CN113083453A - Raw material pretreatment system for rose essence extraction and raw material pretreatment method thereof - Google Patents
Raw material pretreatment system for rose essence extraction and raw material pretreatment method thereof Download PDFInfo
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- CN113083453A CN113083453A CN202110451768.0A CN202110451768A CN113083453A CN 113083453 A CN113083453 A CN 113083453A CN 202110451768 A CN202110451768 A CN 202110451768A CN 113083453 A CN113083453 A CN 113083453A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/06—Cleaning involving contact with liquid using perforated drums in which the article or material is placed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a raw material pretreatment system for rose essence extraction and a raw material pretreatment method thereof, and belongs to the field of rose essence extraction. A raw materials preliminary treatment system and raw materials preliminary treatment method for rose essence extraction, including the bottom plate, the surperficial one side of bottom plate is installed and is washd the unit, still includes: the lifting unit is arranged on the upper side of the bottom plate and is positioned right above the cleaning unit, a cleaning rotating unit is arranged on the lifting unit, and a dumping unit is arranged on the cleaning rotating unit; the conveying unit is arranged in the middle of the surface of the bottom plate, and one end, far away from the cleaning unit, of the conveying unit is provided with the crushing unit; and the grinding unit is arranged on one side of the surface of the bottom plate, which is far away from the cleaning unit, and the discharge control unit is arranged at the bottom of the grinding unit. The rose petals are cleaned, the crushing degree is high, and the rose petals are ground, so that rose essence extraction is facilitated.
Description
Technical Field
The invention relates to the technical field of rose essence extraction, in particular to a raw material pretreatment system for rose essence extraction and a raw material pretreatment method thereof.
Background
The rose essential oil is pure natural plant essential oil, can stimulate the anterior lobe of the brain to secrete two hormones of Nephitin and Nephitin, enables the spirit to present the most comfortable state, can diminish inflammation, sterilize, prevent infectious diseases, prevent inflammation, prevent spasm, and promote cell metabolism and cell regeneration. The extraction of rose essential oil originated from ancient times, and fresh flowers were first soaked with water to extract the effective components thereof. With the development of science and technology, a technology for obtaining essential oil by distilling fresh rose flowers with steam has appeared. Before distillation, rose petals need to be cleaned and cut up to ensure the distillation effect;
application number 202010204158.6 discloses a cosmetic rose essential oil extraction raw material pretreatment system in the prior art, which comprises a tank body, a feed opening, a water filling opening, a partition plate, a discharge plate, a cleaning mechanism, a positioning mechanism and a driving motor, wherein the discharge plate is arranged on two sides of the bottom of the tank body, the partition plate is arranged at the middle section of the tank body, the driving motor is installed at the top of the tank body, the cleaning mechanism is connected below the driving motor, the positioning mechanism is arranged on the outer side of the cleaning mechanism, the feed opening is connected to one end of the top of the tank body, the water filling opening is arranged on the outer wall of the tank body, a rotary rod is inserted into the central position inside the tank body, the top end of the rotary rod is connected with an output shaft of the driving motor, a thread groove is formed in the outer wall of the;
in the pretreatment system mentioned above, although there is washing to the rose petal, need the manual work to take out division board separation water and rose petal, the spot of rose petal still easily glues on the rose petal, and it is unclean to wash to only smash the rose petal, its crushing degree is low, is unfavorable for subsequent rose essence extraction.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, when the system is actually used, a partition plate needs to be manually drawn out to separate water from rose petals, stains of the rose petals are easily adhered to the rose petals and cannot be cleaned cleanly, and the rose petals are only crushed, so that the crushing degree is low and the subsequent rose essence extraction is not facilitated.
In order to achieve the purpose, the invention adopts the following technical scheme:
a raw materials pretreatment systems for rose quintessence extraction, including the bottom plate, the surface one side of bottom plate is installed and is washd the unit, still includes:
the lifting unit is arranged on the upper side of the bottom plate and is positioned right above the cleaning unit, a cleaning rotating unit is arranged on the lifting unit, and a dumping unit is arranged on the cleaning rotating unit;
the conveying unit is arranged in the middle of the surface of the bottom plate, and one end, far away from the cleaning unit, of the conveying unit is provided with the crushing unit;
and the grinding unit is arranged on one side of the surface of the bottom plate, which is far away from the cleaning unit, and the discharge control unit is arranged at the bottom of the grinding unit.
The cleaning unit can carry out abundant washing to the rose petal, the lifting unit can the simultaneous control wash the rotation unit, empty the lift of unit, it can rotate the rose petal to wash the rotation unit, make it fully contact with the clear water, improve and wash the cleanliness factor, it can pour the unit and pour the rose petal to the delivery unit after the sanitization, carry through the next processing step of delivery unit, crushing unit can carry out the smashing of rose petal in transportation process, can grind through the grinding unit after smashing, can realize the broken wall of rose petal cell wall and handle, be favorable to extracting of rose essence, whether the rose petal that ejection of compact control unit can control the grinding discharges.
Preferably, the cleaning unit comprises a cleaning drum, a water inlet pipe, a water inlet valve, a pipe joint, a water outlet pipe, a water outlet valve and a net drum, wherein the cleaning drum is fixed on one side of the surface of the bottom plate, the water inlet pipe is arranged at the top of the cleaning drum in a penetrating mode, the central line of the water inlet pipe is arranged in a tangent mode with the inner side face of the cleaning drum, the outer end of the water inlet pipe is connected with the pipe joint, the water inlet valve is arranged in the middle of the water inlet pipe, the water outlet pipe is connected to the bottom of the cleaning drum.
Put into the rose petal in the net section of thick bamboo, reduce net section of thick bamboo position to a washing barrel through the lift unit in, be connected with outside water source through the coupling, the mounted position of inlet tube can make the clear water of input form the vortex in the wash bowl, increases the contact of rose petal and clear water, realizes the preliminary washing of rose petal, outlet pipe and outlet valve cooperation can be after wasing discharge of sewage.
Preferably, the lift unit includes lift outrigger, traveller, sliding sleeve, stop nut, lifter plate, elevator motor, lead screw and nut, the position that corresponds the wash bowl on the bottom plate is equipped with lift outrigger, lift outrigger's top one end is connected with the traveller, and lift outrigger's the top other end rotates and is connected with the lead screw, and lift outrigger's top is equipped with elevator motor, elevator motor's the top of output shaft lead screw, the both ends of lifter plate are inlayed respectively and are had sliding sleeve and nut, traveller and sliding sleeve sliding connection, the bottom threaded connection of traveller has stop nut, lead screw and nut threaded connection.
The lifting motor works to drive the screw rod to rotate, and the lifting plate is lifted through the sliding of the sliding column and the sliding sleeve due to the threaded action of the screw rod and the nut, so that the cleaning rotating unit is driven to move up and down.
Preferably, wash and rotate the unit and include and wash the arch support, rotate motor, installation pole, tapered roller bearing, pivot and upset arch support, the bottom center of lifter plate is equipped with and washs the arch support, the bottom of wasing the arch support is connected through the installation pole, the middle part of installation pole is rotated through tapered roller bearing and is connected with the pivot, the output shaft that rotates the motor is connected at the top of pivot, it fixes in wasing the arch support inboard to rotate the motor, the bottom of pivot is connected with the top center of upset arch support.
The rotating motor works to drive the rotating shaft to rotate, the net barrel is driven to rotate through the turnover arched support, rose petals in the net barrel are in full mixing contact with water, the cleaning cleanliness is improved, the tapered roller bearing can bear the gravity borne by the rotating shaft in the vertical direction, and the rotating shaft is prevented from being separated from the mounting rod.
Preferably, it includes emptys the motor cabinet, emptys motor, connecting axle, connection bearing, axle bed, bevel gear one, bevel gear two, end axle and mounting disc to empty the unit, the middle part both sides of a net section of thick bamboo are fixed with the mounting disc respectively, the side of mounting disc is fixed with the end axle, and two end axles rotate with the bottom both ends of upset arch support respectively and are connected, the top of upset arch support is fixed with through empting the motor cabinet and emptys the motor, the top of the bottom output shaft connection connecting axle of empting the motor, the middle part of connecting axle rotates through connection bearing and connects the axle bed, the side at upset arch support is fixed to the axle bed, the bottom of connecting axle is connected with bevel gear one, corresponds bevel gear one's end hub connection bevel gear two, bevel gear two is connected with bevel.
The dumping motor can drive the connecting shaft to rotate when working, so as to drive the bevel gear I to rotate, the bevel gear II can drive the end shaft to rotate through transmission, and the net barrel is driven to rotate through the mounting disc, so that the cleaned rose petals in the net barrel can be dumped.
Preferably, the conveying unit includes support, a conveying cylinder, a conveying motor, a feeding hopper, a conveying shaft and helical blades, the middle part of the bottom plate is fixed with the conveying cylinder of slope through the support, the one end level that the conveying cylinder is close to the cleaning unit is less than the other end, and the one end middle part that the conveying cylinder is close to the cleaning unit is fixed with the conveying motor, and this end top of conveying cylinder is connected with the feeding hopper, the output shaft of conveying motor extends to in the conveying cylinder and connects the conveying shaft, the side threaded connection of conveying shaft has helical blades, the one end that the cleaning unit was kept away from to the conveying cylinder is equipped with the export. The conveying shaft and the helical blade are driven to rotate by the conveying motor, and the rose petals falling into the conveying cylinder from the feeding hopper are driven to move forwards under the action of the threads.
Preferably, crushing unit includes solid fixed ring, the motor lantern ring, crushing motor, gear, outer ring gear, swivel becket, crushing blade and big bearing, the export of a transport section of thick bamboo is connected with the swivel becket through big bearing rotation, the inboard annular array of swivel becket is equipped with crushing blade, outer ring gear has been cup jointed in the outside of swivel becket, gu fixed ring has been cup jointed in the outside of a transport section of thick bamboo, gu fixed ring's side is fixed with crushing motor through the motor lantern ring, crushing motor's output shaft has the gear, the gear rotates with outer ring gear to be connected. The crushing motor works to drive the gear to rotate, the rotating ring can be driven to rotate through the transmission action of the outer toothed ring, and the rose petals can be crushed by the crushing blade in the rotating ring when being discharged from the outlet.
Preferably, the grinding unit comprises supporting legs, a grinding disc, a blanking hole, grinding arc strips, fixing rods, a movable pin, a rotary rod, a movable shaft, an installation tray, a grinding motor, a conical containing bin and a switch board, wherein the surface of the bottom plate is connected with the grinding disc through the supporting legs, the grinding disc is provided with a circular groove, the annular array in the circular groove is provided with the grinding arc strips, sieve pores are uniformly distributed at the bottom of the grinding disc, the bottom of the grinding disc is connected with the conical containing bin, the bottom of the conical containing bin is connected with the switch board through a discharge control unit, the annular array on the side surface of the grinding disc is provided with three installation trays, the installation tray is movably connected with one end of the rotary rod through the movable shaft, the other end of the rotary rod is movably connected with one end of the fixing rod through the movable pin, the annular array of the three fixing rods is fixed on the side surface of the, the output shaft of grinding motor is connected to the bottom of one of them loose axle, grinding motor fixes the bottom at the installation tray.
The rose petal after smashing falls into the lower charging tray, then grind motor work and drive one of them loose axle and rotate, one of them loose axle rotates and drives the swing arm and use the loose axle as the center rotating, thereby through the dead lever activity, make the charging tray be circular motion in the circular slot of abrasive disc down, the rose petal after smashing falls into the circular slot of abrasive disc through the unloading hole, because the activity of charging tray down, the cooperation is ground the arc strip and is tentatively ground the rose petal, the rose petal after the grinding enters into the toper through the sieve mesh and holds the storehouse, open through ejection of compact control unit control switch board, release the rose petal after the grinding.
Preferably, ejection of compact control unit includes base, control shaft, torsional spring, control lever and handle, the toper holds the bottom side in storehouse and is fixed with the base, the base passes through the one end of control shaft swing joint switch board, install the torsional spring on the control shaft, the both ends of torsional spring connect switch board and base respectively, the tip of control shaft passes through the control lever and connects the handle. The handle is pulled by hand, the torsion of the torsion spring is overcome through the control rod, the control shaft rotates relative to the base, and the switch board is driven to rotate relative to the control shaft to open the bottom release port of the conical containing bin.
The raw material pretreatment method of the raw material pretreatment system for rose essence extraction specifically comprises the following steps:
s1: the rose is moved into a net cylinder of a cleaning unit, then the horizontal position of the net cylinder is lowered by a lifting unit and extends into a cleaning cylinder, then water is filled into the cleaning cylinder through a water inlet pipe, and the water forms a vortex in the cleaning cylinder, so that rose petals can be cleaned preliminarily;
s2: the rotating shaft is driven to rotate by the operation of the rotating motor in the cleaning rotating unit, and the net barrel can be driven to rotate in the cleaning barrel by turning the arched bracket, so that the rose petals are fully contacted with clean water, and the cleaning cleanliness is improved;
s3: the lifting unit lifts the net drum, then the net drum is operated by a dumping motor of the dumping unit, and the cleaned rose petals can be dumped out of the net drum to the conveying unit through the transmission of the connecting shaft, the bevel gear I and the bevel gear II;
s4: the cleaned rose petals are placed into the conveying cylinder by the feed hopper of the conveying unit, and the conveying motor drives the helical blades to rotate, so that the rose petals are conveyed forwards;
s5: the crushing motor of the crushing unit works, the crushing blade in the rotating ring is driven to rotate rapidly through the gear and the outer toothed ring, and the rose petals output from the outlet are crushed by the crushing blade;
s6: by the lower charging tray that kibbling rose petal falls into the grinding unit, fall into the abrasive disc through the unloading hole on the lower charging tray, grind motor work and drive the loose axle and rotate, drive down the charging tray through swing arm and dead lever and circle circumference activity in the abrasive disc, the bottom cooperation abrasive disc of lower charging tray in grind the arc strip and grind the rose petal, then fall into the toper through the sieve mesh and hold the storehouse.
Compared with the prior art, the invention provides a raw material pretreatment system for rose essence extraction and a raw material pretreatment method thereof, and the raw material pretreatment system has the following beneficial effects:
1. this a raw materials pretreatment system for rose quintessence extraction and raw materials pretreatment method thereof, the cleaning unit can carry out abundant washing to the rose petal, the lift unit can control simultaneously and wash the rotation unit, empty the lift of unit, wash the rotation unit and can rotate the rose petal, make it fully contact with the clear water, improve and wash the cleanliness factor, empty the unit and can pour the rose petal out the conveying unit after the sanitization on, carry the conveying unit to next processing step through the conveying unit and carry
2. According to the raw material pretreatment system for rose essence extraction and the raw material pretreatment method thereof, the crushing unit can crush rose petals in the conveying process, the crushed rose petals can be ground through the grinding unit, the wall breaking treatment of the cell walls of the rose petals can be realized, the extraction of rose essence is facilitated, and the discharge control unit can control whether the ground rose petals are discharged or not.
3. This a raw materials pretreatment system for rose essence extraction and raw materials pretreatment method thereof, can be convenient with rose petal and the sewage separation after wasing to can make rose petal and water intensive mixing contact during the washing, improve and wash the cleanliness factor, smash at the in-process of carrying, then grind the broken wall and handle, be favorable to the extraction of follow-up rose essence, full automation degree is high.
The parts not involved in the device are the same as or can be realized by adopting the prior art, and the rose petal crusher has the advantages that rose petals are cleaned, the crushing degree is high, the rose petals are ground, and rose essence extraction is facilitated.
Drawings
FIG. 1 is a schematic diagram of a raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 2 is an enlarged schematic view of a portion A of FIG. 1 of a raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 3 is a schematic side view of a raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 4 is an enlarged schematic view of a portion B of FIG. 3 of the raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 5 is an enlarged view of a portion of the raw material pretreatment system for rose essence extraction shown in FIG. 3 at C;
FIG. 6 is a schematic diagram of the rear side structure of the raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 7 is a schematic bottom view of a raw material pretreatment system for rose essence extraction according to the present invention;
FIG. 8 is a schematic structural diagram of an embodiment of a discharge control unit of the raw material pre-treatment system for rose essence extraction according to the present invention;
FIG. 9 is a schematic structural diagram of a second embodiment of a discharge control unit of the raw material pre-processing system for rose essence extraction according to the present invention;
in the figure: 1 bottom plate, 2 cleaning units, 21 cleaning cylinders, 22 water inlet pipes, 23 water inlet pipes, 24 pipe connectors, 25 water outlet pipes, 26 water outlet valves, 27 mesh cylinders, 3 lifting units, 31 lifting arch supports, 32 sliding columns, 33 sliding sleeves, 34 limit nuts, 35 lifting plates, 36 lifting motors, 37 lead screws, 38 nuts, 4 cleaning rotating units, 41 cleaning arch supports, 42 rotating motors, 43 mounting rods, 44 conical roller bearings, 45 rotating shafts, 46 overturning arch supports, 5 overturning units, 51 overturning motor bases, 52 overturning motors, 53 connecting shafts, 54 connecting bearings, 55 shaft bases, 56 bevel gear I, 57 bevel gear II, 58 end shafts, 59 mounting discs, 6 conveying units, 61 supports, 62 conveying cylinders, 63 conveying motors, feed hoppers 64, 65 conveying shafts, 66 spiral blades, 7 crushing units, 71 fixing rings, 72 motor collars, 73 crushing motors, 74 gear collars, 75 outer ring gears, 76 rotating rings, 77 crushing blades, 78 large bearings, 8 grinding units, 81 support legs, 82 grinding discs, 83 blanking discs, 84 blanking holes, 85 grinding arc strips, 86 fixing rods, 87 movable pins, 88 rotating rods, 89 movable shafts, 810 mounting trays, 811 grinding motors, 812 conical containing bins, 813 switch boards, 9 discharging control units, 91 bases, 92 control shafts, 93 torsion springs, 94 control rods, 95 handles, 96 bottom rods, 97 guide rods, 98 guide rings, pull rings 99 and 910 anti-drop nuts.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The first embodiment is as follows:
referring to fig. 1-8, a raw material pretreatment system for rose essence extraction includes a bottom plate 1, a cleaning unit 2 is installed on one side of the surface of the bottom plate 1, the cleaning unit 2 includes a cleaning drum 21, a water inlet pipe 22, a water inlet valve 23, a pipe joint 24, a water outlet pipe 25, a water outlet valve 26 and a mesh drum 27, the cleaning drum 21 is fixed on one side of the surface of the bottom plate 1, the top of the cleaning drum 21 is provided with the water inlet pipe 22 in a penetrating manner, the central line of the water inlet pipe 22 is tangent to the inner side surface of the cleaning drum 21, the outer end of the water inlet pipe 22 is connected with the pipe joint 24, the water inlet valve 23 is installed in the middle of the water inlet pipe 22, the bottom of the cleaning.
Put into the rose petal in the net section of thick bamboo 27, reduce net section of thick bamboo 27 position to a wash bowl 21 through lift unit 3 in, be connected with outside water source through coupling 24, inlet tube 22's mounted position can make the clear water of input form the vortex in wash bowl 21, increases the contact of rose petal and clear water, realizes the preliminary washing of rose petal, outlet pipe 25 and outlet valve 26 cooperation can be after wasing discharge sewage.
Further comprising:
the lifting unit 3 is arranged on the upper side of the bottom plate 1 and is positioned right above the cleaning unit 2, the cleaning rotating unit 4 is arranged on the lifting unit 3, and the dumping unit 5 is arranged on the cleaning rotating unit 4; lifting unit 3 includes lift outrigger 31, the traveller 32, sliding sleeve 33, stop nut 34, lifter plate 35, elevator motor 36, lead screw 37 and nut 38, the position that corresponds cleaning barrel 21 on the bottom plate 1 is equipped with lift outrigger 31, lift outrigger 31's top one end is connected with traveller 32, and lift outrigger 31's the rotation of the top other end is connected with lead screw 37, and lift outrigger 31's top is equipped with elevator motor 36, elevator motor 36's output shaft lead screw 37's top, sliding sleeve 33 and nut 38 have been inlayed respectively at lifter plate 35's both ends, traveller 32 and sliding sleeve 33 sliding connection, the bottom threaded connection of traveller 32 has stop nut 34, lead screw 37 and nut 38 threaded connection.
The lifting motor 36 works to drive the screw 37 to rotate, and due to the screw action of the screw 37 and the nut 38, the lifting plate 35 is lifted and lowered by the sliding of the sliding column 32 and the sliding sleeve 33, so as to drive the cleaning rotating unit 4 to move up and down.
The rotating motor 42 works to drive the rotating shaft 45 to rotate, the net barrel 27 is driven to rotate through the turnover arched support 46, rose petals in the net barrel 27 are in full mixed contact with water, the cleanness of cleaning is improved, the tapered roller bearing 44 can bear the gravity borne by the rotating shaft 45 in the vertical direction, and the rotating shaft 45 is prevented from being separated from the installation rod 43.
The dumping unit 5 comprises a dumping motor seat 51, a dumping motor 52, a connecting shaft 53, a connecting bearing 54, a shaft seat 55, a first bevel gear 56, a second bevel gear 57, an end shaft 58 and a mounting disc 59, the two sides of the middle part of the net drum 27 are respectively fixed with the mounting disc 59, the side surface of the mounting disc 59 is fixed with the end shaft 58, the two end shafts 58 are respectively connected with the two ends of the bottom of the turnover arched bracket 46 in a rotating manner, the dumping motor 52 is fixed on the top of the turnover arched bracket 46 through the dumping motor seat 51, the bottom output shaft of the dumping motor 52 is connected with the top end of the connecting shaft 53, the middle part of the connecting shaft 53 is connected with the shaft seat 55 through the connecting bearing 54 in a rotating manner, the shaft seat 55 is fixed on the side surface of the turnover arched bracket 46, the bottom end of the connecting shaft 53 is connected with the first.
The dumping motor 52 works to drive the connecting shaft 53 to rotate, so as to drive the first bevel gear 56 to rotate, and the end shaft 58 can be driven to rotate through transmission with the second bevel gear 57, so as to drive the net drum 27 to rotate through the mounting disc 59, so that the cleaned rose petals in the net drum 27 can be dumped.
The conveying unit 6 is arranged in the middle of the surface of the bottom plate 1, and one end, far away from the cleaning unit 2, of the conveying unit 6 is provided with a crushing unit 7; conveying unit 6 includes support 61, a conveyor 62, conveying motor 63, feeder hopper 64, carry axle 65 and helical blade 66, the middle part of bottom plate 1 is fixed with the conveying section of thick bamboo 62 of slope through support 61, the one end level that conveying section of thick bamboo 62 is close to cleaning unit 2 is less than the other end, and conveying section of thick bamboo 62 is close to cleaning unit 2's one end middle part and is fixed with conveying motor 63, and this end top of conveying section of thick bamboo 62 is connected with feeder hopper 64, conveying motor 63's output shaft extends to in the conveying section of thick bamboo 62 and connects and carry axle 65, the side threaded connection of carrying axle 65 has helical blade 66, the one end that conveying section of thick bamboo 62 kept away from cleaning unit 2 is equipped with the. The conveying motor 63 drives the conveying shaft 65 and the helical blade 66 to rotate, and the rose petals falling into the conveying cylinder 62 from the feeding hopper 64 are driven to move forwards through the action of the threads.
The crushing unit 7 comprises a fixed ring 71, a motor lantern ring 72, a crushing motor 73, a gear 74, an outer toothed ring 75, a rotating ring 76, crushing blades 77 and a large bearing 78, the outlet of the conveying cylinder 62 is rotatably connected with the rotating ring 76 through the large bearing 78, the crushing blades 77 are arranged on the inner side of the rotating ring 76 in an annular array mode, the outer toothed ring 75 is sleeved on the outer side of the rotating ring 76, the fixed ring 71 is sleeved on the outer side of the conveying cylinder 62, the crushing motor 73 is fixed to the side face of the fixed ring 71 through the motor lantern ring 72, the gear 74 is connected with the outer toothed ring 75 in a rotating mode, and the crushing motor 73 is connected with the output shaft of. The crushing motor 73 works to drive the gear 74 to rotate, the rotating ring 76 can be driven to rotate through the transmission action of the outer toothed ring 75, and rose petals can be crushed by the crushing blade 77 in the rotating ring 76 when being discharged from the outlet.
And the grinding unit 8 is arranged on one side of the surface of the bottom plate 1 far away from the cleaning unit 2, and the discharge control unit 9 is arranged at the bottom of the grinding unit 8.
The grinding unit 8 comprises a supporting leg 81, a grinding disc 82, a blanking disc 83, a blanking hole 84, a grinding arc-shaped strip 85, a fixed rod 86, a movable pin 87, a rotating rod 88, a movable shaft 89, a mounting tray 810, a grinding motor 811, a conical containing bin 812 and a switch plate 813, wherein the surface of the base plate 1 is connected with the grinding disc 82 through the supporting leg 81, the grinding disc 82 is provided with a circular groove, the grinding arc-shaped strip 85 is annularly arrayed in the circular groove, sieve holes are uniformly distributed at the bottom of the grinding disc 82, the bottom of the grinding disc 82 is connected with the conical containing bin 812, the bottom of the conical containing bin 812 is connected with the switch plate 813 through a discharge control unit 9, the side annular array of the grinding disc 82 is provided with three mounting trays 810, the mounting trays 810 are movably connected with one end of the rotating rod 88 through the movable shaft 89, the other end of the rotating rod 88 is movably connected with one end of the fixed rod 86 through the movable pin 87, the middle part of the blanking plate 83 is provided with a blanking hole 84, the bottom end of one movable shaft 89 is connected with the output shaft of a grinding motor 811, and the grinding motor 811 is fixed at the bottom end of the mounting tray 810.
Rose petal after smashing falls into unloading dish 83 in, then grind motor 811 work and drive one of them loose axle 89 and rotate, one of them loose axle 89 rotates and drives the swing arm 88 and use the loose axle 89 as the center rotation, thereby through the activity of dead lever 86, make unloading dish 83 be circular motion in the circular slot of abrasive disc 82, rose petal after smashing falls to the circular slot of abrasive disc 82 in through unloading hole 84, because the activity of unloading dish 83, the cooperation is ground arc strip 85 and is tentatively ground rose petal, rose petal after the grinding enters into the toper through the sieve mesh and holds storehouse 812, open through ejection of compact control unit 9 control switch board 813, release rose petal after the grinding.
Ejection of compact control unit 9 includes base 91, control shaft 92, torsional spring 93, control lever 94 and handle 95, and the toper holds the bottom side of storehouse 812 and is fixed with base 91, and base 91 passes through the one end of control shaft 92 swing joint switch board 813, installs torsional spring 93 on the control shaft 92, and switch board 813 and base 91 are connected respectively to the both ends of torsional spring 93, and control shaft 92's tip passes through control lever 94 and connects handle 95. The handle 95 is manually pulled, the control rod 94 overcomes the torsion force of the torsion spring 93, so that the control shaft 92 rotates relative to the base 91, and the switch plate 813 is driven to rotate relative to the control shaft 92 to open the bottom release opening of the conical containing chamber 812.
The raw material pretreatment method of the raw material pretreatment system for rose essence extraction specifically comprises the following steps:
s1: the rose is moved into the net cylinder 27 of the cleaning unit 2, then the horizontal position of the net cylinder 27 is lowered by the lifting unit 3 and extends into the cleaning cylinder 21, then the cleaning cylinder 21 is filled with water through the water inlet pipe 22, and the water forms a vortex in the cleaning cylinder 21, so that the rose petals can be cleaned preliminarily;
s2: the rotating motor 42 in the cleaning rotating unit 4 works to drive the rotating shaft 45 to rotate, and the arched bracket 46 is turned over to drive the net drum 27 to rotate in the cleaning drum 21, so that the rose petals are fully contacted with clear water, and the cleaning cleanliness is improved;
s3: the lifting unit 3 lifts the net drum 27, then the dumping motor 52 of the dumping unit 5 works, and the cleaned rose petals can be dumped out of the net drum 27 to the conveying unit 6 through the transmission of the connecting shaft 53, the bevel gear I56 and the bevel gear II 57;
s4: the cleaned rose petals are placed into the conveying cylinder 62 by the feed hopper 64 of the conveying unit 6, and the conveying motor 63 drives the helical blades 66 to rotate, so that the rose petals are conveyed forwards;
s5: the crushing motor 73 of the crushing unit 7 works, the crushing blade 77 in the rotating ring 76 is driven to rotate rapidly through the gear 74 and the outer toothed ring 75, and the rose petals output from the outlet are crushed by the crushing blade 77;
s6: the crushed rose petals fall into the lower feeding plate 83 of the grinding unit 8, fall into the grinding plate 82 through the lower feeding hole 84 on the lower feeding plate 83, the grinding motor 811 works to drive the movable shaft 89 to rotate, the lower feeding plate 83 is driven by the rotary rod 88 and the fixed rod 86 to move in the inner circumference of the grinding plate 82, the bottom of the lower feeding plate 83 is matched with the grinding arc-shaped strip 85 in the grinding plate 82 to grind the rose petals, and then the rose petals fall into the conical containing bin 812 through the sieve holes.
Example two:
referring to fig. 9, the raw material pre-treatment system for rose essence extraction of the present embodiment has a structure substantially the same as that of the embodiment, except for the difference of the discharging control unit 9;
ejection of compact control unit 9 includes bottom bar 96, guide bar 97, guide ring 98, pull ring 99 and anticreep nut 910, and the bottom that the toper held storehouse 812 is connected with two horizontal guide bars 97 through bottom bar 96, and the front and back end of switch plate 813 is equipped with respectively with guide bar 97 sliding connection's guide ring 98, and the one end threaded connection that bottom bar 96 was kept away from to guide bar 97 has anticreep nut 910, and one side of switch plate 813 is equipped with pull ring 99.
When the device is used, the pull ring 99 is pulled, the switch plate 813 transversely moves through the sliding of the guide rod 97 and the guide ring 98, so that the bottom release port of the conical containing bin 812 is opened, the ground rose petals are released, the next extraction treatment is carried out, and the pull ring 99 is pushed, so that the switch plate 813 transversely and reversely moves to close the bottom release port of the conical containing bin 812.
It should be noted that the input terminals of the lifting motor 36, the rotating motor 42, the dumping motor 52, the conveying motor 63, the grinding motor 73 and the grinding motor 811 are all electrically connected with the output terminal of the external control switch group, the types of the above electrical components are selected by the technical personnel in the technical field according to the actual scene, and the external control switch group controls the lifting motor 36, the rotating motor 42, the dumping motor 52, the conveying motor 63, the grinding motor 73 and the grinding motor 811 to work by adopting the common method in the prior art.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A raw materials pretreatment systems for rose essence extraction, including bottom plate (1), cleaning unit (2), its characterized in that still includes are installed to the surface one side of bottom plate (1):
the lifting unit (3) is arranged on the upper side of the bottom plate (1) and is positioned right above the cleaning unit (2), a cleaning rotating unit (4) is arranged on the lifting unit (3), and a dumping unit (5) is arranged on the cleaning rotating unit (4);
the conveying unit (6) is arranged in the middle of the surface of the bottom plate (1), and a crushing unit (7) is arranged at one end, far away from the cleaning unit (2), of the conveying unit (6);
and the grinding unit (8) is arranged on one side, away from the cleaning unit (2), of the surface of the bottom plate (1), and the discharging control unit (9) is arranged at the bottom of the grinding unit (8).
2. The raw material pretreatment system for rose essence extraction according to claim 1, the cleaning unit (2) comprises a cleaning cylinder (21), a water inlet pipe (22), a water inlet valve (23), a pipe joint (24), a water outlet pipe (25), a water outlet valve (26) and a net cylinder (27), a cleaning cylinder (21) is fixed on one side of the surface of the bottom plate (1), a water inlet pipe (22) penetrates through the top of the cleaning cylinder (21), the central line of the water inlet pipe (22) is tangent to the inner side surface of the cleaning barrel (21), the outer end of the water inlet pipe (22) is connected with a pipe joint (24), a water inlet valve (23) is arranged in the middle of the water inlet pipe (22), the bottom of the cleaning cylinder (21) is connected with a water outlet pipe (25), a water outlet valve (26) is arranged on the water outlet pipe (25), and a net barrel (27) is arranged in the cleaning barrel (21).
3. The raw material pretreatment system for rose essence extraction according to claim 2, wherein the lifting unit (3) comprises a lifting arched support (31), a sliding column (32), a sliding sleeve (33), a limit nut (34), a lifting plate (35), a lifting motor (36), a screw rod (37) and a nut (38), the lifting arched support (31) is arranged on the bottom plate (1) corresponding to the position of the cleaning barrel (21), one end of the top of the lifting arched support (31) is connected with the sliding column (32), the other end of the top of the lifting arched support (31) is rotatably connected with the screw rod (37), the lifting motor (36) is arranged on the top of the lifting arched support (31), an output shaft of the lifting motor (36) is connected with the top end of the screw rod (37), the sliding sleeve (33) and the nut (38) are respectively embedded in two ends of the lifting plate (35), the sliding column (32) is connected with the sliding sleeve (33) in a sliding mode, the bottom end of the sliding column (32) is connected with a limiting nut (34) in a threaded mode, and the lead screw (37) is connected with the nut (38) in a threaded mode.
4. The raw material pretreatment system for rose essence extraction according to claim 3, the cleaning rotating unit (4) comprises a cleaning arched bracket (41), a rotating motor (42), a mounting rod (43), a tapered roller bearing (44), a rotating shaft (45) and a turnover arched bracket (46), the center of the bottom of the lifting plate (35) is provided with a cleaning arched bracket (41), the bottoms of the cleaning arched brackets (41) are connected through a mounting rod (43), the middle part of the mounting rod (43) is rotationally connected with a rotating shaft (45) through a tapered roller bearing (44), the top of the rotating shaft (45) is connected with an output shaft of a rotating motor (42), the rotating motor (42) is fixed at the inner side of the cleaning arch-shaped bracket (41), the bottom end of the rotating shaft (45) is connected with the top center of the turnover arch-shaped support (46).
5. The raw material pretreatment system for rose essence extraction according to claim 4, wherein the pouring unit (5) comprises a pouring motor base (51), a pouring motor (52), a connecting shaft (53), a connecting bearing (54), a shaft seat (55), a bevel gear I (56), a bevel gear II (57), an end shaft (58) and a mounting disc (59), the mounting discs (59) are respectively fixed on two sides of the middle part of the net cylinder (27), the end shaft (58) is fixed on the side surface of the mounting disc (59), the two end shafts (58) are respectively rotatably connected with two ends of the bottom of the turnover arched bracket (46), the pouring motor (52) is fixed on the top of the turnover arched bracket (46) through the pouring motor base (51), the output shaft at the bottom of the pouring motor (52) is connected with the top end of the connecting shaft (53), the middle part of the connecting shaft (53) is rotatably connected with the shaft seat (55) through the connecting bearing (54), the shaft seat (55) is fixed on the side face of the turnover arch-shaped support (46), the bottom end of the connecting shaft (53) is connected with a first bevel gear (56), an end shaft (58) corresponding to the first bevel gear (56) is connected with a second bevel gear (57), and the second bevel gear (57) is in meshed connection with the first bevel gear (56).
6. The raw material pretreatment system for rose essence extraction according to claim 1, wherein the conveying unit (6) comprises a support (61), a conveying cylinder (62), a conveying motor (63), a feed hopper (64), a conveying shaft (65) and a helical blade (66), the inclined conveying cylinder (62) is fixed in the middle of the bottom plate (1) through the support (61), one end of the conveying cylinder (62) close to the cleaning unit (2) is lower in level than the other end, the conveying motor (63) is fixed in the middle of one end of the conveying cylinder (62) close to the cleaning unit (2), the top of the end of the conveying cylinder (62) is connected with the feed hopper (64), the output shaft of the conveying motor (63) extends into the conveying cylinder (62) and is connected with the conveying shaft (65), the helical blade (66) is connected with the side surface of the conveying shaft (65) in a threaded manner, an outlet is formed in one end, far away from the cleaning unit (2), of the conveying cylinder (62).
7. The raw material pre-treatment system for rose essence extraction according to claim 6, wherein, the crushing unit (7) comprises a fixed ring (71), a motor lantern ring (72), a crushing motor (73), a gear (74), an outer gear ring (75), a rotating ring (76), a crushing blade (77) and a large bearing (78), the outlet of the conveying cylinder (62) is rotationally connected with a rotating ring (76) through a large bearing (78), the inner side of the rotating ring (76) is provided with crushing blades (77) in an annular array, an outer toothed ring (75) is sleeved on the outer side of the rotating ring (76), a fixed ring (71) is sleeved on the outer side of the conveying cylinder (62), a crushing motor (73) is fixed on the side surface of the fixed ring (71) through a motor lantern ring (72), an output shaft of the crushing motor (73) is connected with a gear (74), and the gear (74) is rotationally connected with an outer gear ring (75).
8. The raw material pretreatment system for rose essence extraction according to claim 7, wherein the grinding unit (8) comprises a support leg (81), a grinding disc (82), a blanking disc (83), a blanking hole (84), a grinding arc-shaped strip (85), a fixed rod (86), a movable pin (87), a rotating rod (88), a movable shaft (89), a mounting tray (810), a grinding motor (811), a conical containing bin (812) and a switch plate (813), the surface of the base plate (1) is connected with the grinding disc (82) through the support leg (81), the grinding disc (82) is provided with a circular groove, the grinding arc-shaped strip (85) is arranged in the circular groove in an annular array, sieve holes are uniformly distributed at the bottom of the grinding disc (82), the conical containing bin (812) is connected at the bottom of the conical containing bin (812), and the switch plate (813) is connected at the bottom end of the conical containing bin (812) through a discharge control unit (9), the side annular array of abrasive disc (82) is equipped with three installation tray (810), the one end of loose axle (89) swing joint swinging arms (88) is passed through in installation tray (810), the one end of the other end through loose pin (87) swing joint dead lever (86) of swinging arms (88), the side of three dead lever (86) annular array fixed charging tray (83) down, unloading hole (84) have been seted up at the middle part of charging tray (83) down, the output shaft of grinding motor (811) is connected to the bottom of one of them loose axle (89), the bottom at installation tray (810) is fixed in grinding motor (811).
9. The raw material pretreatment system for rose essence extraction according to claim 8, wherein the discharge control unit (9) comprises a base (91), a control shaft (92), a torsion spring (93), a control rod (94) and a handle (95), the base (91) is fixed on the bottom end side of the conical containing bin (812), the base (91) is movably connected with one end of a switch plate (813) through the control shaft (92), the torsion spring (93) is installed on the control shaft (92), two ends of the torsion spring (93) are respectively connected with the switch plate (813) and the base (91), and the end of the control shaft (92) is connected with the handle (95) through the control rod (94).
10. The raw material pretreatment method of the raw material pretreatment system for rose essence extraction is characterized by comprising the following steps:
s1: rose is moved into a net cylinder (27) of a cleaning unit (2), then the horizontal position of the net cylinder (27) is lowered by a lifting unit (3) and extends into a cleaning cylinder (21), then the cleaning cylinder (21) is filled with water through a water inlet pipe (22), and the water forms vortex in the cleaning cylinder (21) so as to primarily clean rose petals;
s2: the rotating motor (42) in the cleaning rotating unit (4) works to drive the rotating shaft (45) to rotate, the net barrel (27) can be driven to rotate in the cleaning barrel (21) by turning the arched support (46), rose petals are fully contacted with clean water, and the cleaning cleanliness is improved;
s3: the net drum (27) is lifted by the lifting unit (3), then a dumping motor (52) of the dumping unit (5) works, and the cleaned rose petals can be dumped out of the net drum (27) to the conveying unit (6) through the transmission of a connecting shaft (53), a bevel gear I (56) and a bevel gear II (57);
s4: the cleaned rose petals are placed into a conveying cylinder (62) by a feed hopper (64) of the conveying unit (6), and a conveying motor (63) drives a helical blade (66) to rotate so as to convey the rose petals forwards;
s5: a crushing motor (73) of the crushing unit (7) works, a gear (74) and an outer toothed ring (75) drive a crushing blade (77) in a rotating ring (76) to rotate rapidly, and rose petals output from an outlet are crushed by the crushing blade (77);
s6: the crushed rose petals fall into a discharging disc (83) of a grinding unit (8), the crushed rose petals fall into a grinding disc (82) through a discharging hole (84) in the discharging disc (83), a grinding motor (811) works to drive a movable shaft (89) to rotate, the discharging disc (83) is driven to move in the inner circumference of the grinding disc (82) through a rotating rod (88) and a fixing rod (86), grinding arc-shaped strips (85) in the bottom of the discharging disc (83) are matched with the grinding disc (82) to grind the rose petals, and then the rose petals fall into a conical containing bin (812) through sieve holes.
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