CN113121213A - Ceramic material and processing method thereof - Google Patents
Ceramic material and processing method thereof Download PDFInfo
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- CN113121213A CN113121213A CN202110206786.2A CN202110206786A CN113121213A CN 113121213 A CN113121213 A CN 113121213A CN 202110206786 A CN202110206786 A CN 202110206786A CN 113121213 A CN113121213 A CN 113121213A
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- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 34
- 238000003672 processing method Methods 0.000 title description 4
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000010304 firing Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 6
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 6
- 238000004814 ceramic processing Methods 0.000 claims abstract description 6
- 239000013078 crystal Substances 0.000 claims abstract description 6
- 239000010433 feldspar Substances 0.000 claims abstract description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000010453 quartz Substances 0.000 claims abstract description 6
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 6
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 6
- 238000009966 trimming Methods 0.000 claims description 12
- 238000000498 ball milling Methods 0.000 claims description 9
- 239000011259 mixed solution Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- GHOKWGTUZJEAQD-ZETCQYMHSA-N (D)-(+)-Pantothenic acid Chemical compound OCC(C)(C)[C@@H](O)C(=O)NCCC(O)=O GHOKWGTUZJEAQD-ZETCQYMHSA-N 0.000 claims description 4
- 241001474374 Blennius Species 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 claims description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- OVBPIULPVIDEAO-LBPRGKRZSA-N folic acid Chemical compound C=1N=C2NC(N)=NC(=O)C2=NC=1CNC1=CC=C(C(=O)N[C@@H](CCC(O)=O)C(O)=O)C=C1 OVBPIULPVIDEAO-LBPRGKRZSA-N 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000004537 pulping Methods 0.000 claims description 3
- 238000007665 sagging Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- FPIPGXGPPPQFEQ-UHFFFAOYSA-N 13-cis retinol Natural products OCC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-UHFFFAOYSA-N 0.000 claims description 2
- 241000228245 Aspergillus niger Species 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- GHOKWGTUZJEAQD-UHFFFAOYSA-N Chick antidermatitis factor Natural products OCC(C)(C)C(O)C(=O)NCCC(O)=O GHOKWGTUZJEAQD-UHFFFAOYSA-N 0.000 claims description 2
- AUNGANRZJHBGPY-UHFFFAOYSA-N D-Lyxoflavin Natural products OCC(O)C(O)C(O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-UHFFFAOYSA-N 0.000 claims description 2
- 241000196324 Embryophyta Species 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 240000006024 Lactobacillus plantarum Species 0.000 claims description 2
- 235000013965 Lactobacillus plantarum Nutrition 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- OVBPIULPVIDEAO-UHFFFAOYSA-N N-Pteroyl-L-glutaminsaeure Natural products C=1N=C2NC(N)=NC(=O)C2=NC=1CNC1=CC=C(C(=O)NC(CCC(O)=O)C(O)=O)C=C1 OVBPIULPVIDEAO-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 241000235527 Rhizopus Species 0.000 claims description 2
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 claims description 2
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims description 2
- FPIPGXGPPPQFEQ-BOOMUCAASA-N Vitamin A Natural products OC/C=C(/C)\C=C\C=C(\C)/C=C/C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-BOOMUCAASA-N 0.000 claims description 2
- 229930003451 Vitamin B1 Natural products 0.000 claims description 2
- 229930003471 Vitamin B2 Natural products 0.000 claims description 2
- 229930003316 Vitamin D Natural products 0.000 claims description 2
- QYSXJUFSXHHAJI-XFEUOLMDSA-N Vitamin D3 Natural products C1(/[C@@H]2CC[C@@H]([C@]2(CCC1)C)[C@H](C)CCCC(C)C)=C/C=C1\C[C@@H](O)CCC1=C QYSXJUFSXHHAJI-XFEUOLMDSA-N 0.000 claims description 2
- FPIPGXGPPPQFEQ-OVSJKPMPSA-N all-trans-retinol Chemical compound OC\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-OVSJKPMPSA-N 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 229960000304 folic acid Drugs 0.000 claims description 2
- 235000019152 folic acid Nutrition 0.000 claims description 2
- 239000011724 folic acid Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229940072205 lactobacillus plantarum Drugs 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229960003512 nicotinic acid Drugs 0.000 claims description 2
- 235000001968 nicotinic acid Nutrition 0.000 claims description 2
- 239000011664 nicotinic acid Substances 0.000 claims description 2
- 229940055726 pantothenic acid Drugs 0.000 claims description 2
- 235000019161 pantothenic acid Nutrition 0.000 claims description 2
- 239000011713 pantothenic acid Substances 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 229960002477 riboflavin Drugs 0.000 claims description 2
- 229910052711 selenium Inorganic materials 0.000 claims description 2
- 239000011669 selenium Substances 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000000243 solution Substances 0.000 claims description 2
- 239000011550 stock solution Substances 0.000 claims description 2
- 229960003495 thiamine Drugs 0.000 claims description 2
- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 claims description 2
- 239000011573 trace mineral Substances 0.000 claims description 2
- 235000013619 trace mineral Nutrition 0.000 claims description 2
- 235000019155 vitamin A Nutrition 0.000 claims description 2
- 239000011719 vitamin A Substances 0.000 claims description 2
- 235000010374 vitamin B1 Nutrition 0.000 claims description 2
- 239000011691 vitamin B1 Substances 0.000 claims description 2
- 235000019164 vitamin B2 Nutrition 0.000 claims description 2
- 239000011716 vitamin B2 Substances 0.000 claims description 2
- 235000019166 vitamin D Nutrition 0.000 claims description 2
- 239000011710 vitamin D Substances 0.000 claims description 2
- 150000003710 vitamin D derivatives Chemical class 0.000 claims description 2
- 229940045997 vitamin a Drugs 0.000 claims description 2
- 229940046008 vitamin d Drugs 0.000 claims description 2
- 238000000855 fermentation Methods 0.000 claims 1
- 230000004151 fermentation Effects 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 23
- 229910052573 porcelain Inorganic materials 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 239000004927 clay Substances 0.000 abstract description 2
- 238000011161 development Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 25
- 244000269722 Thea sinensis Species 0.000 description 9
- 238000001514 detection method Methods 0.000 description 7
- 230000035622 drinking Effects 0.000 description 7
- 238000005245 sintering Methods 0.000 description 6
- 239000004576 sand Substances 0.000 description 5
- 206010013911 Dysgeusia Diseases 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- 235000016213 coffee Nutrition 0.000 description 4
- 235000013353 coffee beverage Nutrition 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 102000002322 Egg Proteins Human genes 0.000 description 2
- 108010000912 Egg Proteins Proteins 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000003278 egg shell Anatomy 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- -1 oxygen ions Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 230000001046 anti-mould Effects 0.000 description 1
- 239000002546 antimould Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
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- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a ceramic material, which comprises a ceramic processing basic raw material, a PAC (active element) material and water; the ceramic processing base raw material comprises 18 parts of kaolin, 20 parts of feldspar, 18 parts of quartz, 25 parts of agate crystal and 3 parts of rare earth in parts by mass. The one-time firing ceramic material process provided by the invention is suitable for manufacturing processes of various ceramic materials, especially for porcelain materials, and is particularly suitable for manufacturing and processing of thin-body ceramics, the raw material component parameters of the traditional thin-body ceramics are improved, the toughness and the adhesion of the clay are increased through the original improvement, the forming is facilitated, the finished product has good shaping, the ductility, the plasticity and the stability are improved, the production yield of the thin-body ceramics is improved, and in addition, the light transmission effect of the thin-body ceramics is good; the preparation process of the thin-body porcelain provides a brand-new thin-body porcelain and a manufacturing process thereof, has positive significance for promoting the development of thin-body porcelain products, and has positive economic benefits.
Description
Technical Field
The invention relates to the technical field of ceramic material processing, in particular to a ceramic material and a processing method thereof.
Background
Ceramics are a generic term for ceramics and porcelain. The ceramic material is a molded sintered body obtained by molding and high-temperature sintering, and the conventional ceramic material is mainly aluminosilicate.
Ceramic materials are now widely used in the market on drinking ware products.
The ceramic product is used in drinking vessels, and comprises teapots, tea cups and other tea sets made of purple sand, teapots, tea sets and other tea sets made of porcelain, and compared with stainless steel materials, the ceramic product has the advantages of being good in high temperature resistance and stability, and more beneficial to health after being used for a long time, and the ceramic product also obtains more enthusiasm of consumer groups.
In the aspect of using a drinking cup and a vacuum cup, the prior purple sand pottery product and porcelain product coexist, the pottery product has primitive and unsophisticated color and luster, and has long aftertaste when used as a drinking vessel, but the disadvantage is also that after the cup body made of purple sand material is used, aftertaste is easily left, for example, after the purple sand cup which has drunk tea is used, water, milk or other beverages such as coffee are removed, and the beverage can be doped with the aftertaste of the tea; the purple sand cup appliance which has drunk coffee has the same aftertaste of a large amount of coffee left when drinking milk, so that poor use experience is caused.
The pottery porcelain material in the household utensils is also extensively existed to current drink, but structural function is too single, and the in-service use experience is felt comparatively ordinary, lacks the popularization and propaganda bright spot, and the ceramic structure material of a novel structure and material constitution effectively promotes the technical scheme who uses experience and functional structure innovation, demand at present rather.
A ceramic structure product with beautiful appearance, portability, easy cleaning of an inner container and good material stability is suitable for novel product manufacturing processes of various types of pottery and porcelain products, and is required by the current market.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a ceramic material and a processing method thereof, which can effectively improve the integral structure of a drinking vessel, and have more beautiful appearance, light hand feeling, good structural stability and long service life; the defect factors of drinking water and unhealthy tea drinking of stainless steel products are reduced.
In order to solve the technical problems, the invention adopts the technical scheme that: a ceramic material comprises a ceramic processing base raw material, a PAC (active element) material and water.
As an improvement, the ceramic processing base raw material comprises 18 parts of kaolin, 20 parts of feldspar, 18 parts of quartz, 25 parts of agate crystal and 3 parts of rare earth by mass.
As an improvement, the PAC (active element) material comprises a seaweed extract capable of dispersing large-cluster molecules, and the PAC material comprises seaweed stock solution, trace elements such as sodium, potassium, calcium, magnesium, phosphorus and iron, and a composite solution of vitamin A, vitamin D, vitamin B1, vitamin B2, folic acid, nicotinic acid and pantothenic acid, which are prepared by fermenting flora, wherein the fermenting flora is flora consisting of at least two of lactobacillus plantarum, aspergillus niger, rhizopus, plant yeast and selenium-enriched yeast.
As an improvement, the processing technology of the ceramic material comprises the following steps:
step 1): processing and pulping, wherein the raw material components of the ceramic material comprise 18 parts by mass of kaolin, 20 parts by mass of feldspar, 18 parts by mass of quartz, 25 parts by mass of agate crystal, 3 parts by mass of rare earth and 2 parts by mass of PAC (active element) material, screening, removing impurities, cleaning and air-drying, then crushing, ball-milling and adding water to prepare slurry, wet ball-milling is carried out for 48 hours, and in the ball-milling procedure, the mass parts of the material, the ball and the water are 1: 3: 1.2;
step 2): processing and making a blank, namely preparing a product blank by using the slurry prepared in the step 1 and adopting a grouting processing technology, coating a layer of talcum powder in a cavity of a grouting mould before grouting, wherein the thickness of the blank is 2mm, and after grouting, rapidly cooling the blank by adopting a blowing cooling process until the blank is molded and forms a gap of 0.2mm with an inner cavity of the mould, wherein the air flow rate of blowing is 4m/S, and an air injection port is aligned with the position where the blank is attached to the inner wall of the mould;
step 3): processing and trimming, namely placing a ceramic material blank on a trimming machine for trimming, and spraying a water mixed solution of a PAC (active element) material on the inner surface of the trimmed ceramic material blank until the mixed solution is effectively adsorbed on the inner surface of the blank and does not have a sagging state;
step 4): and (3) firing, namely placing the trimmed ceramic material blank into a kiln to fire and form, wherein the firing temperature is 1350 ℃, and the firing time is 36 hours, so as to obtain a ceramic material finished product.
The process is especially suitable for firing the thin-wall ceramic, and the thin-wall ceramic with a blank of 1.5mm is obtained after one-time firing. And 3) secondarily spraying and supplementing a water-soluble mixed solution of the PAC (active element) material on the inner surface of the blank, so that the content of the whole active element material, especially the content of the inner surface, is improved, the actual use and experience effects are improved, and the supplement can be carried out under the condition that the forming strength of the blank can be ensured after the blank is formed.
The thin-core porcelain is also called 'tyre-removed porcelain' and 'eggshell porcelain', and is one of the long-standing special craft products in famous traditional porcelain varieties. The thin-body porcelain is characterized by that its porcelain body is thin, like egg shell, and its light-transmitting body is made up by using pure glaze. The green body of the thin-body porcelain is thin and low in strength, and is very easy to break and deform in the manufacturing process, and the manufacturing process comprises the steps of batching, blank drawing, blank trimming (fettling), glazing, drawing and firing, and is finished by four or more processes, and all the processes are manually fired for three times.
As a modification, in step 3, the blank is trimmed to a surface thickness of 1.8 mm.
PAC (active element) technical and technological materials are additionally arranged on the inner surface of the thin-blank ceramic liner, the materials contain a large amount of active element substances, the materials are sprayed on the thin-blank ceramic liner and then processed into finished products, so that the function of releasing negative oxygen ions by the liner is increased, the effect of grouping macromolecules in drinks is promoted, and the bitter and astringent feelings in tea soup and other drinks can be effectively removed; the design is simple and elegant, the structure of thin-tube ceramic is adopted, the high-temperature firing is exquisite in shape, and the work is delicate; the inner container adopts a vacuum structure, and in addition, the function of continuously releasing negative oxygen ions effectively realizes the antibacterial and purifying effect, is suitable for infusing various beverages such as tea soup, milk, coffee and the like, and effectively improves the taste.
The technical scheme adopted by the invention has the beneficial effects that: the one-time firing ceramic material process provided by the invention is suitable for manufacturing processes of various ceramic materials, especially for porcelain materials, and is particularly suitable for manufacturing and processing of thin-body ceramics, the raw material component parameters of the traditional thin-body ceramics are improved, the toughness and the adhesion of the clay are increased through the original improvement, the forming is facilitated, the finished product has good shaping, the ductility, the plasticity and the stability are improved, the production yield of the thin-body ceramics is improved, and in addition, the light transmission effect of the thin-body ceramics is good; the invention solves the process problems of manual blank drawing, glazing and multiple firing in the prior art, and has good molding state and quality and effectively improved yield through the grouting process. The preparation process of the thin-body porcelain provides a brand-new thin-body porcelain and a manufacturing process thereof, has positive significance for promoting the development of thin-body porcelain products, and has positive economic benefits.
Detailed Description
A ceramic material processing technology comprises the following steps:
step 1): processing and pulping, wherein the raw material components of the ceramic material comprise 18 parts by mass of kaolin, 20 parts by mass of feldspar, 18 parts by mass of quartz, 25 parts by mass of agate crystal, 3 parts by mass of rare earth and 2 parts by mass of PAC (active element) material, screening, removing impurities, cleaning and air-drying, then crushing, ball-milling and adding water to prepare slurry, wet ball-milling is carried out for 48 hours, and in the ball-milling procedure, the mass parts of the material, the ball and the water are 1: 3: 1.2;
step 2): processing and making a blank, namely preparing a product blank by using the slurry prepared in the step 1 and adopting a grouting processing technology, coating a layer of talcum powder in a cavity of a grouting mould before grouting, wherein the thickness of the blank is 1mm, and after grouting, rapidly cooling the blank by adopting a blowing cooling process until the blank is molded and forms a gap of 0.2mm with an inner cavity of the mould, wherein the air flow rate of blowing is 4m/S, and an air injection port is aligned with the position where the blank is attached to the inner wall of the mould;
step 3): processing and trimming, namely placing a ceramic material blank on a trimming machine for trimming, and spraying a PAC (active element) active material water mixed solution on the inner surface of the trimmed ceramic material blank until the mixed solution is effectively adsorbed on the inner surface of the blank and does not have a sagging state;
step 4): and (3) firing, namely placing the trimmed ceramic material blank into a kiln to fire and form, wherein the firing temperature is 1350 ℃, and the firing time is 36 hours, so as to obtain a ceramic material finished product.
The product which is preferentially adapted to the operation flow of the process, namely the thin-tube ceramic finished product, is selected, and the performance of the finished product is tested as follows.
Through experimental tests, the thickness of the blank is 2mm, the thickness of the blank is 1.8mm after trimming, and the thickness of the blank is 1.5mm after sintering, and the process forms a sintered product, and in practical tests, the process comprises the following groups:
reference group: the thickness of the blank is 2mm, the blank is 1.8mm after finishing and 1.5mm after sintering;
one group, 2.2mm of blank, 2.0 mm after finishing and 1.8mm after firing;
two groups, the blank is 1.8mm, the blank is 1.5mm after finishing and 1.3mm after sintering;
three groups, the blank is 1.6mm, 1.2 mm after finishing and 1mm after sintering;
| hardness of | Smoothness fluctuation | Degree of gloss | |
| A group of | Mohs hardness 3.1 | 0.2％ | 95 degree |
| Two groups are | Mohs hardness 3.3 | 0.21％ | 98 degree |
| Three groups | Mohs hardness 3.2 | 0.22％ | 92 degree |
| Reference group | Mohs hardness 3.6 | 0.16％ | 104 degree |
The reference group of the present example process had the best hardness, the best surface smoothness, the lowest firing deformation amplitude and the best gloss. The technological parameters, flow and material composition are matched to the optimal sintering effect.
Taking the prepared thin-tube ceramic inner container for experimental test:
1) and detecting the release amount of negative ions: the opening of the thin-tire ceramic inner container is placed upwards stably, cold air of a blower blows the inner container for 10 seconds, original gas in the inner container is discharged, the inner container is kept stand for 5 minutes, the ambient temperature is 22.4 ℃, the ambient relative humidity is 36%, then a detector of the solid negative ion detector is tightly attached to the opening of the inner container to be tested by using the solid negative ion detector, and the real-time release density of negative ions is measured: 2479 pieces/s.cm2；
2) And anti-mildew property
The detection method HG/T3950-2007 has the following detection results:
| detecting items | Grade of mold growth |
| Anti-mould performance | 0 |
Description of the drawings: rating standard: grade 0-no-length, i.e., no growth observed under microscope (50 x magnification); level 1-trace growth, i.e. growth visible to the naked eye, but growth coverage area is less than 10%; level 2-growth coverage is greater than 10%.
3) And antibacterial property
The detection method JC/T897-2014 has the following detection results:
4) superconducting nuclear magnetic resonance (small molecule detection)
| The main instruments used | Superconducting nuclear magnetic resonance spectrometer Bruker400MHZ |
| Instrument numbering | 1002875 |
| Detecting items | Oxygen spectrum |
| Basis of detection | Nuclear magnetic resonance spectroscopy (NMR) of the fourth part 0441 of the "Chinese pharmacopoeia" 2015 edition |
The sample detection information and results are as follows:
the finished product prepared by the process is obviously improved in both health use function and product stability.
Other embodiments of the present invention than the preferred embodiments described above will be apparent to those skilled in the art from the present invention, and various changes and modifications can be made therein without departing from the spirit of the present invention as defined in the appended claims.
Claims (5)
1. A ceramic material characterized by: comprises ceramic processing basic raw material, PAC (active element) material and water.
2. A ceramic material according to claim 1, characterized in that: the ceramic processing base raw material comprises 18 parts of kaolin, 20 parts of feldspar, 18 parts of quartz, 25 parts of agate crystal and 3 parts of rare earth in parts by mass.
3. A ceramic material according to claim 1, characterized in that: the PAC (active element) material comprises a seaweed extract capable of dispersing large-cluster molecules, and is prepared by fermenting a seaweed stock solution, trace elements such as sodium, potassium, calcium, magnesium, phosphorus and iron, and a composite solution of vitamin A, vitamin D, vitamin B1, vitamin B2, folic acid, nicotinic acid and pantothenic acid by a flora, wherein the fermentation flora is a flora consisting of at least two of lactobacillus plantarum, aspergillus niger, rhizopus, plant yeast and selenium-enriched yeast.
4. The process according to claim 1, wherein: the method comprises the following steps: step 1): processing and pulping, wherein the raw material components of the ceramic material comprise 18 parts by mass of kaolin, 20 parts by mass of feldspar, 18 parts by mass of quartz, 25 parts by mass of agate crystal, 3 parts by mass of rare earth and 2 parts by mass of PAC (active element) material, screening, removing impurities, cleaning and air-drying, then crushing, ball-milling and adding water to prepare slurry, wet ball-milling is carried out for 48 hours, and in the ball-milling procedure, the mass parts of the material, the ball and the water are 1: 3: 1.2; step 2): processing and making a blank, namely preparing a product blank by using the slurry prepared in the step 1 and adopting a grouting processing technology, coating a layer of talcum powder in a cavity of a grouting mould before grouting, wherein the thickness of the blank is 2mm, and after grouting, rapidly cooling the blank by adopting a blowing cooling process until the blank is molded and forms a gap of 0.2mm with an inner cavity of the mould, wherein the air flow rate of blowing is 4m/S, and an air injection port is aligned with the position where the blank is attached to the inner wall of the mould; step 3): processing and trimming, namely placing a ceramic material blank on a trimming machine for trimming, and spraying a water mixed solution of a PAC (active element) material on the inner surface of the trimmed ceramic material blank until the mixed solution is effectively adsorbed on the inner surface of the blank and does not have a sagging state; step 4): and (3) firing, namely placing the trimmed ceramic material blank into a kiln to fire and form, wherein the firing temperature is 1350 ℃, and the firing time is 36 hours, so as to obtain a ceramic material finished product.
5. The process according to claim 4, wherein: and in the step 3, trimming the blank to the surface thickness of 1.8 mm.
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