CN113148637A

CN113148637A - Intelligent rock wool feeding machine

Info

Publication number: CN113148637A
Application number: CN202110484740.7A
Authority: CN
Inventors: 张树仁
Original assignee: Chuzhou Ronghao New Material Technology Co ltd
Current assignee: Chuzhou Ronghao New Material Technology Co ltd
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2021-07-23

Abstract

The invention discloses an intelligent rock-feeding cotton machine which comprises a supporting mechanism consisting of a first upright post and an upright post square tube, wherein a slide rail parallel to the side surface of the upright post square tube is arranged at the top of the upright post square tube, a slide block is clamped at the inner side of the slide rail, a slide table is arranged at the top of the slide block, a first servo motor is arranged at the upper part of the slide table through a speed reducer, a first drag chain is connected to the side surface of the slide table, the first servo motor is in transmission connection with a belt wheel of the first drag chain, a connecting post is arranged at the side surface of the upright post square tube, a material grabbing mechanism is connected to the bottom of the connecting post, the material grabbing mechanism comprises a connecting strip and a side plate which are connected end to end, and a connecting shaft is arranged at the inner side of the side plate through a bearing. The programmable intelligent control system is adopted to control the operation of the whole structure, the positioning accuracy is high, mechanical and electrical operation replaces manual operation, the labor cost is reduced, the working efficiency is improved, and the programmable intelligent control system is suitable for carrying out large-scale processing operation.

Description

Intelligent rock wool feeding machine

Technical Field

The invention relates to the technical field of feeding cotton-feeding equipment, in particular to an intelligent rock cotton-feeding machine.

Background

A rock wool board (Stone wood board), also called rock wool heat preservation decorative board, is an inorganic fiber board which is made by using basalt as a main raw material through high-temperature melting processing, and the rock wool board which is successfully tested in 6 months in 1981 is a novel heat preservation, fire insulation and sound absorption material. The existing rock wool board production mainly comprises the steps of clamping heat-preservation, fireproof and flame-retardant rock wool materials in an upper steel plate and a lower steel plate, wherein the rock wool materials have various specifications of length, width and thickness, are produced by upstream supplier rock wool factories, and are externally packaged by plastic films. On current production line, the material loading is come mainly with a plurality of manual operation's mode, and no equipment produces, and its manual operation has intensity of labour big, and operational environment is abominable, can not work for a long time etc. and some machines for producing cost is expensive in addition, and the operation is complicated, and synchronous effect is poor, can't satisfy extensive automatic feeding demand. Therefore, an intelligent rock wool continuing machine is provided.

Disclosure of Invention

The invention aims to provide an intelligent rock wool continuing machine to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent rock-feeding cotton machine comprises a supporting mechanism consisting of a first upright post and an upright post square tube, wherein a slide rail parallel to the side face of the upright post square tube is arranged at the top of the upright post square tube, a slide block is clamped on the inner side of the slide rail, a slide table is arranged at the top of the slide block, a first servo motor is arranged at the upper part of the slide table through a speed reducer, a first drag chain is connected to the side face of the slide table, the first servo motor is in transmission connection with a belt wheel of the first drag chain, a connecting column is arranged on the side face of the upright post square tube, and a material grabbing mechanism is connected to the bottom of the connecting column;

the material grabbing mechanism comprises a connecting strip and a side plate which are connected end to end, a connecting shaft is arranged on the inner side of the side plate through a bearing, and a grabbing hook is arranged on the connecting shaft;

stand side pipe downside is provided with the feed bin, first stand side is provided with the electric cabinet, the notched keysets in middle part is connected at slip table top, be provided with the square tube of being connected with the spliced pole in the keysets, square tube side is provided with the rack, install second servo motor on the keysets, the cover is equipped with the gear in the inboard pivot of second servo motor, and gear and rack intermeshing, square tube opposite side sets up the guide rail, guide rail side card is equipped with the guide rail slider, the reinforcing plate installation tow chain support is passed through at the keysets top, tow chain support top is provided with the second tow chain, the second tow chain bottom is connected with the square tube through crashproof board.

Preferably, the first upright is mounted on the base.

Preferably, organ covers are arranged at two ends of the sliding rail, and baffles are arranged at the outer ends of the organ covers.

Preferably, a material pushing plate is arranged on one side of the side plate, and a cylinder is arranged on the side face of the material pushing plate.

Preferably, the feed bin comprises a feed bin main body, a supporting column and a protective net arranged at the top of the feed bin main body.

Preferably, a box door is arranged on the side face of the electric cabinet, and a box cover is arranged on the top of the electric cabinet.

Preferably, the side surface of the square tube is provided with a photoelectric sensor through an induction sheet.

Compared with the prior art, the invention has the beneficial effects that: this kind of continuous rock wool machine of intelligence, through setting up the slide rail, the slider, the slip table, first servo motor and first tow chain isotructure, carry out the accurate adjustment to the lateral position of grabbing material mechanism fast, through setting up the gear, the rack, the guide rail slider, the vertical drive mechanism that keysets and second tow chain isotructure are constituteed, the height of material mechanism is grabbed in the quick adjustment, the blowing operation is grabbed fast to the rock wool board of adaptable different height position, through combining photoelectric sensor and control system to control the operation of whole structure, can realize the accurate location operation that the blowing was grabbed to the rock wool board, replace manual operation by automatic machine, very big improvement work efficiency when reducing the cost of labor, processing operation for the rock wool board provides convenience.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention.

FIG. 3 is a schematic structural view of the material grabbing mechanism of the present invention;

fig. 4 is a schematic diagram of the electric cabinet structure of the present invention.

FIG. 5 is a cross-sectional view of a second tow chain side attachment structure in accordance with the present invention;

FIG. 6 is an enlarged view of the structure at B in FIG. 5 according to the present invention.

In the figure: the device comprises a first upright post 1, a base 11, a square upright post 12, a slide rail 13, a 14 organ cover, a baffle 15, a slide block 16, a sliding table 17, a first servo motor 18, a first drag chain 19, a material grabbing mechanism 2, a connecting post 21, a connecting bar 22, a side plate 23, a connecting shaft 24, a grab hook 25, a bearing 26, a bin main body 31, a support post 32, a protective net 33, an electric control box 41, a box door 42, a box cover 43, a second servo motor 5, a gear 51, a rack 52, a square through pipe 53, a 54 adapter plate, a guide rail 55, a guide rail slide block 56, an induction sheet 57, a photoelectric sensor 58, a drag chain support 6 and a second drag chain 61.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example (b):

referring to fig. 1-6, the present invention provides a technical solution: an intelligent rock-feeding cotton machine comprises a supporting mechanism consisting of a first upright post 1 and an upright post square tube 12, wherein the first upright post 1 is arranged on a base 11, the top of the upright post square tube 12 is provided with a slide rail 13 parallel to the side surface of the upright post square tube, two ends of the slide rail 13 are provided with organ covers 14, the outer ends of the organ covers 14 are provided with baffle plates 15, the inner side of the slide rail 13 is clamped with a slide block 16, the top of the slide block 16 is provided with a sliding table 17, the upper part of the sliding table 17 is provided with a first servo motor 18 through a speed reducer, the side surface of the sliding table 17 is connected with a first drag chain 19, the first servo motor 18 is in transmission connection with a belt wheel of the first drag chain 19, when the intelligent rock-feeding cotton machine works, the first servo motor 18 drives the first drag chain 19 connected with the first drag chain 19 to move so as to drive the sliding table 17 on the first drag chain to move, and the transverse position of a material grabbing mechanism 2 can be quickly and accurately adjusted through the arrangement of the slide rail 13, the slide block 16, the sliding table 17, the first servo motor 18, the first drag chain 19 and the first drag chain 19, thereby improving the working operation efficiency of the device.

The side surface of the upright post square tube 12 is provided with a connecting column 21, the bottom of the connecting column 21 is connected with a grabbing mechanism 2, the grabbing mechanism 2 comprises a connecting strip 22 and a side plate 23 which are connected end to end, the inner side of the side plate 23 is provided with a connecting shaft 24 through a bearing 26, the connecting shaft 24 is provided with a grabbing hook 25, one side of the side plate 23 is provided with a material pushing plate, the side surface of the material pushing plate is provided with an air cylinder, the air cylinder pushes the side plate 23 to move towards the side surface when working so as to push the material to move, in order to ensure that the grabbing mechanism 2 can stably grab the material, in the specific implementation, the grabbing hook 25 in the device is made of 40-crn steel with higher hardness, and the stability and the safety when grabbing and stretching work are ensured; after many tests, the excellent gripping effect is achieved when the bending degree of the grapple 25 is between 80 degrees and 100 degrees, so that the bending degree of the grapple 25 is limited to 90 degrees in the present device; in addition, the device is provided with a plurality of sets of replaceable grabbing mechanisms, 9 groups of grabbing

hooks

25, 12 groups of grabbing hooks and 15 groups of grabbing hooks are integrated on the lower side of the connecting shaft 24 respectively, when materials with different qualities and thicknesses are grabbed, the number and the specification of the grabbing hooks 25 can be changed according to actual conditions so as to ensure the working effect of the device, and the operation method is to integrally disassemble and replace the grabbing hooks 25 and the connecting shaft 24.

The lower side of the upright square tube 12 is provided with a bin, the bin is composed of a bin main body 31, a support column 32 and a protective net 33 arranged on the top of the bin main body 31, the side of the first upright 1 is provided with an electric cabinet 41, the side of the electric cabinet 41 is provided with a box door 42, the top of the electric cabinet 41 is provided with a box cover 43, the electric cabinet 41 controls the operation of the whole structure through an electric control part which is composed of a Programmable Logic Controller (PLC) system, a servo control system and a pneumatic execution load part in the electric cabinet, the top of the sliding table 17 is connected with an adapter plate 54 with a groove in the middle part, a square through tube 53 connected with the connecting column 21 is arranged in the adapter plate 54, the side of the square through tube 53 is provided with a rack 52, the adapter plate 54 is provided with a second servo motor 5, a rotating shaft on the inner side of the second servo motor 5 is sleeved with a gear 51, the gear 51 and the rack 52 are mutually meshed, the second servo motor 5 drives the rack 52 meshed with the gear 51 to move up and down, thereby realizing the up-and-down movement process of the square through pipe 53 and the material grabbing mechanism 2.

The other side of the square through pipe 53 is provided with a guide rail 55, the side of the guide rail 55 is provided with a guide rail slider 56 in a clamping manner, the guide rail slider 56 is used for limiting the displacement of the guide rail 55, the side of the square through pipe 53 is provided with a photoelectric sensor 58 through a sensing sheet 57, the photoelectric sensor 58 can sense the position of the whole structure on the adapter plate 54, the top of the adapter plate 54 is provided with a drag chain support 6 through a reinforcing plate, the top of the drag chain support 6 is provided with a second drag chain 61 connected with the second drag chain support, the bottom of the second drag chain 61 is connected with the square through pipe 53 through an anti-collision plate, the height of the material grabbing mechanism 2 can be quickly adjusted through a vertical transmission mechanism which is composed of a gear 51, a rack 52, the guide rail 55, the guide rail slider 56, the adapter plate 54, the second drag chain 61 and the like, so as to quickly grab and release the material, the device, the labor cost is reduced, the working efficiency is improved, and the large-scale machining operation is suitable for being carried out.

This kind of intelligence continuation rock cotton machine mainly comprises four parts:

the first part is a truss moving part consisting of upright square tubes 12, a slide rail, a slide block 16, a sliding table 17, a first servo motor 18, a second servo motor 5 and the like;

the second part is an execution material grabbing and discharging part consisting of the material grabbing mechanism 2;

the third part is a bin part consisting of a bin main body 31 and a material pushing plate which is arranged on the side surface of the bin main body 31 and is provided with a pneumatic driving source;

the fourth part is an electric control part consisting of a programmable PLC control system, a servo control system and a pneumatic execution load part which are arranged in an electric cabinet 41.

When the device works, the action requirements of each part are identified and judged by a PLC control system, firstly, materials corresponding to the requirements are placed on the material level of a stock bin main body 31, after the device is started, a first servo motor 18 drives a first drag chain 19 connected with the first servo motor, the first drag chain 19 moves to drive a sliding table 17 on the first drag chain to move, and further the moving process of the structures of a connecting column 21 and a material grabbing mechanism 2 is realized, the material grabbing mechanism 2 of the device runs from an original point to the material level, after the material is judged to be available by a position sensor arranged on the material grabbing mechanism, the PLC control system in an electric cabinet 41 controls an execution part to grab the materials, the process principle is that a second servo motor 5 drives a rack 52 meshed with the second servo motor to move up and down through a gear 51, so that the up-and-down moving process of a square pipe 53 and the material grabbing mechanism 2 is realized, after the material grabbing mechanism 2 runs in place, a grabbing hook 25 is driven to be inserted into the material body to be fixed, after the material grabbing is finished, the second servo motor 5 is made to rotate reversely, the material grabbing mechanism 2 ascends to operate in place, whether the material of the conveying line runs off or not is judged above the conveying line, if the material grabbing is finished, the material grabbing mechanism 2 descends to place the material on the conveying line, the material is pushed to the front under the action of a material pushing mechanism provided by the material grabbing mechanism, the material is consistent with the material of the last layer, then the material grabbing mechanism 2 operates to return to the position above the material of the second layer to repeat the material grabbing and placing process, the material is pushed in the second class, after the last layer is grabbed, the material in the material waiting area is rapidly fed to the appointed material position through the feeding mechanism, and the process actions such as automatic feeding \ discharging \ material grabbing \ discharging are circularly carried out.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligence continuation rock cotton machine, includes the supporting mechanism that first stand (1) and stand side pipe (12) are constituteed, its characterized in that: the top of the upright square tube (12) is provided with a sliding rail (13) parallel to the side face of the upright square tube, the inner side of the sliding rail (13) is clamped with a sliding block (16), the top of the sliding block (16) is provided with a sliding table (17), the upper part of the sliding table (17) is provided with a first servo motor (18) through a speed reducer, the side face of the sliding table (17) is connected with a first drag chain (19), the first servo motor (18) is in transmission connection with a belt wheel of the first drag chain (19), the side face of the upright square tube (12) is provided with a connecting column (21), and the bottom of the connecting column (21) is connected with a material grabbing mechanism (2);

the material grabbing mechanism (2) comprises a connecting strip (22) and a side plate (23) which are connected end to end, a connecting shaft (24) is installed on the inner side of the side plate (23) through a bearing (26), and a grabbing hook (25) is installed on the connecting shaft (24);

the utility model discloses a support for the electric vehicle, including stand side pipe (12), first stand (1) side is provided with electric cabinet (41), grooved keysets (54) in middle part are connected at slip table (17) top, be provided with square siphunculus (53) of being connected with spliced pole (21) in keysets (54), square siphunculus (53) side is provided with rack (52), install second servo motor (5) on keysets (54), the cover is equipped with gear (51) in the pivot of second servo motor (5) inboard, and gear (51) and rack (52) intermeshing, square siphunculus (53) opposite side sets up guide rail (55), guide rail (55) side card is equipped with rail block (56), keysets (54) top is through reinforcing plate installation tow chain support (6), tow chain support (6) top is provided with second tow chain (61), the bottom of the second drag chain (61) is connected with the square through pipe (53) through an anti-collision plate.

2. The intelligent rock wool continuing machine according to claim 1, characterized in that: the first upright post (1) is arranged on a base (11).

3. The intelligent rock wool continuing machine according to claim 1, characterized in that: organ covers (14) are arranged at two ends of the sliding rail (13), and baffles (15) are arranged at the outer ends of the organ covers (14).

4. The intelligent rock wool continuing machine according to claim 1, characterized in that: and a material pushing plate is arranged on one side of the side plate (23), and a cylinder is arranged on the side surface of the material pushing plate.

5. The intelligent rock wool continuing machine according to claim 1, characterized in that: the feed bin is composed of a feed bin main body (31), supporting columns (32) and a protective net (33) arranged at the top of the feed bin main body (31).

6. The intelligent rock wool continuing machine according to claim 1, characterized in that: a box door (42) is arranged on the side surface of the electric control box (41), and a box cover (43) is arranged on the top of the electric control box (41).

7. The intelligent rock wool continuing machine according to claim 1, characterized in that: and a photoelectric sensor (58) is arranged on the side surface of the square through pipe (53) through an induction sheet (57).