CN113104459A - Warehousing equipment management and control platform based on information aggregation - Google Patents
Warehousing equipment management and control platform based on information aggregation Download PDFInfo
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- CN113104459A CN113104459A CN202110205372.8A CN202110205372A CN113104459A CN 113104459 A CN113104459 A CN 113104459A CN 202110205372 A CN202110205372 A CN 202110205372A CN 113104459 A CN113104459 A CN 113104459A
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Abstract
A warehousing equipment control platform based on information aggregation comprises an operation layer, a control layer, an interaction layer and an equipment layer from top to bottom, wherein the operation layer, the control layer, the interaction layer and the equipment layer are in communication connection; the operation layer is a warehouse logistics management WMS system, an enterprise resource planning ERP system and a middle platform system; the control layer comprises a warehousing equipment control platform, a core module, a network service platform and a message middleware; the interaction layer is integrated application of an FA control layer; the equipment layer is various warehouse equipment. The platform globally schedules hardware perception equipment and service equipment in a full warehouse area in an intensive mode, integrates control rights, realizes quick response and processing of each task and operation, and achieves an intelligent warehousing, storage and inspection integrated equipment management and control platform with central scheduling, independent perception and combined operation.
Description
Technical Field
The invention relates to the field of warehouse management, in particular to a warehousing equipment management and control platform based on information aggregation.
Background
The traditional stereoscopic warehouse logistics system mainly comprises a WMS/WCS system and an equipment control system (PLC or DCS). The WMS system at the uppermost layer is responsible for processing the storage business logic, and the WMS system at the lowermost layer is used for controlling specific logistics equipment, such as a stacker, an AGV (automatic guided vehicle), a primary and secondary vehicle and the like. The traditional WCS is arranged between the WMS and the PLC and is only responsible for coordinating and scheduling the warehousing equipment at the bottom layer, so that the warehousing equipment at the bottom layer can execute the business process of the warehousing system, and the process is completely executed according to the preset process of the program.
A complex warehouse logistics system, the automation system of which can be more than one. Most of the time, these automated systems are not provided by a single supplier, which results in multiple sub-monitoring systems, multiple independently operating systems, and multiple task scheduling systems. Such as an independent access control system, an independent video surveillance system, an independent warehousing system, etc. If the WMS is directly connected with the systems, the decoupling and standardization of logistics must be destroyed, the instability of the WMS system is caused, the great system coupling is brought, and the great difficulty is brought to the system development and maintenance.
Disclosure of Invention
The invention provides a warehousing equipment control platform based on information aggregation, aiming at the problems in the prior art in the background art, which globally schedules hardware sensing equipment and service equipment in a whole warehousing area in an intensive mode, integrates control right, realizes quick response and processing of each task and operation, and achieves an intelligent warehousing and storage inspection integrated equipment control platform with central scheduling, independent sensing and combined operation.
A warehousing equipment control platform based on information aggregation comprises an operation layer, a control layer, an interaction layer and an equipment layer from top to bottom, wherein the operation layer, the control layer, the interaction layer and the equipment layer are in communication connection;
the operation layer is a warehouse logistics management WMS system, an enterprise resource planning ERP system and a middle platform system; the control layer is a warehousing equipment control platform, a core module, a network service platform and a message middleware; the interaction layer is integrated application of an FA control layer; the equipment layer is various warehouse equipment.
Further, the warehousing equipment management and control platform is communicated with the hardware equipment through an internal network, the platform comprises a controller part, information collection or reverse control is carried out, and the connection between the controller and the PLC or the hardware equipment is realized through dynamic configuration of the controller.
Further, the warehouse logistics management WMS system comprises a configuration center, a dispatching center, a task center and an information monitoring center;
the configuration center sets task configuration, process drawing, equipment configuration, quality monitoring configuration and standard operation process configuration according to actual service processes and actual management requirements;
the dispatching center issues work tasks to the personnel executing the tasks;
the task center checks all executed, executed and unexecuted tasks, provides the status of the checked tasks, the current completion condition and the assignment condition information of the tasks, and provides the operations of stopping, redistributing, abandoning, flow printing, node setting, overtime alarm and reminding for the tasks;
the information monitoring center carries out system automatic monitoring and tracking on all information, and realizes the functions of automatic display combination, automatic deployment and issuing, and automatic statistical analysis.
Furthermore, the core module comprises an equipment integration standard service interface, an intelligent dispatching module, a quality management module, a hardware management module, an SOP standard operation module, an execution management module and an electronic billboard;
the equipment integration standard service interfaces integrate the service interfaces of all equipment, and the interfaces of all equipment are butted according to the interfaces set by the whole warehousing equipment management and control platform;
the intelligent dispatching module automatically assigns the segmented operation to different equipment and executive personnel according to a strategy;
the quality management module monitors the completion quality of each operation, including the equipment completion quality and the personnel completion operation quality;
the hardware management module adds all participating warehouse hardware equipment, specifies an equipment protocol, manages the state of the equipment, controls the equipment independently and specifies input and output parameters of the equipment;
the SOP standard operation module sets a standard execution flow for executing each task and provides standard operation of the execution flow of the designated equipment;
the execution management module monitors the currently executed task, monitors the execution efficiency in real time, performs statistical analysis on the execution of each device and each task, and operates the execution of the device;
the electronic billboard modularly combines the electronic billboard in a self-defined mode, and sets the display form of each parameter.
Further, the network service platform provides services for all external and internal participants through a network, the service range comprises clients, materials, equipment, users, areas, independent operation stations, processes and products, and each range provides an independent operation platform for independent operation.
Further, the message middleware converts the received upper layer instruction into a standard hardware instruction to be issued, issues the instruction to the hardware equipment and simultaneously receives the state feedback of the hardware, receives the instruction of the execution condition, the on-off condition and the position information of the hardware instruction in real time and feeds the instruction back to the upper computer system.
Further, the control layer integration application comprises a standard device integration application and a project device integration application;
the standard equipment integration application integrates the whole protocol of equipment of a standard communication protocol, and the equipment is butted according to the protocol, wherein the butted standard equipment comprises storage equipment such as access control equipment, positioning equipment, a wireless network, security monitoring, intelligent weighing equipment, a sampling inspection robot, a logistics equipment sensor, an inventory robot, a forklift, an AGV, a stacker and a shuttle car;
the project equipment integration application is customized and developed according to requirements aiming at equipment without a standard communication protocol, and objects comprise a personnel operation terminal and a multifunctional robot.
The invention achieves the following beneficial effects: the internal system structure of the platform is clear, the structure is clear, and the maintenance is easy; for a large logistics center, the time for joint debugging and deployment is greatly reduced; the system stability is greatly enhanced, and the intermediate process is reduced; the remote deployment of the system is facilitated, and particularly the deployment of the cloud system becomes feasible.
Drawings
Fig. 1 is a schematic diagram illustrating a warehousing equipment management and control platform based on information aggregation according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further explained in detail by combining the drawings in the specification.
The warehouse equipment management and control platform based on information aggregation is provided, hardware perception equipment and service equipment in a whole warehouse area are globally scheduled in an intensive mode, and control right is integrated into a central brain system. When receiving and executing the storage and inspection integrated task, optimizing and decomposing the task and analyzing the execution path through the task engine, the flow engine, the message engine and other systems, providing execution guarantee and optimization for the scheduling instruction of the upper-layer system, and realizing integration, unified scheduling and monitoring of various equipment system interfaces. Meanwhile, by the aid of edge computing capacity of each sensing layer device, each task and operation are responded and processed quickly, and an intelligent warehousing (storage and inspection integrated) device management and control platform with central scheduling, independent sensing and combined operation is achieved.
A warehousing equipment control platform based on information aggregation comprises an operation layer, a control layer, an interaction layer and an equipment layer from top to bottom, wherein the operation layer, the control layer, the interaction layer and the equipment layer are in communication connection; the operation layer is a warehouse logistics management WMS system, an enterprise resource planning ERP system and a middle platform system; the control layer comprises a warehousing equipment control platform, a core module, a network service platform and a message middleware; the interaction layer is integrated application of an FA control layer; the equipment layer is various warehouse equipment.
Be equipped with four major centers in the storage equipment management and control platform, specifically include:
a configuration center: task configuration, process drawing, equipment configuration, quality monitoring configuration, standard operation process configuration and the like can be set according to actual business processes and actual management requirements. By the form of dragging type task combination, all complex tasks can be divided into a plurality of jobs, the combined scheduling of each hardware device can be configured, and meanwhile, the insertion and operation of manual jobs can be carried out. The flow operation may be a main flow setting operation, or may support participation of a parallel bypass flow (for example, a normal warehouse entry and exit flow, and an inventory checking flow of the parallel flow).
The built-in task flow comprises the following flows which can be preset:
warehousing process: the flows of receiving, warehousing, ex-warehousing and the like of the equipment can be configured. And simultaneously, appointing the participating automation equipment, the participating cameras in the process and the whole-course cameras to track, record and record the process. And at the appointed time, the inventory checking task is set, the automatic checking task can be carried out, and the intelligent checking mode of an unattended and light-off warehouse is achieved by utilizing the automatic checking of the robot.
And (3) detection flow: the detection process can be configured, the detection process is divided into different task sequences to be executed, the tasks are assigned to handheld terminals of related personnel, and the input of detection task results can be completed through the handheld terminals. The whole detection process can be automatically configured, different detection process tasks can be executed for different types of product detection, and the completion of one task automatically transfers to the next detection task.
Storage and inspection integrated flow: the storage and inspection integrated flow is to integrally configure all the flows of inspection, warehousing, inspection and the like, and all the flow steps can be specified through a flow engine. In the whole process, the participation degree of personnel can be reduced, and the whole storage and inspection process is managed in a flow mode.
A dispatching center: the work tasks may be issued by dispatch centers to personnel performing the tasks. And the staff receives the issued task through the work terminal and starts to execute the task. Each task will specify the completion node time, the completion criteria (in conjunction with the SOP standard operational flow), and upload the task process records and completion results via the terminal.
The task center: the task center can view all executing, executed, and unexecuted tasks. And the information such as the state of the task, the current completion condition, the assignment condition of the task and the like can be checked. Meanwhile, the tasks can be stopped, redistributed, discarded, printed in the process, set in the node, alarm overtime, send the reminding and other operations.
The information monitoring center: the information monitoring center can automatically monitor and track all information by a system, and realize the functions of automatic display combination, automatic deployment and issuing and automatic statistical analysis. Besides the daily report running function, the system can also check information such as an issued instruction, current running status check, dispatching inquiry, execution process inquiry, suspended record inquiry, error information inquiry, a running daily report, a personnel execution report and the like.
The core module of management and control layer specifically includes:
equipment integration standard service interface: the service interfaces of all the devices are integrated, the interfaces of all the devices are butted according to interfaces set by a whole warehousing (storage and inspection integrated) device control platform, and the interfaces comprise a heartbeat state uploading function, a breakpoint data storage function, a control instruction issuing function and the like.
The intelligent dispatching module: the operation after segmentation can be automatically assigned to different equipment and executors according to strategies, for example, warehousing tasks can be respectively assigned to AGV, elevator, shuttle car and other equipment, the whole warehousing operation is completed through flow linkage, and the completion of each operation automatically executes the next operation. The intelligent dispatching module can uniformly manage the received tasks issued by other systems such as WMS, ERP, MES and the like, rearrange the task queue according to different task types and priorities, and dispatch and issue the operation, so that on one hand, the execution efficiency of warehouse equipment can be improved through dispatching, and on the other hand, dangerous task execution can be avoided.
A quality management module: and the quality management module can monitor the completion quality of each operation, including the completion quality of equipment and the completion quality of personnel. And the working efficiency of the machine and personnel can be improved according to the machine learning mode, the execution path is optimized, and the completion quality is improved.
A hardware management module: hardware management may add all participating hardware devices, specify device protocols, and manage the state of the devices, including the state of activation, deactivation, failure, repair, and the like. The devices may be individually controlled to specify input and output parameters of the devices.
SOP standard operation module: the SOP standard operation module can set a standard execution flow for the execution of each task, and is convenient for personnel to check the standard execution flow for operation. Meanwhile, standard operation of the equipment execution flow can be specified, for example, the placement position of the goods must be aligned when the shuttle transports the goods, and the like.
The execution management module: the execution management can monitor the currently executed task, monitor the execution efficiency in real time, perform statistical analysis on the execution of each device and each task, and perform operations such as interruption on the execution of the device.
Electronic billboard: the electronic billboard can modularly combine the electronic billboards in a user-defined mode, set the display form of each parameter, use a bar chart, a line chart and the like, and simultaneously can issue designed display, set display rules, refresh strategies and the like to the hardware billboard, thereby achieving the unified management of all the electronic billboards.
The service platform of the control layer is specifically as follows: the service platform will provide services to various external and internal participants through web service services. The service scope includes clients, materials, equipment, users, areas, independent operation stations, processes, products, and the like. Each range can provide an independent operation platform, so that personnel can conveniently carry out independent operation, and the operation of the whole platform is not influenced.
The message middleware of the management and control layer is specifically as follows: the message middleware converts the received upper layer instruction into a standard hardware instruction to be issued, issues the instruction to the hardware equipment and simultaneously receives the state feedback of the hardware, receives the instructions of the execution condition, the on-off condition, the position information and the like of the hardware instruction in real time and feeds the instructions back to the upper computer system.
The FA control layer in the interaction layer integrates and applies, specifically:
standard equipment integration application: for the equipment with the standard communication protocol, the integration of the whole protocol is carried out, the problem that the equipment protocol equipment is not uniform is shielded, and the equipment is butted according to the specified protocol. The standard equipment of butt joint contains entrance guard's equipment, positioning device, wireless network, security protection control, intelligent weighing device, selective examination robot, logistics equipment sensor, check robot, fork truck, AGV, stacker, shuttle etc..
Project equipment integration application: project integration is to equipment without standard communication protocol, and needs to be customized and developed according to the content of a project, including a personnel operation terminal, a multifunctional robot and the like.
The above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiment, but equivalent modifications or changes made by those skilled in the art according to the present disclosure should be included in the scope of the present invention as set forth in the appended claims.
Claims (7)
1. The utility model provides a storage equipment management and control platform based on information assembles which characterized in that:
the platform comprises an operation layer, a control layer, an interaction layer and an equipment layer from top to bottom, and all the layers are in communication connection;
the operation layer is a warehouse logistics management WMS system, an enterprise resource planning ERP system and a middle platform system; the control layer is a warehousing equipment control platform, a core module, a network service platform and a message middleware; the interaction layer is integrated application of an FA control layer; the equipment layer is various warehouse equipment.
2. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the warehousing equipment management and control platform is communicated with hardware equipment through an internal network, the platform comprises a controller part, information collection or reverse control is carried out, and the controller is connected with the PLC or the hardware equipment through dynamic configuration of the controller.
3. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the warehouse logistics management WMS system comprises a configuration center, a dispatching center, a task center and an information monitoring center;
the configuration center sets task configuration, process drawing, equipment configuration, quality monitoring configuration and standard operation process configuration according to actual service processes and actual management requirements;
the dispatching center issues work tasks to the personnel executing the tasks;
the task center checks all executed, executed and unexecuted tasks, provides the status of the checked tasks, the current completion condition and the assignment condition information of the tasks, and provides the operations of stopping, redistributing, abandoning, flow printing, node setting, overtime alarm and reminding for the tasks;
the information monitoring center carries out system automatic monitoring and tracking on all information, and realizes the functions of automatic display combination, automatic deployment and issuing, and automatic statistical analysis.
4. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the core module comprises an equipment integration standard service interface, an intelligent dispatching module, a quality management module, a hardware management module, an SOP standard operation module, an execution management module and an electronic billboard;
the equipment integration standard service interfaces integrate the service interfaces of all equipment, and the interfaces of all equipment are butted according to the interfaces set by the whole warehousing equipment management and control platform;
the intelligent dispatching module automatically assigns the segmented operation to different equipment and executive personnel according to a strategy;
the quality management module monitors the completion quality of each operation, including the equipment completion quality and the personnel completion operation quality;
the hardware management module adds all participating warehouse hardware equipment, specifies an equipment protocol, manages the state of the equipment, controls the equipment independently and specifies input and output parameters of the equipment;
the SOP standard operation module sets a standard execution flow for executing each task and provides standard operation of the execution flow of the designated equipment;
the execution management module monitors the currently executed task, monitors the execution efficiency in real time, performs statistical analysis on the execution of each device and each task, and operates the execution of the device;
the electronic billboard modularly combines the electronic billboard in a self-defined mode, and sets the display form of each parameter.
5. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the network service platform provides services for all external and internal participants through a network, the service range comprises clients, materials, equipment, users, areas, independent operation stations, processes and products, and each range provides an independent operation platform for independent operation.
6. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the message middleware converts the received upper layer instruction into a standard hardware instruction to be issued, issues the instruction to the hardware equipment and simultaneously receives the state feedback of the hardware, receives the instruction of the execution condition, the on-off condition and the position information of the hardware instruction in real time and feeds the instruction back to the upper computer system.
7. The warehousing equipment management and control platform based on information aggregation according to claim 1, characterized in that: the control layer integration application comprises a standard equipment integration application and a project equipment integration application;
the standard equipment integration application integrates the whole protocol of equipment of a standard communication protocol, and the equipment is butted according to the protocol, wherein the butted standard equipment comprises storage equipment such as access control equipment, positioning equipment, a wireless network, security monitoring, intelligent weighing equipment, a sampling inspection robot, a logistics equipment sensor, an inventory robot, a forklift, an AGV, a stacker and a shuttle car;
the project equipment integration application is customized and developed according to requirements aiming at equipment without a standard communication protocol, and objects comprise a personnel operation terminal and a multifunctional robot.
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