CN113148670A - Concrete sample intelligence stacking machine - Google Patents
Concrete sample intelligence stacking machine Download PDFInfo
- Publication number
- CN113148670A CN113148670A CN202110290423.1A CN202110290423A CN113148670A CN 113148670 A CN113148670 A CN 113148670A CN 202110290423 A CN202110290423 A CN 202110290423A CN 113148670 A CN113148670 A CN 113148670A
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- China
- Prior art keywords
- lifting platform
- supporting frame
- chain wheel
- counter
- driving motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
Abstract
The invention discloses an intelligent stacking machine for concrete samples, and particularly relates to the technical field of stacking equipment. The intelligent concrete sample stacking machine comprises a base and a supporting frame, wherein a lead screw is rotationally connected in the supporting frame, a lifting platform which is slidably connected with two sides of the supporting frame is in threaded connection with the lead screw, the lifting platform is slidably connected with an extension plate, a driving motor is arranged on the extension plate, a conveying belt is wrapped on the driving motor, and a rotating shaft is wrapped on the conveying belt; the stretching plate is provided with a pneumatic push rod, and the pneumatic push rod is provided with a push plate; the top of the supporting frame is provided with a transmission box, a support and a first chain wheel are arranged in the transmission box, a transmission motor is connected to the support through bolts, a second chain wheel is arranged on the transmission motor, and a chain is connected between the second chain wheel and the first chain wheel; and a plurality of electronic limit switches used for limiting the movement of the lifting platform are also distributed on the supporting frame at equal intervals. By adopting the technical scheme of the invention, the problem of high labor intensity of the existing concrete test piece stacking work is solved, and the method can be used for automatic stacking of the test pieces.
Description
Technical Field
The invention relates to the technical field of stacking equipment, in particular to an intelligent concrete sample stacking machine.
Background
At present, the building detection business is developed vigorously, and particularly, the laboratory concrete sample pressure detection business is more and more. Most laboratory concrete inspection equipment also essentially stays in a manual-based inspection mode. A large amount of human resource cost is consumed in detection, and satisfactory detection efficiency cannot be obtained. Carrying concrete samples is also a heavy physical labor, and the work of detection, transfer, stacking, sample checking and the like requires extremely high patience and physical consumption, so that the manual operation becomes more and more difficult.
Disclosure of Invention
The invention aims to provide an intelligent concrete sample stacking machine, which solves the problem of high labor intensity of the existing concrete sample stacking work.
In order to achieve the purpose, the technical scheme of the invention is as follows: the intelligent concrete sample stacking machine comprises a base and a supporting frame arranged on the base, wherein a lead screw is connected in the supporting frame in a rotating mode, a lifting platform which is connected with two sides of the supporting frame in a sliding mode is connected to the lead screw in a threaded mode, the lifting platform is connected with an extending plate, one side of the extending plate is located outside the supporting frame in a sliding mode, a driving motor is arranged on the extending plate, a conveying belt is wrapped on the driving motor, and a rotating shaft which is connected to the extending plate in a rotating mode is wrapped at the other end of the conveying belt; a plurality of pneumatic push rods which are perpendicular to the conveyor belt are distributed on the stretching plate at intervals, a push plate is arranged on each pneumatic push rod, and a gap is reserved between the lower surface of each push plate and the upper surface of the conveyor belt; the top of the supporting frame is provided with a transmission box, a support positioned in the middle of the transmission box and a first chain wheel coated on the top of each screw rod are arranged in the transmission box, the support is connected with a transmission motor through a bolt, the transmission motor is provided with a second chain wheel, and a chain is connected between the second chain wheel and the first chain wheel; and a plurality of electronic limit switches used for limiting the movement of the lifting platform are distributed on the supporting frame at equal intervals.
The principle and the effect of the technical scheme are as follows: the test piece lifting device comprises a lifting platform, a driving motor, a transmission motor, a second chain wheel, a screw rod, a conveying belt, a transmission motor, a screw rod and a lifting platform. And when the lifting platform reaches a preset position, the pneumatic push rod is started, and the test piece can be pushed to a specified position from the conveying belt by using the pneumatic push rod, so that the stacking of the test piece is realized.
Furthermore, the support adopts "Z" font, the symmetry is opened on the support has the logical groove that runs through the support, threaded connection has the positioning bolt who passes logical groove on the support, threaded connection has the nut that is located logical groove opposite side on the positioning bolt, positioning bolt and driving motor threaded connection.
Through the arrangement, the position of the positioning bolt in the through groove can be adjusted to adjust the position of the transmission motor, so that the chain at the positions of the first chain wheel and the second chain wheel can be in a tensioning state, and the stability of the scheme is maintained.
Furthermore, two mechanical limit switches are arranged in the supporting frame at intervals, and each mechanical limit switch is located on the motion track of the lifting platform.
Through the arrangement, the condition that the lifting platform exceeds the working range is avoided, and the working efficiency of the lifting platform is improved.
Furthermore, the electronic limit switch is positioned on the motion track of the lifting platform and is in signal connection with the transmission motor.
Through the arrangement, after the lifting platform triggers the travel switch, the transmission motor can be turned off by utilizing the electronic limit switch, so that the lifting platform stays at the corresponding position.
Furthermore, a first counter in signal connection with the cylinder is arranged on the lifting platform.
Through the arrangement, the lifting times of the lifting platform can be counted by adopting the first counter.
Furthermore, a second counter and a third counter which are in signal connection with the driving motor are arranged on the stretching plate, and the second counter is in signal connection with the driving motor.
Through the arrangement, the number of the test pieces conveyed on the conveyor belt can be counted by using the second counter, and the driving motor is turned off when the number reaches the upper limit of the arrangement; while the total amount of the test piece is counted by means of a third counter.
Furthermore, the code amplifier also comprises a PLC control system which is respectively in signal connection with the driving motor, the mechanical limit switch, the electronic limit switch, the pneumatic push rod, the transmission motor, the air cylinder, the first counter, the second counter and the third counter.
Through the setting, the intelligent control of this scheme can be realized to the utilization PLC control system, improves the efficiency of operation.
Compared with the prior art, the beneficial effect of this scheme:
1. this scheme has realized that the test piece is put things in good order from artifical the conversion and is put things in good order the automatic stacking of machine equipment, and whole journey does not need artifical the participation basically, effectively releases artifical transportation work volume, improves work efficiency at double.
2. The scheme utilizes the conveyor belt to receive the tested test pieces pushed by the previous process in sequence, and can realize the stacking of the whole group, thereby providing convenience for subsequent inspection work.
3. The scheme can realize orderly stacking of the test pieces in the space direction (namely the three-dimensional direction of XYZ in the space), and creates conditions for three-dimensional storage of the test pieces and substantial saving of occupied space.
4. According to the scheme, the whole process of stacking the test pieces is counted, the stacking position can be inquired, and a reliable basis is provided for backtracking work of pressure detection data.
5. This scheme adopts two lead screws to promote, simple structure, operates steadily, and the reliability is high, targets in place the accuracy.
6. The scheme adopts a program and flow design, and has the advantages of stable action, safety, reliability, economy, practicality and convenient maintenance.
Drawings
FIG. 1 is an axial view of the intelligent concrete sample stacking machine of the present invention;
FIG. 2 is a schematic structural view of the transmission case of the present embodiment;
FIG. 3 is a schematic structural diagram of the lifting platform in this embodiment;
fig. 4 is a schematic structural view of the holder in this embodiment.
Detailed Description
The present invention will be described in further detail below by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a base 1, a supporting frame 2, a mechanical limit switch 3, an electronic limit switch 4, a pneumatic push rod 5, a test piece 6, a screw rod 7, a transmission box 8, a lifting platform 9, a sleeve 10, an extension plate 11, a driving motor 12, a conveyor belt 13, an air cylinder 14, a support 15, a first chain wheel 16, a through groove 17, a transmission motor 18, a second chain wheel 19, a chain 20, a roller bearing 21 and a conical bearing 22.
Examples
As shown in figure 1: concrete sample intelligence stacking machine, including base 1 and the carriage 2 of welding on base 1, the upper and lower both ends of carriage 2 front sides all are equipped with mechanical limit switch 3, and every mechanical limit switch 3 all is located lift platform 9's movement track. A plurality of electronic limit switches 4 used for limiting the lifting platform 9 to move are distributed on the right side of the supporting frame 2 at equal intervals, the electronic limit switches 4 are arranged between the two mechanical limit switches 3, and the mechanical limit switches 3 and the electronic limit switches 4 are connected with a transmission motor 18 in a signal mode. Grooves are symmetrically arranged in the supporting frame 2, a lead screw 7 which is longitudinally arranged is rotatably connected in each groove, a roller bearing 21 is arranged at the top of each lead screw 7, a sealing cover covers the top of each roller bearing 21, lubricating oil can be conveniently added by using the sealing cover, and dust can be prevented from entering the sealing cover; the roller bearing 21 is also provided with a bearing seat which is connected with the top of the support frame 2 through bolts. The bottom of each screw rod 7 is provided with a conical bearing 22, the conical bearing 22 is coated with a bearing seat welded on the base 1, and the roller bearing 21 and the conical bearing 22 can bear the gravity of the lifting platform 9, the screw rod 7, the test piece 6 and other parts.
As shown in fig. 3, threaded connection has lift platform 9 with 2 both sides sliding connection of carriage on the lead screw 7, lift platform 9's the left and right sides all runs through the sleeve 10 of welding on lift platform 9, sleeve 10 threaded connection is on lead screw 7, lift platform 9 is last to be provided with a pair of slide rail at the interval, sliding connection has the front side to be located the extension board 11 outside carriage 2 on the slide rail, the rear side bolted connection of extension board 11 has driving motor 12, driving motor 12 adopts step motor, the last cladding of driving motor 12 has conveyer belt 13, the left side cladding of conveyer belt 13 has the rotation axis of rotation of rotating the connection on extension board 11, it is connected with the welding at the left fixed column of extension board 11 to rotate in the rotation axis. The lifting platform 9 at the rear side of the extension plate 11 is connected with an air cylinder 14, and the air cylinder 14 is connected to the lifting platform 9 through bolts. The stretching plate 11 is provided with six pneumatic push rods 5 which are vertically arranged with the conveyor belt 13 at intervals, each pneumatic push rod 5 is connected with a push plate which is connected with the stretching plate 11 in a sliding manner, and a certain gap is reserved between the lower surface of each push plate and the upper surface of the conveyor belt 13. The top of the cylinder 14 is also provided with a first counter in signal connection with the cylinder 14. And a second counter is also arranged on the pneumatic push rod 5 positioned at the leftmost side and is in signal connection with the driving motor 12. And a third counter is arranged on the pneumatic push rod 5 positioned at the rightmost side.
As shown in the attached drawings 2 and 4, a transmission case 8 is welded at the top of the support frame 2, a support 15 located in the middle of the transmission case 8 and a first chain wheel 16 wrapped at the top of each lead screw 7 are arranged in the transmission case 8, the support 15 is Z-shaped, through grooves 17 penetrating through the support 15 are symmetrically formed in the support 15 in the left-right direction, a transmission motor 18 is arranged on the support 15, a positioning bolt penetrating through the through grooves 17 is connected to the transmission motor 18 through threads, a nut located on the lower side of the through grooves 17 is connected to the positioning bolt through threads, the position of the transmission motor 18 can be adjusted through the positioning bolt and the nut, and therefore the chains 20 at the first chain wheel 16 and the second chain wheel 19 are in a tensioning state. The output shaft of the transmission motor 18 is further covered with a second chain wheel 19, and a chain 20 is connected between the second chain wheel 19 and the first chain wheel 16.
The code amplifier further comprises a PLC control system which is in signal connection with the driving motor 12, the pneumatic push rod 5, the transmission motor 18, the mechanical limit switch 3, the electronic limit switch 4, the air cylinder 14, the pneumatic push rod 5, the first counter, the second counter and the third counter respectively, the PLC control system adopted in the embodiment is a common control system in the prior art, the PLC control system is in signal connection with a control terminal, and the control terminal in the embodiment adopts a computer.
The relevant definitions in this example are as follows:
1. initial state: all the mechanical limit switches 3 are in an on state (namely, in a limit state); all the electronic limit switches 4 are in an off state (namely, the lifting platform 9 is not limited); the lifting platform 9 is positioned at the lowest mechanical limit switch 3;
2. a standby waiting bit: the lifting platform 9 is positioned at the electronic limit switch 4 on the zeroth layer;
3. the counting logic: the stretching plate starts to stretch out and finishes the pushing and releasing task by the pneumatic push rod as a single pass, and a first counter counts once when the stretching plate finishes stretching action and finishes resetting of the stretching plate;
4. logic "up": the lifting platform 9 starts from the preparation waiting position and ends at the electronic limit switch 4 of a certain layer;
5. logic "down": the lifting platform 9 starts from the electronic limit switch 4 of a certain layer and finishes returning to the preparation waiting position;
6. stacking counting rules: the number of the code player (1-9) + the number of layers (1-9) + the number of groups (001-. Example 120045, the meaning of which is that the first palletizer palletizes the layer 2, group 4, group 5 test pieces 6.
The working process of the scheme is as follows: taking the first layer (i.e. the lowest layer) of six test pieces 6 as an example, before the stacking machine works, the lifting platform 9 is in a standby position, the conveyor belt is in a position waiting for receiving the test pieces 6, and the driving motor 12 of the conveyor belt is in a powered standby state. First, when the first test piece 6 is pushed from the previous process or manually to the leftmost pusher on the conveyor belt 13, the second counter records that the number of test pieces 6 is 1. Meanwhile, the second counter sends an instruction to a PLC control system of the control terminal, and the PLC control system immediately sends a signal to start the driving motor 12 after receiving the signal, so as to instruct the driving motor 12 to drive the transmission belt to move for a distance, wherein the length of the distance is the length between the central points of the two push plates; at this point the first test piece 6 moves to the second pusher (the second from left to right) and waits for the next test piece 6 to arrive. By analogy, when the number recorded by the second counter is 6, the second counter sends an instruction to the PLC control system, and the PLC control system does not send a signal to start the driving motor 12 any more; then, the PLC control system sends a closing instruction (i.e. cancel the limit) to the electronic limit switch 4 on the zeroth layer, and sends an opening instruction (i.e. limit the movement of the lifting platform 9) to the electronic limit switch 4 on the first layer, and at the same time sends a starting instruction to the transmission motor 18, when the transmission motor 18 is started, the output shaft of the transmission motor 18 drives the second sprocket 19 and the chain 20 to rotate, so as to drive the lead screw 7 to rotate by means of the first sprocket 16, the lead screw 7 stably lifts the lifting platform 9 to the electronic limit switch 4 on the first layer after rotating and triggers the limit function of the electronic limit switch 4 to stop moving, and at the same time, the electronic limit switch 4 on the first layer sends a stop signal to the PLC control system, and the PLC control system receives the signal and then cuts off the power supply of the transmission motor 18, so that the lifting platform 9 stops moving. After the lifting platform 9 leaves the zeroth-layer limit switch, the zeroth-layer electronic limit switch 4 immediately restores the limiting function.
After the lifting platform 9 stops, the PLC control system sends a starting instruction again to the air cylinder 14, and the air cylinder 14 drives the extension plate 11 to extend outwards to move, so that the transmission belt is extended to a specified position. And after the stretching action is finished, the PLC control system sends pneumatic instructions to the 6 pneumatic push rods 5 at the same time, the 6 pneumatic push rods 5 act at the same time, so that the 6 test pieces 6 are pushed to the specified positions by the corresponding push plates at the same time, and then the push rods reset, thereby finishing the pushing action. After the test piece 6 is pushed and put, the PLC control system sends a reset signal to the air cylinder 14, and the air cylinder 14 drives the extension plate 11 to reset. After the extension plate 11 is reset, the PLC control system sends an instruction to the transmission motor 18, at the moment, the transmission motor 18 rotates reversely, so that the lifting platform 9 is driven by the screw rod 7 to rapidly descend to a standby waiting position and trigger the zeroth-layer electronic limit switch 4, and at the moment, the lifting platform 9 stops moving due to the limitation of the electronic limit switch 4. So far, the stacking machine completes the stacking action of the second layer of the group of test pieces 6. And so on until the layer 1 inventory code is full.
To illustrate the stacking operation flow of 2 layers and above, the stacking of a set of 2 layers of test pieces 6 is not illustrated.
At the present moment, the lifting platform 9 is in a standby waiting position, the electronic limit switch 4 on the zeroth layer is in a limit state, the system detects that the first layer is full of stock, the PLC control system does not send a limit instruction to the electronic limit switch 4 on the first layer any more, the PLC control system sends a limit instruction to the air cylinder 14 of the electronic limit switch 4 on the second layer, and sends a start instruction to the transmission motor 18, after the transmission motor 18 is started, the output shaft of the transmission motor 18 drives the second chain wheel 19 and the chain 20 to rotate, so that the lead screw 7 is driven to rotate by the first chain wheel 16, the lifting platform 9 is stably lifted to the electronic limit switch 4 on the first layer after the lead screw 7 rotates, because the electronic limit switch 4 on the first layer is not in the limit state and can pass through smoothly, and the lifting platform 9 is triggered when reaching the electronic limit switch 4 on the second layer, so that the lifting platform is in the limit state, the lifting platform 9 stops due to its limitation at the second tier electronic limit switches 4. After the lifting platform 9 leaves the zeroth-layer limit switch, the zeroth-layer electronic limit switch 4 immediately restores the limiting function.
After the lifting platform 9 stops, the PLC control system sends a starting instruction again to the air cylinder 14, and the air cylinder 14 drives the extension plate 11 to extend outwards to move, so that the transmission belt is extended to a specified position. And after the stretching action is finished, the PLC control system sends pneumatic instructions to the 6 pneumatic push rods 5 at the same time, the 6 pneumatic push rods 5 act at the same time, so that the 6 test pieces 6 are pushed to the specified positions by the corresponding push plates at the same time, and then the push rods reset, thereby finishing the pushing action. After the test piece 6 is pushed and put, the PLC control system sends a reset signal to the air cylinder 14, and the air cylinder 14 drives the extension plate 11 to reset. After the extension plate 11 is reset, the PLC control system sends an instruction to the transmission motor 18 to instruct the transmission motor 18 to rotate reversely, so that the lifting platform 9 is driven by the screw rod 7 to rapidly descend to a preparation waiting position to be stopped under the limiting action of the zeroth-layer electronic limit switch 4. So far, the stacking machine completes the stacking action of the second layer of the group of test pieces 6. And so on until the layer 2 inventory code is full.
The rest of the layer stacking process is repeated.
The foregoing are merely examples of the present invention and common general knowledge of known specific structures and/or features of the schemes has not been described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (7)
1. Concrete sample intelligence code machine, its characterized in that: the automatic conveying device comprises a base and a supporting frame arranged on the base, wherein a lead screw is rotationally connected in the supporting frame, a lifting platform which is in sliding connection with two sides of the supporting frame is in threaded connection with the lead screw, the lifting platform is in sliding connection with an extension plate, one side of the extension plate is positioned outside the supporting frame, a driving motor is arranged on the extension plate, a conveying belt is wrapped on the driving motor, and a rotating shaft which is rotationally connected to the extension plate is wrapped at the other end of the conveying belt; a plurality of pneumatic push rods which are perpendicular to the conveyor belt are distributed on the stretching plate at intervals, a push plate is arranged on each pneumatic push rod, and a gap is reserved between the lower surface of each push plate and the upper surface of the conveyor belt; the top of the supporting frame is provided with a transmission box, a support positioned in the middle of the transmission box and a first chain wheel coated on the top of each screw rod are arranged in the transmission box, the support is connected with a transmission motor through a bolt, the transmission motor is provided with a second chain wheel, and a chain is connected between the second chain wheel and the first chain wheel; and a plurality of electronic limit switches used for limiting the movement of the lifting platform are distributed on the supporting frame at equal intervals.
2. The concrete sample intelligent stacking machine according to claim 1, wherein: the support adopts "Z" font, the symmetry is opened on the support has the logical groove that runs through the support, threaded connection has the positioning bolt who passes logical groove on the support, threaded connection has the nut that is located logical groove opposite side on the positioning bolt, positioning bolt and driving motor threaded connection.
3. The concrete sample intelligent stacking machine according to claim 1, wherein: two mechanical limit switches are further arranged in the supporting frame at intervals, and each mechanical limit switch is located on the motion trail of the lifting platform.
4. The concrete sample intelligent stacking machine according to claim 1, wherein: the electronic limit switch is located on the motion track of the lifting platform and is in signal connection with the transmission motor.
5. The concrete sample intelligent stacking machine according to claim 1, wherein: and a first counter in signal connection with the cylinder is arranged on the lifting platform.
6. The concrete sample intelligent stacking machine according to claim 1, wherein: the stretching plate is provided with a second counter and a third counter which are in signal connection with the driving motor, and the second counter is in signal connection with the driving motor.
7. The concrete sample intelligent stacking machine according to any one of claims 1-6, wherein: the code amplifier also comprises a PLC control system which is in signal connection with the driving motor, the mechanical limit switch, the electronic limit switch, the pneumatic push rod, the transmission motor, the air cylinder, the first counter, the second counter and the third counter respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110290423.1A CN113148670A (en) | 2021-03-18 | 2021-03-18 | Concrete sample intelligence stacking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110290423.1A CN113148670A (en) | 2021-03-18 | 2021-03-18 | Concrete sample intelligence stacking machine |
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| CN113148670A true CN113148670A (en) | 2021-07-23 |
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| CN202110290423.1A Pending CN113148670A (en) | 2021-03-18 | 2021-03-18 | Concrete sample intelligence stacking machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313950A (en) * | 2021-12-30 | 2022-04-12 | 江苏方意汽车配件制造股份有限公司 | Automatic manipulator discharging machine for powder spraying line |
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| US20130218333A1 (en) * | 2011-11-18 | 2013-08-22 | Shandong Electric Power Research Institute | Current alternating robot system and method of electric bus |
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Application publication date: 20210723 |