CN102815571B - Automatic aluminum foil cutting and feeding device - Google Patents
Automatic aluminum foil cutting and feeding device Download PDFInfo
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- CN102815571B CN102815571B CN201210319648.6A CN201210319648A CN102815571B CN 102815571 B CN102815571 B CN 102815571B CN 201210319648 A CN201210319648 A CN 201210319648A CN 102815571 B CN102815571 B CN 102815571B
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- aluminum foil
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Abstract
The invention discloses an automatic aluminum foil cutting and feeding device which mainly comprises a device stander and an aluminum foil roll arrangement mechanism, an entered material conveying mechanism, an aluminum foil cutting mechanism and a feeding mechanism which are sequentially and correspondingly arranged on a tabletop of the stander, wherein the aluminum foil roll arrangement mechanism consists of a supporting rod of which one end is fixed on the tabletop of the stander and a rotating wheel which is arranged at the other end of the supporting rod and is used for arranging an aluminum foil roll; the entered material conveying mechanism consists of a base plate fixed on the tabletop of the stander, a guide wheel combination which is fixed on the base plate and is used for guiding an aluminum foil, a dragging wheel combination which is used for dragging the aluminum foil to translate and is driven by a motor, and a bracket which is arranged between the guide combination and the dragging wheel combination and is used for supporting the aluminum foil; the aluminum foil cutting mechanism is a cylinder piston driven cutting mechanism; and the feeding mechanism consists of a feeding cylinder fixed on the tabletop of the stander and a vacuum suction disk fixed on a sliding block of the feeding cylinder. The automatic aluminum foil cutting and feeding device is compact in structure and high in aluminum foil cutting quality; and the utilization rate of the aluminum foil and the production efficiency of a high-voltage resistant mica capacitor can be improved to an extremely large extent.
Description
Technical field
The invention belongs to electronic devices and components encapsulation technical field of automation equipment, particularly relate to a kind of mica capacitor vitals aluminium foil paper cutting pay-off.
Technical background
High pressure resistant mica capacitor is as the important energy-storage travelling wave tube of modern aerospace engine ignitor, and the quality of its performance will directly have influence on the reliability of engine ignition.
The production of current domestic high pressure resistant mica capacitor adopts traditional artisan craftsmanship substantially, completes aluminium foil cutting, lamination, the folded multiple working procedure such as platform, japanning successively by assembler is manual.Not only production efficiency is low for this mode, waste of raw materials large, and workman contacts organic silicon insulation baked enamel (toxic substance) over a long time, larger to its health effect.Manufacturing enterprise, in the urgent need to replacing the automation equipment manually completing mica capacitor and produce, to enhance productivity, reduces costs, alleviates the labour intensity of workman simultaneously, reduces health hazard to workman.
And in mica capacitor is produced, aluminum foil thickness as electric capacity pole piece is 0.07 ± 0.001mm, and have very high requirement to the quality at its cutting edge, require that the cutting edge of aluminium foil is as far as possible smooth, can not jaggedly produce with impression, because these defects can cause cond point discharge, even puncture, cause product rejection.The cutting of aluminium foil paper in current industry, general is all be first two halves by aluminum foil coil cutting, and then cut out corresponding length with printing paper cutting knife, the deficiency of this cutting method, except aforesaid production efficiency, labor strength are large, except harm workers ' health, more outstanding deficiency is that waste of raw materials is very big.Therefore, development structure is compact, and convenient and practical aluminium foil automatic cutting pay-off is the key developing high pressure resistant mica capacitor automated production equipment, is also the important topic of scientific worker's facing in described field.
Summary of the invention
For the present situation of prior art, the present invention aims to provide a kind of for high pressure resistant mica capacitor vitals---aluminium foil paper automatic cutting pay-off, the aluminium foil of rolling directly can be cut into the aluminium foil of specified length by it, and deliver to next station, to realize the automation that mica capacitor is produced.
For achieving the above object, technical solution of the present invention is:
The formation of aluminium foil automatic cutting pay-off, mainly comprise device frame and be corresponding in turn to the aluminum foil coil placing mechanism be arranged on rack table, feeding conveyor structure, aluminum foil cutting machine structure and feed mechanism, described aluminum foil coil placing mechanism is fixed on the strut bar on rack table by one end and is arranged on the strut bar other end and forms for the runner laying aluminum foil coil, described feeding conveyor structure is by the base plate be fixed on rack table, be fixed on base plate for guiding the track adjusting wheel of aluminium foil to combine, combined by motor-driven traction wheel for drawing aluminium foil translation, and the bracket be arranged on for support aluminium foil between guiding combination and traction wheel combination forms, described aluminum foil cutting machine structure is that cylinder piston drives cutting mechanism, described feed mechanism is made up of the feeding cylinder be fixed on rack table and the vacuum chuck device be fixed on feeding cylinder slide block.
In order to realize object of the present invention better, the present invention can take following technical measures further.Following technique measures can be taked separately, also may be combined with and takes, take even in the lump.
The runner of described aluminum foil coil placing mechanism can be designed to by the cantilevered mandrel be arranged on strut bar, for the sleeve of bearing sleeve aluminum foil coil with form with gland, and sleeve is arranged on cantilevered mandrel by bearing, and gland is connected by screw thread pair with sleeve.Preferably between gland and sleeve, be provided with adjustment packing ring, to be applicable to the aluminum foil coil of different size.Rotor design becomes said structure, can ensure that aluminum foil coil freely rotates around cantilevered mandrel under certain tractive force effect, avoids aluminium foil charging course of conveying to occur fracture because of unbalance stress, not only can be adapted to the aluminum foil coil of different size, and aluminum foil coil is easy to loading and unloading.
Track adjusting wheel combination and the traction wheel combination of described feeding conveyor structure all can be designed to be made up of the lower track adjusting wheel be arranged in a vertical plane surface and upper track adjusting wheel, wherein descend track adjusting wheel to be fixedly mounted on guide wheel bracket, upper track adjusting wheel is arranged on guide wheel bracket by the adjusting mechanism in gap between the upper and lower track adjusting wheel of adjustment.The lower track adjusting wheel of traction wheel combination drives running by drive motor by coupler.Described guide wheel bracket can be designed to by be fixed on base plate both sides for installing the lower carrier plate of lower track adjusting wheel, upper supporting plate for install track adjusting wheel corresponding with lower carrier plate, the rail support plate that is positioned at upper supporting plate both sides of being fixedly connected with lower carrier plate and connect the cover plate forming " П " structure with the rail support plate being positioned at upper supporting plate both sides and form, the rail support plate of upper supporting plate and both sides is connect by slide duplicate invoice.Described upper and lower track adjusting wheel clearance adjustment mechanism can be designed to be made up of the sleeve pipe be arranged in the middle part of cover plate, the adjustment nut mated with the screw thread on sleeve pipe and upper end is connected adjusting nut, lower end connects sliding component spring, and described sliding component and upper supporting plate are fixed together.The ingenious structure design of track adjusting wheel combination and traction wheel combination, gap between lower tumbler can be adjusted, the aluminium foil of different-thickness can be adapted to well, it is open and flat that aluminium foil can ensure that in charging course of conveying aluminium foil obtains, and aluminium foil can be avoided again between upper and lower track adjusting wheel, to be subject to excessive squeese pressure and to rupture.
Described cylinder piston drives cutting mechanism can be designed to by the knife rest be fixed on rack table, the shearing cylinder piston be fixed on knife rest, be fixed on fixed blade on knife rest and one end and be placed in cutting blade knife rest being formed scissor construction with fixed blade form by cutting with scissors structure, shear that cylinder piston is corresponding with cutting blade arranges, piston movement output link acts on cutting blade by driving return mechanism, realizes the cutting to aluminium foil under the effect of shearing cylinder piston.Described driving return mechanism can being designed to by mechanism's seat, being arranged on mechanism's seat for pushing up the push rod that presses the blade knife back and extension spring forms, extension spring one end bindiny mechanism seat, the other end connects cutting blade, and mechanism's seat is fixedly connected by connecting panel and piston movement output link.Cutting mechanism have employed scissors paper-cut principle, effectively prevent aluminium foil in cutting process because the installation error of each parts of cutting mechanism causes aluminium foil cutting to occur the defect such as burr, impression.
Described vacuum chuck device can be designed to by the tray rack be fixed on feeding cylinder slide block, is arranged on the sucker disk seat below tray rack and settles the charging tray above tray rack to form, sucker disk seat mates with tray rack and forms vacuum cup room, tray rack is designed with some adsorption holes, sucker disk seat is designed with the adaptor union connecting vacuum system.The rectangle charging tray that the shape that wherein shape of charging tray is preferably the aluminium foil tablet sheared with cutting mechanism adapts.The feed mechanism be made up of the vacuum chuck device of said structure, effectively can avoid the aluminium foil occurrence positions skew when delivering to next station cut.
The present invention also takes some other technical measures.
Aluminium foil automatic cutting feeder structure provided by the invention is compact, aluminium foil coiled strip is installed and changed convenient and swift with cutting knife, and the aluminium foil tablet impulse-free robustness, the impression that cut out, cutoff length conformability is good, and feeding there will not be position to offset.Aluminium foil automatic cutting pay-off of the present invention, not only may be used in mica capacitor automatic production line, also can separately for aluminium foil cutting.
Accompanying drawing explanation
Accompanying drawing 1 is aluminium foil automatic cutting pay-off perspective view of the present invention.
Accompanying drawing 2 is that aluminium foil paper unreeling structure A-A of the present invention is to cutaway view.
Accompanying drawing 3 is track adjusting wheel combined front views of feeding conveyor structure of the present invention.
Accompanying drawing 4 is that B-B in accompanying drawing 3 is to sectional structure schematic diagram.
Accompanying drawing 5 is that C-C in accompanying drawing 3 is to sectional structure schematic diagram.
Accompanying drawing 6 is slide rail perspective view of feeding conveyor structure of the present invention.
Accompanying drawing 7 is traction wheel combined front views of feeding conveyor structure of the present invention.
Accompanying drawing 8 is that D-D in accompanying drawing 7 is to sectional structure schematic diagram.
Accompanying drawing 9 is the main TV structure schematic diagrams of aluminum foil cutting machine structure of the present invention.
Accompanying drawing 10 is aluminum foil cutting machine structure side-looking structural representations of the present invention.
Accompanying drawing 11 is feed mechanism perspective view of the present invention.
Accompanying drawing 12 is the main TV structure schematic diagrams of feed mechanism of the present invention.
Accompanying drawing 13 is feed mechanism charging tray perspective view of the present invention.
Accompanying drawing 14 is aluminium foil automatic cutting pay-off using state schematic diagrams of the present invention.
In above-mentioned accompanying drawing, the object that each shown by reference numeral identifies is: 1-table top; 2-base plate; 3-strut bar; 4-cantilevered mandrel; 5-gland; 6-axle sleeve; Track adjusting wheel under 7-; The upper track adjusting wheel of 8-; 9-bracket; 10-motor; The upper track adjusting wheel of 11-; 12-knife rest; 13-cut paper cylinder; 14-charging tray; 15-feeding cylinder; 16-tray rack; 17-bearing; 18-bearing; 19-lower carrier plate; 20-rail support plate; 21-upper supporting plate; 22-cover plate; 23-adjusts nut; 24-sliding component; 25-guide rail; 26-motor support base; 27-coupler; Track adjusting wheel under 28-; 29-connecting panel; 30-adapting table; 31-mechanism seat; 32-push rod; 33-moves cutting knife; 34-dead knife; 35-sucker disk seat; 36-adaptor union; 37-slide block; 38-aluminum foil coil; 39-adjusts packing ring; 40-spring; 41-extension spring; 42-nut; 43-guide wheel steel core; 44-rubber layer; 45-ball; 46-ballframe carriage; 47-sucker.
Detailed description of the invention
Illustrate below in conjunction with accompanying drawing and provide one embodiment of the present of invention, by embodiment, the present invention is further illustrated.It is important to note that the specific embodiment of the present invention is not limited to the form described by embodiment.
Aluminium foil automatic cutting pay-off of the present invention, for the cutting pay-off for mica capacitor vitals aluminium foil, as shown in Figure 1, aluminum foil coil placing mechanism rack table 1 set gradually from right to left by device frame and being placed in, feeding conveyor structure, aluminum foil cutting machine structure, feed mechanism form its integral structure.The structure of described aluminum foil coil placing mechanism as shown in Figure 2, by the strut bar 3 be fixed on device rack table 1, the cantilevered mandrel 4 being fixed on strut bar 3 other end by nut 42, be arranged on the axle sleeve 6 on cantilevered mandrel by bearing 17,18, be arranged on the gland 5 on axle sleeve 6 by screw thread pair and the adjustment packing ring 39 between axle sleeve and gland is formed.
The structure of described feeding conveyor structure as accompanying drawing 3,4, shown in 5 and 6, by the base plate 2 be fixed on device rack table, be separately fixed at the track adjusting wheel combination of base plate 2 right-hand member, the traction wheel of left end combines, is arranged between track adjusting wheel combination with traction wheel combination, and card material-feeding bracket 9 on a base plate 2 forms.Track adjusting wheel combination is substantially identical with the structure of traction wheel combination, form by the lower track adjusting wheel 7,28 be arranged in a vertical plane surface and upper track adjusting wheel 8,11, track adjusting wheel 7,28 is wherein descended to be fixedly mounted on guide wheel bracket, upper track adjusting wheel 8,11 is arranged on guide wheel bracket by the adjusting mechanism in gap between the upper and lower track adjusting wheel of adjustment, track adjusting wheel combination and traction wheel combination difference place are, the lower track adjusting wheel 28 of traction wheel combination is connected with drive motor 10 by coupler 27, and drive motor 10 is arranged on guide wheel bracket by motor support base 26.Described guide wheel bracket by being fixed on the identical lower carrier plate 19 for installing lower track adjusting wheel 7,28 of base plate 2 left and right sides, structure, upper supporting plate 21 for install track adjusting wheel 8,11 corresponding with lower carrier plate 19, the rail support plate 20 that is positioned at upper supporting plate 21 both sides of being fixedly connected with lower carrier plate 19 and connect with the rail support plate 20 being positioned at upper supporting plate both sides the cover plate 22 forming " П " structure and form, the rail support plate of upper supporting plate and both sides is connect by slide duplicate invoice.Described upper and lower track adjusting wheel clearance adjustment mechanism is made up of the sleeve pipe be arranged in the middle part of cover plate 22, the adjustment nut 23 mated with the screw thread on sleeve pipe and upper end is connected adjusting nut, lower end connects sliding component 24 spring 40, and described sliding component and upper supporting plate are fixed together.Described sliding component 24 is made up of ball 45 and ballframe carriage 46, fixes with upper supporting plate 21, and mate with the guide-track groove on guide rail component 25 and form slide pair, guide rail component 25 and rail support plate 20 are integral structure.Upper track adjusting wheel 8,11 and lower track adjusting wheel 7,28 are unitized construction, are made up of special-shaped guide wheel steel core 43 and rubber layer 44.
Described cylinder piston drives cutting mechanism by being fixed on the knife rest 12 of feeding conveyor structure base plate 2 high order end, the shearing cylinder piston 13 being fixed on knife rest upper end, the fixed blade 34 be fixed on knife rest, one end are placed in the cutting blade 33 that knife rest 12 formed scissor construction with fixed blade 34 by cutting with scissors structure and drive return mechanism to form, shear that cylinder piston is corresponding with cutting blade arranges, piston movement output link acts on cutting blade by driving return mechanism, realizes the cutting to aluminium foil under the effect of shearing cylinder piston.Described driving return mechanism by mechanism's seat 31, be arranged on mechanism's seat for pushing up the push rod 32 that presses blade 33 knife back and extension spring 41 forms, extension spring one end bindiny mechanism seat, the other end connects cutting blade, and mechanism's seat is fixedly connected by connecting panel 29 and piston movement output link.
Described vacuum chuck device by the tray rack 16 be fixed on feeding cylinder 15 slide block 37, be arranged on sucker disk seat 35 below tray rack and settle the charging tray 14 on tray rack to form, sucker disk seat mates with tray rack to arrange and forms vacuum cup room, tray rack is designed with some adsorption holes 47, sucker disk seat is designed with the adaptor union 36 connecting vacuum system, the shape of charging tray is the rectangle charging tray that the shape of the aluminium foil tablet sheared with cutting mechanism adapts.Described slide block 37 is the movement output part at feeding cylinder 15 piston.
Claims (10)
1. an aluminium foil automatic cutting pay-off, it is characterized in that, comprise device frame and be corresponding in turn to the aluminum foil coil placing mechanism, feeding conveyor structure, aluminum foil cutting machine structure and the feed mechanism that are arranged on rack table (1), described aluminum foil coil placing mechanism is fixed on the strut bar (3) on rack table by one end and is arranged on the strut bar other end and forms for the runner laying aluminum foil coil; Described feeding conveyor structure by the base plate be fixed on rack table (2), to be fixed on base plate (2) for guiding the track adjusting wheel of aluminium foil to combine, the traction wheel that driven by motor (10) for drawing aluminium foil translation combine and be arranged on guiding combination combine with traction wheel between form for the bracket (9) of support aluminium foil; The track adjusting wheel combination of described feeding conveyor structure and traction wheel combination are by the lower track adjusting wheel be arranged in a vertical plane surface (7,28) and upper track adjusting wheel (8,11) composition, wherein descend track adjusting wheel to be fixedly mounted on guide wheel bracket, upper track adjusting wheel is arranged on guide wheel bracket by the adjusting mechanism in gap between the upper and lower track adjusting wheel of adjustment; Described guide wheel bracket by be fixed on base plate (2) both sides for installing the lower carrier plate (19) of lower track adjusting wheel, upper supporting plate (21) for install track adjusting wheel corresponding with lower carrier plate, the rail support plate (20) that is positioned at upper supporting plate both sides of being fixedly connected with lower carrier plate and connect the cover plate (22) forming " П " structure with the rail support plate being positioned at upper supporting plate both sides and form, the rail support plate of upper supporting plate and both sides is connect by slide duplicate invoice, and upper and lower track adjusting wheel is positioned at same vertical surface; Described aluminum foil cutting machine structure is that cylinder piston drives cutting mechanism; Described feed mechanism is made up of the feeding cylinder be fixed on rack table (15) and the vacuum chuck device be fixed on feeding cylinder slide block (37).
2. aluminium foil automatic cutting pay-off according to claim 1, it is characterized in that the runner of described aluminum foil coil placing mechanism is by the cantilevered mandrel (4) be arranged on strut bar (3), form for the sleeve (6) of bearing sleeve aluminum foil coil and gland, sleeve is arranged on cantilevered mandrel by bearing (17,18), and gland is connected by screw thread pair with sleeve.
3. aluminium foil automatic cutting pay-off according to claim 2, is characterized in that between gland and sleeve, being provided with adjustment packing ring (39), to be applicable to the aluminum foil coil of different size.
4. aluminium foil automatic cutting pay-off according to claim 1 or 2 or 3, it is characterized in that described upper and lower track adjusting wheel clearance adjustment mechanism is by being arranged on the sleeve pipe at cover plate (22) middle part, the adjustment nut (23) mated with the screw thread on sleeve pipe and upper end is connected adjusting nut, lower end connects sliding component (24) spring (40) is formed, described sliding component and upper supporting plate (21) are fixedly connected.
5. the aluminium foil automatic cutting pay-off according to claim 1 or 2 or 3, it is characterized in that described cylinder piston drives cutting mechanism by the knife rest (12) be fixed on rack table (1), be fixed on the shearing cylinder piston (13) on knife rest, be fixed on fixed blade (34) on knife rest and one end to be placed in by hinge structure the cutting blade (33) knife rest being formed scissor construction with fixed blade and to form, shear that cylinder piston is corresponding with cutting blade arranges, piston movement output link acts on cutting blade by driving return mechanism, the cutting to aluminium foil is realized under the effect of shearing cylinder piston.
6. aluminium foil automatic cutting pay-off according to claim 4, it is characterized in that described cylinder piston drives cutting mechanism by the knife rest (12) be fixed on rack table (1), be fixed on the shearing cylinder piston (13) on knife rest, be fixed on fixed blade (34) on knife rest and one end to be placed in by hinge structure the cutting blade (33) knife rest being formed scissor construction with fixed blade and to form, shear that cylinder piston is corresponding with cutting blade arranges, piston movement output link acts on cutting blade by driving return mechanism, the cutting to aluminium foil is realized under the effect of shearing cylinder piston.
7. aluminium foil automatic cutting pay-off according to claim 6, it is characterized in that described driving return mechanism by mechanism's seat (31), be arranged on mechanism's seat for pushing up the push rod (32) that presses the blade knife back and extension spring (41) forms, extension spring one end bindiny mechanism seat, the other end connects cutting blade, and mechanism's seat is fixedly connected by connecting panel (29) and piston movement output link.
8. the aluminium foil automatic cutting pay-off according to claim 1 or 2 or 3, it is characterized in that described vacuum chuck device by the tray rack (16) be fixed on feeding cylinder slide block (37), be arranged on sucker disk seat (35) below tray rack and settle the charging tray (14) above tray rack to form, sucker disk seat mates with tray rack and forms vacuum cup room, tray rack is designed with some adsorption holes (47), sucker disk seat is designed with the adaptor union (36) connecting vacuum system.
9. aluminium foil automatic cutting pay-off according to claim 7, it is characterized in that described vacuum chuck device by the tray rack (16) be fixed on feeding cylinder slide block (37), be arranged on sucker disk seat (35) below tray rack and settle the charging tray (14) above tray rack to form, sucker disk seat mates with tray rack and forms vacuum cup room, tray rack is designed with some adsorption holes (47), sucker disk seat is designed with the adaptor union (36) connecting vacuum system.
10. aluminium foil automatic cutting pay-off according to claim 9, is characterized in that described charging tray is the rectangle charging tray that the shape of the aluminium foil tablet sheared with cutting mechanism adapts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210319648.6A CN102815571B (en) | 2012-09-03 | 2012-09-03 | Automatic aluminum foil cutting and feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210319648.6A CN102815571B (en) | 2012-09-03 | 2012-09-03 | Automatic aluminum foil cutting and feeding device |
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| Publication Number | Publication Date |
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| CN102815571A CN102815571A (en) | 2012-12-12 |
| CN102815571B true CN102815571B (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210319648.6A Active CN102815571B (en) | 2012-09-03 | 2012-09-03 | Automatic aluminum foil cutting and feeding device |
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| CN106670820A (en) * | 2017-03-20 | 2017-05-17 | 常州亿晶光电科技有限公司 | Quantitative tailoring mechanism in solar cell piece welding strip welding technology |
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| CN102815571A (en) | 2012-12-12 |
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