CN113113220B - Assembly line for automatically attaching soft magnetic sheets and implementation method thereof - Google Patents
Assembly line for automatically attaching soft magnetic sheets and implementation method thereof Download PDFInfo
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- CN113113220B CN113113220B CN202110339855.7A CN202110339855A CN113113220B CN 113113220 B CN113113220 B CN 113113220B CN 202110339855 A CN202110339855 A CN 202110339855A CN 113113220 B CN113113220 B CN 113113220B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/26—Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
- G01R27/2611—Measuring inductance
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
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Abstract
The invention discloses an assembly line for automatically attaching soft magnetic sheets, which comprises a conveying line, wherein one end of the conveying line is provided with a double-side lifting table, the other end of the conveying line is respectively provided with a first single-side lifting table and a second single-side lifting table, magnetic sheet jigs and coil jigs are respectively placed above the conveying line, a mucosa mechanism is arranged above the conveying line, a transplanting and sticking mechanism is arranged on one side of the mucosa mechanism, a detection and sticking mechanism is arranged on one side of the transplanting and sticking mechanism, a first defect detection mechanism is arranged on one side of the detection and sticking mechanism, and a detection and boxing mechanism is arranged on one side of the first defect detection mechanism; the invention also discloses a method for realizing the assembly line for automatically attaching the soft magnetic sheet, which realizes the automatic feeding of the magnetic sheet and the coil through a magnetic sheet conveying line and a coil conveying line; according to the invention, the protective film on the magnetic sheet is automatically peeled off through the arrangement of the adhesive film mechanism; according to the invention, the automatic bonding of the coil and the magnetic sheet is realized through the arrangement of the transplanting and bonding mechanism.
Description
Technical Field
The invention belongs to the technical field of production of soft magnetic sheets, and particularly relates to an automatic soft magnetic sheet attaching assembly line and an implementation method thereof.
Background
The soft magnetic sheet is produced through casting, sintering, adhering, sorting, packing, storing, etc.
The adhering process is that the magnetic sheet product is manually put on a jig to peel off the protective film on the magnetic sheet, and then the coil is adhered on the magnetic sheet according to the specified requirement. Then the whole product is placed in a turnover box, and then defect detection, inductance detection, counting and packaging are carried out manually.
This method is very labor intensive. The product subsides askew appears easily in manual operation, and the adhesion such as palm sweat, fingerprint causes the defective rate of one process to rise on the product next, and the product is through multichannel process, a plurality of manual operation, and the turnover, storage produce easily management confusion, place occupy scheduling problem. .
Disclosure of Invention
The invention aims to provide an automatic laminating assembly line for soft magnetic sheets, which is used for solving the problems in the background technology. The assembly line for automatically attaching the soft magnetic sheet has the characteristics of reducing the manual use amount, reducing the labor intensity of workers and reducing the reject ratio of products.
The invention also aims to provide a method for realizing the assembly line for automatically attaching the soft magnetic sheets.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic assembly line of laminating of soft-magnetic sheet, including the transfer chain, the one end of transfer chain is equipped with bilateral elevating platform, the other end of transfer chain is equipped with the unilateral elevating platform of first unilateral elevating platform and second respectively, magnetic sheet tool and coil tool have been placed respectively to the top of transfer chain, the top of transfer chain is equipped with mucosa mechanism, one side of mucosa mechanism is equipped with transplants and pastes the mechanism, one side of transplanting and pasting the mechanism is equipped with electrical sensing mechanism, one side of electrical sensing mechanism is equipped with first defect detection mechanism, one side of first defect detection mechanism is equipped with detection cartoning mechanism, bilateral elevating platform, the transfer chain, electrical sensing mechanism, first unilateral elevating platform, detect cartoning mechanism, first defect detection mechanism, transplant and paste the mechanism, the unilateral elevating platform of mucosa mechanism and second all with controller signal connection.
Further, the magnetic sheet conveying line and the coil conveying line are both arranged above the support and located on one side of the coil conveying line, the magnetic sheet conveying line and the coil conveying line are respectively provided with a stop cylinder, the magnetic sheet conveying line and the coil conveying line are both of a double-layer structure, a magnetic sheet jig is placed above the magnetic sheet conveying line, the coil jig is placed above the coil conveying line, the first unilateral lifting platform is located at the end portion of the coil conveying line, the second unilateral lifting platform is located at the end portion of the magnetic sheet conveying line, and the magnetic sheet conveying line and the coil conveying line are respectively in signal connection with the controller.
The coil jig comprises a male die base plate, a coil jig upper plate and a convex module, wherein the coil jig upper plate is arranged above the male die base plate, a plurality of positioning pins are arranged above the coil jig upper plate, the plurality of convex modules are embedded into the coil jig upper plate, linear bearings are arranged at two ends of the male die base plate, guide shafts are arranged inside the linear bearings, the end parts of the guide shafts are connected with the coil jig upper plate, and second springs are further arranged between four corners of the male die base plate and the coil jig upper plate; the magnetic sheet tool comprises a magnetic sheet tool bottom plate, a magnetic sheet tool upper plate and a vertical plate, wherein the magnetic sheet tool upper plate is connected to the upper portion of the magnetic sheet tool bottom plate through the vertical plate, a magnet bottom plate is arranged above the magnetic sheet tool bottom plate, a guide rod is connected to the bottom of the magnet bottom plate and is in sliding connection with the magnetic sheet tool bottom plate, a first spring is sleeved on the outer portion of the guide rod, and a plurality of magnets are arranged above the magnet bottom plate.
The film adhering mechanism comprises a film adhering mechanism base, a tension transmission mechanism and a roller, wherein the tension transmission mechanism is arranged above the film adhering mechanism base, the tension transmission mechanism is respectively connected with a tape receiving material roll and a tape discharging material roll, a roller support is arranged below the tape receiving material roll and the tape discharging material roll, the roller support is rotatably connected with the roller, and the tension transmission mechanism is in signal connection with a controller.
The transplanting and pasting mechanism comprises a transplanting and pasting mechanism support, a transverse moving cylinder and a longitudinal moving cylinder, wherein the upper end of the transplanting and pasting mechanism support is connected with the transverse moving cylinder, the output end of the transverse moving cylinder is connected with the longitudinal moving cylinder, the output end of the longitudinal moving cylinder is connected with a jig plate, the upper parts of two ends of the jig plate are respectively connected with a second guide rail sliding block and a clamping cylinder, the second guide rail sliding block is positioned on one side of the clamping cylinder, the sliding block of the second guide rail sliding block is connected with a gripper vertical plate, the output end of the clamping cylinder is connected with the gripper vertical plate, the gripper vertical plate is connected with a rotating cylinder, and the output end of the rotating cylinder is connected with a chuck; the side of tool board is connected with the gas clamp cylinder, is connected with the gas clamp connecting plate on the output of gas clamp cylinder, is connected with guide arm die clamping cylinder on the both ends of gas clamp connecting plate respectively, is connected with the gas clamp anchor clamps on the output of guide arm die clamping cylinder, sideslip cylinder, indulge to move electricity cylinder, gas clamp cylinder, die clamping cylinder, revolving cylinder and guide arm die clamping cylinder respectively with controller signal connection.
The first defect detection mechanism further comprises a detection mechanism support, a camera and a light source, wherein the camera and the light source are respectively connected to the detection mechanism support, the camera is positioned above the light source, and the camera and the light source are respectively in signal connection with the controller.
The inductance detection mechanism further comprises an inductance cylinder, inductance detection heads, a fixing rod and an inductance detection control box, wherein the fixing rod is connected to the output end of the inductance cylinder, the plurality of inductance detection heads are connected to the fixing rod, the inductance detection heads are in signal connection with the inductance detection control box, and the inductance detection control box is in signal connection with the controller.
In the invention, the box detecting and packing mechanism comprises a bracket of the box detecting and packing mechanism, a defective box, an X-axis module and a Y-axis module, wherein, one side of detecting cartoning machine support top is connected with the X axle module, the opposite side of detecting cartoning machine support top is connected with first rail block, Y axle module sets up on the output of X axle module and first rail block's slider, be connected with the cylinder connecting plate on the output of Y axle module, be connected with the sucking disc cylinder on the cylinder connecting plate, be connected with sucking disc installation pole on the output of sucking disc cylinder, be connected with a plurality of sucking disc on the sucking disc installation pole, the below of sucking disc is equipped with defective products box, first defective products box and second defective products box, the below of sucking disc still is equipped with second defect detection mechanism, X axle module, Y axle module, sucking disc cylinder and second defect detection mechanism respectively with controller signal connection.
Further, the bilateral lifting platform comprises a bilateral lifting platform support, a third guide rail slider, an up-down lifting cylinder and an electric roller support, wherein the third guide rail slider is connected to two sides of the lateral surface of the bilateral lifting platform support respectively, the up-down lifting cylinder is connected to the middle of the lateral surface of the bilateral lifting platform support, the electric roller support is installed at the output end of the up-down lifting cylinder and on the slider of the third guide rail slider, a plurality of electric rollers are arranged on the electric roller support, and an in-place sensor is also arranged on the electric roller support; first unilateral elevating platform includes unilateral elevating platform support, the lifting cylinder, fourth rail block and conveyer, wherein, one side of unilateral elevating platform support side is connected with fourth rail block, the intermediate junction of unilateral elevating platform support side has the lifting cylinder, conveyer installs on the output of lifting cylinder and fourth rail block's slider, the both sides of conveyer top are equipped with the tool baffle, conveyer's tip is equipped with the tool sensor, the oscilaltion cylinder, the lifting cylinder, electric cylinder, the sensor that targets in place, conveyer and tool sensor respectively with controller signal connection.
Further, the method for realizing the assembly line for automatically attaching the soft magnetic sheet comprises the following steps:
manually placing the magnetic sheets on the magnetic sheet jig according to the specified direction and quantity, then placing the coils on the coil jig according to the specified direction and quantity, and driving the magnetic sheet jig and the coil jig to flow rightwards by the conveying line;
when the magnetic sheet jig moves to the position below the adhesive film adhering mechanism, the roller of the adhesive film adhering mechanism presses the transparent adhesive tape on the magnetic sheet jig, the magnetic sheet jig continues to move rightwards, and the transparent adhesive tape peels off the protective film on the magnetic sheet, adheres to the transparent adhesive tape and is wound up by the adhesive tape winding roll;
thirdly, the magnetic sheet jig continuously flows rightwards, when the magnetic sheet jig moves to the position below the transplanting and sticking mechanism, a stop cylinder on the magnetic sheet conveying line moves upwards to block the magnetic sheet jig, then a transverse moving cylinder and a longitudinal moving cylinder of the transplanting and sticking mechanism drive a jig plate to move towards the magnetic sheet jig, a chuck clamps the magnetic sheet jig under the action of a clamping cylinder, then the longitudinal moving cylinder drives the magnetic sheet jig to lift upwards, then the transverse moving cylinder drives the magnetic sheet jig to move towards a coil jig, and meanwhile, a rotating cylinder drives the chuck to rotate, so that the magnetic sheet jig is driven to rotate 180 degrees; when the coil jig flows to the position below the transplanting and sticking mechanism, the stop cylinder on the coil conveying line stops the coil jig, and when the magnetic sheet jig moves to the position above the coil jig, the longitudinal moving cylinder drives the magnetic sheet jig to press the coil jig;
when the magnetic sheet jig upper plate of the magnetic sheet jig and the coil jig upper plate of the coil jig are contacted, the air clamp cylinder drives the guide rod clamping cylinder to descend through the air clamp connecting plate, then the guide rod clamping cylinder drives the air clamp to clamp the guide rod exposed on the magnetic sheet jig, then the longitudinal movement electric cylinder continues to press downwards, at the moment, the coil jig upper plate is forced to move downwards, the exposed coil and the magnetic sheet are adhered together, then the air clamp cylinder ascends, and meanwhile, the magnet bottom plate on the magnetic sheet jig is driven to ascend, so that the distance between the magnet adhered on the magnet bottom plate and the magnetic sheet placed on the magnetic sheet jig upper plate is increased, the magnet loses the adsorption force on the magnet, then the longitudinal movement electric cylinder ascends, products formed by adhering the magnetic sheet and the coil are left on the coil jig, and the coil jig upper plate resets under the action of the second spring;
placing the magnetic sheet jig back to the magnetic sheet conveying line by the transplanting and sticking mechanism, retracting a stop cylinder on the magnetic sheet conveying line to enable the magnetic sheet jig to move rightwards continuously to a conveying belt on a second single-side lifting table, driving the magnetic sheet jig to move downwards to the height of the lower-layer magnetic sheet conveying line by a lifting cylinder on the second single-side lifting table after the jig sensor senses that the magnetic sheet jig is conveyed in place, and then conveying the magnetic sheet jig into the lower-layer magnetic sheet conveying line by the reverse rotation of the conveying belt on the second single-side lifting table and enabling the magnetic sheet jig to flow leftwards;
the coil jig drives the product to continuously flow rightwards, when the product flows to the position of the inductance detection mechanism, the stop cylinder on the coil conveying line moves upwards to block the coil jig, then the inductance cylinder drives the inductance detection head to move downwards, and two pins of the inductance detection head contact a coil copper sheet of the product to perform the action of detecting the inductance;
seventh, the coil jig drives the product to continuously flow rightwards, and when the product flows to the position of the first defect detection mechanism, the camera sequentially detects the surface defects and the sizes of the flowing product;
(eighth), the coil jig drives the products to continuously flow rightwards, the products are stopped by a stop cylinder on a coil conveying line when flowing to the lower part of a detection boxing mechanism, then an X-axis module, a Y-axis module and a sucker cylinder of the detection boxing mechanism drive a sucker to move to the coil jig and suck the products on the coil jig, then the products are moved to the upper part of a second defect detection mechanism, the products are driven to sequentially pass through the upper part of the second defect detection mechanism, a camera on the second defect detection mechanism sequentially detects the surface defects and the sizes of the products flowing through, then the detection boxing mechanism places the defective products detected by the first defect detection mechanism and the second defect detection mechanism into corresponding defective product boxes, then the defective products are placed into corresponding first good product boxes, after the specified quantity of the products are placed in each cavity of the first good product boxes, the first good product boxes are manually taken away for bagging, and meanwhile the detection boxing mechanism places the products into the second good product boxes, switching in sequence;
after products in the coil jig are taken out, the coil jig continues to move rightwards to a conveying belt on a first single-side lifting table, after a jig sensor on the first single-side lifting table senses that the coil jig is conveyed in place, a lifting cylinder on the first single-side lifting table drives the coil jig to move downwards to the height of a lower-layer coil conveying line, and then the conveying belt on the first single-side lifting table rotates reversely to convey the coil jig into the lower-layer coil conveying line and flows leftwards;
(ten) the magnetic sheet jig and the coil jig flow onto electric rollers of the two-sided lifting table, the up-down lifting air cylinder drives the magnetic sheet jig and the coil jig to ascend, and then the electric rollers rotate reversely to send the magnetic sheet jig and the coil jig onto an upper-layer magnetic sheet conveying line and an upper-layer coil conveying line; thus, the circulation is performed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic feeding device, the magnetic sheets and the coils are automatically fed through the magnetic sheet conveying line and the coil conveying line;
2. according to the invention, the protective film on the magnetic sheet is automatically peeled off through the arrangement of the adhesive film mechanism;
3. according to the invention, the automatic lamination of the coil and the magnetic sheet is realized through the arrangement of the transplanting and pasting mechanism;
4. the automatic detection of the product is realized through the first defect detection mechanism, the second defect detection mechanism and the sensing mechanism;
5. the detection boxing mechanism is arranged to automatically split defective products and good products;
6. the invention reduces the manual use amount, reduces the labor intensity of workers, reduces the reject ratio of products, straightens the production flow and the storage management of the products and reduces the occupied area of the product storage;
7. when the product model is changed, the model can be switched only by switching the upper plate of the magnetic sheet jig, the upper plate of the coil jig and the convex module and adjusting the positions of the good product box and the defective product box, and the switching is very quick so as to deal with the state of more industry models and less order quantity.
Drawings
FIG. 1 is a schematic view of an axial structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic top view of the conveyor line of the present invention;
FIG. 4 is a schematic front view of the conveyor line of the present invention;
FIG. 5 is a schematic axial view of the coil jig of the present invention;
FIG. 6 is an exploded view of the coil fixture of the present invention;
FIG. 7 is a schematic view of a magnetic sheet fixture according to the present invention;
FIG. 8 is an exploded view of the magnetic sheet fixture of the present invention;
FIG. 9 is a schematic structural view of a mucosal mechanism of the present invention;
FIG. 10 is a schematic structural view of a transplanting and pasting mechanism according to the present invention;
FIG. 11 is a schematic structural view of an air clamp cylinder according to the present invention;
FIG. 12 is a schematic structural diagram of a first defect detection mechanism according to the present invention;
FIG. 13 is a schematic structural view of the electric sensing mechanism of the present invention;
FIG. 14 is a schematic structural view of a detection boxing mechanism of the present invention;
FIG. 15 is a schematic structural view of a double-sided lift platform of the present invention;
FIG. 16 is a schematic structural view of a single-sided elevating platform according to the present invention;
in the figure: 1. a bilateral lifting platform; 101. a bilateral elevating platform bracket; 102. a third rail block; 103. an up-down lifting cylinder; 104. a motorized roller support; 105. an electric roller; 106. an in-position sensor; 2. a conveying line; 21. a support; 22. a magnetic sheet conveying line; 23. a coil conveying line; 24. a stop cylinder; 3. a sensing mechanism; 31. an inductive cylinder; 32. an inductance detection head; 33. fixing the rod; 34. an inductance detection control box; 4. a first single-side lifting platform; 41. a single-side elevating platform bracket; 42. a lifting cylinder; 43. a fourth rail block; 44. a conveyor belt; 45. a jig baffle; 46. a jig sensor; 5. detecting a boxing mechanism; 51. detecting a boxing mechanism bracket; 52. defective product boxes; 53. an X-axis module; 54. a Y-axis module; 55. a cylinder connecting plate; 56. a sucker cylinder; 57. a sucker mounting rod; 58. a suction cup; 59. a first rail block; 510. a first good product box; 511. a second good product box; 6. a first defect detection mechanism; 61. a detection mechanism support; 62. a camera; 63. a light source; 7. transplanting and pasting mechanisms; 71. transplanting the sticking mechanism bracket; 72. a transverse moving cylinder; 73. longitudinally moving an electric cylinder; 74. an air clamp cylinder; 741. an air clamp connecting plate; 742. the guide rod clamps the cylinder; 743. an air clamp fixture; 75. a second rail slide; 76. a clamping cylinder; 77. a grip vertical plate; 78. a rotating cylinder; 79. a chuck; 710. a jig plate; 8. a mucosal mechanism; 81. a mucosa mechanism base; 82. a tension transmission mechanism; 83. a rubber belt material collecting roll; 84. placing a material roll by using the adhesive tape; 85. a roller; 86. a roller support; 9. a magnetic sheet fixture; 91. a magnetic sheet jig base plate; 92. a magnet base plate; 93. a magnet; 94. a magnetic sheet jig upper plate; 95. a first spring; 96. a vertical plate; 97. a guide bar; 10. a second single-side lifting platform; 11. a coil jig; 111. a male die backing plate; 112. a coil jig upper plate; 113. a male module; 114. positioning pins; 115. a linear bearing; 116. a guide shaft; 117. a second spring; 12. and a second defect detecting mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-16, the present invention provides the following technical solutions: an assembly line for automatically attaching soft magnetic sheets comprises a conveying line 2, wherein one end of the conveying line 2 is provided with a double-side lifting table 1, the other end of the conveying line 2 is respectively provided with a first single-side lifting table 4 and a second single-side lifting table 10, a magnetic sheet jig 9 and a coil jig 11 are respectively placed above the conveying line 2, a mucosa mechanism 8 is arranged above the conveying line 2, one side of the mucosa mechanism 8 is provided with a transplanting and pasting mechanism 7, one side of the transplanting and pasting mechanism 7 is provided with an inductance measuring mechanism 3, one side of the inductance measuring mechanism 3 is provided with a first defect detecting mechanism 6, one side of the first defect detecting mechanism 6 is provided with a detection and boxing mechanism 5, the double-side lifting platform 1, the conveying line 2, the electric sensing mechanism 3, the first single-side lifting platform 4, the box detection mechanism 5, the first defect detection mechanism 6, the transplanting and pasting mechanism 7, the mucosa mechanism 8 and the second single-side lifting platform 10 are all in signal connection with the controller.
Further, transfer chain 2 includes support 21, magnetic sheet transfer chain 22 and coil transfer chain 23, wherein, magnetic sheet transfer chain 22 and coil transfer chain 23 all set up the top at support 21, magnetic sheet transfer chain 22 is located one side of coil transfer chain 23, be equipped with locking cylinder 24 on magnetic sheet transfer chain 22 and the coil transfer chain 23 respectively, magnetic sheet transfer chain 22 and coil transfer chain 23 are bilayer structure, magnetic sheet tool 9 is placed in the top of magnetic sheet transfer chain 22, coil tool 11 is placed in the top of coil transfer chain 23, first unilateral elevating platform 4 is located the tip of coil transfer chain 23, the unilateral elevating platform 10 of second is located the tip of magnetic sheet transfer chain 22, magnetic sheet transfer chain 22 and coil transfer chain 23 respectively with controller signal connection.
Through adopting above-mentioned technical scheme, carry magnetic sheet tool 9 and coil tool 11 through magnetic sheet transfer chain 22 and coil transfer chain 23, stop cylinder 24 is used for stopping and the location when different positions magnetic sheet tool 9 and coil tool 11.
Further, the coil jig 11 includes a male die plate 111, a coil jig upper plate 112 and a male die block 113, wherein the coil jig upper plate 112 is disposed above the male die plate 111, a plurality of positioning pins 114 are disposed above the coil jig upper plate 112, a plurality of male die blocks 113 are embedded in the coil jig upper plate 112, linear bearings 115 are disposed at two ends of the male die plate 111, guide shafts 116 are disposed in the linear bearings 115, ends of the guide shafts 116 are connected with the coil jig upper plate 112, and four corners of the male die plate 111 are connected with the coil jig upper plate 112 through second springs 117; magnetic sheet tool 9 includes magnetic sheet tool bottom plate 91, magnetic sheet tool upper plate 94 and riser 96, and wherein, the top of magnetic sheet tool bottom plate 91 is connected with magnetic sheet tool upper plate 94 through riser 96, and the top of magnetic sheet tool bottom plate 91 is equipped with magnet bottom plate 92, and the bottom of magnet bottom plate 92 is connected with guide arm 97, guide arm 97 and magnetic sheet tool bottom plate 91 sliding connection, and the outside cover of guide arm 97 is equipped with first spring 95, and the top of magnet bottom plate 92 is equipped with a plurality of magnet 93.
By adopting the technical scheme, the second spring 117 enables the upper plate of the coil jig to have the pressing and resetting effects; one end of the guide shaft 116 is positioned in the linear bearing 115, and the other end of the guide shaft is connected with the coil jig upper plate 112 through bolts to perform positioning and sliding functions; the positioning pin 114 is matched with the positioning hole of the magnetic sheet jig 9 to perform a positioning function; a recess is formed between the convex module 113 and the coil jig upper plate 112 for placing a coil and has a positioning effect on the coil, when the coil jig upper plate 112 is matched with the magnetic sheet jig 9, the coil jig upper plate 112 moves downwards, and the convex module 113 is fixed, so that the coil placed in a cavity formed by the convex module 113 and the coil jig upper plate 112 is lifted up and is similar to a convex-concave die structure; the bottom of the male die base plate 111 is hollowed out and is matched with the stopping cylinder 24 to perform stopping and positioning functions;
grooves are formed in the middle of two sides of the magnetic sheet jig bottom plate 91 and are matched with the stopping air cylinder 24 to perform stopping and positioning functions; one end of the guide rod 97 is mounted on the magnet bottom plate 92, and the other end is in a hole on the magnetic sheet jig bottom plate 91; the first spring 95 is compressed and extended between the magnet bottom plate 92 and the disk jig bottom plate 91 to separate the magnet from the disk jig upper plate 94; the magnetic sheet fixture upper plate 94 is provided with a plurality of grooves for placing magnetic sheets; the magnetic sheet is placed in the groove of the magnetic sheet jig upper plate 94, and the complete positioning can be achieved by the attraction of the bottom magnet 93.
Further, the film sticking mechanism 8 comprises a film sticking mechanism base 81, a tension transmission mechanism 82 and a roller 85, wherein the tension transmission mechanism 82 is arranged above the film sticking mechanism base 81, the tension transmission mechanism 82 is respectively connected with an adhesive tape receiving material roll 83 and an adhesive tape discharging material roll 84, a roller support 86 is arranged below the adhesive tape receiving material roll 83 and the adhesive tape discharging material roll 84, the roller support 86 is rotatably connected with the roller 85, and the tension transmission mechanism 82 is in signal connection with the controller.
Through adopting above-mentioned technical scheme, mucosa mechanism base 81 is installed on support 21, gyro wheel support 86 is installed on magnetic sheet transfer chain 22, the outside of gyro wheel 85 is provided with soft material, magnetic sheet tool 9 is under the drive of magnetic sheet transfer chain 22 from a left side down to right side removal and through the below of gyro wheel 85, the scotch tape passes gyro wheel 85, there is sticky one side to set up down, there is gyro wheel housing screw at gyro wheel support 86's top, the adjustment housing screw makes the scotch tape that places in passing gyro wheel 85 and the magnetic sheet tool 9 glue together, and roll up by scotch tape and drive the sticky tape and upwards pull up, thereby peel off the film on the magnetic sheet.
Further, the transplanting and pasting mechanism 7 comprises a transplanting and pasting mechanism support 71, a transverse moving air cylinder 72 and a longitudinal moving electric cylinder 73, wherein the upper end of the transplanting and pasting mechanism support 71 is connected with the transverse moving air cylinder 72, the output end of the transverse moving air cylinder 72 is connected with the longitudinal moving electric cylinder 73, the output end of the longitudinal moving electric cylinder 73 is connected with a jig plate 710, the upper parts of the two ends of the jig plate 710 are respectively connected with a second guide rail sliding block 75 and a clamping air cylinder 76, the second guide rail sliding block 75 is positioned on one side of the clamping air cylinder 76, a sliding block of the second guide rail sliding block 75 is connected with a gripper vertical plate 77, the output end of the clamping air cylinder 76 is connected with the gripper vertical plate 77, the gripper vertical plate 77 is connected with a rotating air cylinder 78, and the output end of the rotating air cylinder 78 is connected with a chuck 79; the side of the jig plate 710 is connected with an air clamp cylinder 74, the output end of the air clamp cylinder 74 is connected with an air clamp connecting plate 741, two ends of the air clamp connecting plate 741 are respectively connected with a guide rod clamping cylinder 742, the output end of the guide rod clamping cylinder 742 is connected with an air clamp 743, and the vertical moving cylinder 73 is in signal connection with a controller.
By adopting the technical scheme, the transplanting and pasting mechanism bracket 71 is arranged on the bracket 21, and the air clamp cylinder 74 is used for driving the guide rod clamping cylinder 742 to act, so that the air clamp 743 is driven by the guide rod clamping cylinder 742 to clamp the guide rod 97 exposed out of the magnetic sheet jig 9; the transverse moving cylinder 72 and the longitudinal moving cylinder 73 are used for driving the jig plate 710 to move; the clamping cylinder 76 is used for driving the chuck 79 to clamp the magnetic sheet jig 9; the rotary cylinder 78 is used for driving the magnetic sheet fixture 9 to rotate 180 degrees.
Further, the first defect detecting mechanism 6 comprises a detecting mechanism support 61, a camera 62 and a light source 63, wherein the camera 62 and the light source 63 are respectively connected to the detecting mechanism support 61, the camera 62 is located above the light source 63, and the camera 62 and the light source 63 are respectively in signal connection with the controller.
By adopting the technical scheme, the detection mechanism support 61 of the first defect detection mechanism 6 is arranged on the support 21, the detection mechanism support 61 of the second defect detection mechanism 12 is arranged on the inductance detection control box 34, the structure of the second defect detection mechanism 12 is the same as that of the first defect detection mechanism 6, and the defects and sizes of the upper surface and the lower surface of the product are detected through the first defect detection mechanism 6 and the second defect detection mechanism 12.
Further, it detects inductance mechanism 3 and includes inductance cylinder 31, inductance detection head 32, dead lever 33 and inductance detection control box 34, wherein, is connected with dead lever 33 on the output of inductance cylinder 31, is connected with a plurality of inductance detection head 32 on the dead lever 33, and inductance detection head 32 and inductance detection control box 34 signal connection, inductance detection control box 34 and controller signal connection.
By adopting the above technical scheme, inductance detection control box 34 is located the below that detects cartoning mechanism support 51, drives inductance detection head 32 through inductance cylinder 31 and removes, carries out the detection of inductance to the product.
Further, the detection boxing mechanism 5 comprises a detection boxing mechanism bracket 51, a defective product box 52, an X-axis module 53 and a Y-axis module 54, wherein, one side of detecting dress box mechanism support 51 top is connected with X axle module 53, the opposite side of detecting dress box mechanism support 51 top is connected with first rail block 59, Y axle module 54 sets up on X axle module 53's output and first rail block 59's slider, be connected with cylinder connecting plate 55 on Y axle module 54's the output, be connected with sucking disc cylinder 56 on the cylinder connecting plate 55, be connected with sucking disc installation pole 57 on sucking disc cylinder 56's the output, be connected with a plurality of sucking disc 58 on sucking disc installation pole 57, the below of sucking disc 58 is equipped with defective products box 52, first defective products box 510 and second defective products box 511, the below of sucking disc 58 still is equipped with second defect detection mechanism 12, X axle module 53, Y axle module 54 and second defect detection mechanism 12 respectively with controller signal connection.
By adopting the technical scheme, the X-axis module 53, the Y-axis module 54 and the sucker cylinder 56 of the detection boxing mechanism 5 are used for driving the sucker 58 to move; the defective cassette 52, the first defective cassette 510, and the second defective cassette 511 are respectively disposed above the inductance detection control box 34.
Further, the bilateral lifting platform 1 comprises a bilateral lifting platform support 101, a third guide rail slider 102, an up-down lifting cylinder 103 and an electric roller support 104, wherein the two sides of the lateral surface of the bilateral lifting platform support 101 are respectively connected with the third guide rail slider 102, the middle of the lateral surface of the bilateral lifting platform support 101 is connected with the up-down lifting cylinder 103, the electric roller support 104 is installed on the output end of the up-down lifting cylinder 103 and the slider of the third guide rail slider 102, the electric roller support 104 is provided with a plurality of electric rollers 105, and the electric roller support 104 is further provided with an in-place sensor 106; first unilateral elevating platform 4 includes unilateral elevating platform support 41, lifting cylinder 42, fourth rail block 43 and conveyer 44, wherein, one side of unilateral elevating platform support 41 side is connected with fourth rail block 43, the intermediate junction of unilateral elevating platform support 41 side has lifting cylinder 42, conveyer 44 is installed on lifting cylinder 42's the output and the slider of fourth rail block 43, the both sides of conveyer 44 top are equipped with tool baffle 45, conveyer 44's tip is equipped with tool sensor 46, electric drum 105, sensor 106 targets in place, conveyer 44 and tool sensor 46 respectively with controller signal connection.
By adopting the technical scheme, the structure of the second unilateral lifting platform 10 is the same as that of the first unilateral lifting platform 4, and the first unilateral lifting platform 4 is used for moving the coil jig 11 on the upper-layer coil conveying line to the lower-layer coil conveying line; the second single-side lifting table 10 is used for moving the magnetic sheet jig 9 on the upper magnetic sheet conveying line to the lower magnetic sheet conveying line; the bilateral elevating platform 1 is used for delivering the magnetic sheet jig 9 and the coil jig 11 to the upper magnetic sheet conveying line and the upper coil conveying line.
First defect detection mechanism 6, transplant and paste mechanism 7 and mucosa mechanism 8 all set up with coil transfer chain 23 is corresponding in this application.
All be connected with the solenoid valve on all cylinders in this application, solenoid valve and controller signal connection.
The model of the up-down lifting cylinder 103 in the application is MY1B32TF-300A6Z-A90, which is sold by SMC company; motorized roller 105 is model MOR38-400-10, sold by MISUMI corporation; the in-place sensor 106 is model number ZKJ01, sold by Yihe corporation; the magnetic sheet conveying line 22 and the coil conveying line 23 are KPW01-B100-L2000-120-TA200-SCM-100-F205-T, and are sold by Yihe Dada company; the stop cylinder 24 is model number RSDQB20TF-10DR-A96V, sold by SMC corporation; the induction cylinder 31 is model MGPM40-50Z-M9NV, sold by SMC corporation; the model of the inductance detection control box 34 is TL2812D, and is sold by Wanbo instruments, Inc. in Shenzhen; the lift cylinder 42 is model MY1B32TF-300A6Z-A90, sold by SMC corporation; conveyor belt 44 model KPA51-B100-L300-40-TA220-SCM-100-A-T, sold by Yihe Dada; gauge sensor 46, model ZJG03-F-1.5-M8, sold by Yihe Dada corporation; the X-axis module 53 is model LEFB25T-300C, sold by SMC corporation; the Y-axis module 54 is model LEFB25T-300C, sold by SMC corporation; the suction cup cylinder 56 is model MGPM25-50Z-M9NV, sold by SMC corporation; camera 62 model NHK12-Y01-500-S-R-M, sold by Yihe Dada; light source 63 is model NHS61-D160-W, sold by Yihe company; the traversing cylinder 72 is model 25A-MY1H32-300L6Z-M9NV, sold by SMC corporation; the vertical shifting electric cylinder 73 is of the type LEYG32LDC-150, sold by SMC company; the air clamp cylinder 74 is model MGPAF25-40Z-M9NV, sold by SMC corporation; the guide rod clamping cylinder 742 is model MHZA2-6S1, sold by SMC corporation; the clamp cylinder 76 is model CDU20-30D-A90, sold by SMC corporation; the rotary cylinder 78 is CDRQ2BS20-180C-M9NV, sold by SMC corporation; the tensioning transmission mechanism 82 is YSC-0.5kg, and is sold by the strictly New electromechanical company; the controller is model number FX3U-128MT-ES-A, sold by Mitsubishi corporation.
Example 2
Further, the method for realizing the assembly line for automatically attaching the soft magnetic sheet comprises the following steps:
manually placing the magnetic sheets on the magnetic sheet jig 9 according to the specified direction and quantity, then placing the coils on the coil jig 11 according to the specified direction and quantity, and driving the magnetic sheet jig 9 and the coil jig 11 to flow rightwards by the conveyor line 2;
when the magnetic sheet jig 9 moves to the lower part of the magnetic sheet mechanism 8, the roller 85 of the magnetic sheet mechanism 8 presses the transparent adhesive tape on the magnetic sheet jig 9, the magnetic sheet jig 9 continues to move rightwards, and at the moment, the transparent adhesive tape peels off the protective film on the magnetic sheet, adheres to the transparent adhesive tape and is rolled up by the adhesive tape winding roll 83;
(III) the magnetic sheet jig 9 continuously flows rightwards, when the magnetic sheet jig 9 moves to the position below the transplanting and sticking mechanism 7, the stop air cylinder 24 on the magnetic sheet conveying line 22 moves upwards to block the magnetic sheet jig 9, then the transverse moving air cylinder 72 and the longitudinal moving air cylinder 73 of the transplanting and sticking mechanism 7 drive the jig plate 710 to move towards the magnetic sheet jig 9, the chuck 79 clamps the magnetic sheet jig 9 under the action of the clamping air cylinder 76, then the longitudinal moving air cylinder 73 drives the magnetic sheet jig 9 to lift upwards, then the transverse moving air cylinder 72 drives the magnetic sheet jig 9 to move towards the coil jig 11, and meanwhile, the rotating air cylinder 78 drives the chuck 79 to rotate, so that the magnetic sheet jig 9 is driven to rotate 180 degrees; when the coil jig 11 flows to the lower part of the transplanting and sticking mechanism 7, the stopping cylinder 24 on the coil conveying line 23 blocks the coil jig 11, and when the magnetic sheet jig 9 moves to the upper part of the coil jig 11, the longitudinal moving cylinder 73 drives the magnetic sheet jig 9 to press the coil jig 11;
(IV) when the magnetic sheet jig upper plate 94 of the magnetic sheet jig 9 and the coil jig upper plate 112 of the coil jig 11 are contacted, the air clamp cylinder 74 drives the guide rod clamping cylinder 742 to descend through the air clamp connecting plate 741, then the guide rod clamping cylinder 742 drives the air clamp 743 to clamp the guide rod 97 exposed from the magnetic sheet fixture 9, then the vertical moving cylinder 73 is pressed downwards continuously, at this time, the upper plate 112 of the coil jig is forced to move downwards, so that the exposed coil and the magnetic sheet are adhered together, then the air clamp cylinder 74 ascends to drive the magnet bottom plate 92 on the magnet sheet fixture 9 to ascend, thereby increasing the distance between the magnet 93 adhered to the magnet bottom plate 92 and the magnetic sheet placed on the magnetic sheet jig upper plate 94, causing the magnet 93 to lose the attraction force to the magnetic sheet, then the vertical moving cylinder 73 rises, the product with the magnetic sheet and the coil bonded well is left on the coil jig 11, and the coil jig upper plate 112 is reset under the action of the second spring 117;
(V) the magnetic sheet jig 9 is placed back to the magnetic sheet conveyor line 22 by the transplanting and sticking mechanism 7, the stop cylinder 24 on the magnetic sheet conveyor line 22 retracts to enable the magnetic sheet jig 9 to move rightward continuously to the conveying belt 44 on the second single-side lifting table 10, the lifting cylinder 42 on the second single-side lifting table 10 drives the magnetic sheet jig 9 to move downward to the height of the lower-layer magnetic sheet conveyor line after the jig sensor 46 senses that the magnetic sheet jig 9 is conveyed in place, and then the conveying belt 44 on the second single-side lifting table 10 rotates reversely to convey the magnetic sheet jig 9 into the lower-layer magnetic sheet conveyor line and flows leftward;
sixthly, the coil jig 11 carries the product to continuously flow rightwards, when the product flows to the position of the inductance measuring mechanism 3, the stop cylinder 24 on the coil conveying line 23 moves upwards to stop the coil jig 11, then the inductance cylinder 31 drives the inductance detecting head 32 to move downwards, and two pins of the inductance detecting head 32 are in contact with a coil copper sheet of the product to perform inductance measuring;
seventh, the coil jig 11 carries the product to continuously flow rightwards, and when the product flows to the position of the first defect detection mechanism 6, the camera 62 sequentially detects the surface defects and the sizes of the flowing product;
(eight), the coil jig 11 carries the product to continuously flow rightwards, and when the product flows to the lower part of the detection boxing mechanism 5, the coil jig is blocked by the stop cylinder 24 on the coil conveying line 23, then the X-axis module 53, the Y-axis module 54 and the sucker cylinder 56 of the detection boxing mechanism 5 drive the sucker 58 to move to the coil jig 11 and suck the product on the coil jig 11, then the product is moved to the upper part of the second defect detection mechanism 12, the product is driven to pass through the upper part of the second defect detection mechanism 12 in sequence, the camera 62 on the second defect detection mechanism 12 detects the surface defect and the size of the product flowing through in sequence, then the detection boxing mechanism 5 places the defective product detected by the first defect detection mechanism 6 and the second defect detection mechanism 12 in the corresponding defective product box 52, then places the good product in the corresponding first good product box 510, and places the cavities of the first good product box 510 in the specified number, manually taking the first good product box 510 away for bagging, simultaneously placing products into the second good product box 511 by the detection boxing mechanism 5, and sequentially switching;
after the products in the coil jig 11 are taken out, the products continue to move rightwards to the conveying belt 44 on the first single-side lifting table 4, after the jig sensor 46 on the first single-side lifting table 4 senses that the coil jig 11 is conveyed in place, the lifting cylinder 42 on the first single-side lifting table 4 drives the coil jig 11 to move downwards to the height of the lower-layer coil conveying line, and then the conveying belt 44 on the first single-side lifting table 4 rotates reversely to convey the coil jig 11 into the lower-layer coil conveying line and flow leftwards;
(ten), the magnetic sheet jig 9 and the coil jig 11 all flow to the electric roller 105 of the bilateral lifting table 1, the up-down lifting cylinder 103 drives the magnetic sheet jig 9 and the coil jig 11 to ascend, and then the electric roller 105 rotates reversely to send the magnetic sheet jig 9 and the coil jig 11 to the upper magnetic sheet conveying line and the upper coil conveying line; thus, the circulation is performed.
In conclusion, the automatic feeding of the magnetic sheets and the coils is realized through the magnetic sheet conveying line 22 and the coil conveying line 23; according to the invention, the protective film on the magnetic sheet is automatically peeled off through the arrangement of the adhesive film mechanism 8; according to the invention, the automatic lamination of the coil and the magnetic sheet is realized through the arrangement of the transplanting and pasting mechanism 7; the automatic detection of the product is realized through the first defect detection mechanism 6, the second defect detection mechanism 12 and the sensing mechanism 3; the detection boxing mechanism 5 is arranged to automatically split defective products and good products; the invention reduces the manual use amount, reduces the labor intensity of workers, reduces the reject ratio of products, straightens the production flow and the storage management of the products and reduces the occupied area of the product storage; when the product model is changed, the model can be switched only by switching the upper plate 94 of the magnetic sheet jig, the upper plate 94 of the coil jig and the convex module 113 and adjusting the positions of the good product box and the bad product box, and the switching is very quick so as to deal with the state of more models and less orders of the industry.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an assembly line of automatic laminating of soft-magnetic sheet, includes transfer chain (2), its characterized in that: one end of conveying line (2) is equipped with bilateral elevating platform (1), the other end of conveying line (2) is equipped with first unilateral elevating platform (4) and the unilateral elevating platform of second (10) respectively, magnetic sheet tool (9) and coil tool (11) have been placed respectively to the top of conveying line (2), the top of conveying line (2) is equipped with mucosa mechanism (8), one side of mucosa mechanism (8) is equipped with transplants and pastes mechanism (7), one side of transplanting and pasting mechanism (7) is equipped with electrical sensing mechanism (3), one side of electrical sensing mechanism (3) is equipped with first defect detection mechanism (6), one side of first defect detection mechanism (6) is equipped with detection cartoning mechanism (5), bilateral elevating platform (1), conveying line (2), electrical sensing mechanism (3), first unilateral elevating platform (4), detection cartoning mechanism (5), first defect detection mechanism (6), The transplanting and sticking mechanism (7), the mucosa mechanism (8) and the second single-side lifting platform (10) are in signal connection with a controller;
the coil jig (11) comprises a male die base plate (111), a coil jig upper plate (112) and male die blocks (113), wherein the coil jig upper plate (112) is arranged above the male die base plate (111), a plurality of positioning pins (114) are arranged above the coil jig upper plate (112), a plurality of male die blocks (113) are embedded into the coil jig upper plate (112), linear bearings (115) are arranged at two ends of the male die base plate (111), guide shafts (116) are arranged inside the linear bearings (115), the end parts of the guide shafts (116) are connected with the coil jig upper plate (112), and second springs (117) are arranged between four corners of the male die base plate (111) and the coil jig upper plate (112); the magnetic sheet jig (9) comprises a magnetic sheet jig bottom plate (91), a magnetic sheet jig upper plate (94) and a vertical plate (96), wherein the magnetic sheet jig upper plate (94) is connected above the magnetic sheet jig bottom plate (91) through the vertical plate (96), a magnet bottom plate (92) is arranged above the magnetic sheet jig bottom plate (91), a guide rod (97) is connected to the bottom of the magnet bottom plate (92), the guide rod (97) is in sliding connection with the magnetic sheet jig bottom plate (91), a first spring (95) is sleeved outside the guide rod (97), and a plurality of magnets (93) are arranged above the magnet bottom plate (92);
the transplanting and pasting mechanism (7) comprises a transplanting and pasting mechanism support (71), a transverse moving cylinder (72) and a longitudinal moving cylinder (73), wherein the upper end of the transplanting and pasting mechanism support (71) is connected with the transverse moving cylinder (72), the output end of the transverse moving cylinder (72) is connected with the longitudinal moving cylinder (73), the output end of the longitudinal moving cylinder (73) is connected with a jig plate (710), the upper parts of the two ends of the jig plate (710) are respectively connected with a second guide rail sliding block (75) and a clamping cylinder (76), the second guide rail sliding block (75) is positioned on one side of the clamping cylinder (76), the sliding block of the second guide rail sliding block (75) is connected with a gripper vertical plate (77), the output end of the clamping cylinder (76) is connected with the gripper vertical plate (77), the gripper vertical plate (77) is connected with a rotating cylinder (78), and the output end of the rotating cylinder (78) is connected with a chuck (79); the side of the jig plate (710) is connected with an air clamp cylinder (74), the output end of the air clamp cylinder (74) is connected with an air clamp connecting plate (741), the two ends of the air clamp connecting plate (741) are respectively connected with a guide rod clamping cylinder (742), the output end of the guide rod clamping cylinder (742) is connected with an air clamp (743), and the transverse moving cylinder (72), the longitudinal moving cylinder (73), the air clamp cylinder (74), the clamping cylinder (76), the rotating cylinder (78) and the guide rod clamping cylinder (742) are respectively in signal connection with a controller.
2. The assembly line of claim 1, wherein: the conveying line (2) comprises a bracket (21), a magnetic sheet conveying line (22) and a coil conveying line (23), wherein, magnetic sheet transfer chain (22) and coil transfer chain (23) all set up the top in support (21), magnetic sheet transfer chain (22) are located one side of coil transfer chain (23), be equipped with locking cylinder (24) on magnetic sheet transfer chain (22) and coil transfer chain (23) respectively, magnetic sheet transfer chain (22) and coil transfer chain (23) are bilayer structure, magnetic sheet tool (9) are placed in the top of magnetic sheet transfer chain (22), coil tool (11) are placed in the top of coil transfer chain (23), first unilateral elevating platform (4) are located the tip of coil transfer chain (23), the unilateral elevating platform of second (10) are located the tip of magnetic sheet transfer chain (22), magnetic sheet transfer chain (22) and coil transfer chain (23) respectively with controller signal connection.
3. The assembly line of claim 1, wherein: the mucosa mechanism (8) comprises a mucosa mechanism base (81), a tension transmission mechanism (82) and a roller (85), wherein the tension transmission mechanism (82) is arranged above the mucosa mechanism base (81), the tension transmission mechanism (82) is respectively connected with an adhesive tape winding material roll (83) and an adhesive tape unwinding material roll (84), a roller support (86) is arranged below the adhesive tape winding material roll (83) and the adhesive tape unwinding material roll (84), the roller support (86) is rotatably connected with the roller (85), and the tension transmission mechanism (82) is in signal connection with a controller.
4. The assembly line of claim 1, wherein: the first defect detection mechanism (6) comprises a detection mechanism support (61), a camera (62) and a light source (63), wherein the detection mechanism support (61) is connected with the camera (62) and the light source (63) respectively, the camera (62) is located above the light source (63), and the camera (62) and the light source (63) are in signal connection with the controller respectively.
5. The assembly line of claim 1, wherein: the inductance detection mechanism (3) comprises an inductance cylinder (31), an inductance detection head (32), a fixing rod (33) and an inductance detection control box (34), wherein the fixing rod (33) is connected to the output end of the inductance cylinder (31), the plurality of inductance detection heads (32) are connected to the fixing rod (33), the inductance detection heads (32) are in signal connection with the inductance detection control box (34), and the inductance detection control box (34) is in signal connection with a controller.
6. The assembly line of claim 1, wherein: the detection boxing mechanism (5) comprises a detection boxing mechanism support (51), a defective product box (52), an X-axis module (53) and a Y-axis module (54), wherein one side above the detection boxing mechanism support (51) is connected with the X-axis module (53), the other side above the detection boxing mechanism support (51) is connected with a first guide rail slider (59), the Y-axis module (54) is arranged on the output end of the X-axis module (53) and the slider of the first guide rail slider (59), the output end of the Y-axis module (54) is connected with an air cylinder connecting plate (55), the air cylinder connecting plate (55) is connected with a sucker air cylinder (56), the output end of the sucker air cylinder (56) is connected with a sucker mounting rod (57), the sucker mounting rod (57) is connected with a plurality of suckers (58), a defective product box (52), a first good product box (510) and a second good product box (511) are arranged below the suckers (58), a second defect detection mechanism (12) is further arranged below the sucker (58), and the X-axis module (53), the Y-axis module (54), the sucker cylinder (56) and the second defect detection mechanism (12) are respectively in signal connection with the controller.
7. The assembly line of claim 1, wherein: the bilateral lifting platform (1) comprises a bilateral lifting platform support (101), a third guide rail sliding block (102), an up-down lifting cylinder (103) and an electric roller support (104), wherein the two sides of the side surface of the bilateral lifting platform support (101) are respectively connected with the third guide rail sliding block (102), the middle of the side surface of the bilateral lifting platform support (101) is connected with the up-down lifting cylinder (103), the electric roller support (104) is arranged at the output end of the up-down lifting cylinder (103) and on the sliding block of the third guide rail sliding block (102), a plurality of electric rollers (105) are arranged on the electric roller support (104), and an in-place sensor (106) is further arranged on the electric roller support (104); first unilateral elevating platform (4) are including unilateral elevating platform support (41), lifting cylinder (42), fourth rail block (43) and conveyer (44), wherein, one side of unilateral elevating platform support (41) side is connected with fourth rail block (43), the intermediate junction of unilateral elevating platform support (41) side has lifting cylinder (42), conveyer (44) are installed on the output of lifting cylinder (42) and the slider of fourth rail block (43), the both sides of conveyer (44) top are equipped with tool baffle (45), the tip of conveyer (44) is equipped with tool sensor (46), oscilaltion cylinder (103), lifting cylinder (42), electric cylinder (105), sensor (106) target in place, conveyer (44) and tool sensor (46) respectively with controller signal connection.
8. A method for realising an assembly line for the automatic gluing of soft magnetic sheets according to any of the claims from 1 to 7, characterised in that it comprises the following steps:
manually placing magnetic sheets on a magnetic sheet jig (9) according to a specified direction and quantity, then placing coils on a coil jig (11) according to a specified direction and quantity, and driving the magnetic sheet jig (9) and the coil jig (11) to flow rightwards by a conveying line (2);
when the magnetic sheet jig (9) moves to the position below the adhesive film mechanism (8), the roller (85) of the adhesive film mechanism (8) presses the transparent adhesive tape on the magnetic sheet jig (9), the magnetic sheet jig (9) continues to move rightwards, and the transparent adhesive tape peels off the protective film on the magnetic sheet, adheres to the transparent adhesive tape and is rolled up by the adhesive tape winding roll (83);
thirdly, the magnetic sheet jig (9) continuously flows rightwards, when the magnetic sheet jig (9) moves to the position below the transplanting and sticking mechanism (7), the stop cylinder (24) on the magnetic sheet conveying line (22) upwards acts to stop the magnetic sheet jig (9), then the transverse moving cylinder (72) and the longitudinal moving cylinder (73) of the transplanting and sticking mechanism (7) drive the jig plate (710) to move towards the magnetic sheet jig (9), the chuck (79) clamps the magnetic sheet jig (9) under the action of the clamping cylinder (76), then the longitudinal moving cylinder (73) drives the magnetic sheet jig (9) to be lifted upwards, then the transverse moving cylinder (72) drives the magnetic sheet jig (9) to move towards the coil jig (11), and meanwhile, the rotating cylinder (78) drives the chuck (79) to rotate, so that the magnetic sheet jig (9) is driven to rotate 180 degrees; when the coil jig (11) flows to the lower part of the transplanting and sticking mechanism (7), the coil jig (11) is blocked by a stop cylinder (24) on the coil conveying line (23), and when the magnetic sheet jig (9) moves to the upper part of the coil jig (11), the longitudinal moving cylinder (73) drives the magnetic sheet jig (9) to press towards the coil jig (11);
(IV) when a magnetic sheet jig upper plate (94) of the magnetic sheet jig (9) and a coil jig upper plate (112) of the coil jig (11) are contacted, the air clamp cylinder (74) drives the guide rod clamping cylinder (742) to descend through the air clamp connecting plate (741), then the guide rod clamping cylinder (742) drives the air clamp (743) to clamp the guide rod (97) exposed out of the magnetic sheet jig (9), then the longitudinal moving electric cylinder (73) continues to press downwards, at the moment, the coil jig upper plate (112) is forced to move downwards, so that the exposed coil and the magnetic sheet are adhered together, then the air clamp cylinder (74) ascends and simultaneously drives the magnet bottom plate (92) on the magnetic sheet jig (9) to ascend, thereby increasing the distance between the magnet (93) adhered on the magnet bottom plate (92) and the magnetic sheet placed on the jig upper plate (94) and enabling the magnet (93) to lose the adsorption force of the magnetic sheet, then the longitudinal moving cylinder (73) rises, the product with the magnetic sheet and the coil bonded well is left on the coil jig (11), and the upper plate (112) of the coil jig is reset under the action of a second spring (117);
fifthly, the magnetic sheet jig (9) is placed back to the magnetic sheet conveying line (22) by the transplanting and sticking mechanism (7), the stop cylinder (24) on the magnetic sheet conveying line (22) retracts to enable the magnetic sheet jig (9) to continuously move rightwards to the conveying belt (44) on the second unilateral lifting platform (10), the jig sensor (46) senses that the magnetic sheet jig (9) is conveyed in place, then the lifting cylinder (42) on the second unilateral lifting platform (10) drives the magnetic sheet jig (9) to move downwards to the height of the lower magnetic sheet conveying line, and then the conveying belt (44) on the second unilateral lifting platform (10) rotates reversely to convey the magnetic sheet jig (9) into the lower magnetic sheet conveying line and flow leftwards;
the coil jig (11) carries the product to continuously flow rightwards, when the product flows to the position of the inductance measuring mechanism (3), the stop cylinder (24) on the coil conveying line (23) moves upwards to block the coil jig (11), then the inductance cylinder (31) drives the inductance detecting head (32) to move downwards, and two pins of the inductance detecting head (32) are in contact with a coil copper sheet of the product to measure inductance;
seventh, the coil jig (11) carries the product to continuously flow rightwards, and when the product flows to the position of the first defect detection mechanism (6), the camera (62) sequentially detects the surface defects and the sizes of the flowing product;
(eight), the coil jig (11) carries the product to continuously flow rightwards, the product is blocked by a stop cylinder (24) on a coil conveying line (23) when flowing to the lower part of a detection boxing mechanism (5), then an X-axis module (53), a Y-axis module (54) and a sucker cylinder (56) of the detection boxing mechanism (5) drive a sucker (58) to move to the coil jig (11) and suck the product on the coil jig (11), then the product is moved to the upper part of a second defect detection mechanism (12) and is driven to pass through the upper part of the second defect detection mechanism (12), a camera (62) on the second defect detection mechanism (12) carries out surface defect and size detection on the product which flows through in sequence, then the detection boxing mechanism (5) puts the defective product detected by the first defect detection mechanism (6) and the second defect detection mechanism (12) into a corresponding defective product box (52), then placing good products in the corresponding first good product boxes (510), manually taking the first good product boxes (510) away for bagging after the specified number of cavities of the first good product boxes (510) are placed, and simultaneously detecting that the boxing mechanism (5) places products in the second good product boxes (511) and switching in sequence;
after products in the coil jig (11) are taken out, the products continue to move rightwards to a conveying belt (44) on a first single-side lifting platform (4), after a jig sensor (46) on the first single-side lifting platform (4) senses that the coil jig (11) is conveyed in place, a lifting cylinder (42) on the first single-side lifting platform (4) drives the coil jig (11) to move downwards to the height of a lower-layer coil conveying line, and then the conveying belt (44) on the first single-side lifting platform (4) rotates reversely to convey the coil jig (11) into the lower-layer coil conveying line and flows leftwards;
(ten), the magnetic sheet jig (9) and the coil jig (11) flow to an electric roller (105) of the double-side lifting platform (1), the up-down lifting cylinder (103) drives the magnetic sheet jig (9) and the coil jig (11) to ascend, and then the electric roller (105) rotates reversely to send the magnetic sheet jig (9) and the coil jig (11) to an upper magnetic sheet conveying line and an upper coil conveying line; thus, the circulation is performed.
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|---|---|---|---|---|
| CN114496543B (en) * | 2022-02-17 | 2023-11-24 | 汕头市信技电子科技有限公司 | Intelligent flexible surface mounting integrated inductor production line and production process thereof |
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| CN113113220A (en) | 2021-07-13 |
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