CN113060548A - Kettle body production system - Google Patents
Kettle body production system Download PDFInfo
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- CN113060548A CN113060548A CN202110477629.5A CN202110477629A CN113060548A CN 113060548 A CN113060548 A CN 113060548A CN 202110477629 A CN202110477629 A CN 202110477629A CN 113060548 A CN113060548 A CN 113060548A
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- kettle body
- belt
- processing
- workpiece
- body workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Abstract
The invention provides a kettle body production system, which comprises: the first conveying belt is used for conveying the unprocessed kettle body workpiece to a preset position; the plurality of processing assemblies are sequentially arranged along a preset direction, and a second moving assembly is arranged between every two adjacent processing assemblies so as to take the kettle body workpiece from the last processing assembly through the second moving assembly and transfer the kettle body workpiece to the discharging position of the next processing assembly; wherein, be provided with first removal subassembly between first order processing subassembly and the first conveyer belt to shift the kettle body work piece of predetermined position department to the blowing position department of first order processing subassembly through first removal subassembly. The kettle body production system has higher automation degree, reduces the dependence on manual operation, and solves the problem of lower production efficiency of the kettle body of the electric kettle in the prior art.
Description
Technical Field
The invention relates to the field of automatic production equipment, in particular to a kettle body production system.
Background
Among the prior art, a plurality of manufacturing procedure of insulating pot kettle body mainly rely on corresponding processing equipment and manual operation cooperation to accomplish, have certain degree of dependence to manual operation, and the staff can have certain potential safety hazard in being in the production environment around the processing equipment, and relies on the manual work can lead to the production efficiency of insulating pot kettle body to be lower.
Disclosure of Invention
The invention mainly aims to provide a kettle body production system to solve the problem that the production efficiency of a kettle body of an electric kettle in the prior art is low.
In order to achieve the above object, the present invention provides a can body producing system, comprising: the first conveying belt is used for conveying the unprocessed kettle body workpiece to a preset position; the processing assemblies are sequentially arranged along a preset direction, and a second moving assembly is arranged between every two adjacent processing assemblies so as to take the kettle body workpiece from the last processing assembly through the second moving assembly and transfer the kettle body workpiece to the discharging position of the next processing assembly; wherein, be provided with first removal subassembly between first order processing subassembly and the first conveyer belt to shift the kettle body work piece of predetermined position department to the blowing position department of first order processing subassembly through first removal subassembly.
Furthermore, the first conveying belt comprises a first belt section and a second belt section which are arranged in parallel, two preset positions are arranged, and the two preset positions are respectively arranged on the first belt section and the second belt section; the first belt section is used for conveying a first group of kettle body workpieces, and the first group of kettle body workpieces comprises at least one kettle body workpiece; when the first group of kettle body workpieces comprises a plurality of kettle body workpieces, the first belt section conveys the kettle body workpieces of the first group of kettle body workpieces to preset positions in sequence; and/or the second belt section is used for conveying a second group of kettle body workpieces, and the second group of kettle body workpieces comprise at least one kettle body workpiece; when the second group of kettle body workpieces comprises a plurality of kettle body workpieces, the second belt section conveys the kettle body workpieces of the second group of kettle body workpieces to preset positions of the kettle body workpieces in sequence.
Further, the kettle body production system also comprises: the first stopping component is arranged on one side of the preset position; the first stopping part comprises a first stopping part which is provided with a first arc-shaped surface, and the first arc-shaped surface is contacted with the outer wall of the kettle body workpiece so as to stop the kettle body workpiece conveyed to the preset position at the preset position.
Further, the first stopping portion comprises a plurality of first stopping plates, each first stopping plate is an arc-shaped plate, so that the plate surfaces of the first stopping plates facing the kettle body workpiece jointly form a first arc-shaped surface.
Further, the first moving assembly comprises a first robot and a first clamp for clamping the kettle body workpiece, and the first clamp is connected with a mechanical arm of the first robot so that the first robot drives the first clamp to move; and/or the second moving assembly comprises a second robot and a second clamp used for clamping the kettle body workpiece, and the second clamp is connected with the mechanical arm of the second robot so that the second robot drives the second clamp to move.
Further, the plurality of processing assemblies includes a fourth processing assembly and a fifth processing assembly, the fourth processing assembly including: the fourth processing component and the second conveying belt are provided with a third moving assembly, the kettle body workpiece on the fourth processing component is moved to the second conveying belt through the third moving assembly and is conveyed through the second conveying belt, and the kettle body workpiece is taken away from the second conveying belt through the second moving assembly between the fourth processing component and the fifth processing component.
Further, the kettle body production system also comprises: the second stopping component is arranged on one side of the second conveying belt and is abutted to the kettle body workpiece on the second conveying belt so as to stop the kettle body workpiece at the material taking position on the second conveying belt.
Further, the plurality of processing assemblies includes a fifth processing assembly and a sixth processing assembly, the fifth processing assembly including: the fourth moving assembly is arranged between the fifth processing component and the third conveying belt, the kettle body workpiece on the fifth processing component is moved to the third conveying belt through the fourth moving assembly and is conveyed through the third conveying belt, and the kettle body workpiece is taken away from the third conveying belt through the second moving assembly between the fifth processing component and the sixth processing component.
Further, the kettle body production system also comprises: and the third stopping component is arranged on one side of the third conveying belt and is abutted against the kettle body workpiece on the third conveying belt so as to stop the kettle body workpiece at the material taking position on the third conveying belt.
Further, the third conveyer belt includes fifth band section and the sixth band section that sets up side by side, and the sixth processing subassembly is two, and the second between fifth processing subassembly and the sixth processing subassembly moves the subassembly and is two, and two second between fifth processing subassembly and the sixth processing subassembly move the subassembly respectively with fifth band section and sixth band section one-to-one to respectively with two sixth processing subassemblies one-to-one.
By applying the technical scheme of the invention, the kettle body production system comprises a first conveying belt and a plurality of processing assemblies, the processing assemblies are sequentially arranged along a preset direction, a second moving assembly is arranged between every two adjacent processing assemblies, and a first moving assembly is arranged between the first sequential processing assembly and the first conveying belt. Conveying the unprocessed kettle body workpiece through a first conveying belt so as to convey the unprocessed kettle body workpiece to a preset position; then, the first moving assembly transfers the unprocessed kettle body workpieces at the preset positions on the first conveying belt to the material placing positions of the first sequence of processing assemblies, so that the first sequence of processing assemblies perform a first processing procedure on the kettle body workpieces; and then the kettle body workpiece is transferred between two adjacent processing assemblies mainly by the corresponding second moving assembly, namely the kettle body workpiece is taken away from the last processing assembly by the second moving assembly, and the kettle body workpiece is transferred to the discharging position of the next processing assembly. Therefore, the kettle body production system is high in automation degree, dependence on manual operation is reduced, production efficiency of kettle body workpieces is improved, and the problem that production efficiency of an electric kettle body in the prior art is low is solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
figure 1 shows a schematic structural view of an embodiment of a can body production system according to the present invention;
figure 2 shows an enlarged view at a of the can body production system of figure 1;
figure 3 shows an enlarged view at B of the can body production system of figure 1;
figure 4 shows an enlarged view at C of the can body production system of figure 1;
figure 5 shows a schematic view of a first conveyor belt of the can body production system of figure 1 conveying can body workpieces;
figure 6 shows an enlarged schematic view of a first stop member provided on a first conveyor belt to stop a can body workpiece of the can body production system of figure 5;
FIG. 7 shows a schematic structural view of a clamp according to the present invention;
fig. 8 shows a schematic view of another clamp according to the invention.
Wherein the figures include the following reference numerals:
100. a kettle body production system;
10. a first conveyor belt; 11. a first belt segment; 12. a second belt segment;
20. processing the assembly; 21. a first processing assembly; 22. a second processing assembly; 23. a third processing assembly;
24. a fourth processing assembly; 241. a fourth processing member; 242. a second conveyor belt; 2421. a third belt segment; 2422. a fourth belt segment;
25. a fifth processing assembly; 251. a fifth processing member; 252. a third conveyor belt; 2521. a fifth band segment; 2522. a sixth band segment; 26. a sixth processing assembly;
30. a first moving assembly; 31. a first robot; 40. a second moving assembly; 41. a second robot;
51. a first stopper member; 510. a first stopper portion; 511. a first stopper plate;
52. a second stopper member; 520. a second stopper portion; 521. a second stopper plate;
53. a third stopper member; 530. a third stopper portion; 531. a third stopper plate;
60. a fourth moving assembly; 61. a fourth robot;
70. protecting the fence; 71. a first column section; 72. a second column section; 73. a third column section; 74. a fourth column section; 75. a fifth column section;
80. a clamp; 90. feeding a material belt; 200. a kettle body workpiece.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Referring to fig. 1 to 8, the pot body production system 100 includes a first conveyor belt 10 and a plurality of processing assemblies 20, wherein the first conveyor belt 10 is used for conveying an unprocessed pot body workpiece 200 to a predetermined position; the plurality of processing assemblies 20 are sequentially arranged along a preset direction, and a second moving assembly 40 is arranged between every two adjacent processing assemblies 20, so that the kettle body workpiece 200 is taken away from the last processing assembly 20 through the second moving assembly 40, and the kettle body workpiece 200 is transferred to the discharging position of the next processing assembly 20; wherein, a first moving assembly 30 is arranged between the first sequential processing assembly 20 and the first conveyor belt 10, so that the pot body workpiece 200 at the predetermined position is transferred to the discharging position of the first sequential processing assembly 20 by the first moving assembly 30.
In the can body producing system 100 of the present invention, the unprocessed can body workpiece 200 is conveyed by the first conveyor belt 10 to convey the unprocessed can body workpiece 200 to a predetermined position; then, the first moving assembly 30 transfers the unprocessed kettle body workpiece 200 at the preset position on the first conveyor belt 10 to the discharge position of the first sequential processing assembly 20, so that the first sequential processing assembly 20 performs a first processing procedure on the kettle body workpiece 200; then, the two adjacent processing assemblies 20 mainly rely on the corresponding second moving assembly 40 to transfer the pot body workpiece 200, that is, the pot body workpiece 200 is taken away from the previous processing assembly 20 by the second moving assembly 40, and the pot body workpiece 200 is transferred to the discharging position of the next processing assembly 20. Therefore, the kettle body production system 100 has high automation degree, reduces dependence on manual operation, improves the production efficiency of the kettle body workpiece 200, and solves the problem of low production efficiency of the electric kettle body in the prior art.
In the present embodiment, the first conveyor belt 10 includes a first belt segment 11 and a second belt segment 12 arranged in parallel, and the predetermined positions are two, and the two predetermined positions are respectively arranged on the first belt segment 11 and the second belt segment 12.
Specifically, two ends of the first belt segment 11 are respectively a discharging end and a taking end thereof, and a preset position of the first belt segment 11 is arranged at the taking end thereof; the two ends of the second belt segment 12 are respectively a discharging end and a taking end, and the preset position of the second belt segment 12 is arranged at the taking end.
The first belt segment 11 is used for conveying a first group of kettle body workpieces 200, the first group of kettle body workpieces 200 comprises at least one kettle body workpiece 200, and when the first group of kettle body workpieces 200 comprises one kettle body workpiece 200, the first belt segment 11 conveys the kettle body workpiece 200 to a preset position; when the first group of kettle body workpieces 200 includes a plurality of kettle body workpieces 200, the first belt segment 11 sequentially conveys the kettle body workpieces 200 of the first group of kettle body workpieces 200 to predetermined positions thereof.
The second belt segment 12 is used for conveying a second group of kettle body workpieces 200, and the second group of kettle body workpieces 200 comprises at least one kettle body workpiece 200; when the second group of kettle body workpieces 200 comprises one kettle body workpiece 200, the second belt segment 12 conveys the kettle body workpiece 200 to a preset position; when the second group of kettle body workpieces 200 includes a plurality of kettle body workpieces 200, the second belt segment 12 sequentially conveys the kettle body workpieces 200 of the second group of kettle body workpieces 200 to predetermined positions thereof.
Alternatively, the conveying direction of the first belt segment 11 and the conveying direction of the second belt segment 12 are parallel and identical.
In a specific implementation process, the first belt section 11 is started, and a plurality of kettle body workpieces 200 of the first group of kettle body workpieces 200 are manually and sequentially placed at a discharging end on the first belt section 11; and starting the second belt segment 12, and manually placing a plurality of kettle body workpieces 200 of the second group of kettle body workpieces 200 at the discharge end of the second belt segment 12 in sequence.
Specifically, the can body producing system 100 further includes a first stopper member 51, the first stopper member 51 being provided at one side of the predetermined position; the first stopping member 51 includes a first stopping portion 510, and the first stopping portion 510 has a first arc-shaped surface, and stops the pot body workpiece 200 conveyed to the predetermined position at the predetermined position by contacting the first arc-shaped surface with the outer wall of the pot body workpiece 200.
Specifically, the first stopping portion 510 includes a plurality of first stopping plates 511, and each of the first stopping plates 511 is an arc-shaped plate, so that plate surfaces of the plurality of first stopping plates 511 facing the kettle body workpiece 200 collectively form the first arc-shaped surface. For example, the first blocking portion 510 includes two first blocking plates 511.
Optionally, a plurality of first stop plates 511 are arranged along the circumferential direction of the pot body workpiece 200.
Alternatively, the number of the first stopping members 51 is two, and the two first stopping members 51 are respectively arranged corresponding to the predetermined position of the first belt segment 11 and the predetermined position of the second belt segment 12.
Optionally, two first stoppers 510 are located above the first belt segment 11 and the second belt segment 12, respectively.
Alternatively, when the first group of kettle body workpieces 200 comprises a plurality of kettle body workpieces 200, one first stopping component 51 is used for stopping the plurality of kettle body workpieces 200 of the first group of kettle body workpieces 200 at predetermined positions of the first belt section 11 in sequence; when the second group of kettle body workpieces 200 comprises a plurality of kettle body workpieces 200, another first stopping component 51 is used for stopping the plurality of kettle body workpieces 200 of the second group of kettle body workpieces 200 at the predetermined position of the second belt section 12 in sequence.
In a specific implementation process, a first sensing part is disposed on the first stopping part 510 of the first stopping part 51 corresponding to the first belt segment 11, so as to determine whether the kettle body workpiece 200 is located at a predetermined position of the first belt segment 11 by sensing the first sensing part and the kettle body workpiece 200 located at the predetermined position of the first belt segment 11. When the kettle body workpiece 200 is arranged at the preset position of the first belt segment 11, the first induction part can mutually induce the kettle body workpiece 200 at the preset position of the first belt segment 11, and then the first belt segment 11 is controlled to stop conveying; when the kettle body workpiece 200 at the predetermined position of the first belt segment 11 is taken away by the first moving assembly 30, that is, the kettle body workpiece 200 is not present at the predetermined position of the first belt segment 11, the first sensing component does not sense the kettle body workpiece 200, and the first belt segment 11 is controlled to carry out conveying, so as to convey the next kettle body workpiece 200 of the first group of kettle body workpieces 200 to the predetermined position of the first belt segment 11.
The first stopping portion 510 of the first stopping component 51 corresponding to the second band segment 12 is provided with a second sensing component, so that whether the kettle body workpiece 200 is located at the predetermined position of the second band segment 12 is determined by sensing the second sensing component and the kettle body workpiece 200 located at the predetermined position of the second band segment 12. When the kettle body workpiece 200 is arranged at the preset position of the second belt segment 12, the second induction part can mutually induce the kettle body workpiece 200 at the preset position of the second belt segment 12, and then the second belt segment 12 is controlled to stop conveying; when the kettle body workpiece 200 at the predetermined position of the second belt segment 12 is taken away by the first moving assembly 30, that is, the kettle body workpiece 200 is not present at the predetermined position of the second belt segment 12, the second sensing component does not sense the kettle body workpiece 200, and the second belt segment 12 is controlled to carry, so as to carry the next kettle body workpiece 200 of the second group of kettle body workpieces 200 to the predetermined position of the second belt segment 12.
In this embodiment, the first moving assembly 30 includes a first robot 31 and a first clamp for clamping the kettle body workpiece 200, and the first clamp is connected to a mechanical arm of the first robot 31, so that the first robot 31 drives the first clamp to move, and further drives the kettle body workpiece 200 clamped by the first clamp to move; that is, the first robot 31 drives the first clamp to clamp the kettle body workpiece 200 from the predetermined position, and drives the first clamp and the kettle body workpiece 200 clamped by the first clamp to move to the material placing position of the first sequential processing assembly 20.
In the specific implementation process, the first robot 31 drives the first clamp and the kettle body taking workpiece 200 clamped by the first clamp to move to the standby position of the first sequential processing assembly 20, when the first sequential processing assembly 20 completes processing of the last kettle body workpiece 200 and the kettle body workpiece 200 is taken away, the first robot 31 is controlled to drive the first clamp and the kettle body taking workpiece 200 clamped by the first clamp to move to the material placing position of the first sequential processing assembly 20 and release the kettle body workpiece 200, and the first robot 31 drives the first clamp to return to the preset position for taking materials. When the first sequential processing assembly 20 does not process the last pot body workpiece 200 or the last pot body workpiece 200 is not taken away, the first robot 31 is controlled to continue to stay at the standby position until the last pot body workpiece 200 on the first sequential processing assembly 20 is taken away, and then the first robot 31 is controlled to drive the first clamp and the pot body taking workpiece 200 clamped by the first clamp to move to the placing position of the first sequential processing assembly 20 and release the pot body workpiece 200.
In this embodiment, the second moving assembly 40 includes a second robot 41 and a second clamp for clamping the kettle body workpiece 200, and the second clamp is connected to a mechanical arm of the second robot 41, so that the second robot 41 drives the second clamp to move, and further drives the kettle body workpiece 200 clamped by the second clamp to move; that is, the second robot 41 drives the second clamp to clamp the pot body workpiece 200 from the material taking position of the previous processing assembly 20, and drives the second clamp and the pot body workpiece 200 clamped by the second clamp to move to the material placing position of the next processing assembly 20.
In a specific implementation process, the second robot 41 drives the second fixture to move to the material taking position of the last processing assembly 20, when there is no pot body workpiece 200 at the material taking position of the last processing assembly 20, that is, the last processing assembly 20 has not finished processing the pot body workpiece 200, the second robot 41 stops moving to wait until the pot body workpiece 200 appears at the material taking position of the last processing assembly 20, and the second robot 41 is controlled to drive the second fixture to clamp the pot body workpiece 200 at the material taking position of the last processing assembly 20; when the second robot 41 drives the second fixture to move to the material taking position of the previous processing assembly 20, the material taking position of the previous processing assembly 20 has the kettle body workpiece 200, and then the second robot 41 is controlled to drive the second fixture to clamp the kettle body workpiece 200 at the material taking position of the previous processing assembly 20.
The second robot 41 drives the second clamp and the kettle body taking workpiece 200 clamped by the second clamp to move to the standby position of the next processing assembly 20, when the next processing assembly 20 finishes processing the last kettle body workpiece 200 and the kettle body workpiece 200 is taken away, the second robot 41 is controlled to drive the second clamp and the kettle body taking workpiece 200 clamped by the second clamp to move to the discharging position of the next processing assembly 20 and release the kettle body workpiece 200, and the second robot 41 drives the second clamp to return to the material taking position of the last processing assembly 20. When the next processing assembly 20 does not process the previous kettle body workpiece 200 or the previous kettle body workpiece 200 is not taken away, the second robot 41 is controlled to stay at the standby position until the previous kettle body workpiece 200 on the next processing assembly 20 is taken away, and then the second robot 41 is controlled to drive the second clamp and the kettle body taking workpiece 200 clamped by the second clamp to move to the discharging position of the next processing assembly 20 and release the kettle body workpiece 200.
In the present embodiment, the plurality of processing assemblies 20 includes a first processing assembly 21, a second processing assembly 22, a third processing assembly 23, a fourth processing assembly 24, a fifth processing assembly 25, and a sixth processing assembly 26.
Specifically, the first processing assembly 21 includes two first processing components, each having a discharge position and a take-off position. Optionally, each first processing component is a crimper to perform a crimping operation on the can body workpiece 200.
Specifically, the second processing assembly 22 includes two second processing components, each having an emptying position and a take-off position. Optionally, each second processing component is a slapping machine to perform a slapping operation on the kettle body workpiece 200.
Specifically, the third processing assembly 23 includes two third processing components, each having a discharge position and a take-off position. Optionally, each third processing component is an edger to perform an edging operation on the kettle body workpiece 200.
In this embodiment, the fourth processing assembly 24 includes a fourth processing component 241 and a second conveyor belt 242, a third moving assembly is disposed between the fourth processing component 241 and the second conveyor belt 242, the pot body workpiece 200 on the fourth processing component 241 is moved onto the second conveyor belt 242 by the third moving assembly and is conveyed by the second conveyor belt 242, and the second moving assembly 40 between the fourth processing assembly 24 and the fifth processing assembly 25 takes the pot body workpiece 200 from the second conveyor belt 242.
In the present embodiment, the second conveyor belt 242 includes a third belt segment 2421 and a fourth belt segment 2422 which are arranged in parallel, two ends of the third belt segment 2421 are a feeding end and a taking end thereof, respectively, and a taking position of the third belt segment 2421 is arranged at the taking end thereof; the two ends of the fourth belt section 2422 are a discharging end and a taking end thereof, respectively, and the taking position of the fourth belt section 2422 is arranged at the taking end thereof.
Alternatively, the conveying directions of the third and fourth belt segments 2421 and 2422 are parallel and the same.
Specifically, the can body production system 100 further includes a second stopping member 52, the second stopping member 52 is disposed on one side of the second conveyor belt 242, and the can body workpiece 200 is stopped at the material taking position on the second conveyor belt 242 by abutting the second stopping member 52 with the can body workpiece 200 on the second conveyor belt 242.
Alternatively, the second stopper member 52 is disposed on one side of the take-out position of the second conveyor belt 242.
Specifically, the second stopping member 52 includes a second stopping portion 520, and the second stopping portion 520 has a second arc-shaped surface, so that the pot body workpiece 200 conveyed to the material taking position of the second conveyor belt 242 is stopped at the material taking position of the second conveyor belt 242 by contacting the second arc-shaped surface with the outer wall of the pot body workpiece 200.
Specifically, the second stopping portion 520 includes a plurality of second stopping plates 521, and each second stopping plate 521 is an arc-shaped plate, so that plate surfaces of the plurality of second stopping plates 521 facing the kettle body workpiece 200 collectively form the above-mentioned second arc-shaped surface. For example, the second blocking portion 520 includes two second blocking plates 521.
Optionally, a plurality of second stop plates 521 are arranged along the circumferential direction of the pot body workpiece 200.
Alternatively, there are two second stopping members 52, and the two second stopping members 52 are provided corresponding to the material extracting position of the third belt section 2421 and the material extracting position of the fourth belt section 2422, respectively.
Optionally, two second stops 520 are located above the third and fourth belt segments 2421 and 2422, respectively.
In a specific implementation process, a third sensing component is arranged on the second stopping portion 520 of the second stopping component 52 corresponding to the third belt section 2421, so as to determine whether the pot body workpiece 200 is located at the material taking position of the third belt section 2421 by sensing the third sensing component and the pot body workpiece 200 located at the material taking position of the third belt section 2421. When the kettle body workpiece 200 is arranged at the material taking position of the third belt section 2421, the third induction part can mutually induce the kettle body workpiece 200 at the material taking position of the third belt section 2421; when the kettle body workpiece 200 at the material taking position of the third belt section 2421 is taken away, that is, the kettle body workpiece 200 is not at the material taking position of the third belt section 2421, the third sensing component does not sense the kettle body workpiece 200.
A fourth sensing part is arranged on the second stopper part 520 of the second stopper part 52 corresponding to the fourth belt section 2422, so as to determine whether the pot body workpiece 200 is located at the material taking position of the fourth belt section 2422 by sensing the fourth sensing part and the pot body workpiece 200 located at the material taking position of the fourth belt section 2422. When the kettle body workpiece 200 is arranged at the material taking position of the fourth belt section 2422, the fourth sensing component can sense the kettle body workpiece 200 at the material taking position of the fourth belt section 2422; when the kettle body workpiece 200 at the material taking position of the fourth belt section 2422 is taken away, that is, the kettle body workpiece 200 is not at the material taking position of the fourth belt section 2422, the fourth sensing part does not sense the kettle body workpiece 200.
Specifically, the third moving assembly comprises a third robot and a third clamp, and the third clamp is connected with the mechanical arm of the third robot, so that the third robot drives the third clamp to move, and further drives the kettle body workpiece 200 clamped by the third clamp to move.
In a specific implementation process, the material placing position of the fourth processing component 241 forms a material placing position of the fourth processing assembly 24, and the material taking position of the second conveyor belt 242 forms a material taking position of the fourth processing assembly 24.
The third robot drives the third clamp to move to the material taking position of the fourth processing part 241, when the material taking position of the fourth processing part 241 is not provided with the kettle body workpiece 200, namely the fourth processing part 241 does not finish the processing of the kettle body workpiece 200, the third robot stops moving to wait until the kettle body workpiece 200 appears at the material taking position of the fourth processing part 241, and the third robot is controlled to drive the third clamp to clamp the kettle body workpiece 200 at the material taking position of the fourth processing part 241; when the third robot drives the third clamp to move to the material taking position of the fourth processing part 241, the kettle body workpiece 200 is located at the material taking position of the fourth processing part 241, and the third robot is controlled to drive the third clamp to clamp the kettle body workpiece 200 located at the material taking position of the fourth processing part 241.
The third robot drives the third clamp and the kettle body taking workpiece 200 clamped by the third clamp to move to the material discharging end of the second conveying belt 242 and release the kettle body workpiece 200, and then drives the third clamp to return to the material taking position of the fourth machining part 241; when the sensing component on the second stopping portion 520 senses that the pot body workpiece 200 is located at the material taking position of the second conveying belt 242, the second conveying belt 242 is controlled to stop conveying, even if the pot body workpiece 200 at the material discharging end of the second conveying belt 242 stays at the material discharging end of the second conveying belt 242, until the sensing component on the second stopping portion 520 senses that the pot body workpiece 200 is not located at the material taking position of the second conveying belt 242, the second conveying belt 242 is controlled to convey, so that the pot body workpiece 200 at the material discharging end of the second conveying belt 242 is conveyed to the material taking position.
Specifically, the fourth processing part 241 is a welding device to perform a welding operation on the heating plate of the kettle body workpiece 200.
Optionally, there are two fourth processing units 241, and each fourth processing unit 241 has a material discharging position and a material taking position.
In the embodiment, the fifth processing assembly 25 includes a fifth processing component 251 and a third conveyor belt 252, a fourth moving assembly 60 is disposed between the fifth processing component 251 and the third conveyor belt 252, the pot body workpiece 200 on the fifth processing component 251 is moved onto the third conveyor belt 252 by the fourth moving assembly 60 and is conveyed by the third conveyor belt 252, and the second moving assembly 40 between the fifth processing assembly 25 and the sixth processing assembly 26 takes the pot body workpiece 200 from the third conveyor belt 252.
In this embodiment, the third conveyor belt 252 includes a fifth belt segment 2521 and a sixth belt segment 2522 arranged in parallel, two ends of the fifth belt segment 2521 are a feeding end and a taking end thereof, respectively, and a taking position of the fifth belt segment 2521 is arranged at the taking end thereof; the two ends of the sixth belt segment 2522 are respectively a discharging end and a taking end, and the taking position of the sixth belt segment 2522 is arranged at the taking end.
Optionally, the conveying directions of the fifth and sixth belt segments 2521 and 2522 are parallel and identical.
Specifically, the can body production system 100 further includes a third stopping member 53, the third stopping member 53 is disposed on one side of the third conveyor belt 252, and the third stopping member 53 abuts against the can body workpiece 200 on the third conveyor belt 252 so as to stop the can body workpiece 200 at the material taking position on the third conveyor belt 252.
Specifically, the third stopper member 53 is provided on one side of the take-out position of the third conveyor belt 252.
Specifically, the third stopping member 53 includes a third stopping portion 530, and the third stopping portion 530 has a third arc-shaped surface, so that the pot body workpiece 200 conveyed to the material taking position of the third conveyor belt 252 is stopped at the material taking position of the third conveyor belt 252 by the third arc-shaped surface contacting with the outer wall of the pot body workpiece 200.
Specifically, the third stopping portion 530 includes a plurality of third stopping plates 531, and each of the third stopping plates 531 is an arc-shaped plate, so that plate surfaces of the plurality of third stopping plates 531 facing the kettle body workpiece 200 collectively form the third arc-shaped surface. For example, the third stopping portion 530 includes two third stopping plates 531.
Optionally, a plurality of third stop plates 531 are arranged along the circumference of the kettle body workpiece 200.
Optionally, there are two third stopping members 53, and the two third stopping members 53 are respectively disposed corresponding to the material taking position of the fifth belt segment 2521 and the material taking position of the sixth belt segment 2522.
Optionally, two third stoppers 530 are located above the fifth and sixth belt segments 2521 and 2522, respectively.
In a specific implementation process, a fifth sensing component is disposed on the third stopping portion 530 of the third stopping component 53 corresponding to the fifth band 2521, so as to determine whether the kettle body workpiece 200 is located at the material taking position of the fifth band 2521 by sensing the fifth sensing component and the kettle body workpiece 200 located at the material taking position of the fifth band 2521. When the kettle body workpiece 200 is arranged at the material taking position of the fifth belt segment 2521, the fifth sensing component can sense the kettle body workpiece 200 at the material taking position of the fifth belt segment 2521; when the kettle body workpiece 200 at the material taking position of the fifth belt segment 2521 is taken away, that is, the kettle body workpiece 200 is not at the material taking position of the fifth belt segment 2521, the fifth sensing component does not sense the kettle body workpiece 200.
A sixth sensing component is arranged on the third stopping portion 530 of the third stopping component 53 corresponding to the sixth band 2522, so as to determine whether the kettle body workpiece 200 is located at the material taking position of the sixth band 2522 by sensing the sixth sensing component and the kettle body workpiece 200 located at the material taking position of the sixth band 2522. When the kettle body workpiece 200 is arranged at the material taking position of the sixth belt segment 2522, the sixth sensing component can sense the kettle body workpiece 200 at the material taking position of the sixth belt segment 2522; when the kettle body workpiece 200 at the material taking position of the sixth belt segment 2522 is taken away, that is, the kettle body workpiece 200 is not at the material taking position of the sixth belt segment 2522, the sixth sensing component does not sense the kettle body workpiece 200.
Specifically, the fourth moving assembly 60 includes a fourth robot 61 and a fourth fixture, and the fourth fixture is connected to the mechanical arm of the fourth robot 61, so that the fourth robot 61 drives the fourth fixture to move, and further drives the kettle body workpiece 200 clamped by the fourth fixture to move.
In a specific implementation process, the material placing position of the fifth processing component 251 forms a material placing position of the fifth processing assembly 25, and the material taking position of the third conveyor belt 252 forms a material taking position of the fifth processing assembly 25.
The fourth robot 61 drives the fourth fixture to move to the material taking position of the fifth machining component 251, when no pot body workpiece 200 is at the material taking position of the fifth machining component 251, that is, the fifth machining component 251 does not finish machining the pot body workpiece 200, the fourth robot 61 stops moving to wait until the pot body workpiece 200 appears at the material taking position of the fifth machining component 251, and the fourth robot 61 is controlled to drive the fourth fixture to clamp the pot body workpiece 200 at the material taking position of the fifth machining component 251; when the fourth robot 61 drives the fourth fixture to move to the material taking position of the fifth machining component 251, the kettle body workpiece 200 is located at the material taking position of the fifth machining component 251, and then the fourth robot 61 is controlled to drive the fourth fixture to clamp the kettle body workpiece 200 located at the material taking position of the fifth machining component 251.
The fourth robot 61 drives the fourth clamp and the kettle body taking workpiece 200 clamped by the fourth clamp to move to the discharging end of the third conveyor belt 252 and release the kettle body workpiece 200, and the fourth robot 61 drives the fourth clamp to return to the material taking position of the fifth processing part 251; when the sensing component on the third stopping portion 530 senses that the pot body workpiece 200 is located at the material taking position of the third conveyor belt 252, the third conveyor belt 252 is controlled to stop conveying, even if the pot body workpiece 200 at the material discharging end of the third conveyor belt 252 stays at the material discharging end of the third conveyor belt 252, until the sensing component on the third stopping portion 530 senses that the pot body workpiece 200 is not located at the material taking position of the third conveyor belt 252, the third conveyor belt 252 is controlled to convey, so that the pot body workpiece 200 at the material discharging end of the third conveyor belt 252 is conveyed to the material taking position.
Specifically, the fifth processing component 251 is a welding device for performing a ring-pressing and wire-welding operation on the can body workpiece 200.
Alternatively, there are two fifth processing members 251, and each fifth processing member 251 has a discharge position and a discharge position.
Specifically, there are two sixth processing assemblies 26, there are two second moving assemblies 40 between the fifth processing assembly 25 and the sixth processing assembly 26, and the two second moving assemblies 40 between the fifth processing assembly 25 and the sixth processing assembly 26 are respectively in one-to-one correspondence with the fifth belt segment 2521 and the sixth belt segment 2522, and are respectively in one-to-one correspondence with the two sixth processing assemblies 26; that is, one second transfer assembly 40 between the fifth processing assembly 25 and the sixth processing assembly 26 removes the pot body workpiece 200 from the fifth belt segment 2521 and transfers it to one of the sixth processing assemblies 26, and the other second transfer assembly 40 between the fifth processing assembly 25 and the sixth processing assembly 26 removes the pot body workpiece 200 from the sixth belt segment 2522 and transfers it to the other sixth processing assembly 26.
Optionally, the sixth processing assembly 26 is a rounding machine to perform a rounding operation on the kettle body workpiece 200.
Optionally, a sixth tooling assembly 26 is located on a side of fifth band segment 2521 remote from sixth band segment 2522; another sixth tooling assembly 26 is located on a side of sixth band segment 2522 remote from fifth band segment 2521.
Specifically, the can body production system 100 further comprises a discharging belt 90, the fifth moving assembly takes the processed can body workpiece 200 from the material taking position of the sixth processing assembly 26 and transfers the processed can body workpiece onto the discharging belt 90, and the discharging belt 90 conveys the can body workpiece 200 to the discharging position.
Specifically, the fifth moving assembly comprises a fifth robot and a fifth clamp, and the fifth clamp is connected with the mechanical arm of the fifth robot, so that the fifth robot drives the fifth clamp to move, and further drives the kettle body workpiece 200 clamped by the fifth clamp to move.
In the present embodiment, the first jig may be one of the jig 80 shown in fig. 7 and the jig 80 shown in fig. 8; the second clamp may be one of the clamp 80 shown in fig. 7 and the clamp 80 shown in fig. 8; the third clamp may be one of the clamp 80 shown in fig. 7 and the clamp 80 shown in fig. 8; the fourth clamp may be one of the clamp 80 shown in fig. 7 and the clamp 80 shown in fig. 8; the fifth jig may be one of the jig 80 shown in fig. 7 and the jig 80 shown in fig. 8. Specifically, the clamp 80 shown in fig. 7 is an inner support type clamp, and the clamp 80 shown in fig. 8 is an outer clamp type clamp.
In the present embodiment, the first conveyor belt 10 extends along a first predetermined direction; the plurality of machining assemblies 20 are arranged in a second preset direction; the first preset direction is perpendicular to the second preset direction.
Specifically, the second conveyor belt 242 extends in a direction parallel to the second preset direction; the third conveyor belt 252 extends in a direction parallel to the second preset direction; the fourth processing member 241 and the second conveyor belt 242 are arranged in a direction parallel to the first preset direction; two sixth machining assemblies 26 are arranged in a direction parallel to the first preset direction.
In this embodiment, the can body producing system 100 further includes a protective guard 70, the protective guard 70 encloses an installation space, and at least a portion of the first conveyor 10, the first processing assembly 21, the second processing assembly 22, the third processing assembly 23, the fourth processing assembly 24, the fifth processing assembly 25, and the sixth processing assembly 26 are located in the installation space.
Specifically, the guard rail 70 includes a first rail section 71, a second rail section 72, a third rail section 73, a fourth rail section 74 and a fifth rail section 75, wherein the first rail section 71 is disposed between the first conveyor belt 10 and one of the sixth processing assemblies 26 and is connected to both the first conveyor belt 10 and the sixth processing assembly 26; the second column section 72 is arranged between the first conveyor belt 10 and the fourth processing member 241 and is connected with both the first conveyor belt 10 and the fourth processing member 241; the third column section 73 is disposed between the fourth processing member 241 and the other sixth processing assembly 26 and is connected to both the fourth processing member 241 and the other sixth processing assembly 26. The fourth column section 74 is arranged between one of the sixth processing assemblies 26 and the blanking belt 90, and is connected with both the sixth processing assembly 26 and the blanking belt 90; the fifth column section 75 is disposed between the other sixth processing assembly 26 and the blanking belt 90, and is connected to both the other sixth processing assembly 26 and the blanking belt 90.
In this embodiment, the kettle body production system 100 further includes a central control electrical component, which is composed of a central control electrical cabinet and an electrical control element, has a remote control function, and can send an execution instruction through network data to control the robots, the processing parts, the conveyor belts, and the stopping parts to perform corresponding actions.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
in the can body producing system 100 of the present invention, the can body producing system 100 includes a first conveyor 10 and a plurality of processing assemblies 20, the plurality of processing assemblies 20 are sequentially arranged in a predetermined direction, a second moving assembly 40 is disposed between two adjacent processing assemblies 20, and a first moving assembly 30 is disposed between the first sequential processing assembly 20 and the first conveyor 10. Conveying the unprocessed kettle body workpiece 200 by the first conveyor belt 10 to convey the unprocessed kettle body workpiece 200 to a predetermined position; then, the first moving assembly 30 transfers the unprocessed kettle body workpiece 200 at the preset position on the first conveyor belt 10 to the discharge position of the first sequential processing assembly 20, so that the first sequential processing assembly 20 performs a first processing procedure on the kettle body workpiece 200; then, the two adjacent processing assemblies 20 mainly rely on the corresponding second moving assembly 40 to transfer the pot body workpiece 200, that is, the pot body workpiece 200 is taken away from the previous processing assembly 20 by the second moving assembly 40, and the pot body workpiece 200 is transferred to the discharging position of the next processing assembly 20. Therefore, the kettle body production system 100 has high automation degree, reduces dependence on manual operation, improves the production efficiency of the kettle body workpiece 200, and solves the problem of low production efficiency of the electric kettle body in the prior art.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A kettle body production system, comprising:
the first conveying belt (10), the first conveying belt (10) is used for conveying the unprocessed kettle body workpiece (200) to a preset position;
the processing assemblies (20) are sequentially arranged along a preset direction, a second moving assembly (40) is arranged between every two adjacent processing assemblies (20) so that the kettle body workpiece (200) is taken away from the last processing assembly (20) through the second moving assembly (40) and the kettle body workpiece (200) is transferred to the discharging position of the next processing assembly (20);
wherein a first moving assembly (30) is arranged between the processing assembly (20) and the first conveyor belt (10) in the first sequence, so that the kettle body workpiece (200) in the preset position is transferred to the discharging position of the processing assembly (20) in the first sequence through the first moving assembly (30).
2. The can production system according to claim 1, wherein the first conveyor belt (10) comprises a first belt segment (11) and a second belt segment (12) arranged side by side, the predetermined positions being two, the two predetermined positions being arranged on the first belt segment (11) and the second belt segment (12), respectively;
the first belt section (11) is used for conveying a first group of kettle body workpieces (200), and the first group of kettle body workpieces (200) comprises at least one kettle body workpiece (200); when the first group of kettle body workpieces (200) comprises a plurality of kettle body workpieces (200), the first belt section (11) conveys the kettle body workpieces (200) of the first group of kettle body workpieces (200) to the preset position of the first group of kettle body workpieces in sequence; and/or
The second belt section (12) is used for conveying a second group of kettle body workpieces (200), and the second group of kettle body workpieces (200) comprises at least one kettle body workpiece (200); when the second group of kettle body workpieces (200) comprises a plurality of kettle body workpieces (200), the second belt section (12) conveys the kettle body workpieces (200) of the second group of kettle body workpieces (200) to the preset position in sequence.
3. The can production system of claim 1, further comprising:
a first stopper member (51), the first stopper member (51) being provided on one side of the predetermined position; the first stopper part (51) includes a first stopper part (510), and the first stopper part (510) has a first arc-shaped surface for stopping the pot body workpiece (200) conveyed to the predetermined position at the predetermined position by contacting the first arc-shaped surface with an outer wall of the pot body workpiece (200).
4. The can production system according to claim 3, wherein the first stop portion (510) comprises a plurality of first stop plates (511), each of the first stop plates (511) being an arc-shaped plate, such that the plate surfaces of the plurality of first stop plates (511) facing the can workpiece (200) together form the first arc-shaped surface.
5. The can body production system of claim 1,
the first moving assembly (30) comprises a first robot (31) and a first clamp for clamping the kettle body workpiece (200), and the first clamp is connected with a mechanical arm of the first robot (31) so that the first robot (31) drives the first clamp to move; and/or
The second moving assembly (40) comprises a second robot (41) and a second clamp used for clamping the kettle body workpiece (200), and the second clamp is connected with a mechanical arm of the second robot (41) so that the second robot (41) drives the second clamp to move.
6. The can production system of claim 1 wherein the plurality of processing assemblies (20) comprises a fourth processing assembly (24) and a fifth processing assembly (25), the fourth processing assembly (24) comprising:
the kettle body machining device comprises a fourth machining component (241) and a second conveying belt (242), a third moving assembly is arranged between the fourth machining component (241) and the second conveying belt (242), the kettle body workpiece (200) on the fourth machining component (241) is moved to the second conveying belt (242) through the third moving assembly and conveyed through the second conveying belt (242), and the second moving assembly (40) between the fourth machining component (24) and the fifth machining component (25) takes away the kettle body workpiece (200) from the second conveying belt (242).
7. The can production system of claim 6, further comprising:
the second stopping component (52) is arranged on one side of the second conveying belt (242), and the second stopping component (52) is abutted with the kettle body workpiece (200) on the second conveying belt (242) so as to stop the kettle body workpiece (200) at a material taking position on the second conveying belt (242).
8. The can production system of claim 1 wherein the plurality of processing assemblies (20) comprises a fifth processing assembly (25) and a sixth processing assembly (26), the fifth processing assembly (25) comprising:
a fifth processing component (251) and a third conveyor belt (252), a fourth moving assembly (60) is arranged between the fifth processing component (251) and the third conveyor belt (252), the kettle body workpiece (200) on the fifth processing component (251) is moved onto the third conveyor belt (252) through the fourth moving assembly (60) and is conveyed through the third conveyor belt (252), and the kettle body workpiece (200) is taken away from the third conveyor belt (252) through the second moving assembly (40) between the fifth processing assembly (25) and the sixth processing assembly (26).
9. The can production system of claim 8, further comprising:
the third stopping component (53) is arranged on one side of the third conveying belt (252), and the third stopping component (53) is abutted with the kettle body workpiece (200) on the third conveying belt (252) so as to stop the kettle body workpiece (200) at a material taking position on the third conveying belt (252).
10. The can production system according to claim 8, wherein the third conveyor belt (252) comprises a fifth belt segment (2521) and a sixth belt segment (2522) arranged side by side, the number of the sixth processing assemblies (26) is two, the number of the second moving assemblies (40) between the fifth processing assembly (25) and the sixth processing assembly (26) is two, and the two second moving assemblies (40) between the fifth processing assembly (25) and the sixth processing assembly (26) correspond to the fifth belt segment (2521) and the sixth belt segment (2522) and to the two sixth processing assemblies (26), respectively, one to one.
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|---|---|---|---|
| CN202110477629.5A CN113060548A (en) | 2021-04-29 | 2021-04-29 | Kettle body production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110477629.5A CN113060548A (en) | 2021-04-29 | 2021-04-29 | Kettle body production system |
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| CN113060548A true CN113060548A (en) | 2021-07-02 |
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Cited By (1)
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| CN113979013A (en) * | 2021-10-22 | 2022-01-28 | 珠海格力智能装备有限公司 | Positioning mechanism and transportation system with same |
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