CN113066653A - Copper foil processing and manufacturing device and processing technology for transformer - Google Patents
Copper foil processing and manufacturing device and processing technology for transformer Download PDFInfo
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- CN113066653A CN113066653A CN202110299823.9A CN202110299823A CN113066653A CN 113066653 A CN113066653 A CN 113066653A CN 202110299823 A CN202110299823 A CN 202110299823A CN 113066653 A CN113066653 A CN 113066653A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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Abstract
The invention discloses a copper foil processing and manufacturing device for a transformer and a processing technology, and the device comprises a workbench, wherein a main adhesive tape feeding support is installed on the workbench, an auxiliary workbench is installed at the top end of the workbench through a support, two vertical plates are fixedly arranged on two sides of the top end of the workbench, two copper foil rollers are installed between the two vertical plates, one of the two vertical plates is provided with a motor connected with the copper foil rollers, the number of the motors is two, and two auxiliary vertical plates are fixedly arranged on two sides of the top end of the workbench. Has the advantages that: the spot welding machine welds the lead wire which is already in place on the welding lead wire point of the copper foil, and it needs to be noted that a lead wire cutting mechanism needs to be additionally arranged on the spot welding machine to cut off the lead wire section with the required length from the lead wire so as to realize the welding of the lead wire, and it needs to be noted that all electric appliances of the device are connected with the controller.
Description
Technical Field
The invention relates to the field of transformer copper foil, in particular to a device and a process for processing and manufacturing copper foil for a transformer.
Background
At present, when a transformer is manufactured, copper foil is generally used for electromagnetic shielding, after a coil is wound on a transformer framework, a layer of main adhesive tape needs to be wound manually, then a layer of copper foil or back adhesive copper foil is pasted outside the main adhesive tape, in addition, a grounding lead needs to be welded manually on the copper foil or the back adhesive copper foil, the whole process needs a large amount of manpower for operation, and the efficiency is not high.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention aims to provide a processing and manufacturing device and a processing technology of copper foil for a transformer, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a copper foil processing and manufacturing device for a transformer and a processing technology thereof comprise a workbench, wherein a main adhesive tape feeding support is installed on the workbench, an auxiliary workbench is installed at the top end of the workbench through a support, two vertical plates are fixedly arranged on two sides of the top end of the workbench, a pair of copper foil rollers are installed between the vertical plates, a motor connected with the copper foil rollers is installed on one vertical plate, two motors are installed on two vertical plates, two auxiliary vertical plates are fixedly arranged on two sides of the top end of the workbench, two auxiliary vertical plates are installed, a pair of adhesive tape rollers are installed between the auxiliary vertical plates, one auxiliary motor connected with the adhesive tape rollers is installed on one auxiliary vertical plate, two auxiliary motors are installed, two transverse plates are fixedly arranged on one side of each auxiliary vertical plate, and a guide roller is installed on one side corresponding to each transverse plate through a support rod, the other side of the auxiliary vertical plate is fixedly provided with two auxiliary transverse plates, one side corresponding to each auxiliary transverse plate is provided with an auxiliary guide roller through a support rod, a main adhesive tape passes between the two guide rollers, the two adhesive tape idler wheels and the two auxiliary guide rollers, the top end of the vertical plate is provided with a copper foil feeding support, the vertical plate is positioned on one side wall of the auxiliary vertical plate and is fixedly provided with a second transverse plate, the top end of the second transverse plate and the bottom end of the second transverse plate are respectively provided with a copper foil guide roller through a support rod, the vertical plate is positioned on one side wall of the auxiliary vertical plate and is adjustably provided with an auxiliary copper foil guide roller through a support rod, the top end of the auxiliary workbench is fixedly provided with a fixed plate and a bearing, the side wall of the fixed plate is fixedly provided with an auxiliary fixed plate, a lead screw is arranged between the auxiliary fixed plate and the bearing, and the, the top end of the screw rod penetrates through the auxiliary fixed plate, a rotary table is fixedly arranged at the top end of the screw rod, the rotary table is in contact with the top end of the auxiliary fixed plate, a movable plate with opposite threads is arranged on the screw rod in a spiral sleeve mode, a squeeze roller is arranged at the bottom end, located above, of the movable plate and is connected with a working motor, an auxiliary guide roller is arranged on the movable plate located below through a support rod, a copper foil penetrates between two copper foil rollers, between the auxiliary copper foil guide roller and the copper foil guide roller above and between the copper foil guide roller and the auxiliary guide roller below, a glue bin is fixedly arranged at the top end of the auxiliary transverse plate above, a glue dropper is arranged at the bottom end of the glue bin, a spot welding machine is arranged at the top end of the workbench through the support rod, a lead roller set mounting frame is arranged on the workbench, and two lead rollers are fixedly, two lead wire passes the lead wire between the lead wire gyro wheel, install lead wire material loading support on the lead wire gyro wheel group mounting bracket, the drive motor is connected to the lead wire gyro wheel.
Further, the fixed regulating plate that is equipped with in branch top on the vice copper foil guide roll, the regulating plate is T type form, the fixed L template that is equipped with of lateral wall of vertical board, regulating plate one end is inserted vertical board with between the L template, just the regulating plate offsets fixedly through locking bolt, locking bolt spiral is inserted on the L template.
Furthermore, an electric control valve is arranged on the glue dropper.
Furthermore, a balance working area is fixedly arranged at the top end of the auxiliary working table, the balance working area is a flat plate, and the extrusion roller corresponds to the balance working area.
Furthermore, the auxiliary workbench is positioned on one side of the balance workbench and is provided with a sliding area, the sliding area comprises sliding grooves formed in the top end of the auxiliary workbench, and sliding rods are uniformly arranged between the sliding grooves in a rolling mode in parallel.
Furthermore, the top end of the sliding rod and the top end of the balance working area are on the same horizontal plane.
Further, glue storehouse top is equipped with the glue inlet pipe of taking the jam, it is fixed on the glue inlet pipe outer wall to be equipped with agitator motor, agitator motor is last to be equipped with to be located the agitator in the glue storehouse.
Furthermore, an electric heating plate is arranged at the bottom end in the glue bin.
Further, the transverse plate vice transverse plate with all be equipped with side guiding mechanism on the transverse plate of second, side guiding mechanism fixes respectively transverse plate vice transverse plate with two side direction boards on the transverse plate of second, one side that the side direction board corresponds all fixedly is equipped with two backup pads, install the side guide roll through branch between the backup pad, the copper foil with the main sticky tape passes between the side guide roll, workstation one side is equipped with the take-up (stock) pan.
The processing technology of the copper foil for the transformer comprises the following processing steps:
1: arranging copper foil, namely mounting the copper foil on a copper foil feeding support, wherein the starting end of the copper foil passes through a copper foil roller, an auxiliary copper foil guide roller and a position between the copper foil guide roller above and the copper foil guide roller below and the auxiliary guide roller;
2: arranging a main adhesive tape, wherein the main adhesive tape is arranged on a main adhesive tape feeding support, and the starting end of the main adhesive tape passes through two guide rollers, two adhesive tape rollers and two auxiliary guide rollers;
3: glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
4: the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to finish preliminary pressing of the main adhesive tape and the copper foil;
5: pressing by an extrusion roller to finish the preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminary pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
6: cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of a copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
7: and (4) subsequently shearing, namely cutting the copper foil with the required length into copper foil sections by using a copper foil section cutting mechanism.
Compared with the prior art, the invention has the following beneficial effects:
when the copper foil drawing device works, the starting end of a roll of copper foil arranged on a copper foil feeding support is firstly drawn out manually, the copper foil sequentially passes through two copper foil rollers, an auxiliary copper foil guide roller, an upper copper foil guide roller and a lower copper foil guide roller, and a pair of copper foil rollers are arranged between vertical plates, each copper foil roller is connected with a motor, the copper foil rollers and the motors are integrally formed, the copper foil rollers and the motors are detachably arranged and can be arranged on the vertical plates through common screws, the spacing between the two copper foil rollers is convenient to adjust, copper foils with different thicknesses can conveniently pass through, the auxiliary copper foil guide roller is adjustably arranged on the side wall of the vertical plate through a support rod, therefore, the spacing between the auxiliary copper foil guide roller and the upper copper foil guide roller is also adjustable, and copper foils with different thicknesses can conveniently pass through the auxiliary copper foil guide roller, in order to meet the design of copper foils with different thicknesses, the distance between a copper foil guide roller and an auxiliary guide roller needs to be adjusted, a turntable is manually rotated to drive a screw rod to rotate, and finally two movable plates are driven to move away from or approach to each other, so that the auxiliary guide roller corresponds to the copper foil guide roller below the auxiliary guide roller to adjust the distance, a traction rod can be additionally arranged between an auxiliary fixed plate and a bearing and inserted on the movable plates to prevent the movable plates from rotating on the screw rod, and therefore, in the design, the height of an extrusion roller is also adjusted accordingly;
the main adhesive tape feeding bracket is provided with a main adhesive tape, the starting end of the main adhesive tape is pulled out and penetrates through the two guide rollers, the two adhesive tape rollers and the two auxiliary guide rollers, the main adhesive tape is arranged below the copper foil, then the glue of the glue bin is slowly dripped on the top end surface of the main adhesive tape through the glue dropper, the main adhesive tape and the copper foil jointly penetrate between the copper foil guide roller and the auxiliary guide roller below, the adhesive between the main adhesive tape and the copper foil plays a role of fixing and connecting, the copper foil guide roller and the auxiliary guide roller below play a role of primarily fixing the main adhesive tape and the copper foil, then the squeeze roll can further press the main adhesive tape and the copper foil, the thickness of the copper foil is different, so the thickness of the copper foil and the main adhesive tape after pressing is different, therefore, the height of the squeeze roller is also adjusted, in order to better contact with a pressed object and realize subsequent pressing, the distance between the squeeze roller and the working surface of the supporting main adhesive tape and the copper foil is equal to the distance between the lower copper foil guide roller and the lower auxiliary guide roller;
then the starting end of a roll of lead wire installed on the lead wire feeding support is pulled out manually and penetrates through the lead wire roller, the driving motor drives the lead wire roller to rotate, the conveying state of the lead wire is controlled, the lead wire is conveyed to the welding lead wire point of the copper foil, the lead wire which is already in place is welded on the welding lead wire point of the copper foil by the spot welding machine, a lead wire cutting mechanism needs to be additionally arranged on the spot welding machine, the lead wire section with the required length is cut off from the lead wire, and therefore the welding of the lead wire is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a front view of a copper foil processing and manufacturing apparatus and a processing process for a transformer according to an embodiment of the present invention;
FIG. 2 is a schematic view of a fixing plate of the copper foil processing and manufacturing apparatus and process for a transformer according to an embodiment of the present invention;
FIG. 3 is a schematic view of an adjusting plate of a copper foil processing and manufacturing apparatus and a processing technique for a transformer according to an embodiment of the invention;
fig. 4 is a schematic view of a lead roller set mounting frame of a copper foil processing and manufacturing device and a copper foil processing technology for a transformer according to an embodiment of the invention;
FIG. 5 is a schematic view of a sliding region of a copper foil processing apparatus and process for a transformer according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a glue bin of a copper foil processing and manufacturing device and a processing technology for a transformer according to an embodiment of the invention;
fig. 7 is a schematic view of a side guide mechanism of a copper foil processing and manufacturing device and a processing technology for a transformer according to an embodiment of the invention.
Reference numerals:
1. a work table; 2. copper foil feeding support; 3. a main adhesive tape feeding support; 4. a sub-table; 5. a vertical plate; 6. a copper foil roller; 7. a motor; 8. an auxiliary vertical plate; 9. a tape roller; 10. a secondary motor; 11. a transverse plate; 12. a guide roller; 13. a secondary transverse plate; 14. a secondary guide roller; 15. a main adhesive tape; 16. a second transverse plate; 17. a copper foil guide roll; 18. a secondary copper foil guide roll; 19. a fixing plate; 20. a bearing; 21. an auxiliary fixing plate; 22. a screw rod; 23. a turntable; 24. moving the plate; 25. a squeeze roll; 26. a secondary guide roller; 27. copper foil; 28. a glue bin; 29. a glue dropper; 30. a spot welder; 31. a lead roller group mounting rack; 32. a wire guide roller; 33. a lead loading support; 34. an adjusting plate; 35. an L-shaped plate; 36. locking the bolt; 37. balancing the working area; 38. a sliding region; 39. a slide bar; 40. feeding a rubber tube; 41. a stirring motor; 42. an electrical heating plate; 43. a lateral plate; 44. and a side guide roller.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
in order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
The first embodiment is as follows:
referring to fig. 1-7, the copper foil processing and manufacturing device and the processing technology for the transformer according to the embodiment of the invention include a workbench 1, a main adhesive tape feeding support 3 is installed on the workbench 1, a sub-workbench 4 is installed on the top end of the workbench 1 through a support, vertical plates 5 are fixedly installed on both sides of the top end of the workbench 1, the number of the vertical plates 5 is two, a pair of copper foil rollers 6 is installed between the vertical plates 5, a motor 7 connected with the copper foil rollers 6 is installed on one of the vertical plates 5, the number of the motors 7 is two, sub-vertical plates 8 are fixedly installed on both sides of the top end of the workbench 1, the number of the sub-vertical plates 8 is two, a pair of adhesive tape rollers 9 is installed between the sub-vertical plates 8, a sub-motor 10 connected with the adhesive tape rollers 9 is installed on one of the sub-vertical plates 8, the number of the auxiliary motors 10 is two, two transverse plates 11 are fixedly arranged on one side of the auxiliary vertical plate 8, guide rollers 12 are respectively arranged on one corresponding sides of the transverse plates 11 through supporting rods, two auxiliary transverse plates 13 are fixedly arranged on the other side of the auxiliary vertical plate 8, auxiliary guide rollers 14 are respectively arranged on one corresponding sides of the auxiliary transverse plates 13 through supporting rods, main adhesive tapes 15 penetrate between the two guide rollers 12, the two adhesive tape rollers 9 and the two auxiliary guide rollers 14, a copper foil feeding support 2 is arranged on the top end of the vertical plate 5, a second transverse plate 16 is fixedly arranged on one side wall of the auxiliary vertical plate 8 of the vertical plate 5, copper foil guide rollers 17 are respectively arranged on the top end of the second transverse plate 16 and the bottom end of the second transverse plate 16 through supporting rods, and an auxiliary copper foil guide roller 18 is adjustably arranged on one side wall of the auxiliary vertical plate 8 of the vertical plate 5 through the supporting rods, the top end of the auxiliary workbench 4 is fixedly provided with a fixed plate 19 and a bearing 20, the side wall of the fixed plate 19 is fixedly provided with an auxiliary fixed plate 21, a lead screw 22 is arranged between the auxiliary fixed plate 21 and the bearing 20, the bottom end of the lead screw 22 is connected with the bearing 20, the top end of the lead screw 22 penetrates through the auxiliary fixed plate 21, the top end of the lead screw 22 is fixedly provided with a turntable 23, the turntable 23 is in contact arrangement with the top end of the auxiliary fixed plate 21, a spiral sleeve on the lead screw 22 is provided with a movable plate 24 with opposite threads, the bottom end of the movable plate 24 positioned above is provided with an extrusion roller 25 through a bracket, the extrusion roller 25 is connected with a working motor, the movable plate 24 positioned below is provided with an auxiliary guide roller 26 through a support rod, and copper foils 27 are arranged between the two copper foil rollers 6, between the auxiliary copper foil guide roller 18 and the copper foil guide roller 17 above and between, be located the top the fixed glue storehouse 28 that is equipped with in vice horizontal board 13 top, glue storehouse 28 bottom is equipped with glue burette 29, spot welder 30 is installed through branch on 1 top of workstation, install lead wire roller train mounting bracket 31 on the workstation 1, the fixed two lead wire gyro wheels 32 that are equipped with between the lead wire roller train mounting bracket 31, two pass the lead wire between the lead wire gyro wheel 32, install lead wire material loading support 33 on the lead wire roller train mounting bracket 31, driving motor is connected to lead wire gyro wheel 32.
Example two:
referring to fig. 1 and 3, for the secondary copper foil guide roller 18, an adjusting plate 34 is fixedly arranged at the top end of a support rod on the secondary copper foil guide roller 18, the adjusting plate 34 is T-shaped, an L-shaped plate 35 is fixedly arranged on the side wall of the vertical plate 5, one end of the adjusting plate 34 is inserted between the vertical plate 5 and the L-shaped plate 35, the adjusting plate 34 is abutted and fixed through a locking bolt 36, and the locking bolt 36 is spirally inserted on the L-shaped plate 35.
Through the scheme of the invention, the beneficial effects are as follows: the adjusting plate 34 is indirectly connected with the auxiliary copper foil guide roller 18, and the adjusting plate 34 can be abutted and clamped through the locking bolt 36, so that the height of the auxiliary copper foil guide roller 18 can be adjusted, and the distance between the auxiliary copper foil guide roller 18 and the copper foil guide roller 17 arranged above the auxiliary copper foil guide roller 18 is adjustable.
Example three:
referring to fig. 6, for the glue dropper 29, an electrically controlled valve is disposed on the glue dropper 29.
Example four:
referring to fig. 1 and 5, for the secondary workbench 4, a balance working area 37 is fixedly disposed at the top end of the secondary workbench 4, the balance working area 37 is a flat plate, and the squeeze roll 25 corresponds to the balance working area 37.
Through the scheme of the invention, the beneficial effects are as follows: the main tape 15 and the copper foil 27 are supported on the top surface of the balancing work area 37 for subsequent pressing by the squeeze roller 25.
Example five:
referring to fig. 1 and 5, for the secondary workbench 4, a sliding area 38 is disposed on one side of the balance working area 37 of the secondary workbench 4, the sliding area 38 includes sliding grooves formed at the top end of the secondary workbench 4, and sliding rods 39 are uniformly arranged between the sliding grooves in parallel in a rolling manner.
Through the scheme of the invention, the beneficial effects are as follows: the slide bar 39 is provided to be rolled to facilitate the conveyance of the laminate of the main tape 15 and the copper foil 27.
Example six:
referring to fig. 1 and 5, for the sliding rod 39, the top end of the sliding rod 39 is at the same level as the top end of the balancing working area 37.
Example seven:
referring to fig. 6, for the glue bin 28, a glue inlet pipe 40 with a plug is disposed at the top end of the glue bin 28, a stirring motor 41 is fixedly disposed on the outer wall of the glue inlet pipe 40, and a stirrer located in the glue bin 28 is disposed on the stirring motor 41.
Through the scheme of the invention, the beneficial effects are as follows: the glue inlet pipe 40 can be provided with a suction pump, so that the viscose can be discharged conveniently without designing an electric control valve if the suction pump is designed, and the stirrer stirs the viscose inside to prevent the viscose from being sticky.
Example eight:
referring to fig. 6, for the glue container 28, an electric heating plate 42 is disposed at the bottom end of the glue container 28.
Through the scheme of the invention, the beneficial effects are as follows: the electric heating plate 42 heats the adhesive, and further prevents the adhesive from being sticky by stirring.
Example nine:
referring to fig. 7, for the transverse plate 11, side guide mechanisms are respectively disposed on the transverse plate 11, the auxiliary transverse plate 13 and the second transverse plate 16, the side guide mechanisms are respectively fixed on two side plates 43 on the transverse plate 11, the auxiliary transverse plate 13 and the second transverse plate 16, two support plates are respectively fixed on one side corresponding to the side plates 43, side guide rollers 44 are mounted between the support plates through support rods, the copper foil 27 and the main adhesive tape 15 pass through between the side guide rollers 44, and a material receiving tray is disposed on one side of the workbench 1.
Through the scheme of the invention, the beneficial effects are as follows: the main tape 15 and the copper foil 27 are respectively passed through the side guide rollers 44, and the side guide rollers 44 have excellent rolling guide to make the transportation thereof more stable.
The processing technology of the copper foil for the transformer comprises the following processing steps:
1: arranging copper foil, namely mounting the copper foil on a copper foil feeding support, wherein the starting end of the copper foil passes through a copper foil roller, an auxiliary copper foil guide roller and a position between the copper foil guide roller above and the copper foil guide roller below and the auxiliary guide roller;
2: arranging a main adhesive tape, wherein the main adhesive tape is arranged on a main adhesive tape feeding support, and the starting end of the main adhesive tape passes through two guide rollers, two adhesive tape rollers and two auxiliary guide rollers;
3: glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
4: the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to finish preliminary pressing of the main adhesive tape and the copper foil;
5: pressing by an extrusion roller to finish the preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminary pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
6: cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of a copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
7: and (4) subsequently shearing, namely cutting the copper foil with the required length into copper foil sections by using a copper foil section cutting mechanism.
For the convenience of understanding the above technical solutions of the present invention, the following detailed description is made of the working principle or the operation mode of the present invention in the practical process:
in practical application, when in work, the starting end of a roll of copper foil installed on a copper foil loading support 2 is pulled out manually, the copper foil sequentially passes through two copper foil rollers 6, an auxiliary copper foil guide roller 18, an upper copper foil guide roller 17, a lower copper foil guide roller 17 and an auxiliary guide roller 26 in the pulling process, it is noted that a pair of copper foil rollers 6 are installed between vertical plates 5, each copper foil roller 6 is connected with a motor 7, the copper foil rollers 6 and the motors 7 are integrally formed, the copper foil rollers 6 and the motors 7 are detachably arranged and can be installed on the vertical plates 5 through common screws, the distance between the two copper foil rollers 6 can be conveniently adjusted through the design, copper foils with different thicknesses can conveniently pass through the space, the auxiliary copper foil guide roller 18 is adjustably installed on the side wall of the vertical plate 5 through a support rod between the side wall, and the distance between the auxiliary copper foil guide roller 18 and the upper copper foil guide roller 17 is also adjustably designed, copper foils with different thicknesses can penetrate through the copper foil guide roller, in order to meet the design of the copper foils with different thicknesses, the distance between the copper foil guide roller 17 and the auxiliary guide roller 26 needs to be adjusted, the rotary table 23 is rotated manually to drive the screw rod 22 to rotate, and finally the two movable plates 24 are driven to move away from or close to each other, so that the distance between the copper foil guide roller 17 below the auxiliary guide roller 26 is adjusted, a traction rod can be additionally arranged between the auxiliary fixed plate 21 and the bearing 20 and inserted on the movable plate 24 to prevent the movable plate 24 from rotating on the screw rod, and therefore in the design, the height of the extrusion roller 25 is also adjusted accordingly;
the initial end of a main adhesive tape installed on a main adhesive tape feeding support 3 is pulled out and penetrates through two guide rollers 12, two adhesive tape rollers 9 and two auxiliary guide rollers 14, the main adhesive tape 15 is arranged below a copper foil 27, then an adhesive of an adhesive water bin 28 is slowly dripped on the top end surface of the main adhesive tape through an adhesive water dropper 29, the main adhesive tape 15 and the copper foil 27 jointly penetrate through a position between a copper foil guide roller 17 and an auxiliary guide roller 26 below, the adhesive between the main adhesive tape 15 and the copper foil 27 plays a role in fixed connection, the copper foil guide roller 17 and the auxiliary guide roller 26 below play a role in preliminary fixed connection of the main adhesive tape 15 and the copper foil 27, then an extrusion roller 25 can further press the main adhesive tape 15 and the copper foil 27, the thicknesses of the copper foils 27 are different, so that the thicknesses of the copper foils 27 and the main adhesive tape 15 after being pressed are also different, therefore, the height of the extrusion roller 25 is also adjusted accordingly, and, the subsequent pressing is realized, and the distance between the extrusion roller 25 and the working surface for supporting the main adhesive tape 15 and the copper foil 27 is equal to the distance between the copper foil guide roller 17 and the auxiliary guide roller 26 below;
then, the starting end of a roll of lead wire installed on the lead wire feeding support 33 is pulled out manually and penetrates through the lead wire roller 32, the driving motor drives the lead wire roller 32 to rotate, the conveying state of the lead wire is controlled, the lead wire is conveyed to the welding lead wire point of the copper foil, the spot welding machine 30 welds the lead wire which is already in place on the welding lead wire point of the copper foil, a lead wire cutting mechanism needs to be additionally arranged on the spot welding machine 30, and a lead wire section with the required length is cut off from the lead wire, so that the welding of the lead wire is realized, and all electric appliances of the device are connected with a controller.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The copper foil processing and manufacturing device for the transformer and the processing technology are characterized by comprising a workbench (1), wherein a main adhesive tape feeding support (3) is installed on the workbench (1), an auxiliary workbench (4) is installed at the top end of the workbench (1) through a support, vertical plates (5) are fixedly arranged on two sides of the top end of the workbench (1), the number of the vertical plates (5) is two, a pair of copper foil rollers (6) is installed between the vertical plates (5), a motor (7) connected with the copper foil rollers (6) is installed on one of the vertical plates (5), the number of the motors (7) is two, auxiliary vertical plates (8) are fixedly arranged on two sides of the top end of the workbench (1), the number of the auxiliary vertical plates (8) is two, and a pair of adhesive tape rollers (9) are installed between the auxiliary vertical plates (8), one of the auxiliary vertical plate (8) is provided with auxiliary motors (10) connected with the adhesive tape rollers (9), the number of the auxiliary motors (10) is two, one side of the auxiliary vertical plate (8) is fixedly provided with two transverse plates (11), one side corresponding to each transverse plate (11) is provided with guide rollers (12) through supporting rods, the other side of the auxiliary vertical plate (8) is fixedly provided with two auxiliary transverse plates (13), one side corresponding to each auxiliary transverse plate (13) is provided with an auxiliary guide roller (14) through supporting rods, two guide rollers (12), two adhesive tape rollers (9) and two auxiliary guide rollers (14) are provided with a main adhesive tape (15) in a penetrating manner, the top end of the vertical plate (5) is provided with a copper foil feeding support (2), the vertical plate (5) is positioned on one side wall of the auxiliary vertical plate (8) and is fixedly provided with a second transverse plate (16), the top end of the second transverse plate (16) and the bottom end of the second transverse plate (16) are respectively provided with a copper foil guide roller (17) through a support rod, the vertical plate (5) is positioned on one side wall of the auxiliary vertical plate (8), an auxiliary copper foil guide roller (18) is adjustably installed through the support rod between the vertical plate and the support rod, the top end of the auxiliary workbench (4) is fixedly provided with a fixed plate (19) and a bearing (20), the side wall of the fixed plate (19) is fixedly provided with an auxiliary fixed plate (21), a lead screw (22) is arranged between the auxiliary fixed plate (21) and the bearing (20), the bottom end of the lead screw (22) is connected with the bearing (20), the top end of the lead screw (22) penetrates through the auxiliary fixed plate (21), a rotary table (23) is fixedly arranged at the top end of the lead screw (22), the rotary table (23) is contacted with the top end of the auxiliary fixed plate (21), and a movable plate, the automatic welding machine is characterized in that a squeeze roller (25) is installed at the bottom end of the movable plate (24) above through a support, the squeeze roller (25) is connected with a working motor, an auxiliary guide roller (26) is installed at the movable plate (24) below through a support rod, two copper foil idler wheels (6) are arranged between the auxiliary copper foil guide roller (18) and the copper foil guide roller (17) above and below, a copper foil (27) penetrates between the copper foil guide roller (17) and the auxiliary guide roller (26), a glue bin (28) is fixedly arranged at the top end of the auxiliary transverse plate (13) above, a glue dropper (29) is arranged at the bottom end of the glue bin (28), a spot welding machine (30) is installed at the top end of the workbench (1) through the support rod, a lead roller set installation rack (31) is installed on the workbench (1), and two lead idler wheels (32) are fixedly arranged between the lead roller set installation rack (31, two lead wire passes between lead wire gyro wheel (32), install lead wire material loading support (33) on lead wire gyro wheel group mounting bracket (31), driving motor is connected in lead wire gyro wheel (32).
2. The copper foil processing and manufacturing device and the processing technology for the transformer are characterized in that an adjusting plate (34) is fixedly arranged at the top end of a support rod on the secondary copper foil guide roller (18), the adjusting plate (34) is T-shaped, an L-shaped plate (35) is fixedly arranged on the side wall of the vertical plate (5), one end of the adjusting plate (34) is inserted between the vertical plate (5) and the L-shaped plate (35), the adjusting plate (34) is abutted and fixed through a locking bolt (36), and the locking bolt (36) is spirally inserted on the L-shaped plate (35).
3. The processing and manufacturing device and the processing technology for copper foil for transformer as claimed in claim 1, wherein the glue dropper (29) is provided with an electric control valve.
4. The processing and manufacturing device and the processing technology for copper foil for transformer according to claim 1, characterized in that a balance working area (37) is fixedly arranged at the top end of the secondary worktable (4), the balance working area (37) is a flat plate, and the squeeze roll (25) corresponds to the balance working area (37).
5. The copper foil processing and manufacturing device and the processing technology for the transformer are characterized in that a sliding area (38) is arranged on one side, located on the balance working area (37), of the auxiliary working table (4), the sliding area (38) comprises sliding grooves formed in the top end of the auxiliary working table (4), and sliding rods (39) are arranged among the sliding grooves in a rolling mode and are evenly arranged in parallel.
6. The copper foil processing and manufacturing device and the processing technology for the transformer as claimed in claim 5, wherein the top end of the sliding rod (39) and the top end of the balancing working area (37) are at the same horizontal plane.
7. The processing and manufacturing device and the processing technology for the copper foil for the transformer according to claim 1 are characterized in that a rubber inlet pipe (40) with a plug is arranged at the top end of the rubber inlet bin (28), a stirring motor (41) is fixedly arranged on the outer wall of the rubber inlet pipe (40), and a stirrer located in the rubber inlet bin (28) is arranged on the stirring motor (41).
8. The processing and manufacturing device and the processing technology for the copper foil for the transformer as claimed in claim 1, wherein an electric heating plate (42) is arranged at the inner bottom end of the glue bin (28).
9. The copper foil processing and manufacturing device and the processing technology for the transformer as claimed in claim 1, wherein the transverse plate (11), the secondary transverse plate (13) and the second transverse plate (16) are respectively provided with a side guide mechanism, the side guide mechanisms are respectively fixed on the transverse plate (11), the secondary transverse plate (13) and the second transverse plate (16) to form two side plates (43), one corresponding side of each side plate (43) is respectively fixedly provided with two support plates, side guide rollers (44) are installed between the support plates through support rods, the copper foil (27) and the main adhesive tape (15) pass through the space between the side guide rollers (44), and one side of the working table (1) is provided with a receiving tray.
10. The copper foil processing technology for the transformer according to claim 1, comprising the following processing steps:
(1): arranging copper foil, namely mounting the copper foil on a copper foil feeding support, wherein the starting end of the copper foil passes through a copper foil roller, an auxiliary copper foil guide roller and a position between the copper foil guide roller above and the copper foil guide roller below and the auxiliary guide roller;
(2): arranging a main adhesive tape, wherein the main adhesive tape is arranged on a main adhesive tape feeding support, and the starting end of the main adhesive tape passes through two guide rollers, two adhesive tape rollers and two auxiliary guide rollers;
(3): glue is adhered, and the glue in the glue bin is uniformly coated on the top surface of the main adhesive tape through a glue dropper;
(4): the main adhesive tape is bonded with the copper foil, the surface of the top end of the main adhesive tape is bonded with the adhesive, and the copper foil guide roller and the auxiliary guide roller below the main adhesive tape guide the main adhesive tape and the copper foil to finish preliminary pressing of the main adhesive tape and the copper foil;
(5): pressing by an extrusion roller to finish the preliminary pressing of the main adhesive tape and the copper foil, conveying the preliminary pressed main adhesive tape and the copper foil to a balance working area, and finally pressing by the extrusion roller;
(6): cutting a lead, wherein the lead is guided and conveyed through a lead roller, finally pressed by an extrusion roller and conveyed to a lead area through a sliding area, the lead which is already in place is welded on a welding lead point of a copper foil by a spot welding machine, and a lead cutting mechanism cuts a lead section with required length from the lead so as to realize the welding of the lead;
(7): and (4) subsequently shearing, namely cutting the copper foil with the required length into copper foil sections by using a copper foil section cutting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110299823.9A CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110299823.9A CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
Publications (2)
| Publication Number | Publication Date |
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| CN113066653A true CN113066653A (en) | 2021-07-02 |
| CN113066653B CN113066653B (en) | 2022-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110299823.9A Active CN113066653B (en) | 2021-03-19 | 2021-03-19 | Copper foil processing and manufacturing device and processing technology for transformer |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837792A (en) * | 2022-12-12 | 2023-03-24 | 广东嘉元科技股份有限公司 | Automatic copper foil bonding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4240867A (en) * | 1978-05-03 | 1980-12-23 | Diegel Herbert F | Apparatus for dispensing adhesive-backed foil |
| CN201490003U (en) * | 2009-07-01 | 2010-05-26 | 刘清伟 | Automatic backing and welding equipment of copper foils |
| CN203833359U (en) * | 2014-05-23 | 2014-09-17 | 东莞市嘉龙海杰电子科技有限公司 | Device for automatically attaching adhesive tape to copper foil welding spot of transformer |
| CN108417371A (en) * | 2018-01-19 | 2018-08-17 | 深圳市海目星激光智能装备股份有限公司 | A kind of copper-clad foil equipment of transformer |
| CN211507374U (en) * | 2020-01-14 | 2020-09-15 | 东莞市艾拓自动化科技有限公司 | Integrated foil tape automatic rubberizing, rubber coating and lead welding equipment |
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2021
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4240867A (en) * | 1978-05-03 | 1980-12-23 | Diegel Herbert F | Apparatus for dispensing adhesive-backed foil |
| CN201490003U (en) * | 2009-07-01 | 2010-05-26 | 刘清伟 | Automatic backing and welding equipment of copper foils |
| CN203833359U (en) * | 2014-05-23 | 2014-09-17 | 东莞市嘉龙海杰电子科技有限公司 | Device for automatically attaching adhesive tape to copper foil welding spot of transformer |
| CN108417371A (en) * | 2018-01-19 | 2018-08-17 | 深圳市海目星激光智能装备股份有限公司 | A kind of copper-clad foil equipment of transformer |
| CN211507374U (en) * | 2020-01-14 | 2020-09-15 | 东莞市艾拓自动化科技有限公司 | Integrated foil tape automatic rubberizing, rubber coating and lead welding equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115837792A (en) * | 2022-12-12 | 2023-03-24 | 广东嘉元科技股份有限公司 | Automatic copper foil bonding device |
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|---|---|
| CN113066653B (en) | 2022-12-13 |
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