CN113122989A - Weaving, dyeing and finishing process of imitation composite fabric - Google Patents
Weaving, dyeing and finishing process of imitation composite fabric Download PDFInfo
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- CN113122989A CN113122989A CN202110382156.0A CN202110382156A CN113122989A CN 113122989 A CN113122989 A CN 113122989A CN 202110382156 A CN202110382156 A CN 202110382156A CN 113122989 A CN113122989 A CN 113122989A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/828—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl groups
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a weaving dyeing and finishing process of a composite imitation fabric, which uses three yarns of a beam warp, a beam warp and a weft to produce the composite imitation fabric through a whole set of processes of warping, size dyeing, weaving, blank inspection, finishing and the like. The invention organically combines the double-warp-beam rapier loom with the related weaving process equipment, produces the novel imitation composite fabric through the design of the process flow and the arrangement and matching of the weaving warp yarns and weft yarns, can be bonded by using glue water, solves the problem of environmental pollution caused by the traditional composite fabric in the production process from the source, and simultaneously solves the problem that the surface cloth and the bottom velvet of the traditional composite fabric are easy to separate after washing, and has the characteristics of environmental protection and health production process, higher product quality, elegant appearance, good quality and the like.
Description
Technical Field
The invention relates to the technical field of weaving, dyeing and finishing, in particular to a novel weaving, dyeing and finishing process of a composite-like fabric.
Background
The traditional composite denim fabric is mainly characterized in that glue is used for bonding the shell fabric and the bottom velvet together, and as the glue contains components which pollute the environment, the use of less glue or no glue is used, so that the composite denim fabric is more urgent. Meanwhile, as the glue is used as the adhesive, the adhesiveness of the glue has direct influence on the compounding condition of the fabric, and if the quality of the used glue is relatively low, the situation that the shell fabric is separated from the bottom wool is likely to occur after the composite fabric is washed for many times, so that the appearance effect of the garment is influenced, and the wearability of the garment is greatly reduced.
Disclosure of Invention
The invention aims to provide a novel weaving, dyeing and finishing process of an imitation composite fabric, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a weaving, dyeing and finishing process of an imitation composite fabric, which is produced by processing three yarns of a top shaft warp, a bottom shaft warp and a weft in a production process, and specifically comprises the following steps:
s1, warping: manufacturing the upper beam warp and the ground beam warp with different yarn count specifications and large thickness difference into warp beams by different warping equipment, wherein the yarn count is relatively thick and is used as the ground beam warp, and the yarn count is relatively thin and is used as the upper beam warp;
s2, sizing and dyeing: the beamed beam warp beam passes through a sizing machine, sequentially passes through the size in a size box, a drying cylinder for drying and a yarn dividing frame, and is finally integrated into a beam warp beam of the double-beam rapier machine;
simultaneously, the ground beam sizing shaft after warping is passed through a sheet-type dyeing and sizing combination machine or a bundle-type dyeing machine, wherein the sheet-type dyeing and sizing combination machine is integrated into the ground beam weaving shaft of the sheet-type sizing dyeing machine of the double-beam rapier machine through a boiling groove, a dyeing drying cylinder, a sizing groove, a sizing drying cylinder and a yarn splitting frame in sequence; the beam type dyeing machine passes through the boiling tank, the dyeing tank and the dyeing drying cylinder in sequence, then passes through the sizing machine for splitting warp, and the sizing tank, the sizing machine drying cylinder and the sizing machine splitting frame of the sizing machine are integrated into the ground beam loom beam of the beam type dyeing machine of the double-beam rapier machine.
S3, weaving: the dyed warp beam and ground beam are installed on a double-warp-beam rapier loom, and then warp yarns and weft yarns of the ground beam and the ground beam are effectively matched in a warp-weft staggered arrangement mode through the weaving process of the double-warp-beam rapier loom, so that the warp yarns of the ground beam are displayed on the surface of the fabric, the warp yarns of the ground beam are hidden under the warp yarns of the ground beam, and the weft yarns are distributed at the bottom of the fabric. The double-warp-beam rapier loom uses the two warp beams of the top beam and the ground beam, the yarn count specifications of the warp beams of the top beam and the warp beams of the ground beam are set to be different greatly, and the weft stretch fabric and the four-side stretch fabric with specific twill effect are produced by matching with specific arrangement weave structures of the warp beams of the top beam and the warp beams of the ground beam simultaneously, so that the surface texture of the imitated composite fabric is clear and visible.
S4, blank detection: the finished imitated composite fabric is inspected by a blank inspector according to an inspection standard, so that the quality condition is ensured;
s5, finishing: and (3) sequentially carrying out the technological processes of singeing and desizing combination, tentering machine, shrinking machine, scalding equipment, tentering machine and shrinking machine on the gray fabric of the imitated composite fabric according to the requirements of the after-finishing process to produce finished fabric meeting the production process requirements, and finally carrying out finished product inspection and warehousing for storage.
Compared with the prior art, the invention has the beneficial effects that: the weaving dyeing and finishing process of the imitation composite fabric organically combines the double-warp-beam rapier loom with the related weaving process equipment, produces the imitation composite fabric capable of replacing the traditional composite fabric through the design of the process flow and the arrangement of the weaving warps and wefts, and the imitation composite fabric obtained by utilizing the weaving mode does not need to be bonded by glue, so that the pollution of the composite fabric to the environment caused by the bonding by the glue is solved from the source, and the problem of separation of the fabric and bottom velvet after washing is solved.
Drawings
FIG. 1 is a schematic process flow diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of the weaving process on a rapier loom with double warp beams according to the present invention;
FIG. 3 is a schematic diagram of a cross regular arrangement structure of two beams according to an embodiment of the present invention;
wherein: 1. ground axis warp, 2 zenith axis warp, 3 latitude and 4 fabric.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a weaving, dyeing and finishing process of a composite-like fabric, which produces the composite-like fabric by using three yarns, namely, a top warp, a bottom warp and a weft, specifically comprises the following steps:
s1, warping: manufacturing the upper beam warp and the ground beam warp with different yarn count specifications and large thickness difference into warp beams by different warping equipment, wherein the yarn count is relatively thick and is used as the ground beam warp, and the yarn count is relatively thin and is used as the upper beam warp;
s2, sizing and dyeing: the beamed beam warp beam passes through a sizing machine, sequentially passes through the size in a size box, a drying cylinder for drying and a yarn dividing frame, and is finally integrated into a beam warp beam of the double-beam rapier machine;
and simultaneously, the ground beam sizing shaft after warping is passed through a sheet-type dyeing and sizing combination machine or a bundle-type dyeing machine, wherein the sheet-type dyeing and sizing combination machine is integrated into the ground beam weaving shaft of the sheet-type sizing dyeing machine of the double-beam rapier loom through a boiling groove, a dyeing drying cylinder, a sizing groove, a sizing drying cylinder and a yarn splitting frame in sequence.
S3, weaving: the dyed warp beam and ground beam are installed on a double-warp-beam rapier loom, and then warp yarns and weft yarns of the ground beam and the ground beam are effectively matched in a warp-weft staggered arrangement mode through the weaving process of the double-warp-beam rapier loom, so that the warp yarns of the ground beam are displayed on the surface of the fabric, the warp yarns of the ground beam are hidden under the warp yarns of the ground beam, and the weft yarns are distributed at the bottom of the fabric. The double-warp-beam rapier loom uses the two warp beams of the top beam and the ground beam, the yarn count specifications of the warp beams of the top beam and the warp beams of the ground beam are set to be different greatly, and the weft stretch fabric and the four-side stretch fabric with specific twill effect are produced by matching with specific arrangement weave structures of the warp beams of the top beam and the warp beams of the ground beam simultaneously, so that the surface texture of the imitated composite fabric is clear and visible.
S4, blank detection: the finished imitated composite fabric is inspected by a blank inspector according to an inspection standard, so that the quality condition is ensured;
s5, finishing: and (3) sequentially carrying out the technological processes of singeing and desizing combination, tentering machine, shrinking machine, scalding equipment, tentering machine and shrinking machine on the gray fabric of the imitated composite fabric according to the requirements of the after-finishing process to produce finished fabric meeting the production process requirements, and finally carrying out finished product inspection and warehousing for storage.
The ground axis warp yarns 1 are made of cotton viscose blended fibers, the yarn count specification is 8+7.3, the ground axis warp yarns 1 are dyed to be vulcanized black through an S2 ground axis sheet dyeing process, the top axis warp yarns 2 are made of black chemical fiber filaments, the yarn count specification is 100D, the S2 top axis sizing process is adopted, and as shown in figure 3, the ground axis warp yarns 1 and the top axis warp yarns 2 adopt a regular structure that double warp beams of 'three above ground, two above two below top ground', are arranged in a crossed mode in the S3 step, so that the cloth cover effect of the fabric is that the top axis warp yarns 2 are covered by the ground axis warp yarns 1 on the whole. Here, the difference between the thickness of the yarn count of the ground axis warp 1 and the thickness of the yarn count of the top axis warp 2 is large, and meanwhile, the special organization arrangement structure is combined, so that the cloth surface texture of the fabric is clear and visible.
Here, because the difference between the yarn count of the top beam and the ground beam of the double-warp-beam rapier loom is large, especially the size dyeing requirement of the ground beam warp 1 is high, and the adjustment of the loom during the production of the fabric has higher requirement, in order to ensure the texture and the weaving efficiency of the fabric, in the step S2, the ground beam warp 1 is processed by the dyeing and sizing combination of the sheet dyeing machine and the prewetting sizing, so as to realize the uniformity and the adjustability of the yarn tension in the dyeing and sizing process, and provide necessary precondition for the weaving of the double-warp-beam rapier loom.
In order to achieve the effect of the fleece fabric, the step S5 further includes a fleece-catching process, and the fleece-catching process is followed by finishing the fabric into a piece.
The weft yarns are made of superfine black high-elasticity filament fibers, and the specification is 300D/70D. Here, the use of superfine denier fibre is favorable to catching out fine hair better when the fine hair is grabbed in the after-treatment, and fine and denser fine hair effect after the fine hair is grabbed simultaneously is more close, feels better, and fine hair length is moderate simultaneously.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The weaving, dyeing and finishing process of the imitation composite fabric is characterized in that three yarns, namely, a top shaft warp yarn, a bottom shaft warp yarn and a weft yarn, are used for processing to produce the imitation composite fabric, and the production process specifically comprises the following steps:
s1, warping: manufacturing the upper beam warp and the ground beam warp with different yarn count specifications and large thickness difference into warp beams by different warping equipment, wherein the yarn count is relatively thick and is used as the ground beam warp, and the yarn count is relatively thin and is used as the upper beam warp;
s2, sizing and dyeing: the beamed beam warp beam passes through a sizing machine, sequentially passes through the size in a size box, a drying cylinder for drying and a yarn dividing frame, and is finally integrated into a beam warp beam of the double-beam rapier machine;
simultaneously, the ground beam sizing shaft after warping is passed through a sheet-type dyeing and sizing combination machine or a bundle-type dyeing machine, wherein the sheet-type dyeing and sizing combination machine is integrated into the ground beam weaving shaft of the sheet-type sizing dyeing machine of the double-beam rapier machine through a boiling groove, a dyeing drying cylinder, a sizing groove, a sizing drying cylinder and a yarn splitting frame in sequence; the beam type dyeing machine passes through the boiling tank, the dyeing tank and the dyeing drying cylinder in sequence, then passes through the sizing machine for splitting warp, and the sizing tank, the sizing machine drying cylinder and the sizing machine splitting frame of the sizing machine are integrated into the ground beam loom beam of the beam type dyeing machine of the double-beam rapier machine;
s3, weaving: installing the dyed warp beam and ground beam on a double-warp-beam rapier loom, and effectively matching warp yarns of the ground beam, warp yarns of the ground beam and weft yarns in a warp-weft staggered arrangement manner by a weaving process of the double-warp-beam rapier loom, so that the warp yarns of the ground beam are presented on the surface of the fabric, the warp yarns of the ground beam are hidden under the warp yarns of the ground beam, and the weft yarns are distributed at the bottom of the fabric; the double-warp-beam rapier loom uses two warp beams of a top beam and a ground beam, the yarn count specifications of top beam warp yarns and ground beam warp yarns are set to be different greatly, and meanwhile, the special arrangement organization structures of the top beam warp yarns and the ground beam warp yarns are matched to produce weft stretch fabrics and four-side stretch fabrics with special twill effects, so that the surface texture of the imitated composite fabric is clear and visible;
s4, blank detection: the finished imitated composite fabric is inspected by a blank inspector according to an inspection standard, so that the quality condition is ensured;
s5, finishing: and (3) sequentially carrying out the technological processes of singeing and desizing combination, tentering machine, shrinking machine, scalding equipment, tentering machine and shrinking machine on the gray fabric of the imitated composite fabric according to the requirements of the after-finishing process to produce finished fabric meeting the production process requirements, and finally carrying out finished product inspection and warehousing for storage.
2. The weaving dyeing and finishing process of the imitation composite fabric according to claim 1, characterized in that the ground axis warp 1 is made of cotton viscose blend fiber, the yarn count specification is 8+7.3, the ground axis warp is dyed black by an S2 ground axis sheet dyeing process, the zenith warp is made of black chemical fiber filament, the yarn count specification is 100D, the ground axis warp and the zenith warp adopt a regular structure of double-warp-axis crossed arrangement of 'three above ground, one below ground, two above ground, two below sky' in the S3 step by an S2 zenith sizing process, so that the fabric has the overall cloth cover effect that the ground axis warp covers the zenith warp.
3. The weaving dyeing and finishing process of the imitation composite fabric according to claim 2, characterized in that in the step S2, the ground warp yarns are processed by a sheet dyeing machine and a pre-wet sizing and dyeing combined process, so as to achieve uniformity and adjustability of yarn tension in the dyeing and sizing process, and provide necessary preconditions for the weaving of the double-beam rapier loom.
4. The weaving and dyeing and finishing process of the imitation composite fabric of claim 3, wherein the step S5 further comprises a fleece catching process, wherein the fleece catching process is followed by finishing the fabric into pieces.
5. The process for weaving, dyeing and finishing the imitation composite fabric of claim 4, wherein the weft yarns are made of ultra-fine black high-elasticity filament fibers with the specification of 300D/70D.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110382156.0A CN113122989A (en) | 2021-04-09 | 2021-04-09 | Weaving, dyeing and finishing process of imitation composite fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110382156.0A CN113122989A (en) | 2021-04-09 | 2021-04-09 | Weaving, dyeing and finishing process of imitation composite fabric |
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| CN113122989A true CN113122989A (en) | 2021-07-16 |
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| CN202110382156.0A Pending CN113122989A (en) | 2021-04-09 | 2021-04-09 | Weaving, dyeing and finishing process of imitation composite fabric |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866456A (en) * | 2012-12-13 | 2014-06-18 | 天津天纺投资控股有限公司 | British style magic grid fabrics and machining process thereof |
| CN103866457A (en) * | 2012-12-11 | 2014-06-18 | 天津天纺投资控股有限公司 | Hand-weaved style fabric and processing technology thereof |
| CN105862227A (en) * | 2016-05-26 | 2016-08-17 | 绍兴市恒睿无纺布科技有限公司 | Ultra-high strength polyethylene fiber double-layer jean |
| CN106381600A (en) * | 2016-08-31 | 2017-02-08 | 佛山市立笙纺织有限公司 | High-elastic low-shrinkage jean cloth and technology for same |
| CN109440263A (en) * | 2018-10-24 | 2019-03-08 | 佛山市立笙纺织有限公司 | A kind of four sides elastic denim and its method for weaving using two-beam work |
-
2021
- 2021-04-09 CN CN202110382156.0A patent/CN113122989A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866457A (en) * | 2012-12-11 | 2014-06-18 | 天津天纺投资控股有限公司 | Hand-weaved style fabric and processing technology thereof |
| CN103866456A (en) * | 2012-12-13 | 2014-06-18 | 天津天纺投资控股有限公司 | British style magic grid fabrics and machining process thereof |
| CN105862227A (en) * | 2016-05-26 | 2016-08-17 | 绍兴市恒睿无纺布科技有限公司 | Ultra-high strength polyethylene fiber double-layer jean |
| CN106381600A (en) * | 2016-08-31 | 2017-02-08 | 佛山市立笙纺织有限公司 | High-elastic low-shrinkage jean cloth and technology for same |
| CN109440263A (en) * | 2018-10-24 | 2019-03-08 | 佛山市立笙纺织有限公司 | A kind of four sides elastic denim and its method for weaving using two-beam work |
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Application publication date: 20210716 |
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