction range and inconvenience in operation; and the whole road section and the common road section are easy to be damaged to a certain degree, and the good effect of local repair cannot be completely achieved.
Disclosure of Invention
The invention aims to overcome the defects and provide a device and a method for repairing and improving the bearing capacity of a pavement, which can repair pits or cracks on the pavement and improve the bearing capacity, and solve the problems of overhigh cost and overlarge damage degree in the repairing process of the traditional technology.
In order to solve the technical problems, the invention adopts the technical scheme that: the device for repairing and improving the bearing capacity of the pavement comprises a reinforced concrete grid, wherein the reinforced concrete grid comprises a plurality of grid units assembled together, positioning steel bars and stirrups are prefabricated in each grid unit, concrete is poured into the grid units to form a hollow triangular frustum structure, and asphalt concrete is poured into the grid units.
Preferably, the thickness of grid unit widens gradually from bottom to top, and the stirrup in the grid unit is vertical sets up and be the trapezium structure wide from top to bottom, and the positioning reinforcement bar in the grid unit transversely sets up and with stirrup top both corners region fixed connection.
Preferably, the bottom of the grid unit is also provided with a claw, and the claw is positioned in a water stabilizing layer of the roadbed.
Preferably, the top side of the grid unit is provided with a round corner, and the side surface of the grid unit is provided with rough edges.
Preferably, the grid unit is a hollow regular triangular frustum structure, and three corner positions of the grid unit are all planar structures.
Preferably, the reinforced concrete grid formed by assembling a plurality of grid units is a regular triangular frustum structure.
Preferably, the bottom of the reinforced concrete grid is in contact with the top of the concrete pile foundation, the base part of the concrete pile extends into a pot hole or a crack of the road surface, and expansive concrete is poured between the inner side wall of the pot hole or the crack and the surface of the base part of the concrete pile.
In addition, the invention also discloses a method for repairing and improving the road surface bearing capacity by the device, which comprises the following steps:
step 1): cleaning a damaged road surface, manufacturing a plurality of grid units according to the size of a pit hole of the road surface, and placing the grid units in a water stabilization layer of a roadbed;
step 2): assembling and splicing a plurality of grid units into a reinforced concrete grid, placing the reinforced concrete grid above the pot hole, and coating asphalt on the inner surface and the outer surface of the reinforced concrete grid;
step 3): pouring asphalt concrete into each grid unit of the reinforced concrete grid, and exceeding the top surface of the reinforced concrete grid by a certain height;
step 4): compacting by a road roller.
Preferably, in the step 1), a hole is drilled in the road surface pit in advance, the drilling depth reaches the bearing layer of the soil layer, then multiple layers of expansive concrete with different contents of the expansive agents are sequentially injected into the hole, the content of the expansive agent in the expansive concrete is gradually reduced from the bottom to the top of the pit, then the manufactured concrete pile foundation is inserted, the concrete pile foundation is inserted into the bearing layer, and then the remaining gap at the top of the pit is filled with common concrete.
Preferably, the asphalt concrete comprises crushed stone, sand, mineral powder, an SBS modifier and glass fiber; the expanded concrete is divided into three layers from the bottom to the top of the pot hole, the bottom expanded concrete contains 20% by mass of an expanding agent, the middle expanded concrete contains 15% by mass of an expanding agent, the top expanded concrete contains 10% by mass of an expanding agent, and the weight ratio of the bottom expanded concrete to the middle expanded concrete to the top expanded concrete is 2:1: 1.
The invention has the beneficial effects that:
1. aiming at the characteristics of complex pavement construction and repair operation, complex operation of the existing construction measures, more limited factors and high cost, the invention can carry out construction design on the easily damaged road section, the special road sections such as the brake cross road section and the like, and repair and process the problems of rutting, cracking or sinking of the pavement; the invention can repair the pits or cracks on the road surface and improve the bearing capacity, and solves the problems of overhigh cost and overlarge damage degree in the repair of the traditional technology.
2. According to the invention, a plurality of grid units are spliced into a large triangular area, asphalt concrete can be poured into a plurality of small triangular areas in the large triangular area, and the formed reinforced concrete grid is of a regular triangular frustum structure, so that the structure similar to a triangle is stable, the stress is more uniform, the tolerance degree of the reinforced concrete grid to the transverse friction or impact process is greatly enhanced, and the pavement bearing capacity of the repair area is improved.
3. The reinforced concrete grid capable of being spliced in size designed by the invention can separate a special road section from a common road section and carry out block treatment on the special road section, thereby solving the problems of overhigh cost, overlarge damage degree and the like in the repair process of the traditional technology.
4. The concrete pile foundation and the expansive concrete are used in a combined manner, so that the bearing capacity of the pile foundation is enhanced, the friction between the surrounding soil and the concrete pile foundation is improved, the compactness of the nearby soil is improved, the bearing capacity of the road surface is greatly improved, and the bearing capacity of the road surface with poor bearing capacity is larger.
5. The device has the advantages of simple structure, low cost, small volume and simple and convenient operation, can be assembled according to the size of an actual repair area, quickly realizes the repair process of the damaged pavement, and has high repair speed and good repair effect.
6. Due to the design that the grid units are wide at the upper part and narrow at the lower part, the three side surfaces are all designed to be inclined planes, so that after the asphalt concrete is fully poured, downward reaction pressure can be formed on the asphalt concrete inside, and the phenomenon that the asphalt concrete overflows in the compaction process of the road roller can be avoided or reduced.
Drawings
FIG. 1 is a schematic view of a device for repairing and increasing the bearing capacity of a road surface;
FIG. 2 is a schematic top view of one of the grid cells of the reinforced concrete grid of FIG. 1;
FIG. 3 is a schematic sectional view A-A of FIG. 2;
FIG. 4 is a schematic top view of the poured asphalt concrete after the 3 grid cells are spliced;
fig. 5 is a schematic top view of the poured asphalt concrete after 10 grid units are spliced.
Detailed Description
The invention is described in further detail below with reference to the figures and specific embodiments.
As shown in fig. 1 to 5, a device for repairing and improving the bearing capacity of a pavement comprises a reinforced concrete grid 1, wherein the reinforced concrete grid 1 comprises a plurality of grid units 1.1 assembled together, positioning steel bars 1.2 and stirrups 1.3 are prefabricated in each grid unit 1.1, concrete 1.4 is poured to form a hollow triangular frustum structure, and asphalt concrete 2 is poured into each grid unit 1.1. The hollow triangular frustum structure can better disperse stress, the stress is transmitted to the whole reinforced concrete grid 1, the structure is simple to splice, and the formed structure is firm.
Preferably, the thickness of grid unit 1.1 widens gradually from the bottom to the top, and stirrup 1.3 in grid unit 1.1 vertically sets up and is the trapezium structure of narrow width from top to bottom, and positioning reinforcement 1.2 in grid unit 1.1 transversely sets up and with stirrup 1.3 top both corners region fixed connection. As shown in fig. 3, the grid unit 1.1 is designed to be wide at the top and narrow at the bottom, so that all three sides are designed to be inclined planes, and thus, after the asphalt concrete 2 is poured, downward reaction pressure can be formed on the asphalt concrete 2 inside, and thus, the phenomenon that the asphalt concrete 2 overflows during the compaction process of the road roller can be avoided or reduced.
Preferably, the bottom of the grid unit 1.1 is also provided with a claw 1.5, and the claw 1.5 is positioned in the water stabilization layer 3 of the roadbed. The claw tooth design at the bottom of the grid unit 1.1 can enhance the tight connection between the grid unit 1.1 and the water stabilization layer 3, enhance the friction force between the grid unit 1.1 and the water stabilization layer 3 and avoid the movement of the grid unit 1.1. The cement stabilized macadam and the graded macadam are used as aggregate, gaps of the aggregate are filled with a certain amount of cementing materials and enough mortar volume, and the cement stabilized macadam and the graded macadam are paved and compacted according to the embedding and extruding principle. Its compactness is close to the compactness, the intensity mainly depends on the embedding, squeezing and locking principle among the rubble, there is sufficient mortar volume to pack the space of aggregate at the same time, its initial strength is high, and the intensity increases with age and builds the plate body fast, therefore have higher intensity, impervious rate and frost resistance are better.
Preferably, the top side of the grid unit 1.1 is provided with a round corner 1.6, and the side of the grid unit 1.1 is provided with a rough edge 1.7. In this embodiment, the transverse and longitudinal burr treatment may be performed with a concrete chisel having a depth of 2-100 mm. Can increase associativity and frictional force with asphalt concrete through deckle edge processing, in this embodiment, concrete pile foundation 4 also can deckle edge processing, also can increase concrete pile foundation 4 and the frictional force between the expansion concrete on every side. In addition, the processing of the round corners can also have decompression performance, decompression and buffering can be carried out on the special easily stressed road surface, and the bearing capacity of the road surface is improved.
Preferably, the grid unit 1.1 is a hollow regular triangular frustum structure, and three corner positions thereof are all planar structures. After the design like this, as shown in fig. 4 and 5, when a plurality of grid cells 1.1 were spliced, the position that the edges and corners contacted just was the plane contact each other, had increased area of contact, avoided causing the damaged phenomenon of grid cell because of the edge and corner contact collision each other between direct a plurality of grid cells 1.1.
Preferably, the reinforced concrete grid 1 formed by assembling the plurality of grid units 1.1 is of a regular triangular frustum structure. As shown in figure 4, a large triangular area is spliced by three grid units 1.1, asphalt concrete 2 can be poured into four small triangular areas in the large triangular area, and as shown in figure 5, a large triangular area is spliced by ten grid units 1.1, asphalt concrete 2 can be poured into sixteen small triangular areas in the large triangular area, because the formed reinforced concrete grid 1 is of a regular triangular platform structure, the structure similar to a triangle is stable, the stress is more uniform, the tolerance degree of the reinforced concrete grid 1 to the transverse friction or impact process is greatly enhanced, and the pavement bearing capacity of the repair area is improved.
Preferably, the bottom of the reinforced concrete grid 1 is in contact with the top of the concrete pile foundation 4, the bottom of the concrete pile foundation 4 extends into a pot hole or a crack of the road surface, and the expansive concrete 5 is poured between the inner side wall of the pot hole or the crack and the surface of the concrete pile foundation 4. Because some road surface pothole ruts are serious in mark and pits or cracks formed by the pothole ruts are deep, the concrete pile foundation 4 needs to be added, and the concrete pile foundation 4 and the expansive concrete 5 are used jointly, so that the bearing capacity of the pile foundation is enhanced, the friction between the surrounding soil and the concrete pile foundation 4 is improved, the compactness of the nearby soil is improved, the bearing capacity of the road surface is greatly improved, and the bearing capacity of the road surface with poor bearing capacity is larger.
In addition, the invention also discloses a method for repairing and improving the road surface bearing capacity by the device, which comprises the following steps:
step 1): cleaning a damaged road surface, manufacturing a plurality of grid units 1.1 according to the size of pits of the road surface, and placing the grid units in a water stabilization layer 3 of the roadbed; when preparation net unit 1.1, need carry out the ligature with positioning reinforcement 1.2 and stirrup 1.3 according to the designing requirement, then buckle the mould pouring according to the designing requirement, notice during the pouring and vibrate, the pouring is closely knit.
Step 2): assembling and splicing a plurality of grid units 1.1 into a reinforced concrete grid 1, placing the reinforced concrete grid above the pot hole, and coating asphalt on the inner surface and the outer surface of the reinforced concrete grid 1; after the asphalt is coated, the adhesion between the reinforced concrete grid 1 and the poured asphalt concrete 2 can be enhanced.
Step 3): pouring asphalt concrete 2 into each grid unit 1.1 of the reinforced concrete grid 1, and exceeding the top surface of the reinforced concrete grid 1 by a certain height;
step 4): compacting by a road roller.
Preferably, in the step 1), a hole is drilled in advance at the position of the pavement pit, the drilling depth reaches the bearing layer 6 of the soil layer, then multiple layers of expansive concrete 5 with different contents of the expansive agents are sequentially injected into the hole, the content of the expansive agent in the expansive concrete 5 is gradually reduced from the bottom to the top of the pit, then the manufactured concrete pile foundation 4 is inserted, the concrete pile foundation 4 is inserted into the bearing layer 6, and then the remaining gap at the top of the pit is filled with common concrete.
Preferably, the asphalt concrete 2 comprises crushed stone, sand, mineral powder, SBS modifier and glass fiber; the expanded concrete 5 is divided into three layers from the bottom to the top of the pot hole, the bottom expanded concrete 5 contains 20% by mass of an expanding agent, the middle expanded concrete 5 contains 15% by mass of an expanding agent, the top expanded concrete 5 contains 10% by mass of an expanding agent, and the weight ratio of the bottom expanded concrete 5 to the middle expanded concrete 5 to the top expanded concrete 5 is 2:1: 1. The SBS modifier and the glass fiber are added into the asphalt concrete 2 in the embodiment, wherein SBS modified asphalt is excellent in thermal stability (high temperature resistance, no flowing and low temperature resistance, no brittle fracture), good in mechanical property, excellent in aging resistance and the like, and the tensile capacity of the asphalt can be improved by adding the glass fiber. The expansive concrete 5 used in the invention is beneficial to improving the friction force between the surrounding soil body and the concrete pile foundation 4, wherein the expansion volume of the bottom layer expansive concrete with the content of 20% of the expansive agent is about 1.9 times of the original volume, the expansion volume of the middle layer expansive concrete with the content of 15% of the expansive agent is about 1.6 times of the original volume, the expansion volume of the top layer expansive concrete with the content of 1% of the expansive agent is about 1.4 times of the original volume, the expanded volume is in trapezoidal distribution, which is more beneficial to the stress of the bearing layer 6, the concrete pile foundation 4 is not easy to move upwards, and is also beneficial to saving the fund; in addition, the lower layer is high in content of the setting expanding agent, the upper layer content is low in sequence, the expansion volume formed in this way can also reduce the influence on the weak layer 7, the upper layer pavement is damaged because the weak layer 7 is easily bulged after being subjected to expansion force, the lower layer is high in content of the setting expanding agent, the upper layer content is low in sequence, the influence on the weak layer 7 due to large expansion volume can be avoided, the bulge on the weak layer 7 is avoided, and meanwhile, the friction force between the concrete pile foundation 4 and the holding force layer 6 is greatly enhanced.
In addition, the asphalt concrete 2 can adopt 52 percent of broken stone (with the grain diameter of 10-20 mm), 11 percent of broken stone (with the grain diameter of 5-10 mm), 9 percent of broken stone (with the grain diameter of 1-5 mm), 19 percent of sand, 5 percent of mineral powder, 3 percent of SBS modifier, 1 percent of glass fiber and 19mm in length, and the percentages are mass fractions. The SBS modified asphalt is prepared by taking matrix asphalt as a raw material, adding a certain proportion of SBS modifier, and uniformly dispersing the SBS modifier and glass fibers in the asphalt by methods of shearing, stirring and the like.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a repair and improve road surface bearing capacity's device, includes reinforced concrete net (1), its characterized in that: the reinforced concrete grid (1) comprises a plurality of grid units (1.1) which are assembled together, positioning steel bars (1.2) and stirrups (1.3) are prefabricated in each grid unit (1.1), concrete (1.4) is poured to form a hollow triangular platform structure, and asphalt concrete (2) is poured into each grid unit (1.1).
2. A device for repairing and increasing the load bearing capacity of a roadway according to claim 1, wherein: the thickness of net unit (1.1) widens gradually from the bottom to the top, and stirrup (1.3) vertical setting in net unit (1.1) just is the trapezium structure of narrow width from top to bottom, and positioning reinforcement (1.2) in net unit (1.1) transversely set up and with stirrup (1.3) top both corners region fixed connection.
3. A device for repairing and increasing the load bearing capacity of a roadway according to claim 2 wherein: the bottom of the grid unit (1.1) is also provided with claw teeth (1.5), and the claw teeth (1.5) are positioned in the water stabilization layer (3) of the roadbed.
4. A device for repairing and increasing the load bearing capacity of a roadway according to claim 2 wherein: the top side of the grid unit (1.1) is provided with a fillet (1.6), and the side surface of the grid unit (1.1) is provided with burrs (1.7).
5. A device for repairing and increasing the load-bearing capacity of a road surface according to claim 4, characterized in that: the grid unit (1.1) is of a hollow regular triangular frustum structure, and three corner positions of the grid unit are all of a plane structure.
6. A device for repairing and increasing the load-bearing capacity of a road surface according to claim 5, characterized in that: the reinforced concrete grid (1) formed by assembling the grid units (1.1) is of a regular triangular frustum structure.
7. A device for repairing and increasing the load bearing capacity of a roadway according to claim 1, wherein: the bottom of the reinforced concrete grid (1) is in contact with the top of the concrete pile foundation (4), the bottom of the concrete pile foundation (4) extends into a pot hole or a crack of a road surface, and expansive concrete (5) is poured between the inner side wall of the pot hole or the crack and the surface of the concrete pile foundation (4).
8. A method of repairing and increasing the load bearing capacity of a roadway with the apparatus of claims 1 through 6, comprising: the method comprises the following steps:
step 1): cleaning a damaged road surface, manufacturing a plurality of grid units (1.1) according to the size of pits of the road surface, and placing the grid units in a water stabilization layer (3) of the roadbed;
step 2): assembling and splicing a plurality of grid units (1.1) into a reinforced concrete grid (1), placing the reinforced concrete grid above the pot hole, and coating asphalt on the inner surface and the outer surface of the reinforced concrete grid (1);
step 3): pouring asphalt concrete (2) into each grid unit (1.1) of the reinforced concrete grid (1) and exceeding the top surface of the reinforced concrete grid (1) by a certain height;
step 4): compacting by a road roller.
9. The method of claim 8, wherein: in the step 1), holes are drilled in the positions of the pits in the road surface in advance, the drilling depth reaches the bearing layer (6) of the soil layer, then multiple layers of expansive concrete (5) with different contents are sequentially injected into the holes, the content of the expansive agent in the expansive concrete (5) is gradually reduced from the bottom to the top of the pits, then the manufactured concrete pile foundation (4) is inserted, the concrete pile foundation (4) is inserted into the bearing layer (6), and the residual gaps at the top of the pits are filled with common concrete.
10. The method of claim 9, wherein: the asphalt concrete (2) comprises broken stones, sand, mineral powder, an SBS modifier and glass fibers; the expanded concrete (5) is divided into three layers from the bottom to the top of the pot hole, the expanded concrete (5) at the bottom layer contains 20% of expanding agent by mass, the expanded concrete (5) at the middle layer contains 15% of expanding agent by mass, the expanded concrete (5) at the top layer contains 10% of expanding agent by mass, and the weight ratio of the expanded concrete (5) at the bottom layer to the expanded concrete (5) at the middle layer to the expanded concrete (5) at the top layer is 2:1: 1.
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| CN202110363095.3A CN113174797B (en) | 2021-04-02 | 2021-04-02 | Device and method for repairing and improving road surface bearing capacity |
| CN202210296092.7A CN114908632B (en) | 2021-04-02 | 2021-04-02 | Method for repairing and improving road surface bearing capacity |
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| Publication number | Publication date |
|---|---|
| CN113174797B (en) | 2022-04-22 |
| CN114908632A (en) | 2022-08-16 |
| CN114908632B (en) | 2023-09-19 |
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