CN113071859B

CN113071859B - Automatic change winding conveyor system

Info

Publication number: CN113071859B
Application number: CN202110621851.8A
Authority: CN
Inventors: 安泽庆; 张艺潇
Original assignee: Jiangsu Jin'an Electric Co ltd
Current assignee: Jiangsu Jin'an Electric Co ltd
Priority date: 2021-06-04
Filing date: 2021-06-04
Publication date: 2021-09-10
Anticipated expiration: 2041-06-04
Also published as: CN113071859A

Abstract

The invention discloses an automatic winding and transporting system, which comprises an automatic tensioning rotary module, a fiber winding module, a receiving rotary module, a conveying module, a feeding module and a discharging module, wherein the automatic tensioning rotary module can fix a glass steel sleeve and rotate the glass steel sleeve; the glass fiber reinforced plastic sleeve can be assembled and disassembled by the bearing and rotating module, and the glass fiber reinforced plastic sleeve is correspondingly transported to the automatic tensioning and rotating module without manual intervention, so that time and labor are saved, and the efficiency is higher.

Description

Automatic change winding conveyor system

Technical Field

The invention relates to the technical field of winding transportation, in particular to an automatic winding transportation system.

Background

The glass fiber reinforced plastic winding machine has the advantages and characteristics of high reaction speed, strong anti-interference capability, convenient use, convenient adjustment, flexible assembly and multiple purposes. The glass fiber reinforced plastic winding machine is deeply favored by the same people in the domestic glass fiber reinforced plastic industry.

Most of the existing glass fiber reinforced plastic fiber winding machines can only be suitable for glass fiber reinforced plastic sleeves with single diameters, the application range is too small, the industrial development is not facilitated, the glass fiber reinforced plastic sleeves are assembled and disassembled manually, a conveying system matched with the glass fiber reinforced plastic sleeves is not provided, the automation degree is low, and the efficiency is very low while human resources are wasted.

Disclosure of Invention

This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.

The present invention has been made in view of the above and/or other problems with existing automated winding transport systems.

The problem to be solved by the present invention is therefore how to provide an automated winding transport system.

In order to solve the technical problems, the invention provides the following technical scheme: an automatic winding and conveying system comprises an automatic tensioning and rotating module, a winding and conveying device and a winding and conveying device, wherein the automatic tensioning and rotating module comprises symmetrically arranged side plates, a base matched with the side plates, a tensioning and rotating piece arranged inside the side plates, and an automatic separating piece arranged in the base; the fiber winding module is arranged corresponding to the automatic tensioning and rotating module; the bearing and rotating module is arranged on the base and comprises an arc-shaped bearing plate, a rotating piece driving the arc-shaped bearing plate to rotate and a lifting piece driving the rotating piece to vertically move; and the conveying module is matched with the bearing rotating module and comprises a flexible chain plate conveying belt and an intermittent driving device matched with the flexible chain plate conveying belt, and rectangular holes corresponding to the arc-shaped bearing plates are formed in the flexible chain plate conveying belt at equal intervals.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: rotate the piece include with arc loading board fixed connection's fixation cylinder, and with fixation cylinder articulated first telescopic link, the piece that goes up and down is including bearing the connecting plate of rotating the piece, with connecting plate complex second telescopic link, and with the spacing post of base sliding fit, the one end of spacing post is connected on the connecting plate, be provided with on the connecting plate with the one end complex hinged-support of first telescopic link.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the rotatory piece of tensioning include well pipe, with well pipe normal running fit's rotatory pipe, with rotatory pipe side complex tensioning lever, make the tensioning lever with the fastener of rotatory pipe side laminating, simultaneously with rotatory pipe reaches fastener complex differential mechanism, with differential mechanism complex driving piece, and with fastener complex chucking spare, well pipe side is prolonged its circumference and is provided with a plurality of extension rods to the array, the tensioning rod set up in the extension rod clearance, the fastener with the extension rod cooperation.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the automatic feeding device also comprises a feeding module and a discharging module which are matched with the conveying module.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the flexible chain plate conveying belt adopts a V-shaped chain plate, and the intermittent driving device adopts a sheave mechanism.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the side of the rotating pipe is provided with an Archimedes spiral gear, the tensioning rod comprises a meshing block and a tensioning block, the meshing block is perpendicular to the tensioning block, and a face gear meshed with the Archimedes spiral gear is arranged on the meshing block.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the fastener comprises a concave ring matched with the meshing block, the concave ring comprises a second groove arranged on the side surface and matched with the meshing block, and a first gear meshed with the differential mechanism, and a second gear meshed with the differential mechanism is arranged on the rotating pipe.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the chucking spare include with the fastening block of first gear block, with curb plate threaded connection's threaded rod, and with threaded rod tip fixed connection's turning handle, be provided with on the curb plate with fastening block sliding fit's sliding tray.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: the extension rod is provided with threads, and the fastener further comprises a fastening ring in threaded fit with the extension rod.

As a preferable aspect of the automated winding transportation system of the present invention, wherein: be provided with the confession on the base the fourth recess that the curb plate removed, and with curb plate sliding fit's slide bar, autosegregation piece include with curb plate complex rack bar, with rack bar engaged with third gear, and drive third gear pivoted second driving motor, second driving motor is fixed in on the base.

The automatic tensioning and rotating module has the advantages that the automatic tensioning and rotating module can be suitable for glass steel sleeves with different diameters, the application range of a machine is greatly increased, the tensioning rod can be contracted and rotated only by arranging one driving device, fewer parts are used, and the cost is lower; the glass fiber reinforced plastic sleeve can be assembled and disassembled by the bearing and rotating module, and the glass fiber reinforced plastic sleeve is correspondingly transported to the automatic tensioning and rotating module without manual intervention, so that time and labor are saved, and the efficiency is higher.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:

fig. 1 is a scene diagram of an automated winding transport system in example 1.

Fig. 2 is a diagram of an automated tension rotation module of the automated winding transport system of example 1.

Fig. 3 is a block diagram of a transport module of the automated winding transport system of example 1.

Fig. 4 is a schematic view of the take-up rotation module of the automated winding transportation system of example 1.

Fig. 5 is a detailed structure diagram of the receiving rotation module of the automated winding transportation system in example 1.

Fig. 6 is a schematic view of an automatic separator of the automated winding transport system of example 1.

Fig. 7 is a top view of an automated tension rotation module of the automated winding transport system of example 1.

Fig. 8 is an exploded view of the tensioning swivel of the automated winding transport system of example 1.

Fig. 9 is a schematic of the tension rods of the automated winding transport system of example 1.

Fig. 10 is a diagram of a concave loop structure of the automated winding transport system of example 1.

Fig. 11 is a side panel structure view of the automated winding transport system of example 1.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.

Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.

Example 1

Referring to fig. 1 to 11, a first embodiment of the present invention provides an automatic winding and transporting system, which includes an automatic tensioning rotary module 100, a fiber winding module 200, a receiving rotary module 300, a transporting module 400, a feeding module 500, and a discharging module 600, wherein the automatic tensioning rotary module 100 can fix and rotate a glass fiber reinforced plastic sleeve, the fiber winding module 200 reciprocates to provide fibers, the receiving rotary module 300 can load and unload the glass fiber reinforced plastic sleeve, the transporting module 400 can transport the glass fiber reinforced plastic sleeve, and the feeding module 500 and the discharging module 600 can load and discharge materials.

Specifically, the automatic tensioning rotation module 100 includes side plates 101 symmetrically arranged, a base 102 engaged with the side plates 101, a tensioning rotation member 103 disposed inside the side plates 101, and an automatic separation member 104 disposed inside the base 102. The tensioning rotary member 103 comprises a middle pipe 103a, a rotary pipe 103b in running fit with the middle pipe 103a, a tensioning rod 103c in side fit with the rotary pipe 103b, a fastener 103d for enabling the tensioning rod 103c to be attached to the side of the rotary pipe 103b, a differential 103e matched with the rotary pipe 103b and the fastener 103d, a driving member 103f matched with the differential 103e, and a clamping member 103g matched with the fastener 103d, wherein the side of the middle pipe 103a is provided with a plurality of extension rods 103a-1 along the circumferential array thereof, the tensioning rod 103c is arranged in a gap between the extension rods 103a-1, and the fastener 103d is matched with the extension rods 103 a-1. In this embodiment, the driving member 103f is a motor, and the output end of the motor is connected to a bevel gear, which is connected to the differential 103 e.

The filament winding module 200 is provided corresponding to the automatic tension rotation module 100, and the filament winding unit 200 may be an existing filament supply device, and the device may be moved back and forth, because it is possible to uniformly wind the glass fiber reinforced plastic.

Accept and rotate module 300 set up in on the base 102, including arc loading board 301, drive arc loading board 301 carries out the pivoted and rotates piece 302, and drives rotate piece 302 and carry out vertical motion's a lift 303, wherein, rotate piece 302 include with arc loading board 301 fixed connection's fixed cylinder 302a, and with fixed cylinder 302a articulated first telescopic link 302b, lift 303 including bear rotate piece 302 the connecting plate 303a, with connecting plate 303a complex second telescopic link 303b, and with base 102 sliding fit's spacing post 303c, the one end of spacing post 303c is connected on the connecting plate 303a, be provided with on the connecting plate 303a with the one end complex articulated bearing 303a-1 of first telescopic link 302 b.

The conveying module 400 is matched with the receiving and rotating module 300 and comprises a flexible chain plate conveying belt 401 and an intermittent driving device 402 matched with the flexible chain plate conveying belt 401, and rectangular holes 401a corresponding to the arc-shaped bearing plates 301 are equidistantly arranged on the flexible chain plate conveying belt 401.

Further, the device comprises a feeding module 500 and a discharging module 600 which are matched with the conveying module 400, wherein the feeding module 500 is used for continuously providing the glass fiber reinforced plastic sleeve to the conveying module 400, and the discharging module 600 is used for taking out the wound glass fiber reinforced plastic sleeve from the conveying module 400.

Preferably, the flexible chain plate conveying belt 401 adopts a V-shaped chain plate, and the intermittent driving device 402 adopts a sheave mechanism. The V-shaped chain plate is convenient for conveying the cylindrical glass fiber reinforced plastic sleeve, and the sheave mechanism is adopted because the bearing rotating module 300 is matched with the rectangular hole 401a, so that the distance of each transmission of the flexible chain plate conveying belt 401 needs to be a fixed value, the sheave mechanism can well achieve the effect of intermittent rotation, and the sheave mechanism is very stable in rotation and cannot damage products.

Preferably, an archimedes spiral gear 103b-1 is arranged on the side surface of the rotating tube 103b, the tension rod 103c comprises an engagement block 103c-1 and a tension block 103c-2, the engagement block 103c-1 is arranged perpendicular to the tension block 103c-2, and a face gear 103c-11 engaged with the archimedes spiral gear 103b-1 is arranged on the engagement block 103 c-1. The tension rod 103c is in close contact with the rotary pipe 103b, and when the rotary pipe 103b rotates, the tension rod 103c moves up and down.

Preferably, a plurality of rubber pads are arranged on the upper surface of the tensioning block 103c-2, so that friction force can be increased, and the tensioning block 103c-2 can be prevented from breaking the glass fiber reinforced plastic sleeve.

Further, the fastening member 103d includes a concave ring 103d-1 engaged with the engaging block 103c-1, the concave ring 103d-1 includes a second concave groove 103d-11 laterally disposed and engaged with the engaging block 103c-1, and a first gear 103d-12 engaged with the differential 103e, and the rotating tube 103b is provided with a second gear 103b-2 engaged with the differential 103 e.

Further, the clamping member 103g includes a fastening block 103g-1 engaged with the first gear 103d-12, a threaded rod 103g-2 threadedly coupled to the side plate 101, and a rotating handle 103g-3 fixedly coupled to an end of the threaded rod 103g-2, and the side plate 101 is provided with a sliding groove 101a slidably engaged with the fastening block 103 g-1.

Preferably, the extension rod 103a-1 is provided with threads, and the fastener 103d further comprises a fastening ring 103d-2 that is threadedly engaged with the extension rod 103 a-1.

Preferably, the base 102 is provided with a fourth groove 102a for the side plate 101 to move, and a sliding rod 102b in sliding fit with the side plate 101, the automatic separating member 104 includes a rack rod 104a matched with the side plate 101, a third gear 104b engaged with the rack rod 104a, and a second driving motor 104c for driving the third gear 104b to rotate, and the second driving motor 104c is fixed on the base 102, that is, the second driving motor 104c rotates, so that the two side plates 101 can move in opposite directions, and the glass fiber reinforced plastic sleeve can be conveniently assembled and disassembled.

In summary, the rotary tube 103b of the automatic tensioning rotary module 100 is sleeved on the middle tube 103a, the side surface of the rotary tube 103b is arranged in the first groove 103a-11 of the extension rod 103a-1, the Archimedes spiral gear 103b-1 is arranged on one side of the rotary tube 103b, the tension rod 103c is meshed with the Archimedes spiral gear 103b-1, and the fastener 103d enables the tension rod 103c to be tightly attached to the rotary tube 103 b. The rotating pipe 103b and the concave ring 103d-1 are both provided with gears meshed with the differential 103e, when the clamping piece 103g is clamped with the first gear 103d-12 on the concave ring 103d-1, the driving piece 103f can only drive the rotating pipe 103b to rotate under the action of the differential 103e, at the moment, the tensioning rod 103c can stretch and retract, when the clamping piece 103g is separated from the first gear 103d-12, the driving piece 103f drives the rotating pipe 103b and the fastening piece 103d to integrally rotate through the differential 103e, the fiber winding module 200 is arranged on the side face of the automatic tensioning rotating module 100, the receiving rotating module 300 is arranged on the base 102, the flexible chain plate conveying belt 401 is provided with a plurality of rectangular holes 401a matched with the arc-shaped bearing plate 301, and the feeding module 500 and the discharging module 600 are both matched with the conveying module 400.

For convenience of description, in an initial state, the receiving and rotating module 300 is arranged below the flexible chain plate conveyor belt 401, the two side plates 101 are in a far state, when the receiving and rotating module is used, the glass fiber reinforced plastic sleeve is uninterruptedly placed on the flexible chain plate conveyor belt 401 through the feeding module 500, the glass fiber reinforced plastic sleeve is moved intermittently through the intermittent driving device 402, the arc-shaped bearing plate 301 is lifted to a certain height through the rectangular hole 401a and is lifted, then the arc-shaped bearing plate is rotated by 90 degrees, then the side plates 101 are moved oppositely through the second driving motor 104c, the tensioning rod 103c is inserted into the glass fiber reinforced plastic sleeve, the rotating handle 103g-3 is screwed, after the clamping piece 103g is clamped with the first gear 103d-12, the driving piece 103f drives the differential mechanism 103e to rotate, the tensioning rod 103c fixes the glass fiber reinforced plastic sleeve, then the rotating handle 103g-3 is screwed, after the clamping piece 103g is separated from the first gear 103d-12, the arc-shaped bearing plate 301 is lowered, fibers on the fiber winding unit 200 are connected to the glass fiber reinforced plastic sleeve, the driving piece 103f drives the differential mechanism 103e to rotate, the glass fiber reinforced plastic sleeve is rotated and wound, after winding is completed, reverse operation is performed, the wound glass fiber reinforced plastic sleeve is placed on the flexible chain plate conveying belt 401 through the bearing rotating module 300, then the flexible chain plate conveying belt 401 rotates, and the glass fiber reinforced plastic sleeve is taken out through the blanking module 600.

It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.

Claims

1. An automated winding transport system, characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,

the automatic tensioning rotary module (100) comprises side plates (101) which are symmetrically arranged, a base (102) matched with the side plates (101), a tensioning rotary piece (103) arranged inside the side plates (101), and an automatic separating piece (104) arranged in the base (102);

a filament winding module (200) provided corresponding to the automated tensioning rotation module (100);

the bearing and rotating module (300) is arranged on the base (102) and comprises an arc-shaped bearing plate (301), a rotating piece (302) driving the arc-shaped bearing plate (301) to rotate and a lifting piece (303) driving the rotating piece (302) to vertically move; and the number of the first and second groups,

the conveying module (400) is matched with the receiving and rotating module (300) and comprises a flexible chain plate conveying belt (401) and an intermittent driving device (402) matched with the flexible chain plate conveying belt (401), and rectangular holes (401a) corresponding to the arc-shaped bearing plates (301) are equidistantly formed in the flexible chain plate conveying belt (401);

the rotating part (302) comprises a fixed cylinder (302a) fixedly connected with the arc-shaped bearing plate (301), and a first telescopic rod (302b) hinged to the fixed cylinder (302a), the lifting part (303) comprises a connecting plate (303a) for bearing the rotating part (302), a second telescopic rod (303b) matched with the connecting plate (303a), and a limiting column (303c) in sliding fit with the base (102), one end of the limiting column (303c) is connected to the connecting plate (303a), and a hinged support (303a-1) matched with one end of the first telescopic rod (302b) is arranged on the connecting plate (303 a);

the tensioning rotating piece (103) comprises a middle pipe (103a), a rotating pipe (103b) in running fit with the middle pipe (103a), a tensioning rod (103c) matched with the side surface of the rotating pipe (103b), a fastening piece (103d) enabling the tensioning rod (103c) to be attached to the side surface of the rotating pipe (103b), a differential mechanism (103e) matched with the rotating pipe (103b) and the fastening piece (103d) simultaneously, and a driving piece (103f) matched with the differential mechanism (103e), and a clamping member (103g) which is matched with the fastening member (103d), the side surface of the middle pipe (103a) is provided with a plurality of extension rods (103a-1) along the circumferential array thereof, the tension rod (103c) is arranged in the gap of the extension rod (103a-1), and the fastener (103d) is matched with the extension rod (103 a-1).

2. The automated winding transport system of claim 1, wherein: the automatic feeding and discharging device further comprises a feeding module (500) and a discharging module (600) which are matched with the conveying module (400).

3. The automated winding transport system of claim 1 or 2, wherein: the flexible chain plate conveying belt (401) adopts a V-shaped chain plate, and the intermittent driving device (402) adopts a sheave mechanism.

4. The automated winding transport system of claim 3, wherein: an Archimedean spiral gear (103b-1) is arranged on the side face of the rotating pipe (103b), the tensioning rod (103c) comprises an engagement block (103c-1) and a tensioning block (103c-2), the engagement block (103c-1) and the tensioning block (103c-2) are vertically arranged, and a face gear (103c-11) engaged with the Archimedean spiral gear (103b-1) is arranged on the engagement block (103 c-1).

5. The automated winding transport system of claim 4, wherein: the fastener (103d) comprises a concave ring (103d-1) matched with the engagement block (103c-1), the concave ring (103d-1) comprises a second concave groove (103d-11) which is arranged on the side surface and matched with the engagement block (103c-1), and a first gear (103d-12) meshed with the differential mechanism (103e), and a second gear (103b-2) meshed with the differential mechanism (103e) is arranged on the rotating pipe (103 b).

6. The automated winding transport system of claim 5, wherein: the clamping piece (103g) comprises a fastening block (103g-1) clamped with the first gear (103d-12), a threaded rod (103g-2) in threaded connection with the side plate (101), and a rotating handle (103g-3) fixedly connected with the end of the threaded rod (103g-2), wherein a sliding groove (101a) in sliding fit with the fastening block (103g-1) is formed in the side plate (101).

7. The automated winding transport system of any of claims 4-6, wherein: the extension rod (103a-1) is provided with threads, and the fastener (103d) further comprises a fastening ring (103d-2) in threaded fit with the extension rod (103 a-1).

8. The automated winding transport system of any of claims 1, 2, 4, or 6, wherein: the base (102) is provided with a fourth groove (102a) for the side plate (101) to move, and a sliding rod (102b) in sliding fit with the side plate (101), the automatic separating piece (104) comprises a rack rod (104a) matched with the side plate (101), a third gear (104b) meshed with the rack rod (104a), and a second driving motor (104c) driving the third gear (104b) to rotate, and the second driving motor (104c) is fixed on the base (102).