CN113126581A - Intelligent logistics goods stacking control system and use method thereof - Google Patents
Intelligent logistics goods stacking control system and use method thereof Download PDFInfo
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- CN113126581A CN113126581A CN202110376462.3A CN202110376462A CN113126581A CN 113126581 A CN113126581 A CN 113126581A CN 202110376462 A CN202110376462 A CN 202110376462A CN 113126581 A CN113126581 A CN 113126581A
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- 238000013508 migration Methods 0.000 description 4
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- 230000004048 modification Effects 0.000 description 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The application discloses intelligence commodity circulation goods pile up neatly control system includes: the central processing module is used for controlling the system; the conveying module is used for conveying the cartons; the movable clamping module is used for clamping the carton to a required position for stacking; the first shape recognition module recognizes the deformed carton and the damaged carton, so that the unqualified carton is clamped to the special processing area by the movable clamping module; the second shape identification module is used for identifying the shape of the carton and classifying the cartons with different shapes, so that the cartons with different shapes are stacked in different areas through the movable clamping module; and the inclination recognition module can recognize the inclination of the stacking and judge the stability of the carton stacking from the inclination of the stacking. This scheme can carry out the pile up neatly to the carton of equidimension not to can judge the stationarity of pile up neatly.
Description
Technical Field
The application relates to the technical field of intelligent logistics, in particular to an intelligent logistics goods stacking control system and a using method thereof.
Background
The intelligent logistics is realized by using an integrated intelligent technology, so that the logistics system can simulate the intelligence of people and has the capabilities of thinking, sensing, learning, reasoning and judging and automatically solving certain problems in the logistics. The future development of intelligent logistics will embody four characteristics: intellectualization, integration, layering, flexibility and socialization. Intelligentizing a large number of operations and decisions in the logistics operation process; the logistics management is taken as a core, and the integration of links such as transportation, storage, packaging, loading and unloading in the logistics process and the layering of an intelligent logistics system are realized; the development of intelligent logistics can highlight the concept of 'centering on customers', and the production process can be flexibly adjusted according to the change of the requirements of consumers; the development of intelligent logistics can promote the development of regional economy and the optimal allocation of world resources, and realize socialization. The intelligent logistics system is characterized by comprising four intelligent mechanisms of an intelligent logistics system, namely an intelligent information acquisition technology, an intelligent transmission technology, an intelligent processing technology and an intelligent application technology.
When logistics needs to be stacked, the existing logistics stacking system is not convenient to identify damaged cartons, and the damaged cartons are easy to unbalance during stacking; it is inconvenient to sort the cartons that are going on different shapes, resulting in the cartons of different shapes stacking together, resulting in imbalance.
Disclosure of Invention
The present application is directed to an intelligent logistics goods palletizing control system and a method for using the same, so as to solve the problems of the related art.
In order to achieve the above object, the present application provides an intelligent logistics goods stacking control system, comprising:
the central processing module is used for controlling the system;
the conveying module is used for conveying the cartons;
the movable clamping module is electrically connected with the central processing module and is used for clamping the carton to a required position for stacking;
the first shape recognition module is electrically connected with the central processing module and is used for recognizing deformed cartons and damaged cartons, so that the unqualified cartons are clamped to the special processing area by moving the clamping module;
the second shape recognition module is electrically connected with the central processing module, recognizes the shapes of the cartons, and classifies the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by moving the clamping module;
and the inclination recognition module can recognize the inclination of the stacking and judge the stability of the carton stacking from the inclination of the stacking.
In an embodiment of the application, the central processing module is electrically connected with a database, the database stores carton models with different sizes, the database is electrically connected with the second shape recognition module, and after the second shape recognition module recognizes the shape of the carton, the second shape recognition module compares the data with the carton models in the database, so as to classify the cartons with different shapes, and then the movable clamping module is used for stacking the cartons with different shapes to different areas.
In an embodiment of the application, the clamping device further comprises a speed calculating module, the speed calculating module is electrically connected with the central processing module, and the speed calculating module is used for calculating the moving speed of the carton, so that the central processing module adjusts the angle of the movable clamping module, and the movable clamping module can accurately clamp the carton.
In an embodiment of the application, still include the position identification module, position identification module and central processing module electric connection, the position identification module is used for discerning the position of carton on the transport module to the angle of module is got to the regulation removal clamp, makes the removal clamp to get the module and can accurately press from both sides the carton.
In an embodiment of this application, the module is got to removal clamp includes supporting component, horizontal migration subassembly, lifting unit, rotating assembly and presss from both sides and get the subassembly, horizontal migration subassembly fixed connection be in on the supporting component, lifting unit fixed connection be in on the removal end of horizontal migration subassembly, rotating assembly fixed connection be in lifting unit's downside, press from both sides and get subassembly fixed connection be in rotating assembly's downside.
In one embodiment of the present application, the support assembly includes a column and a beam, the lower end of the column is fixedly connected to the ground, and the beam is fixedly connected to the upper end of the column.
In an embodiment of this application, the horizontal migration subassembly includes electronic slip table of first, mounting panel and the electronic slip table of second, electronic slip table fixed connection of first is in the downside of crossbeam, mounting panel fixed connection is in the slip end downside of electronic slip table of first, the electronic slip table fixed connection of second is in on the mounting panel.
In an embodiment of the application, the lifting assembly comprises a first electric push rod and a mounting frame, a base of the first electric push rod is fixedly connected to a moving end of the second electric sliding table, and the mounting frame is fixedly connected to an extending end of the first electric push rod.
In an embodiment of the present application, the rotating assembly includes a motor, a rotating shaft and a second mounting plate, the motor is fixedly connected to the mounting frame, the rotating shaft is fixedly connected to the output end of the motor, the rotating shaft runs through the mounting frame, and the second mounting plate is fixedly connected to the lower end of the rotating shaft.
The clamping assembly comprises an electric push rod and a clamping plate, the electric push rod is fixedly connected to a second mounting plate, limiting plates are fixedly connected to the lower side of the second mounting plate, a sliding block is fixedly connected to the upper side of the clamping plate and is arranged between the limiting plates in a sliding mode, and the extending end of the electric push rod is fixedly connected with the clamping plate;
one side of the clamping plate close to the clamping plate is fixedly connected with a buffer layer.
The use method of the intelligent logistics goods stacking control system comprises the following steps:
s1, conveying the cartons by the conveying module;
s2, the first shape recognition module recognizes the shape of the carton, recognizes the deformed carton and the damaged carton, and clamps the unqualified carton to the special processing area through the movable clamping module;
s3, recognizing the shape of the carton by the second shape recognition module, and classifying the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by the movable clamping module;
s4, recognizing the stacked cartons through the inclination recognition module, recognizing the inclination of the stacked cartons, judging the stability of stacking the cartons through the inclination of the stacked cartons, and stopping stacking when the stability is lower than a certain threshold value.
Compared with the prior art, the beneficial effects of this application are:
1. when the intelligent logistics goods stacking control system is used, the first shape recognition module is arranged, the first shape recognition module can recognize deformed cartons and damaged cartons, and therefore unqualified cartons can be clamped to the special processing area through the movable clamping module; the second shape recognition module is arranged and can recognize the shape of the carton and classify the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by moving the clamping module; an inclination recognition module is arranged to recognize the inclination of stacking and judge the stability of carton stacking from the inclination of stacking; the movable clamping module is arranged, so that the carton can be clamped to a required place for stacking.
Drawings
Fig. 1 is a system block diagram of an intelligent logistics goods stacking control system provided according to an embodiment of the application;
fig. 2 is a block flow diagram of a method for using the intelligent logistics goods stacking control system provided by the embodiment of the application;
fig. 3 is a schematic structural diagram of a mobile gripping module of the intelligent logistics goods stacking control system according to an embodiment of the application;
fig. 4 is a partial structural schematic diagram of a mobile gripping module of an intelligent logistics goods stacking control system provided by an embodiment of the application;
fig. 5 is an enlarged schematic structural diagram of a part a in fig. 4 of the intelligent logistics goods stacking control system provided by the embodiment of the application.
In the figure: 1. a support assembly; 2. a horizontal movement assembly; 3. a lifting assembly; 4. a rotating assembly; 5. a gripping assembly; 11. a column; 12. a cross beam; 21. a first electric sliding table; 22. mounting a plate; 23. a second electric sliding table; 31. a first electric push rod; 32. a mounting frame; 41. a motor; 42. a rotating shaft; 43. a second mounting plate; 5. a gripping assembly; 51. an electric push rod; 52. a splint; 431. a limiting plate; 521. a slider; 522. a buffer layer.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
In addition, the term "plurality" shall mean two as well as more than two.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Example 1
Referring to fig. 1-5, the present application provides an intelligent logistics goods stacking control system, which comprises
The central processing module is used for controlling the system;
the conveying module is used for conveying the cartons;
the movable clamping module is electrically connected with the central processing module and is used for clamping the carton to a required position for stacking;
the first shape recognition module is electrically connected with the central processing module and is used for recognizing deformed cartons and damaged cartons, so that the unqualified cartons are clamped to the special processing area by moving the clamping module;
the second shape recognition module is electrically connected with the central processing module, recognizes the shapes of the cartons, and classifies the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by moving the clamping module;
and the inclination recognition module can recognize the inclination of the stacking and judge the stability of the carton stacking from the inclination of the stacking.
Further, central processing module electric connection has the database, has the not carton model of unidimensional in the storage of database, database and second shape identification module electric connection, and after the shape of carton was discerned to second shape identification module, the carton model in with data and the database contrasts to classify the carton of different shapes, then get the carton pile up neatly of different shapes to different regions through removing the clamp module.
Further, the carton clamping device comprises a speed calculating module, the speed calculating module is electrically connected with the central processing module, and the speed calculating module is used for calculating the moving speed of the carton, so that the angle of the moving clamping module is adjusted through the central processing module, and the moving clamping module can accurately clamp the carton.
Further, still include position identification module, position identification module and central processing module electric connection, position identification module is used for discerning the position of carton on the transport module to the angle of module is got to the regulation removal clamp, makes the removal clamp to get the module and can accurately press from both sides the carton.
Specifically, the movable clamping module comprises a supporting component 1, a horizontal moving component 2, a lifting component 3, a rotating component 4 and a clamping component 5, wherein the horizontal moving component 2 is fixedly connected to the supporting component 1, the lifting component 3 is fixedly connected to the moving end of the horizontal moving component 2, the rotating component 4 is fixedly connected to the lower side of the lifting component 3, and the clamping component 5 is fixedly connected to the lower side of the rotating component 4.
Specifically, the supporting assembly 1 comprises a vertical column 11 and a cross beam 12, wherein the lower end of the vertical column 11 is fixedly connected to the ground, and the cross beam 12 is fixedly connected to the upper end of the vertical column 11.
Specifically, the horizontal movement assembly 2 comprises a first electric sliding table 21, a mounting plate 22 and a second electric sliding table 23, the first electric sliding table 21 is fixedly connected to the lower side of the cross beam 12, the mounting plate 22 is fixedly connected to the lower side of the sliding end of the first electric sliding table 21, and the second electric sliding table 23 is fixedly connected to the mounting plate 22.
Specifically, lifting unit 3 includes first electric putter 31 and mounting bracket 32, and the base fixed connection of first electric putter 31 is served in the removal of second electric slip table 23, and mounting bracket 32 fixed connection is served in the extension of first electric putter 31.
Specifically, the rotating assembly 4 includes a motor 41, a rotating shaft 42 and a second mounting plate 43, the motor 41 is fixedly connected to the mounting frame 32, the rotating shaft 42 is fixedly connected to the output end of the motor 41, the rotating shaft 42 penetrates through the mounting frame 32, and the second mounting plate 43 is fixedly connected to the lower end of the rotating shaft 42.
Specifically, the clamping assembly 5 comprises an electric push rod 51 and a clamping plate 52, the electric push rod 51 is fixedly connected to the second mounting plate 43, the lower side of the second mounting plate 43 is fixedly connected with a limiting plate 431, the upper side of the clamping plate 52 is fixedly connected with a sliding block 521, the sliding block 521 is slidably arranged between the limiting plates 431, and the extending end of the electric push rod 51 is fixedly connected with the clamping plate 52;
preferably, a cushioning layer 522 is fixedly attached to the proximal side of splint 52.
The use method of the intelligent logistics goods stacking control system comprises the following steps:
s1, conveying the cartons by the conveying module;
s2, the first shape recognition module recognizes the shape of the carton, recognizes the deformed carton and the damaged carton, and clamps the unqualified carton to the special processing area through the movable clamping module;
s3, recognizing the shape of the carton by the second shape recognition module, and classifying the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by the movable clamping module;
s4, recognizing the stacked cartons through the inclination recognition module, recognizing the inclination of the stacked cartons, judging the stability of stacking the cartons through the inclination of the stacked cartons, and stopping stacking when the stability is lower than a certain threshold value.
Specifically, this intelligence commodity circulation goods pile up neatly control system's theory of operation: when in use, the conveying module conveys the paper box; the first shape recognition module recognizes the shape of the carton, recognizes the deformed carton and the damaged carton, and clamps the unqualified carton to the special processing area by moving the clamping module; the second shape recognition module recognizes the shapes of the cartons and classifies the cartons with different shapes, so that the cartons with different shapes are stacked in different areas through the movable clamping module; the inclination recognition module recognizes the stacked carton, can recognize the inclination of the stacked carton, judges the stability of the stacked carton from the inclination of the stacked carton, and stops stacking when the stability is lower than a certain threshold value.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. An intelligent logistics goods stacking control system is characterized by comprising
The central processing module is used for controlling the system;
the conveying module is used for conveying the cartons;
the movable clamping module is electrically connected with the central processing module and is used for clamping the carton to a required position for stacking;
the first shape recognition module is electrically connected with the central processing module and is used for recognizing deformed cartons and damaged cartons, so that the unqualified cartons are clamped to the special processing area by moving the clamping module;
the second shape recognition module is electrically connected with the central processing module, recognizes the shapes of the cartons, and classifies the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by moving the clamping module;
and the inclination recognition module can recognize the inclination of the stacking and judge the stability of the carton stacking from the inclination of the stacking.
2. The intelligent logistics goods stacking control system as claimed in claim 1, wherein the central processing module is electrically connected with a database, the database stores carton models with different sizes, the database is electrically connected with the second shape recognition module, after the second shape recognition module recognizes the shapes of the cartons, the second shape recognition module compares the data with the carton models in the database so as to classify the cartons with different shapes, and then the movable clamping module is used for stacking the cartons with different shapes to different areas.
3. The intelligent logistics goods stacking control system as claimed in claim 1, further comprising a speed calculation module, wherein the speed calculation module is electrically connected to the central processing module, and the speed calculation module is used for calculating the moving speed of the carton, so that the central processing module adjusts the angle of the movable clamping module, and the movable clamping module can accurately clamp the carton.
4. The intelligent logistics goods palletizing control system as claimed in claim 1, further comprising a position recognition module, wherein the position recognition module is electrically connected with the central processing module, and the position recognition module is used for recognizing the position of the carton on the conveying module, so as to adjust the angle of the movable clamping module, and the movable clamping module can accurately clamp the carton.
5. The intelligent logistics goods palletizing control system as claimed in claim 1, wherein the movable clamping module comprises a supporting component (1), a horizontal moving component (2), a lifting component (3), a rotating component (4) and a clamping component (5), the horizontal moving component (2) is fixedly connected to the supporting component (1), the lifting component (3) is fixedly connected to the moving end of the horizontal moving component (2), the rotating component (4) is fixedly connected to the lower side of the lifting component (3), and the clamping component (5) is fixedly connected to the lower side of the rotating component (4).
6. An intelligent logistics goods palletizing control system as claimed in claim 1, wherein the supporting assembly (1) comprises a vertical column (11) and a cross beam (12), the lower end of the vertical column (11) is fixedly connected on the ground, and the cross beam (12) is fixedly connected at the upper end of the vertical column (11).
7. An intelligent logistics goods palletizing control system as set forth in claim 1, wherein the horizontal moving assembly (2) comprises a first electric sliding table (21), a mounting plate (22) and a second electric sliding table (23), the first electric sliding table (21) is fixedly connected with the lower side of the cross beam (12), the mounting plate (22) is fixedly connected with the lower side of the sliding end of the first electric sliding table (21), and the second electric sliding table (23) is fixedly connected with the mounting plate (22).
8. An intelligent logistics goods palletizing control system as claimed in claim 1, wherein the lifting assembly (3) comprises a first electric push rod (31) and a mounting frame (32), wherein the base of the first electric push rod (31) is fixedly connected to the moving end of the second electric sliding table (23), and the mounting frame (32) is fixedly connected to the extending end of the first electric push rod (31).
9. The intelligent logistics goods palletizing control system as claimed in claim 1, wherein the rotating assembly (4) comprises a motor (41), a rotating shaft (42) and a second mounting plate (43), the motor (41) is fixedly connected to the mounting frame (32), the rotating shaft (42) is fixedly connected to the output end of the motor (41), the rotating shaft (42) penetrates through the mounting frame (32), and the second mounting plate (43) is fixedly connected to the lower end of the rotating shaft (42); the clamping assembly (5) comprises an electric push rod (51) and a clamping plate (52), the electric push rod (51) is fixedly connected to a second mounting plate (43), limiting plates (431) are fixedly connected to the lower side of the second mounting plate (43), a sliding block (521) is fixedly connected to the upper side of the clamping plate (52), the sliding block (521) is arranged between the limiting plates (431) in a sliding mode, and the extending end of the electric push rod (51) is fixedly connected with the clamping plate (52);
a buffer layer (522) is fixedly connected to one side close to the clamping plate (52).
10. The use method of the intelligent logistics goods stacking control system as claimed in claim 1, wherein the use method comprises the following steps:
s1, conveying the cartons by the conveying module;
s2, the first shape recognition module recognizes the shape of the carton, recognizes the deformed carton and the damaged carton, and clamps the unqualified carton to the special processing area through the movable clamping module;
s3, recognizing the shape of the carton by the second shape recognition module, and classifying the cartons with different shapes, so that the cartons with different shapes are stacked in different areas by the movable clamping module;
s4, recognizing the stacked cartons through the inclination recognition module, recognizing the inclination of the stacked cartons, judging the stability of stacking the cartons through the inclination of the stacked cartons, and stopping stacking when the stability is lower than a certain threshold value.
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