CN113057231B - Multifunctional processor for tea preparation - Google Patents
Multifunctional processor for tea preparation Download PDFInfo
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- CN113057231B CN113057231B CN202110492024.3A CN202110492024A CN113057231B CN 113057231 B CN113057231 B CN 113057231B CN 202110492024 A CN202110492024 A CN 202110492024A CN 113057231 B CN113057231 B CN 113057231B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 241001122767 Theaceae Species 0.000 title claims abstract 8
- 230000007246 mechanism Effects 0.000 claims abstract description 150
- 238000001035 drying Methods 0.000 claims abstract description 58
- 238000003756 stirring Methods 0.000 claims description 38
- 238000005096 rolling process Methods 0.000 claims description 19
- 210000003437 trachea Anatomy 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 9
- 238000010304 firing Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 244000269722 Thea sinensis Species 0.000 description 106
- 235000013616 tea Nutrition 0.000 description 105
- 239000007789 gas Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
- F26B3/082—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed arrangements of devices for distributing fluidising gas, e.g. grids, nozzles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/20—Teas, i.e. drying, conditioning, withering of tea leaves
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses a multifunctional processor for tea preparation. The device includes the support, the casing, fry blue or green mechanism, actuating mechanism, kneads mechanism and drying mechanism, the casing is fixed in the support top, the inside fry blue or green mechanism that includes of casing, actuating mechanism and knead the mechanism, actuating mechanism fixed connection fry blue or green mechanism, fry blue or green mechanism to be equipped with under, dry mechanism fixed connection is in the support below, drying mechanism is located and kneads under the mechanism. The invention has reasonable structural layout, no manual operation is needed in the whole process, the tea preparation process is standardized, the production efficiency can be effectively improved, and the yield can be greatly improved.
Description
Technical Field
The invention relates to the technical field of tea manufacturing equipment, in particular to a multifunctional processor for tea preparation.
Background
China is the origin country of tea culture, drinking tea is a daily living habit for people, and is a elegant culture, tea is the most common drink in life of people, the variety and the efficacy of the tea are more and more along with the development of social economy and the continuous improvement of the living standard of people, and the requirements of people on the diversification, health care and high quality of the tea are more and more strong. The tea leaves need a series of preparation processes after picking, green tea is generally subjected to three processes of roasting, rolling and drying, in the prior art, the roasting is generally carried out manually, after the green leaves are put into a pot, the green leaves are immediately manually turned over and fried, the green leaves are uniformly turned over until the middle part is slightly water vapor, the hand feel is hot and scalded, two half-moon-shaped wooden boards with wooden handles are used for roasting the green leaves, the first half-moon-shaped wooden boards are slightly dithered, the second half-moon-shaped wooden boards are slightly dithered, partial water and volatile green gas are dispersed, the roasting She Fandong is immediately clamped, at the moment, low-stuffy cell bursting sound exists, and the green leaves are slightly dithered when the green leaves are just out of the pot, so that the green leaves are uniformly dithered. Or adopting the roller to remove the green, the roller removes the green easily and causes the temperature rising speed to be too fast, then the water loss is fast, the leaves are easy to burn, the economic loss is caused, or the temperature rising is slow, the frying time is too long, and the efficiency is low. The waste heat after the pan-fired is finished can not be utilized, so that energy waste is caused. After the baking is finished, the tea leaves are taken out manually and then put into a rolling mechanism for rolling, and after the rolling is finished, the tea leaves are taken out and dried, so that the tea leaves are easily broken in the process, and the attractiveness is affected.
Disclosure of Invention
The invention aims to provide a multifunctional processor for tea preparation, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a multifunctional processor for tea preparation. Including support, casing, fry blue or green mechanism, actuating mechanism, rub mechanism and drying mechanism, the casing is fixed in the support top, the inside fry blue or green mechanism that includes of casing, actuating mechanism and rub the mechanism, actuating mechanism fixed connection fry blue or green mechanism, fry blue or green mechanism to be equipped with under, dry mechanism fixed connection is in the support below, drying mechanism is located and kneads under the mechanism.
The tea leaf drying machine is characterized in that the tea leaf drying machine is arranged in the shell, the tea leaf drying machine is driven by the driving mechanism, the untreated tea leaves are further dried, the temperature in the tea leaf drying machine is 280 ℃, the untreated tea leaves are quickly heated within 2 minutes, enzymes in the tea leaves are quickly deactivated, the tea leaves stop fermenting, fresh tea leaves lose part of water to facilitate rolling, the tea leaves after the dried tea leaves are subjected to the rolling operation in the rolling mechanism, the rolled tea leaves are reduced in volume, the basis for the dried tea leaves are formed, leaf tissues and material transformation are properly damaged, the tea leaves are mixed to form a curled shape, part of juice is extruded and adhered to the surface of the tea leaves, the finished tea leaves are conveniently brewed, the rolled tea leaves are put into the drying machine for drying operation, and the drying machine is dried by hot air to enable the water content of the tea leaves to be lower than 4% so as to facilitate storage.
Further, actuating mechanism includes the motor, a synchronizing wheel, no. two synchronizing wheels, hold-in range, a pivot, no. two pivots, no. one helical gear and No. two helical gears, the motor is fixed on the support, a fixed connection synchronizing wheel on the motor output shaft, no. two synchronizing wheels fixed cover is in a pivot, a pivot fixed connection fry blue or green mechanism, no. one helical gear cover is established in a pivot, no. two helical gear cover is established in No. two pivots, no. one helical gear and No. two helical gear meshing, no. two pivot connection knead the mechanism.
The motor drives a synchronizing wheel to rotate, a synchronizing wheel drives a second synchronizing wheel to rotate through the hold-in range and then drives a rotating shaft to rotate, a rotating shaft drives a pan-firing mechanism to pan tea leaves, a rotating shaft drives a helical gear to rotate when rotating, and because the helical gear is meshed with the helical gear, the rotating shaft drives the second rotating shaft to rotate, the rolling mechanism is driven by the second rotating shaft to further roll tea leaves, noise caused by vibration of the motor and abrasion to a machine can be effectively reduced through driving of the synchronous belt between the motor and the first rotating shaft, meanwhile, the driving mechanism drives the pan-firing mechanism to work, and energy sources can be effectively saved in the process of producing tea leaves.
Further, fry blue or green mechanism includes air compressor, an air pipe, feed bin, feed inlet, discharge gate, gas vent, end cover and rabbling mechanism, air compressor fixes on the support, air compressor connects an air pipe, an axis direction is followed to the pivot and is equipped with air passage, an air pipe is kept away from air compressor one end and is rotated and connect air passage, feed bin one side is equipped with a hole, an air pipe one end is kept away from to an air shaft one end stretches into feed bin inside fixed connection rabbling mechanism from a hole, the feed bin upper end is equipped with the feed inlet, the feed bin lower extreme is equipped with the discharge gate, be equipped with the end cover of automatically controlled valve on feed inlet and the discharge gate, be equipped with the gas vent on the feed bin lateral wall.
The pan-firing mechanism heats air by utilizing compressed air of an air compressor, hot air is further led into the bin through the first air pipe, the first air pipe is rotationally connected with the first rotating shaft, an air channel is arranged in the first rotating shaft, the hot air enters the stirring mechanism from the air channel of the first rotating shaft, and then the hot air is discharged to the bin from the stirring mechanism.
Further, the stirring mechanism comprises an air chamber, a stirring blade and an air outlet, wherein one end of the first rotating shaft inside the storage bin is fixedly connected with the outer wall of the air chamber, one side of the stirring blade is fixedly connected with the outer wall of the air chamber, an air channel of the first rotating shaft is communicated with the inside of the air chamber, a plurality of air outlets are formed in the stirring blade, and the air outlets are all communicated with the air chamber.
The rabbling mechanism is in stir-fry in-process to tealeaves with hot air from the pivot to the air chamber, discharges to the feed bin through the gas outlet from the air chamber again, and hot air is inside blowout from the gas outlet when stirring tealeaves, and then will be close to the tealeaves of stirring leaf surface and roll and push away, and other tealeaves fall stirring leaf surface again, and this process of repetition can be with the even heating of rolling of feed bin inside tealeaves, and then carries out even stir-fry to tealeaves in the shorter time.
Further, every two air outlets are in a pair, one pair of air outlets is distributed on the surface of the stirring blade in a V shape, and an included angle between the air outlets is 60 degrees.
Each pair of air outlets are different in direction, tea leaves falling on the air outlets can be blown up, two ends of the tea leaves are subjected to different blowing forces in directions, and then the tea leaves can be turned over, so that the tea leaves can be turned over in situ, fresh She Chaoqing can be most rapidly and uniformly turned over, fresh She Jiaozhuo is effectively avoided, and the yield is high.
Further, rub mechanism includes a gear, no. two gears, no. three pivots, no. one connecting rod, the drum, the chassis, no. two connecting rods, no. four pivots, apron and aperture type valve, no. one gear cover is established in No. two pivots, no. three pivots are parallel with No. two pivots's axis, no. three pivot one end rotates the linking bridge, no. three pivots keep away from support one end fixed cover and are equipped with No. two gears, no. one gear and No. two gear engagement, no. one connecting rod one end fixed connection No. two gear upper surfaces, no. one connecting rod is kept away from No. two gear one end fixed connection drum lateral walls, no. two connecting rod one end fixed connection drum lateral walls, no. one connecting rod is the diameter of drum with No. two connecting rods in drum section of thick bamboo wall contact position, no. four pivot one end rotation linking bridge, no. four pivot keep away from support one end swing joint No. two connecting rods and keep away from drum one end, the chassis is located the drum below, be equipped with No. two holes on the support, the chassis inlays in No. two downthehole at the support, no. one end of the support, no. one end is equipped with on the apron, be equipped with the automatically controlled type valve.
The second rotating shaft drives the first gear to rotate, the first gear drives the second gear to rotate, and then the second gear drives the first connecting rod to reciprocate, the first connecting rod is fixedly connected with the cylinder to rotate, tea leaves after the end of stir-frying are discharged from the discharge hole and directly enter the cylinder, after the tea leaves completely enter the cylinder, the cover plate automatically falls under the control of a circuit to provide certain pressure, the cylinder starts to knead the tea leaves on the chassis under the action of the first connecting rod, the second connecting rod is driven by the cylinder to reciprocate, the fourth rotating shaft provides supporting force for the second connecting rod, the diaphragm type valve is opened after the end of the tea leaves are knead, the finished tea leaves enter the drying mechanism from the diaphragm type valve, the twisting mechanism is driven by the driving mechanism to knead the tea leaves, meanwhile, the end cover automatically provides certain pressure, manual contact with the tea leaves is not needed in the whole process, the possible damage to the tea leaves caused by manual operation in the process of carrying the tea leaves can be effectively avoided, the yield is effectively improved, the economic loss is reduced, and the labor cost is also saved.
Further, drying mechanism includes the dry cylinder, no. two trachea, the cooling plate, guiding mechanism, pan feeding end, discharge end and relief valve, the dry chamber upper end is equipped with the pan feeding end, pan feeding end fixed connection diaphragm type valve, the dry chamber bottom is equipped with the discharge end, dry chamber one side is equipped with No. two trachea, no. two trachea keep away from dry chamber one end fixed connection gas vent, no. two intraductal cooling plate and the guiding mechanism of being equipped with of trachea, be equipped with the relief valve on the dry cylinder.
Hot air exhausted from the pan-fired mechanism enters the drying cylinder from the second air pipe, the second air pipe is provided with a cooling plate, the hot air can be further cooled to 120-150 ℃, the hot air is guided into the drying cylinder by the flow guide mechanism to dry tea leaves, when the air pressure in the drying cylinder is increased, the pressure can be relieved through a pressure relief valve after the drying is finished, and the dried tea leaves are discharged from the discharge end and stored.
Further, the water conservancy diversion mechanism includes No. three helical gears, no. four helical gears, no. five pivots and fans, no. three helical gears cover is established in No. four pivots, no. five pivot one end fixed cover is equipped with No. four helical gears, no. three helical gears and No. four helical gear meshing, no. two last No. three holes that are equipped with of trachea, no. five pivots keep away from No. four helical gears one end and stretch into No. two trachea from No. three downthehole, no. five pivots are at No. two trachea internal fixation connection fans.
The third helical gear rotates under the drive of the fourth rotating shaft, the fourth helical gear is meshed with the third helical gear, the third helical gear drives the fifth rotating shaft to rotate, the fifth rotating shaft drives the fan to rotate to guide hot air, and the power generated by the rolling mechanism is used for driving the guide mechanism to guide the hot air, so that production cost is saved.
Further, the bottom of the drying cylinder is provided with a guide plate, an air passage is arranged in the guide plate, the second air pipe is fixedly connected with the guide plate in the drying cylinder, and a plurality of air holes are formed in the surface of the guide plate.
The guide plate is arranged at the bottom of the drying cylinder, hot air flows into the drying cylinder from the air holes of the guide plate, so that impact can be caused to tea leaves at the bottom of the drying cylinder, the tea leaves are subjected to upward force, and then the tea leaves reversely rotate and roll, so that the tea leaves can be dried more quickly and uniformly, and the production time and labor cost are saved.
Compared with the prior art, the invention has the following beneficial effects: the stirring mechanism arranged in the pan-frying mechanism can be used for quickly and uniformly pan-frying fresh leaves, the pan-frying degree is consistent, and the problems of freshness She Jiaozhuo and the like caused by uneven pan-frying in the pan-frying process in the prior art are effectively avoided; according to the invention, the waste heat of the pan-fired mechanism is introduced into the drying mechanism through the flow guide mechanism in the pipeline, so that the production cost in the tea preparation process is effectively saved; meanwhile, the tea preparation device is reasonable in structural layout, manual operation is not needed in the whole process, the tea preparation process is standardized, the production efficiency can be effectively improved, and the yield can be greatly improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the stirring mechanism of the present invention;
FIG. 3 is a schematic diagram of the driving mechanism of the present invention;
fig. 4 is a schematic view of the structure of the twisting mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the drying mechanism of the present invention;
FIG. 6 is a schematic view of a diversion mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the air outlet of the present invention;
in the figure: 1-a bracket; 3-a pan-firing mechanism; 31-an air compressor; 32-a first air pipe; 33-bin; 34-a feed inlet; 35-a discharge hole; 36-exhaust port; 37-end cap; 38-a stirring mechanism; 381-air chambers; 382-stirring leaf; 383-an air outlet; 4-a driving mechanism; 41-an electric motor; 42-number one synchronizing wheel; 43-synchronous wheel II; 44-synchronous belt; 45-rotating shaft I; 46-a second rotating shaft; 47-helical gear number one; 48-helical gear II; 5-a twisting mechanism; 501-a first gear; 502-gear number two; 503-rotating shaft III; 504-number one connecting rod; 505-cylinder; 506-chassis; 507-connecting rod number two; 508-fourth rotating shaft; 509-cover plate; 510-an aperture valve; 6-a drying mechanism; 61-a drying cylinder; 62-No. two air pipes; 63-cooling plates; 64-a diversion mechanism; 641-third helical gear; 642-helical gear number four; 643-a fifth rotating shaft; 644-a fan; 65-a feeding end; 66-a discharge end; 67-a pressure release valve; 68-deflector.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides the following technical solutions: a multifunctional processor for tea preparation. Including support 1, casing, fry blue or green mechanism 3, actuating mechanism 4, rub mechanism 5 and dry mechanism 6, the casing is fixed in support 1 top, the inside fry blue or green mechanism 3 that includes of casing, actuating mechanism 4 and rub mechanism 5, actuating mechanism 4 fixed connection fry blue or green mechanism 3, fry blue or green mechanism 3 under be equipped with rub mechanism 5, dry mechanism 6 fixed connection is in support 1 below, dry mechanism 6 is located and kneads mechanism 5 under. The tea leaf baking mechanism 3 arranged in the shell is driven by the driving mechanism 4, the untreated tea leaves are further baked, the temperature in the baking mechanism 3 is 280 ℃, the temperature of the untreated tea leaves is quickly raised within 3 minutes, enzymes in the tea leaves are quickly deactivated, the tea leaves stop fermenting, fresh leaves lose part of water to facilitate rolling, the tea leaves after baking enter the rolling mechanism 5 to conduct rolling operation, the volume of the rolled tea leaves is reduced, the basis is laid for baking the rolled tea leaves, leaf tissues and substances are properly damaged, the tea leaves are enabled to be mixed and curled, part of juice is extruded and adhered on the surface of the tea leaves, finished products are conveniently brewed, the rolled tea leaves are put into the drying mechanism 6 to conduct drying operation, and the drying mechanism 6 is dried by hot air to enable the water content of the dried tea leaves to be lower than 4% so as to be convenient for storage.
The driving mechanism 4 comprises a motor 41, a first synchronizing wheel 42, a second synchronizing wheel 43, a synchronous belt 44, a first rotating shaft 45, a second rotating shaft 46, a first bevel gear 47 and a second bevel gear 48, wherein the motor 41 is fixed on the bracket 1, the first synchronizing wheel 42 is fixedly connected to an output shaft of the motor 41, the second synchronizing wheel 43 is fixedly sleeved on the first rotating shaft 45, the first rotating shaft 45 is fixedly connected with the pan-firing mechanism 3, the first bevel gear 47 is sleeved on the first rotating shaft 45, the second bevel gear 48 is sleeved on the second rotating shaft 46, the first bevel gear 47 is meshed with the second bevel gear 48, and the second rotating shaft 46 is connected with the twisting mechanism 5. The motor 41 drives the first synchronizing wheel 42 to rotate, the first synchronizing wheel 42 drives the second synchronizing wheel 43 to rotate through the synchronous belt 44 so as to drive the first rotating shaft 45 to rotate, the first rotating shaft 45 drives the pan-frying mechanism 3 to pan the tea leaves, the first rotating shaft 45 drives the first helical gear 47 to rotate when rotating, the second helical gear 48 is meshed with the first helical gear 47, the first rotating shaft 45 drives the second rotating shaft 46 to rotate, the second rotating shaft 46 drives the rolling mechanism 5 to further roll the tea leaves, the synchronous belt 44 is used for driving between the motor 41 and the first rotating shaft 45, noise caused by vibration of the motor 41 and abrasion to the machine can be effectively reduced, meanwhile, the driving mechanism 4 drives the pan-frying mechanism 3 to simultaneously drive the rolling mechanism 5 to work, and energy sources can be effectively saved in the tea leaf production process.
The pan-fired mechanism 3 includes air compressor 31, a trachea 32, feed bin 33, feed inlet 34, discharge gate 35, gas vent 36, end cover 37 and rabbling mechanism 38, air compressor 31 is fixed on support 1, air compressor 31 connects a trachea 32, a pivot 45 is equipped with air passage along the axis direction, a trachea 32 is kept away from air compressor 31 one end and is rotated and connect air passage, feed bin 33 one side is equipped with a hole, a trachea 32 one end is kept away from a pivot 45 stretches into feed bin 33 inside fixed connection rabbling mechanism 38 from a hole, feed bin 33 upper end is equipped with feed inlet 34, feed bin 33 lower extreme is equipped with discharge gate 35, be equipped with automatically controlled valve's end cover 37 on feed inlet 34 and the discharge gate 35, be equipped with gas vent 36 on the feed bin 33 lateral wall. The pan-firing mechanism 3 heats air by utilizing compressed air of the air compressor 31, hot air is further introduced into the bin 33 through the first air pipe 32 to pan-fire tea, the first air pipe 32 is rotationally connected with the first rotating shaft 45, an air channel is arranged in the first rotating shaft 45, and then the hot air enters the stirring mechanism 38 from the air channel of the first rotating shaft 45, and then the hot air is discharged from the stirring mechanism 38 to the bin 33, because the stirring mechanism 38 rotates under the action of the driving mechanism 4, the stirring mechanism 38 stirs tea in the bin 33, the tea inside and the tea at the bottom of the tea cluster can be effectively pan-fired, all the tea can be pan-fired in a very short time, the discharge hole 35 below the bin 33 is provided with the end cover 37 of the electric control valve, an operator can set the opening time of the end cover 37 according to the amount of the tea which is pan-fired once, and then the opening time of the end cover 37 can be electronically controlled, and the tea which is pan-fired can be discharged to the next twisting mechanism 5 automatically without manual participation.
The stirring mechanism 38 comprises an air chamber 381, a stirring blade 382 and an air outlet 383, one end of the first rotating shaft 45 in the bin 33 is fixedly connected with the outer wall of the air chamber 381, one side of the stirring blade 382 is fixedly connected with the outer wall of the air chamber 381, an air channel of the first rotating shaft 45 is communicated with the inside of the air chamber 381, a plurality of air outlets 383 are arranged on the stirring blade 382, and a plurality of air outlets 383 are communicated with the air chamber 381. In the process of stir-frying the tea leaves, the stirring mechanism 38 is used for leading hot air to the air chamber 381 from the first rotating shaft 45, then discharging the hot air to the bin 33 from the air chamber 381 through the air outlet 383, and when the stirring blade 382 stirs the tea leaves, the hot air is sprayed out from the air outlet 383, so that the tea leaves close to the surface of the stirring blade 382 are rolled and pushed away, other tea leaves fall onto the surface of the stirring blade 382 again, the process is repeated, the tea leaves in the bin 33 can be uniformly rolled and heated, and then the tea leaves are uniformly fried in a short time.
Every two air outlets 383 are in a pair, one pair of air outlets 383 is in a V shape and distributed on the surface of the stirring blade 382, and an included angle between the air outlets 383 is 60 degrees. Each pair of air outlets 383 are different in direction, so that tea leaves falling on the air outlets 383 can be blown up, two ends of the tea leaves are subjected to different blowing forces, and then the tea leaves can be turned over, which is equivalent to turning over the tea leaves in situ, fresh She Chaoqing can be quickly and uniformly turned over, fresh She Jiaozhuo is effectively avoided, and the yield is high.
The rolling mechanism 5 comprises a gear 501, a gear 502, a rotating shaft 503, a connecting rod 504, a cylinder 505, a chassis 506, a connecting rod 507, a rotating shaft 508, a cover plate 509 and an aperture valve 510, wherein the gear 501 is sleeved on the rotating shaft 46, the rotating shaft 503 is parallel to the axis of the rotating shaft 46, one end of the rotating shaft 503 is rotationally connected with a bracket 1, one end of the rotating shaft 503, far from the bracket 1, is fixedly sleeved with the gear 502, the gear 501 is meshed with the gear 502, one end of the connecting rod 504 is fixedly connected with the upper surface of the gear 502, one end of the connecting rod 504 is far from the side wall of the cylinder 505, one end of the connecting rod 507 is fixedly connected with the side wall of the cylinder 505, the connecting rod 504 and the connecting rod 507 are in the diameter of the cylinder 505 at the contact position of the cylinder wall, one end of the rotating shaft 508 is rotationally connected with the bracket 1, one end of the rotating shaft 508 is far from the bracket 1, one end, far from the bracket 1 is movably connected with the cylinder 505, one end of the connecting rod 507 is far from the cylinder 505, one end of the connecting rod 506 is fixedly connected with the chassis 506, one end of the chassis 506 is arranged below the bracket 506 is provided with the aperture valve 506, and the chassis 510 is embedded with the chassis 506. The second rotating shaft 46 drives the first gear 501 to rotate, the first gear 501 drives the second gear 502 to rotate, the second gear 502 drives the first connecting rod 504 to reciprocate, the first connecting rod 504 is fixedly connected with the cylinder 505 to rotate, tea leaves after the baking finish are discharged from the discharge hole 35 and directly enter the cylinder 505, after the tea leaves completely enter the cylinder 505, the cover plate 509 automatically falls under circuit control to provide certain pressure, the cylinder 505 starts rolling the tea leaves on the chassis 506 under the action of the first connecting rod 504, the second connecting rod 507 reciprocates under the action of the cylinder 505, the fourth rotating shaft 508 provides supporting force for the second connecting rod 507, the aperture valve 510 is opened after the tea leaves are rolled, the rolled tea leaves enter the drying mechanism 6 from the aperture valve 510, the driving mechanism 4 is used for driving the rolling mechanism 5 to roll the tea leaves, meanwhile, the end cover 37 automatically provides certain pressure, manual contact with the tea leaves is not needed in the whole process, the possible damage to the tea leaves in the process of carrying can be effectively avoided, the economic loss is effectively improved, and the labor cost is also saved.
The drying mechanism 6 comprises a drying cylinder 61, a second air pipe 62, a cooling plate 63, a flow guide mechanism 64, a feeding end 65, a discharging end 66 and a pressure release valve 67, wherein the feeding end 65 is arranged at the upper end of the drying chamber, the feeding end 65 is fixedly connected with a diaphragm valve 510, the discharging end 66 is arranged at the bottom end of the drying chamber, the second air pipe 62 is arranged at one side of the drying chamber, the second air pipe 62 is far away from the air outlet 36 and fixedly connected with one end of the drying chamber, the cooling plate 63 and the flow guide mechanism 64 are arranged in the second air pipe 62, and the pressure release valve 67 is arranged on the drying cylinder 61. The hot air discharged from the pan-firing mechanism 3 enters the drying cylinder 61 from the second air pipe 62, the second air pipe 62 is internally provided with a cooling plate 63 which can further cool the hot air to 120-150 ℃, the hot air is guided into the drying cylinder 61 by the flow guiding mechanism 64 to dry tea leaves, when the air pressure in the drying cylinder 61 is increased, the pressure can be released through the pressure release valve 67 after the drying is finished, and the dried tea leaves are discharged from the discharge end 66 for storage.
The guide mechanism 64 comprises a helical gear 641, a helical gear 642, a rotating shaft 643 and a fan 644, wherein the helical gear 641 is sleeved on the rotating shaft 508, the helical gear 642 is fixedly sleeved at one end of the rotating shaft 643, the helical gear 641 is meshed with the helical gear 642, a hole is formed in the air pipe 62, one end of the rotating shaft 643, far away from the helical gear 642, extends into the air pipe 62 from the hole, and the rotating shaft 643 is fixedly connected with the fan 644 in the air pipe 62. The helical gear 641 rotates under the drive of the rotary shaft 508, the helical gear 642 is meshed with the helical gear 641, the helical gear 641 drives the rotary shaft 643 to rotate, the rotary shaft 643 drives the fan 644 to rotate to guide hot air, the power generated by the twisting mechanism 5 is used for driving the guide mechanism 64 to guide the hot air, and production cost is saved.
The bottom of the drying cylinder 61 is provided with a guide plate 68, an air passage is arranged in the guide plate 68, the second air pipe 62 is fixedly connected with the guide plate 68 in the drying cylinder 61, and a plurality of air holes are formed in the surface of the guide plate 68. The guide plate 68 is arranged at the bottom of the drying cylinder 61, hot air flows into the drying cylinder 61 from the air holes of the guide plate 68, so that impact can be caused to tea leaves at the bottom of the drying cylinder 61, the tea leaves are subjected to upward force, and then the tea leaves are reversely rotated and rolled, so that the tea leaves can be quickly and uniformly dried, and the production time and labor cost are saved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. A multifunctional processor for tea preparation is characterized in that: the novel pan-fired dryer comprises a support (1), a shell, a pan-fired mechanism (3), a driving mechanism (4), a twisting mechanism (5) and a drying mechanism (6), wherein the shell is fixed above the support (1), the inside of the shell comprises the pan-fired mechanism (3), the driving mechanism (4) and the twisting mechanism (5), the driving mechanism (4) is fixedly connected with the pan-fired mechanism (3), the twisting mechanism (5) is arranged under the pan-fired mechanism (3), the drying mechanism (6) is fixedly connected under the support (1), and the drying mechanism (6) is positioned under the twisting mechanism (5);
the driving mechanism (4) comprises a motor (41), a first synchronizing wheel (42), a second synchronizing wheel (43), a synchronous belt (44), a first rotating shaft (45), a second rotating shaft (46), a first bevel gear (47) and a second bevel gear (48), wherein the motor (41) is fixed on the bracket (1), the first synchronizing wheel (42) is fixedly connected to an output shaft of the motor (41), the second synchronizing wheel (43) is fixedly sleeved on the first rotating shaft (45), the first rotating shaft (45) is fixedly connected with a pan-firing mechanism (3), the first bevel gear (47) is sleeved on the first rotating shaft (45), the second bevel gear (48) is sleeved on the second rotating shaft (46), the first bevel gear (47) is meshed with the second bevel gear (48), and the second rotating shaft (46) is connected with the twisting mechanism (5);
the pan-fired mechanism (3) comprises an air compressor (31), a first air pipe (32), a bin (33), a feed inlet (34), a discharge outlet (35), an exhaust outlet (36), an end cover (37) and a stirring mechanism (38), wherein the air compressor (31) is fixed on a bracket (1), the air compressor (31) is connected with the first air pipe (32), an air channel is arranged on a first rotating shaft (45) along the axial direction, one end of the first air pipe (32) far away from the air compressor (31) is rotationally connected with the air channel, a first hole is arranged on one side of the bin (33), one end of the first rotating shaft (45) far away from the first air pipe (32) extends into the bin (33) from the first hole to be fixedly connected with the stirring mechanism (38), the upper end of the bin (33) is provided with the feed inlet (34), the lower end of the bin (33) is provided with the discharge outlet (35), the end cover (37) of an electric control valve is arranged on the feed inlet (34) and the discharge outlet (35), and the side wall of the bin (33) is provided with the exhaust outlet (36).
The rolling mechanism (5) comprises a gear (501), a gear (502), a rotating shaft (503), a connecting rod (504), a cylinder (505), a chassis (506), a connecting rod (507), a rotating shaft (508), a cover plate (509) and a diaphragm valve (510), wherein the gear (501) is sleeved on the rotating shaft (46), the rotating shaft (503) is parallel to the axis of the rotating shaft (46), one end of the rotating shaft (503) is rotationally connected with a bracket (1), one end of the rotating shaft (503) far away from the bracket (1) is fixedly sleeved with the gear (502), the gear (501) is meshed with the gear (502), one end of the connecting rod (504) is fixedly connected with the upper surface of the gear (502), one end of the connecting rod (504) far away from the side wall of the connecting rod (505), one end of the connecting rod (507) is fixedly connected with the side wall of the cylinder (505), one end of the connecting rod (507) is fixedly connected with the connecting rod (505) at one end of the connecting rod (505), one end of the fourth rotating shaft (508) far away from the bracket (1) is movably connected with one end of the second connecting rod (507) far away from the cylinder (505), the chassis (506) is positioned below the cylinder (505), the bracket (1) is provided with a second hole, the chassis (506) is inlaid in the second hole of the bracket (1), one end of the cylinder (505) far away from the chassis (506) is provided with an electric control cover plate (509), and the chassis (506) is provided with an aperture valve (510);
drying mechanism (6) are including drying cylinder (61), no. two trachea (62), cooling plate (63), guiding mechanism (64), pan feeding end (65), discharge end (66) and relief valve (67), the drying chamber upper end is equipped with pan feeding end (65), pan feeding end (65) fixed connection iris valve (510), the drying chamber bottom is equipped with discharge end (66), drying chamber one side is equipped with No. two trachea (62), no. two trachea (62) keep away from drying chamber one end fixed connection gas vent (36), be equipped with cooling plate (63) and guiding mechanism (64) in No. two trachea (62), be equipped with relief valve (67) on drying cylinder (61).
2. A multi-purpose processor for tea preparation as claimed in claim 1, wherein: the stirring mechanism (38) comprises an air chamber (381), a stirring blade (382) and an air outlet (383), wherein one end of the stirring blade (382) inside the storage bin (33) is fixedly connected with the outer wall of the air chamber (381), one side of the stirring blade (382) is fixedly connected with the outer wall of the air chamber (381), an air channel of the stirring blade (45) is communicated with the inside of the air chamber (381), a plurality of air outlets (383) are formed in the stirring blade (382), and a plurality of air outlets (383) are all communicated with the air chamber (381).
3. A multi-purpose processor for tea preparation as claimed in claim 2, wherein: every two air outlets (383) are in a pair, the pair of air outlets (383) are distributed on the surface of the stirring blade (382) in a V shape, and an included angle between the pair of air outlets (383) is 60 degrees.
4. A multi-purpose processor for tea preparation as claimed in claim 1, wherein: the flow guide mechanism (64) comprises a helical gear (641), a helical gear (642), a rotating shaft (643) and a fan (644), wherein the helical gear (641) is sleeved on the rotating shaft (508), the helical gear (642) is fixedly sleeved at one end of the rotating shaft (643), the helical gear (641) is meshed with the helical gear (642), a hole is formed in the air pipe (62), one end of the rotating shaft (643) away from the helical gear (642) stretches into the air pipe (62) from the hole, and the rotating shaft (643) is fixedly connected with the fan (644) in the air pipe (62).
5. A multi-purpose processor for tea preparation as claimed in claim 4, wherein: the drying device is characterized in that a guide plate (68) is arranged at the bottom of the drying cylinder (61), an air passage is formed in the guide plate (68), the second air pipe (62) is fixedly connected with the guide plate (68) in the drying cylinder (61), and a plurality of air holes are formed in the surface of the guide plate (68).
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| CN202110492024.3A CN113057231B (en) | 2021-05-06 | 2021-05-06 | Multifunctional processor for tea preparation |
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| CN202110492024.3A CN113057231B (en) | 2021-05-06 | 2021-05-06 | Multifunctional processor for tea preparation |
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| CN113057231B true CN113057231B (en) | 2024-01-19 |
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| GB173046A (en) * | 1920-09-17 | 1921-12-19 | Gilbert William Sutton | Improvements in apparatus for drying tea leaf and the like |
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| CN108477332A (en) * | 2018-06-19 | 2018-09-04 | 贵州玉屏展鸿茶叶有限公司 | A kind of tea rolling and drying unit |
| CN208211384U (en) * | 2018-03-19 | 2018-12-11 | 福建和茶网络科技有限公司 | A kind of tealeaves automatic production line |
| CN109303123A (en) * | 2018-10-26 | 2019-02-05 | 尹领 | A kind of tea leaf frying machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB173046A (en) * | 1920-09-17 | 1921-12-19 | Gilbert William Sutton | Improvements in apparatus for drying tea leaf and the like |
| CN2416745Y (en) * | 2000-01-26 | 2001-01-31 | 董友荣 | Linkage device for auxiliary unit of domestic tea leaves processing machine |
| JP2006204183A (en) * | 2005-01-28 | 2006-08-10 | Terada Seisakusho Co Ltd | Stirring-type heating device and method for manufacturing tea |
| JP2011254803A (en) * | 2010-11-18 | 2011-12-22 | Saga Prefecture | Continuous leaf roasting apparatus, and equipment for manufacturing kettle roasted tea |
| CN206341842U (en) * | 2016-12-13 | 2017-07-21 | 湛江市茗禾茶业有限公司 | It is a kind of it is easy to use go out the high integral type tea-processing equipment of tea quality |
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| CN109303123A (en) * | 2018-10-26 | 2019-02-05 | 尹领 | A kind of tea leaf frying machine |
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| CN113057231A (en) | 2021-07-02 |
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