CN113066653B - Copper foil processing and manufacturing device and processing technology for transformer - Google Patents
Copper foil processing and manufacturing device and processing technology for transformer Download PDFInfo
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- CN113066653B CN113066653B CN202110299823.9A CN202110299823A CN113066653B CN 113066653 B CN113066653 B CN 113066653B CN 202110299823 A CN202110299823 A CN 202110299823A CN 113066653 B CN113066653 B CN 113066653B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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Abstract
The invention discloses a copper foil processing and manufacturing device for a transformer and a processing technology, and the device comprises a workbench, wherein a main adhesive tape feeding support is installed on the workbench, an auxiliary workbench is installed at the top end of the workbench through a support, two vertical plates are fixedly arranged on two sides of the top end of the workbench, two copper foil rollers are installed between the two vertical plates, one of the two vertical plates is provided with a motor connected with the copper foil rollers, the number of the motors is two, and two auxiliary vertical plates are fixedly arranged on two sides of the top end of the workbench. Has the advantages that: the spot welding machine welds the lead wire which is already in place on a welding lead wire point of the copper foil, and it needs to be noted that a lead wire cutting mechanism needs to be additionally arranged on the spot welding machine, and a lead wire section with a required length is cut from the lead wire, so that the welding of the lead wire is realized, and it needs to be noted that all electric appliances of the device are connected with a controller.
Description
Technical Field
The invention relates to the field of transformer copper foil, in particular to a device and a process for processing and manufacturing copper foil for a transformer.
Background
At present, when a transformer is manufactured, copper foil is generally used for electromagnetic shielding, after a coil is wound on a transformer framework, a layer of main adhesive tape needs to be wound manually, then a layer of copper foil or back adhesive copper foil is pasted outside the main adhesive tape, in addition, a grounding lead needs to be welded manually on the copper foil or the back adhesive copper foil, the whole process needs a large amount of manpower for operation, and the efficiency is not high.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention aims to provide a device and a process for processing and manufacturing copper foil for a transformer, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a copper foil processing and manufacturing device for a transformer and a processing technology thereof comprise a workbench, wherein a main adhesive tape feeding support is installed on the workbench, an auxiliary workbench is installed at the top end of the workbench through a support, two vertical plates are fixedly arranged on two sides of the top end of the workbench, a pair of copper foil rollers are installed between the vertical plates, a motor connected with the copper foil rollers is installed on one vertical plate, two motors are installed on two vertical plates, two auxiliary vertical plates are fixedly arranged on two sides of the top end of the workbench, two auxiliary vertical plates are installed, a pair of adhesive tape rollers are installed between the auxiliary vertical plates, one auxiliary motor connected with the adhesive tape rollers is installed on one auxiliary vertical plate, two auxiliary motors are installed, two transverse plates are fixedly arranged on one side of each auxiliary vertical plate, and a guide roller is installed on one side corresponding to each transverse plate through a support rod, the other side of the auxiliary vertical plate is fixedly provided with two auxiliary transverse plates, one side corresponding to each auxiliary transverse plate is provided with an auxiliary guide roller through a support rod, a main adhesive tape passes between the two guide rollers, the two adhesive tape rollers and the two auxiliary guide rollers, the top end of the vertical plate is provided with a copper foil feeding support, the vertical plate is positioned on one side wall of the auxiliary vertical plate and is fixedly provided with a second transverse plate, the top end of the second transverse plate and the bottom end of the second transverse plate are respectively provided with a copper foil guide roller through a support rod, the vertical plate is positioned on one side wall of the auxiliary vertical plate and is adjustably provided with an auxiliary copper foil guide roller through a support rod, the top end of the auxiliary workbench is fixedly provided with a fixed plate and a bearing, the side wall of the fixed plate is fixedly provided with an auxiliary fixed plate, and a screw rod is arranged between the auxiliary fixed plate and the bearing, the lead screw bottom with the bearing is connected and is set up, the lead screw top is passed vice fixed plate, just the fixed carousel that is equipped with in lead screw top, the carousel with vice fixed plate top contact sets up, the scroll cover is equipped with the movable plate that the screw thread set up on the lead screw on, be located the top movable plate bottom has the squeeze roll through the support mounting, the work motor is connected to the squeeze roll, is located the below the movable plate passes through branch and installs vice guide roll, two between the copper foil gyro wheel vice copper foil guide roll and top between the copper foil guide roll and the below the copper foil guide roll with pass between the vice guide roll and be equipped with the copper foil, be located the top the fixed glue storehouse that is equipped with in vice horizontal board top, glue storehouse bottom is equipped with the glue burette, the spot welder is installed through branch in workstation top, install lead wire roller train mounting bracket on the workstation, the fixed two lead wire gyro wheels that are equipped with between the lead wire gyro wheel mounting bracket, two lead wire passes the lead wire between the lead wire gyro wheel, install lead wire material loading support on the lead wire mounting bracket, lead wire connection driving motor.
Furthermore, an adjusting plate is fixedly arranged at the top end of a support rod on the auxiliary copper foil guide roller and is in a T shape, an L-shaped plate is fixedly arranged on the side wall of the vertical plate, one end of the adjusting plate is inserted into the vertical plate and the space between the L-shaped plates, the adjusting plate is fixed through the propping of a locking bolt, and the locking bolt is inserted into the L-shaped plate in a spiral mode.
Furthermore, an electric control valve is arranged on the glue dropper.
Furthermore, a balance working area is fixedly arranged at the top end of the auxiliary workbench, the balance working area is a flat plate, and the extrusion roller corresponds to the balance working area.
Furthermore, the auxiliary workbench is positioned on one side of the balance workbench and is provided with a sliding area, the sliding area comprises sliding grooves formed in the top end of the auxiliary workbench, and sliding rods are uniformly arranged between the sliding grooves in a rolling mode in parallel.
Furthermore, the top end of the sliding rod and the top end of the balance working area are on the same horizontal plane.
Further, glue storehouse top is equipped with the glue inlet pipe of taking the jam, it is fixed on the glue inlet pipe outer wall to be equipped with agitator motor, agitator motor is last to be equipped with to be located the agitator in the glue storehouse.
Furthermore, an electric heating plate is arranged at the bottom end in the glue bin.
Further, the transverse plate vice transverse plate with all be equipped with side guiding mechanism on the transverse plate of second, side guiding mechanism fixes respectively transverse plate vice transverse plate with two side direction boards on the transverse plate of second, one side that the side direction board corresponds all fixedly is equipped with two backup pads, install the side guide roll through branch between the backup pad, the copper foil with the main sticky tape passes between the side guide roll, workstation one side is equipped with the take-up (stock) pan.
The processing technology of the copper foil for the transformer comprises the following processing steps:
1: arranging copper foil, namely mounting the copper foil on a copper foil loading support, wherein the starting end of the copper foil passes through a copper foil roller, an auxiliary copper foil guide roller and a position between the copper foil guide roller above and the copper foil guide roller below and the auxiliary guide roller;
2: arranging a main adhesive tape, wherein the main adhesive tape is arranged on a main adhesive tape feeding support, and the starting end of the main adhesive tape passes through two guide rollers, two adhesive tape rollers and two auxiliary guide rollers;
3: glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
4: the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to finish preliminary pressing of the main adhesive tape and the copper foil;
5: pressing by an extrusion roller to finish the preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminary pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
6: cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
7: and (4) subsequently shearing, namely cutting the copper foil with the required length into copper foil sections by using a copper foil section cutting mechanism.
Compared with the prior art, the invention has the following beneficial effects:
when the copper foil drawing machine works, the starting end of a roll of copper foil arranged on a copper foil feeding support is firstly drawn out manually, the copper foil sequentially passes through two copper foil rollers, an auxiliary copper foil guide roller, an upper copper foil guide roller and a lower copper foil guide roller and an auxiliary guide roller in the drawing process, a pair of copper foil rollers are arranged between vertical plates, each copper foil roller is connected with a motor, the copper foil rollers and the motors are arranged in an integrated manner, the copper foil rollers and the motors are arranged in a detachable manner and can be arranged on the vertical plates by common screws, the spacing between the two copper foil rollers is convenient to adjust, copper foils with different thicknesses can conveniently pass through the space, the auxiliary copper foil guide roller is adjustably arranged on the side wall of the vertical plate through a support rod between the two copper foil rollers, therefore, the distance between the auxiliary copper foil guide roller and the copper foil guide roller above the auxiliary copper foil guide roller is also adjustable, copper foils with different thicknesses can conveniently penetrate through the guide roller, and in order to meet the design of copper foils with different thicknesses, the distance between the copper foil guide roller and the auxiliary guide roller also needs to be adjusted;
the main adhesive tape feeding support is provided with a main adhesive tape starting end which is pulled out and penetrates through two guide rollers, two adhesive tape idler wheels and two auxiliary guide rollers, the main adhesive tape is arranged below a copper foil, then an adhesive of an adhesive water bin is slowly dripped on the top end surface of the main adhesive tape through a glue dropper, the main adhesive tape and the copper foil jointly penetrate through the part between the lower copper foil guide roller and the auxiliary guide roller, the adhesive between the main adhesive tape and the copper foil plays a role in fixed connection, the lower copper foil guide roller and the auxiliary guide roller play a role in preliminary fixed connection of the main adhesive tape and the copper foil, then an extrusion roller can further press the main adhesive tape and the copper foil, the thicknesses of the copper foil are different, the thicknesses of the copper foil and the main adhesive tape after pressing are different, the extrusion roller also adjusts the height accordingly, in order to better contact with a pressing object and realize subsequent pressing, and the distance between the extrusion roller and a working surface for supporting the main adhesive tape and the copper foil is equal to the distance between the lower copper foil guide roller and the auxiliary guide roller;
then the starting end of a roll of lead wires installed on the lead wire feeding support is pulled out manually and penetrates through the lead wire roller, the driving motor drives the lead wire roller to rotate, the conveying state of the lead wires is controlled and conveyed to the welding lead wire points of the copper foil, the lead wires which are already in place are welded on the welding lead wire points of the copper foil by the spot welding machine, a lead wire cutting mechanism needs to be additionally arranged on the spot welding machine, the lead wire sections with required lengths are cut from the lead wires, and therefore the welding of the lead wires is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a front view of a copper foil processing and manufacturing apparatus and a processing process for a transformer according to an embodiment of the present invention;
fig. 2 is a schematic view of a fixing plate of a copper foil processing and manufacturing device and a processing technique for a transformer according to an embodiment of the invention;
FIG. 3 is a schematic view of an adjusting plate of a copper foil processing and manufacturing apparatus and a processing technique for a transformer according to an embodiment of the invention;
fig. 4 is a schematic view of a lead roller set mounting rack of the copper foil processing and manufacturing device and the processing technology for the transformer according to the embodiment of the invention;
fig. 5 is a schematic view of a sliding zone of a copper foil processing and manufacturing apparatus and a processing technique for a transformer according to an embodiment of the invention;
fig. 6 is a schematic diagram of a glue bin of a copper foil processing and manufacturing device and a processing technology for a transformer according to an embodiment of the invention;
fig. 7 is a schematic view of a side guide mechanism of a copper foil processing and manufacturing device and a processing technology for a transformer according to an embodiment of the invention.
Reference numerals are as follows:
1. a work table; 2. a copper foil loading support; 3. a main adhesive tape feeding support; 4. a sub-table; 5. a vertical plate; 6. a copper foil roller; 7. a motor; 8. an auxiliary vertical plate; 9. a tape roller; 10. a secondary motor; 11. a transverse plate; 12. a guide roller; 13. a secondary transverse plate; 14. a secondary guide roller; 15. a main adhesive tape; 16. a second transverse plate; 17. a copper foil guide roll; 18. a secondary copper foil guide roll; 19. a fixing plate; 20. a bearing; 21. an auxiliary fixing plate; 22. a screw rod; 23. a turntable; 24. moving the plate; 25. a squeeze roll; 26. a secondary guide roller; 27. a copper foil; 28. a glue bin; 29. a glue dropper; 30. a spot welder; 31. a lead roller group mounting rack; 32. a wire leading roller; 33. a lead loading support; 34. an adjusting plate; 35. an L-shaped plate; 36. locking the bolt; 37. balancing the working area; 38. a sliding region; 39. a slide bar; 40. feeding a rubber tube; 41. a stirring motor; 42. an electrical heating plate; 43. a lateral plate; 44. and a side guide roller.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
in order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
The first embodiment is as follows:
referring to fig. 1-7, the copper foil processing and manufacturing device and the processing technology for the transformer according to the embodiment of the invention include a workbench 1, a main tape feeding support 3 is installed on the workbench 1, a secondary workbench 4 is installed on the top end of the workbench 1 through a support, vertical plates 5 are fixedly installed on both sides of the top end of the workbench 1, two vertical plates 5 are installed, a pair of copper foil rollers 6 are installed between the vertical plates 5, a motor 7 connected with the copper foil rollers 6 is installed on one of the vertical plates 5, two motors 7 are installed, secondary vertical plates 8 are fixedly installed on both sides of the top end of the workbench 1, two secondary vertical plates 8 are installed, a pair of tape rollers 9 are installed between the secondary vertical plates 8, a secondary motor 10 connected with the tape rollers 9 is installed on one of the secondary vertical plates 8, two secondary motors 10 are installed, two lateral plates 11 are fixedly installed on one side of the secondary vertical plate 8, one side corresponding to the lateral plate 11 is installed with a guide roller 12 through a support rod, two secondary rollers 14 are installed on one side of the secondary vertical plates 8, two secondary rollers 14 are installed on the lateral support rods 14, two secondary rollers 14 are installed on the vertical plates, two secondary rollers 5, two secondary rollers 14 are installed on the lateral support rods 14, two lateral plates 14 are installed on the lateral plates 14, two lateral support rods 14, two lateral plates 14 are installed on the lateral plates 14, and two lateral support rods 14, 4 top of vice workstation are fixed to be equipped with fixed plate 19 and bearing 20, the fixed vice fixed plate 21 that is equipped with on the 19 lateral wall of fixed plate, vice fixed plate 21 with be equipped with lead screw 22 between the bearing 20, lead screw 22 bottom with the bearing 20 is connected and is set up, lead screw 22 passes on the top vice fixed plate 21, just lead screw 22 top is fixed to be equipped with carousel 23, carousel 23 with vice fixed plate 21 top contact sets up, the scroll cover is equipped with the movable plate 24 that the screw thread set up on 22, is located the top 24 bottom of movable plate has squeeze roll 25 through the support mounting, squeeze roll 25 connects the work motor, is located the below movable plate 24 installs vice guide roll 26 through branch, two between the copper foil gyro wheel 6 vice copper foil guide roll 18 and top between the copper foil guide roll 17 and the below copper foil guide roll 17 with pass between the vice guide roll 26 and be equipped with copper foil 27, be located the top the fixed glue storehouse 28 that is equipped with in vice horizontal board 13 top, glue storehouse 28 bottom is equipped with glue burette 29, 1 top is equipped with the lead wire 31 between the lead wire fixed lead wire mounting bracket 31 and is equipped with lead wire 31 between the lead wire mounting bracket 31 the lead wire and connects the lead wire and the motor mounting bracket 32 on the lead wire 31 the lead wire mounting bracket 32.
The second embodiment:
referring to fig. 1 and 3, for the secondary copper foil guide roller 18, an adjusting plate 34 is fixedly arranged at the top end of a support rod on the secondary copper foil guide roller 18, the adjusting plate 34 is T-shaped, an L-shaped plate 35 is fixedly arranged on the side wall of the vertical plate 5, one end of the adjusting plate 34 is inserted between the vertical plate 5 and the L-shaped plate 35, the adjusting plate 34 is abutted and fixed through a locking bolt 36, and the locking bolt 36 is spirally inserted on the L-shaped plate 35.
Through the scheme of the invention, the beneficial effects are as follows: the adjusting plate 34 is indirectly connected with the auxiliary copper foil guide roller 18, and the adjusting plate 34 can be abutted and clamped through the locking bolt 36, so that the height of the auxiliary copper foil guide roller 18 can be adjusted, and the distance between the auxiliary copper foil guide roller 18 and the copper foil guide roller 17 arranged above the auxiliary copper foil guide roller 18 is adjustable.
Example three:
referring to fig. 6, for the glue dropper 29, an electrically controlled valve is disposed on the glue dropper 29.
Example four:
referring to fig. 1 and 5, for the secondary workbench 4, a balance working area 37 is fixedly disposed at the top end of the secondary workbench 4, the balance working area 37 is a flat plate, and the squeeze roll 25 corresponds to the balance working area 37.
Through the scheme of the invention, the beneficial effects are as follows: the main tape 15 and the copper foil 27 are supported on the top surface of the balancing work area 37 for subsequent pressing by the squeeze roller 25.
Example five:
referring to fig. 1 and 5, for the secondary workbench 4, a sliding area 38 is disposed on one side of the balance working area 37 of the secondary workbench 4, the sliding area 38 includes sliding grooves formed at the top end of the secondary workbench 4, and sliding rods 39 are uniformly arranged between the sliding grooves in parallel in a rolling manner.
Through the scheme of the invention, the beneficial effects are as follows: the slide bar 39 is provided to be rolled to facilitate the conveyance of the laminate of the main tape 15 and the copper foil 27.
Example six:
referring to fig. 1 and 5, for the sliding rod 39, the top end of the sliding rod 39 is at the same level as the top end of the balancing working area 37.
Example seven:
referring to fig. 6, for the glue bin 28, a glue inlet pipe 40 with a plug is disposed at the top end of the glue bin 28, a stirring motor 41 is fixedly disposed on the outer wall of the glue inlet pipe 40, and a stirrer located in the glue bin 28 is disposed on the stirring motor 41.
Through the scheme of the invention, the beneficial effects are as follows: the glue inlet pipe 40 can be provided with a suction pump, so that the viscose can be discharged conveniently without designing an electric control valve if the suction pump is designed, and the stirrer stirs the viscose inside to prevent the viscose from being sticky.
Example eight:
referring to fig. 6, for the glue container 28, an electric heating plate 42 is disposed at the bottom end of the glue container 28.
Through the scheme of the invention, the beneficial effects are as follows: the electric heating plate 42 heats the adhesive, and further prevents the adhesive from being sticky by stirring.
Example nine:
referring to fig. 7, for the transverse plate 11, side guide mechanisms are respectively disposed on the transverse plate 11, the auxiliary transverse plate 13 and the second transverse plate 16, the side guide mechanisms are respectively fixed on two side plates 43 on the transverse plate 11, the auxiliary transverse plate 13 and the second transverse plate 16, two support plates are respectively fixed on one side corresponding to the side plates 43, side guide rollers 44 are mounted between the support plates through support rods, the copper foil 27 and the main adhesive tape 15 pass through between the side guide rollers 44, and a material receiving tray is disposed on one side of the workbench 1.
Through the scheme of the invention, the beneficial effects are as follows: the main tape 15 and the copper foil 27 are respectively passed through the side guide rollers 44, and the side guide rollers 44 have a good rolling guide to make the transportation thereof more stable.
The processing technology of the copper foil for the transformer comprises the following processing steps:
1: arranging copper foil, namely mounting the copper foil on a copper foil feeding support, wherein the starting end of the copper foil passes through a copper foil roller, an auxiliary copper foil guide roller and a position between the copper foil guide roller above and the copper foil guide roller below and the auxiliary guide roller;
2: arranging a main adhesive tape, installing the main adhesive tape on a main adhesive tape feeding support, and enabling the starting end of the main adhesive tape to penetrate through two guide rollers, two adhesive tape idler wheels and two auxiliary guide rollers;
3: glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
4: the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to finish preliminary pressing of the main adhesive tape and the copper foil;
5: pressing by an extrusion roller to complete preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminarily pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
6: cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of a copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
7: and (4) subsequently shearing, namely cutting the copper foil with the required length into copper foil sections by using a copper foil section cutting mechanism.
For the convenience of understanding the technical solution of the present invention, the following detailed description will be made of the working principle or the operation mode of the present invention in the practical process:
in practical application, when in use, the starting end of a roll of copper foil installed on the copper foil loading bracket 2 is pulled out manually, the copper foil sequentially passes through the two copper foil rollers 6, the auxiliary copper foil guide roller 18, the copper foil guide roller 17 above and the copper foil guide roller 17 below and the auxiliary guide roller 26 in the pulling-out process, a pair of copper foil rollers 6 are installed between the vertical plates 5, each copper foil roller 6 is connected with the motor 7, the copper foil rollers 6 and the motors 7 are integrally formed, the copper foil rollers 6 and the motors 7 are detachably arranged and can be installed on the vertical plates 5 by common screws, and the design is convenient for adjusting the distance between the two copper foil rollers 6 and facilitating the copper foils with different thicknesses to pass through the space, the side wall of the vertical plate 5 is adjustably provided with the auxiliary copper foil guide roller 18 through the supporting rod between the auxiliary copper foil guide roller 18 and the copper foil guide roller 17 above the auxiliary copper foil guide roller 18, so that copper foils with different thicknesses can pass through the auxiliary copper foil guide roller 18, and in order to meet the design of copper foils with different thicknesses, the distance between the copper foil guide roller 17 and the auxiliary guide roller 26 also needs to be adjusted, the turntable 23 is rotated manually to drive the screw rod 22 to rotate, and finally the two movable plates 24 are driven to move away from or close to each other, so that the auxiliary guide roller 26 can adjust the distance between the copper foil guide roller 17 below the auxiliary guide roller 26, a traction rod can be additionally arranged between the auxiliary fixed plate 21 and the bearing 20 and is inserted on the movable plate 24 to prevent the movable plate 24 from rotating on the screw rod, and therefore, the height of the extrusion roller 25 is also adjusted;
the starting end of a main adhesive tape installed on the main adhesive tape feeding support 3 is pulled out and penetrates between two guide rollers 12, two adhesive tape rollers 9 and two auxiliary guide rollers 14, the main adhesive tape 15 is arranged below a copper foil 27, then an adhesive of an adhesive water bin 28 is slowly dripped on the top end surface of the main adhesive tape through an adhesive water dropper 29, the main adhesive tape 15 and the copper foil 27 jointly penetrate between a copper foil guide roller 17 and an auxiliary guide roller 26 below, the adhesive between the main adhesive tape 15 and the copper foil 27 plays a role in fixed connection, the copper foil guide roller 17 and the auxiliary guide roller 26 below play a role in primarily fixing the main adhesive tape 15 and the copper foil 27 in connection, then the extrusion roller 25 can further press the main adhesive tape 15 and the copper foil 27, the thicknesses of the copper foils 27 are different, the thicknesses of the copper foils 27 and the main adhesive tape 15 after being pressed are also different, so that the extrusion roller 25 also adjusts the height accordingly, and for better contact with a pressed object, subsequent pressing is realized, and the distance between the extrusion roller 25 and the working surface supporting the main adhesive tape 15 and the copper foil 27 is equal to the distance between the copper foil guide roller 17 and the auxiliary guide roller 26 below;
then, the starting end of a coil of lead mounted on the lead loading support 33 is pulled out manually and penetrates through the lead roller 32, the drive motor drives the lead roller 32 to rotate, the conveying state of the lead is controlled and conveyed to the welding lead point of the copper foil, the spot welding machine 30 welds the in-place lead on the welding lead point of the copper foil, a lead cutting mechanism needs to be additionally arranged on the spot welding machine 30, and a lead section with the required length is cut from the lead, so that the welding of the lead is realized, and all electric appliances of the device are connected with a controller.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a copper foil processing manufacturing installation for transformer, its characterized in that, includes workstation (1), install main sticky tape material loading support (3) on workstation (1), there is vice workstation (4) on workstation (1) top through the support mounting, workstation (1) top both sides are all fixed and are equipped with vertical board (5), the quantity of vertical board (5) is two, install a pair of copper foil gyro wheel (6) between vertical board (5), one of them install on vertical board (5) with motor (7) that copper foil gyro wheel (6) are connected, motor (7) quantity is two, workstation (1) top both sides are all fixed and are equipped with vice vertical board (8), the quantity of vice vertical board (8) is two, install a pair of sticky tape gyro wheel (9) between vice vertical board (8), one of them install on vice vertical board (8) with vice motor (10) that sticky tape gyro wheel (9) are connected, vice motor (10) quantity is two, vice board (8) one side is equipped with two, vice board (11) one side is fixed and horizontal roller (11) are all installed through corresponding horizontal guide bar (13) of second, corresponding opposite side (13) are equipped with vice horizontal roller (13) and vice horizontal roller (13) is all installed on one side of vice vertical board (8), and vice horizontal roller (13) one side (14) Two wear to be equipped with main sticky tape (15) between guide roll (12), two sticky tape gyro wheel (9) and two first pair guide roll (14), install copper foil material loading support (2) on vertical board (5) top, be close to of vertical board (5) fix on a lateral wall of vice vertical board (8) and be equipped with second horizontal board (16), second horizontal board (16) top with copper foil guide roll (17) are all installed through corresponding third branch to second horizontal board (16) bottom, being close to of vertical board (5) adjustable the installing vice copper foil guide roll (18) through between on the lateral wall of vice vertical board (8), vice workstation (4) top is fixed and is equipped with fixed plate (19) and bearing (20), fixed being equipped with vice fixed plate (21) on fixed plate (19) lateral wall, be equipped with between vice fixed plate (21) and bearing (20) lead screw (22), lead screw (22) bottom with bearing (20) are connected and set up, lead screw (22) top passes vice fixed plate (21), fixed plate (21) top is equipped with the contact carousel top and the screw thread sleeve (23), two fixed plate (22) are equipped with screw thread sleeve (23) on the carousel top, the carousel top sets up screw thread sleeve (23), be located the top movable plate (24) bottom has squeeze roll (25) through the support mounting, work motor is connected to squeeze roll (25), be located the below movable plate (24) install the vice guide roll (26) of second through fourth branch, two between copper foil gyro wheel (6), vice copper foil guide roll (18) and top between copper foil guide roll (17), below copper foil guide roll (17) with wear to be equipped with copper foil (27) between the vice guide roll (26) of second, be located the top vice horizontal board (13) top is fixed and is equipped with glue storehouse (28), glue storehouse (28) bottom is equipped with glue burette (29), workstation (1) top is installed spot welder (30) through fifth branch, be equipped with lead wire mechanism on spot welder (30), install lead wire roller set mounting bracket (31) on workstation (1), the fixed two lead wire gyro wheel (32) that are equipped with between lead wire mounting bracket (31), pass the lead wire between two lead wire (32), install lead wire set up lead wire roller set mounting bracket (31) and go up lead wire support bracket (31), the balance area of work motor (37), be equipped with the balance area (37), work motor balancing area (37), squeeze roll (25) correspond balanced workspace (37), lieing in of vice workstation (4) one side of balanced workspace (37) is equipped with slip region (38), slip region (38) are including seting up the spout on vice workstation (4) top, it is provided with slide bar (39) to roll side by side evenly between the spout.
2. The copper foil processing and manufacturing device for the transformer according to claim 1, wherein an adjusting plate (34) is fixedly arranged at the top end of a supporting rod between the secondary copper foil guide rollers (18), the adjusting plate (34) is T-shaped, an L-shaped plate (35) is fixedly arranged on the side wall of the vertical plate (5), one end of the adjusting plate (34) is inserted between the vertical plate (5) and the L-shaped plate (35), the adjusting plate (34) is abutted and fixed through a locking bolt (36), and the locking bolt (36) is spirally inserted on the L-shaped plate (35).
3. The copper foil processing and manufacturing device for the transformer as claimed in claim 1, wherein an electrically controlled valve is arranged on the glue dropper (29).
4. The copper foil processing and manufacturing device for the transformer as claimed in claim 1, wherein the top end of the sliding rod (39) is at the same level as the top end of the balancing operation area (37).
5. The processing and manufacturing device of copper foil for the transformer as claimed in claim 1, wherein a rubber inlet pipe (40) with a plug is arranged at the top end of the rubber inlet bin (28), a stirring motor (41) is fixedly arranged on the outer wall of the rubber inlet pipe (40), and a stirrer positioned in the rubber inlet bin (28) is arranged on the stirring motor (41).
6. The copper foil processing and manufacturing device for the transformer as claimed in claim 1, wherein an electric heating plate (42) is provided at the inner bottom end of the glue bin (28).
7. The copper foil processing and manufacturing device for the transformer according to claim 1, wherein a lower transverse plate (11), a lower auxiliary transverse plate (13) and the second transverse plate (16) are provided with side guide mechanisms, each side guide mechanism comprises two side plates (43) fixed on the lower transverse plate (11), the lower auxiliary transverse plate (13) and the second transverse plate (16), each side plate (43) is fixedly provided with two support plates on one side opposite to the side plate (43), two side guide rollers (44) are installed between the support plates through a sixth support rod, the main copper foil (15) and the lower transverse plate (27) are inserted between the corresponding side guide rollers (44), and a receiving tray is arranged on one side of the workbench (1).
8. A process for processing a copper foil by using the apparatus for processing and manufacturing a copper foil for a transformer according to claim 1, comprising the steps of:
(1): arranging copper foil, namely mounting the copper foil on a copper foil loading support, and enabling the starting end of the copper foil to penetrate between a copper foil roller, an auxiliary copper foil guide roller and a copper foil guide roller above the auxiliary copper foil guide roller and between a copper foil guide roller below the auxiliary copper foil guide roller and a second auxiliary guide roller;
(2): arranging a main adhesive tape, wherein the main adhesive tape is arranged on a main adhesive tape feeding support, and the starting end of the main adhesive tape penetrates between the two guide rollers, the two adhesive tape rollers and the two first auxiliary guide rollers;
(3): glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
(4): the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the second auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to complete preliminary pressing of the main adhesive tape and the copper foil;
(5): pressing by an extrusion roller to complete the preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminarily pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
(6): cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of a copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
(7): and subsequently shearing, wherein the copper foil section cutting mechanism cuts the copper foil with the required length into the copper foil section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110299823.9A CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110299823.9A CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
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| Publication Number | Publication Date |
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| CN113066653A CN113066653A (en) | 2021-07-02 |
| CN113066653B true CN113066653B (en) | 2022-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110299823.9A Active CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115837792B (en) * | 2022-12-12 | 2023-07-11 | 广东嘉元科技股份有限公司 | Automatic copper foil bonding device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4240867A (en) * | 1978-05-03 | 1980-12-23 | Diegel Herbert F | Apparatus for dispensing adhesive-backed foil |
| CN201490003U (en) * | 2009-07-01 | 2010-05-26 | 刘清伟 | Automatic backing and welding equipment of copper foils |
| CN203833359U (en) * | 2014-05-23 | 2014-09-17 | 东莞市嘉龙海杰电子科技有限公司 | Device for automatically attaching adhesive tape to copper foil welding spot of transformer |
| CN108417371A (en) * | 2018-01-19 | 2018-08-17 | 深圳市海目星激光智能装备股份有限公司 | A kind of copper-clad foil equipment of transformer |
| CN211507374U (en) * | 2020-01-14 | 2020-09-15 | 东莞市艾拓自动化科技有限公司 | Integrated foil tape automatic rubberizing, rubber coating and lead welding equipment |
-
2021
- 2021-03-19 CN CN202110299823.9A patent/CN113066653B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4240867A (en) * | 1978-05-03 | 1980-12-23 | Diegel Herbert F | Apparatus for dispensing adhesive-backed foil |
| CN201490003U (en) * | 2009-07-01 | 2010-05-26 | 刘清伟 | Automatic backing and welding equipment of copper foils |
| CN203833359U (en) * | 2014-05-23 | 2014-09-17 | 东莞市嘉龙海杰电子科技有限公司 | Device for automatically attaching adhesive tape to copper foil welding spot of transformer |
| CN108417371A (en) * | 2018-01-19 | 2018-08-17 | 深圳市海目星激光智能装备股份有限公司 | A kind of copper-clad foil equipment of transformer |
| CN211507374U (en) * | 2020-01-14 | 2020-09-15 | 东莞市艾拓自动化科技有限公司 | Integrated foil tape automatic rubberizing, rubber coating and lead welding equipment |
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| CN113066653A (en) | 2021-07-02 |
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