CN209759688U - Elastic woven fabric denim fabric of cotton and viscose blended yarn - Google Patents
Elastic woven fabric denim fabric of cotton and viscose blended yarn Download PDFInfo
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- CN209759688U CN209759688U CN201821735406.4U CN201821735406U CN209759688U CN 209759688 U CN209759688 U CN 209759688U CN 201821735406 U CN201821735406 U CN 201821735406U CN 209759688 U CN209759688 U CN 209759688U
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 54
- 239000004744 fabric Substances 0.000 title claims abstract description 47
- 229920000297 Rayon Polymers 0.000 title claims abstract description 42
- 239000002759 woven fabric Substances 0.000 title claims abstract description 30
- 229920002334 Spandex Polymers 0.000 claims abstract description 23
- 239000004759 spandex Substances 0.000 claims abstract description 23
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 239000011487 hemp Substances 0.000 claims abstract description 4
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 5
- 229940097275 indigo Drugs 0.000 claims description 5
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 claims description 5
- 238000004073 vulcanization Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 22
- 238000004513 sizing Methods 0.000 abstract description 13
- 238000004043 dyeing Methods 0.000 abstract description 11
- 238000009941 weaving Methods 0.000 abstract description 10
- 238000007689 inspection Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 18
- 238000004804 winding Methods 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000004753 textile Substances 0.000 description 5
- 229920000433 Lyocell Polymers 0.000 description 4
- 238000009990 desizing Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 229920000881 Modified starch Polymers 0.000 description 2
- 239000004368 Modified starch Substances 0.000 description 2
- 102220502409 Phosphoribosylformylglycinamidine synthase_C10S_mutation Human genes 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009999 singeing Methods 0.000 description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
The utility model discloses an elasticity woven fabric denim fabric of cotton and viscose blended yarn, the elasticity woven fabric denim fabric includes warp and woof, the warp adopts cotton and viscose blended yarn, the woof include surface latitude and lining latitude, can adopt polyester-viscose blended yarn to wrap spandex core elastic yarn, pure polyester to wrap spandex core elastic yarn, cotton wrap spandex core elastic yarn, polyester-cotton blended yarn to wrap spandex core elastic yarn, cotton-hemp blended yarn to wrap spandex core elastic yarn, and other cotton wraps to wrap the elasticity double-core yarn of polyester-spun spandex core; the weaving method comprises the following steps: spooling, warping, sizing and dyeing, weaving, finished product inspection, packaging and warehousing. This practicality adopts cotton and viscose fiber mixed yarn, can reduce the manufacturing cost of high-quality surface fabric, also can provide the cloth of high-quality of high-priced simultaneously and give the clothing factory, provides one kind simultaneously and can make the high-quality clothes that ready-made clothes outward appearance is beautiful bright and clean, the color is gorgeous, nice and cool ventilative, soft, the hygroscopicity is good and the price is substantial can be worn next to the shin for the consumer, once release deeply welcomed by the market.
Description
Technical Field
The utility model relates to the field of textile fabrics and textile technology, in particular to an elastic woven fabric denim fabric of cotton and viscose blended yarns.
Background
Among the raw materials of the textile, the regenerated fiber (viscose) is used as a green and environment-friendly fiber, and the raw materials for producing the regenerated fiber (viscose) can be continuously and naturally regenerated, and the self unique performance of the regenerated fiber (viscose) is as follows: smooth and cool, excellent hand and silk quality, good moisture absorption and good strength properties, and good spinnability of the fibers: the cotton blended yarn is interwoven with cotton blended yarn, is suitable for spinning various kinds of woven yarns, and has good characteristics so as to be applied to the textile fabrics designed and developed at this time.
Because the raw material price of high-quality combed cotton and tencel cotton is relatively expensive, pure combed cotton yarns and tencel cotton yarns in the market are used for the fabric for producing denim in the textile at present, and because the denim fabric is complex in production process and the denim fabric is made by complex washing process, the high-quality fabric ready-made clothing made of the pure combed cotton yarns and the tencel cotton yarns is relatively expensive. For the following purposes: 1. the production cost of the high-quality fabric is reduced; 2. providing high-quality cloth with high quality and low price to a clothing factory; 3. the high-quality garment which is beautiful and bright in appearance, bright in color, cool and breathable, soft in hand feeling, good in moisture absorption and low in price and can be worn next to the skin is provided, a regenerated fiber (viscose) and cotton blended yarn is required to be blended, and the blended yarn is applied to weaving woven denim made of elastic cloth by the blended yarn, so that the high-quality cloth is produced, the cost is reduced, high-quality cloth with high quality and low price is provided for clothing factories, and wide consumers can buy the high-quality garment which is beautiful in appearance, bright in color, bright, cool, breathable, soft in hand feeling, good in moisture absorption and low in price and can be worn next to the skin.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an adopt the woven denim of cotton and viscose blended yarn's elasticity to the not enough that the cloth price that present high quality combed cotton and tencel cotton were done is more expensive.
In order to achieve the purpose, the utility model is realized by the following technical scheme:
An elastic woven fabric denim fabric of cotton and viscose blended yarns comprises warp yarns and weft yarns, wherein the warp yarns are blended by cotton and viscose, the blending ratio of the viscose to raw cotton can adopt 50 viscose/50 cotton, 40 viscose/60 cotton, 35 viscose/65 cotton and 30 viscose/70 cotton, the tex of the warp yarns is 18-83.3 tex, the warp yarns can be dyed into indigo and vulcanized black and other colors, the weft yarns can adopt polyester-viscose blended covered spandex core elastic yarns, pure polyester covered spandex core elastic yarns, cotton covered spandex core elastic yarns, polyester-cotton blended covered spandex core elastic yarns, cotton-hemp blended covered spandex core elastic yarns and other cotton covered spandex core elastic double-core yarns, the tex of the weft yarns is 18-83.3 tex, the weft yarns can adopt black weft or white weft yarns and various weft colors, the weft yarns comprise surface wefts and inner wefts, the warp yarns and the surface wefts are interwoven to form the front side of the elastic woven fabric denim fabric, the warp yarns and the inner wefts are interwoven and hidden on the back side of the elastic woven fabric denim fabric, the front side weave can be 3/1 right twill, 3/1 left twill, 2/1 right twill, 2/1 left twill, 4/1 right twill and 4/1 left twill, the warp tightness of the elastic woven fabric denim fabric is 60-100%, and the weft tightness is 40-80%.
Furthermore, the surface weft and the inner weft can be the same elastic weft flat yarn or the single circulation arrangement of the elastic slub weft yarns, or the combination circulation of the elastic weft flat yarn and the elastic slub weft yarn arranged according to a specific sequence, and the combination circulation of two kinds of elastic weft yarns and elastic slub elastic weft yarns arranged in various specific sequences can be adopted.
Furthermore, the content of the viscose fiber component in the total component of the stretch woven fabric denim fabric is 15-55%.
furthermore, the gram weight of the stretch woven fabric denim fabric per square meter is 170-480 g/m 2.
Further, the transverse width of the stretch woven fabric denim fabric is between 110 and 165 CM.
Further, the weaving process of the elastic woven fabric denim fabric of the cotton and viscose blended yarn comprises the following steps: spooling, warping, sizing and dyeing, weaving, finished product inspection, packaging and warehousing.
Further, the spooling in the process is as follows: processing the bobbin yarn from the spinning part into a bobbin meeting certain requirements on a winding machine through winding, checking and removing yarns such as thick and thin yarns on the yarn, and designing the process parameters of the winding machine as follows: the vehicle speed is 500-600 m/min, and the weight of the tension ring is 30-50 g.
Further, warping in the process is as follows: the method comprises the following steps of winding 3000-8000 warps on 4-20 warp beams in parallel according to specified length and width through a warping machine, wherein the warping machine is designed according to process parameters as follows: the speed of the vehicle is 400-900 m/min, the angle of the tension rod is 95-105 degrees, the weight of the upper layer and the lower layer of the tension ring is reduced in sequence, the tension of the middle yarn is 20-30 g, the tension of the edge yarn is 25-35 g, and the number of warping drums is 300-650.
Further, in the process, the pulp dyeing combination is as follows: the warp beam is made into a beam by a sizing and dyeing combination machine, and the process flow is as follows: the method comprises the steps of dividing a warping beam → refining yarn 1-3 paths → dyeing 3-10 paths → washing 1-3 paths → drying colored yarn → sizing → drying sizing yarn → feeding and storing yarn frame → leasing → winding a warp beam, and designing the dyeing process parameters as follows: the temperature of a refining tank is 40 +/-5 ℃, the auxiliary agent is 4-5 g/L, the penetrant is 3-4 g/L, the content of indigo in a dyeing tank is 1.8-2.5 g/L, the content of sodium hydrosulfite is 0.8-2 g/L, the content of caustic soda is 2-3 g/L, and the vehicle speed is 22-26 m/min; the sizing process parameters are designed as follows: 100-125 kg of modified starch, 40-50 kg of glue, 15-20 kg of rubber powder, 5-8kg of wax flakes, 1200-1500L of volume, 90-95 ℃ of a slurry tank, the pressure of a slurry pressing roller is 1.5-2 pa at the front and 2-3 pa at the back, and the sizing rate is 10-12%.
Further, the weaving in the process comprises: the sizing dyed beam can be used for weaving on a high-speed loom, and the weaving process has the following technological parameters: the speed of the vehicle is 450 r/min-600 r/min, the opening time is 315 degrees, the height position of the back beam is between +6 and +11, the front and back positions of the back beam are 3-4 mm, the upper machine tension is 2.8 KN-4.2 KN, the ground weave drafting is 3, 4, 5 and 6, the ground weave drafting is 4, the ground weave 3/1 right twill, the edge weave drafting is 1 and 2, the edge weave drafting is 4, and the edge weave 2/2 is re-flattened.
The beneficial effects of this utility are: this practicality adopts cotton and viscose fiber mixed yarn, can reduce the manufacturing cost of high-quality surface fabric, also can provide the cloth of high-quality of high-priced simultaneously and give the clothing factory, provides one kind simultaneously and can make the high-quality clothes that ready-made clothes outward appearance is beautiful bright and clean, the color is gorgeous, nice and cool ventilative, soft, the hygroscopicity is good and the price is substantial can be worn next to the shin for the consumer, once release deeply welcomed by the market.
Drawings
Fig. 1 is an organization chart in an embodiment of the present invention.
fig. 2 is a schematic structural diagram of the stretch woven fabric denim fabric of the cotton and viscose blended yarn of the present invention.
In the figure, warp yarn 1; weft yarns 2.
Detailed Description
for further understanding and appreciation of the structure, features, and advantages of the invention, reference should now be made to a preferred embodiment thereof, in conjunction with which the invention will be further described:
an elastic woven fabric denim fabric of cotton and viscose blended yarns comprises warp yarns 1 and weft yarns 2, wherein the warp yarns 1 are blended by cotton and viscose, the blending ratio of the viscose to raw cotton can adopt 50 viscose/50 cotton, 40 viscose/60 cotton, 35 viscose/65 cotton and 30 viscose/70 cotton, the tex of the warp yarns 1 is 18-83.3 tex, the warp yarns 1 can be dyed into indigo and vulcanized black and other colors, the weft yarns 2 can adopt polyester-viscose blended spandex core elastic yarns, pure polyester-coated spandex core elastic yarns, cotton-coated spandex core elastic yarns, polyester-cotton blended spandex core elastic yarns, cotton-hemp blended spandex core elastic yarns and other elastic double-core yarns of cotton-coated spandex cores, the tex of the weft yarns 2 is 18-83.3 tex, the weft yarns 2 can adopt black weft or white weft and various colors, the weft yarns 2 comprise surface wefts and inner wefts, the warp yarns 1 are interwoven with the surface wefts to form the front side of the elastic woven fabric denim fabric, the warp yarns 1 and the inner wefts are interwoven and hidden on the back side of the elastic woven fabric denim fabric, the front side weave can be 3/1 right twill, 3/1 left twill, 2/1 right twill, 2/1 left twill, 4/1 right twill and 4/1 left twill, the warp tightness of the elastic woven fabric denim fabric is 60-100%, the weft tightness is 40-80%, and the viscose fiber isthe fiber content of the total components of the stretch woven fabric denim fabric is 15-55%, and the gram weight of each square meter of the stretch woven fabric denim fabric is 170-480 g/m2the width of the transverse width of the stretch woven fabric denim fabric is between 110 and 165 CM.
The surface weft and the inner weft can be the same elastic weft flat yarn or the elastic slub weft yarn in single circulation arrangement, or the elastic weft flat yarn and the elastic slub weft yarn in a specific sequence, and can adopt AB, AAB, AAAB, BAA, BAAA, AABAAAB and other combination circulation of two elastic weft yarns and elastic slub elastic weft yarns arranged in various specific sequences.
The implementation case of the process is as follows:
As shown in fig. 1, a woven denim using elasticity of a blended yarn of cotton and regenerated fiber (viscose) has specific specifications of: C10S (50 viscose/50 cotton) + C10S bamboo (50 viscose/50 cotton) 21S +70D pure polyester; 96 x 58, 47/49, 10.7oz/y2The production process flow is as follows:
a. Processing the bobbin yarn from the spinning part into a bobbin meeting certain requirements on a winding machine through winding, checking and removing yarn defects, impurities and dust scraps such as thickness and detail on the yarn, and designing the process parameters of the winding machine as follows: the vehicle speed is 500-600 m/min, and the weight of the tension ring is 30-50 g;
b. Then warping, winding 3000-8000 warps 1 on 4-20 warp beams in parallel according to the specified length and width by a warping machine, wherein the warping machine has the following technological parameters: the speed of the vehicle is 400-900 m/min, the angle of the tension rod is 95-105 degrees, the weight of the upper layer and the lower layer of the tension ring is reduced in sequence, the tension of the middle yarn is 20-30 g, the tension of the edge yarn is 25-35 g, and the number of warping barrels is 300-650;
c. The warp beam is made into a beam by a sizing and dyeing combination machine, and the process flow is as follows: batch warping beam → yarn boiling refining 1-3 channel → dyeing 3-10 channel → washing 1-3 channel → dyed yarn drying → sizing drying → yarn feeding and storing frame → split → winding beam. The dyeing process parameters are designed as follows: the temperature of a refining tank is 40 +/-5 ℃, the auxiliary agent is 4-5 g/L, the penetrant is 3-4 g/L, the content of indigo in a dyeing tank is 1.8-2.5 g/L, the content of sodium hydrosulfite is 0.8-2 g/L, the content of caustic soda is 2-3 g/L, and the vehicle speed is 22-26 m/min; the sizing process parameters are designed as follows: 100-125 kg of modified starch, 40-50 kg of glue, 15-20 kg of rubber powder, 5-8kg of wax flakes, 1200-1500L of volume, 90-95 ℃ of a slurry tank, the pressure of a slurry pressing roller is 1.5-2 pa at the front and 2-3 pa at the back, and the sizing rate is 10-12%;
d. The colored warp beam after sizing can be used for weaving on a high-speed loom, and the technological parameters of the weaving process are designed as follows: the vehicle speed is 450 r/min-600 r/min; opening time is 315 degrees; the height position of the back beam is between +6 and + 11; the front and rear positions of the rear beam are 3-4 mm; the upper machine tension is 2.8 KN-4.2 KN; ground weave drafting 3, 4, 5 and 6, ground weave reeding 4 and ground weave 3/1 right twill; the side tissue is drafted 1, 2, the side tissue is drafted 4, and the side tissue 2/2 is redressed.
e. The grey cloth weaved into coils is processed into finished products by adopting an after-finishing procedure after inspection, and the desizing finishing process comprises the following steps: singeing → desizing → tentering → twice shrinking. The technological parameters of each process are as follows: singeing by adopting two positive and one negative modes, wherein the vehicle speed is 60m/min, and the flame temperature is 1200-1300 ℃; desizing enzyme 8g/L, penetrant 2g/L and temperature 50-55 ℃ in a desizing tank; the temperature of the tenter is 110-160 ℃, and the speed is 50-55 m/min; the speed of the water shrinking machine is 40-45 m/min;
f. And (4) inspecting a finished product: and (5) inspecting the finished product according to the finished product inspection standard and inspection specification.
g. Packaging and warehousing: and packaging and warehousing the finished products after the inspection.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The elastic woven fabric denim fabric of the cotton and viscose blended yarn comprises warp yarns (1) and weft yarns (2), and is characterized in that the warp yarns (1) are blended by cotton and viscose, the tex of the warp yarns (1) is 18-83.3 tex and can be dyed into indigo and vulcanization colors, the weft yarns (2) can be polyester-viscose blended covered spandex yarns, pure polyester covered spandex core elastic yarns, cotton covered spandex core elastic yarns, polyester-cotton blended covered spandex core elastic yarns and cotton-hemp blended covered spandex core elastic yarns, the tex of the weft yarns (2) is 18-83.3 tex and can be black colored weft or white weft yarns, the weft yarns (2) comprise surface weft and lining weft, the warp yarns (1) and the surface weft are interwoven to form a front side tissue of the elastic woven fabric denim fabric, and the warp yarns (1) and the lining weft are interwoven to hide in a back side tissue of the elastic woven fabric denim fabric, the front weave can be 3/1 right twill, 3/1 left twill, 2/1 right twill, 2/1 left twill, 4/1 right twill and 4/1 left twill, and the warp tightness of the stretch woven fabric denim fabric is 60-100% and the weft tightness is 40-80%.
2. The stretch woven fabric denim fabric of cotton and viscose fiber blended yarns as claimed in claim 1, wherein the surface weft and the inner weft can be the same stretch weft flat yarn or stretch slub weft yarn single cycle arrangement, or the stretch weft flat yarn and stretch weft slub yarn AB, AAB, AAAB, BAA, BAAA, AABAAA combination cycle arrangement.
3. The elastic woven fabric denim fabric of cotton and viscose blended yarns as claimed in claim 1, wherein the gram weight per square meter of the elastic woven fabric denim fabric is 170-480 g/m2In the meantime.
4. the stretch woven fabric denim fabric of cotton and viscose blended yarn according to claim 1, wherein the transverse width of the stretch woven fabric denim fabric is between 110CM and 165 CM.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821735406.4U CN209759688U (en) | 2018-10-24 | 2018-10-24 | Elastic woven fabric denim fabric of cotton and viscose blended yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821735406.4U CN209759688U (en) | 2018-10-24 | 2018-10-24 | Elastic woven fabric denim fabric of cotton and viscose blended yarn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209759688U true CN209759688U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821735406.4U Active CN209759688U (en) | 2018-10-24 | 2018-10-24 | Elastic woven fabric denim fabric of cotton and viscose blended yarn |
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| Country | Link |
|---|---|
| CN (1) | CN209759688U (en) |
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2018
- 2018-10-24 CN CN201821735406.4U patent/CN209759688U/en active Active
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Effective date of registration: 20240325 Address after: 528211 Xiqiao Town Baidong Village Shaying Nanbian Village Dalang Foshan Lisheng Textile Co., Ltd. Eighth Workshop, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Zhongsheng Environmental Technology Co.,Ltd. Country or region after: China Address before: 528211 Xiliao town Baidong village Shaying Nanbian village Dalong, Nanhai District, Foshan City, Guangdong Province Patentee before: FOSHAN VITA-TEXTILE LTD. Country or region before: China |
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