CN113044598A - Glass bottle send pearl placer - Google Patents
Glass bottle send pearl placer Download PDFInfo
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- CN113044598A CN113044598A CN202110429792.4A CN202110429792A CN113044598A CN 113044598 A CN113044598 A CN 113044598A CN 202110429792 A CN202110429792 A CN 202110429792A CN 113044598 A CN113044598 A CN 113044598A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The invention discloses a glass bottle bead feeding and placing device which comprises a glass bead storage hopper, a first conveying pipeline, a pneumatic bead feeding device, a second conveying pipeline and a glass bead placing clamp.
Description
Technical Field
The invention relates to a glass bottle bead feeding and placing device, and relates to the technical field of glass wine bottle production.
Background
At present, wine bottles are more and more colorful, have a gorgeous prosperous scene of hundreds of flowers, have glass wine bottles, plastic wine bottles, ceramic wine bottles and the like, are most popular with glass wine bottles, serve as a cultural landscape, climb on a great elegant hall, become an important component of wine culture, have rich connotation in modern wine bottles, exceed the concept of only wine containers, and become a special packaging artwork class and a elegant culture carrier naturally; when a wine bottle is processed on a factory production line, before a bottle opening is covered and sealed, the wine bottle enters a decorating firing furnace to be used as a packaging process flow of a glass bottle body, the process flow comprises a temperature rising zone, a high temperature zone and a temperature reducing zone in the decorating firing furnace, the glass bottle undergoes high-temperature and low-temperature treatment processes in the decorating firing furnace, but the bottle opening of the glass bottle is not sealed, a plurality of impurities can enter the glass bottle through the opened bottle opening to influence the safety quality of subsequent wine adding, and secondly, after the bottle opening of the glass bottle is subjected to high temperature and low temperature, the bottle opening can deform to hinder the subsequent wine adding process; in the prior art, glass beads are placed on the bottle mouth of a glass bottle and then enter a decorating firing furnace for decorating firing operation, the method simply and effectively solves the existing problems, but in the existing production process, the method can only be used for manually holding the glass beads one by one to be placed on the bottle mouth of the glass bottle, the process is slow in operation and low in efficiency, the subsequent working process of a glass bottle processing line is greatly influenced, misoperation is easily caused when the glass beads are placed on the bottle mouth manually, the glass bottle needs to be placed on the bottle mouth firstly and then placed on a production line, the operation process probably leads the glass beads to fall down around the bottle mouth unstably, the falling of a plurality of glass beads after the time is increased, the normal operation of the production line can be influenced, and workers in the factory can also carelessly step on the glass beads to cause safety accidents.
The invention patent application with the application number of CN201810376698.5 discloses an automatic bottle mouth knotting machine, which comprises a bottle body conveying device, a bottle cap paper feeding device, a bottle cap paper forming device and a knotting device, wherein the bottle cap paper feeding device, the bottle cap paper forming device and the knotting device are sequentially arranged along the conveying direction of the bottle body conveying device; the bottle body conveying device comprises a conveying belt, a rotary table, a bottle feeding mechanism and a bottle discharging mechanism; a bottle splitting worm is horizontally arranged at the upstream of the conveying belt, the bottle body can be embedded between spiral teeth of the bottle splitting worm, and the bottle splitting worm rotates and drives the bottle body to push forwards; the bottle cap paper feeding device comprises a paper storage rack, a paper taking mechanism and a paper piece deforming mechanism; the bottle cap paper forming device comprises a first pressing mechanism and a second pressing mechanism. The bottle cap paper is automatically packaged at the bottle mouth, so that the labor intensity and labor cost of workers are reduced; moreover, the package is neat and uniform, and the attractiveness is improved. According to the conveying device, the bottle splitting worm can arrange the bottles at the upstream of the conveying belt in order, so that the bottles are prevented from being extruded and stacked under the pushing of the conveying belt, the bottle cap paper can be deformed along the side face of the bottle opening by the first pressing mechanism and the second pressing mechanism through the clamping heads, the bottle cap paper is tightly attached to the side face of the bottle opening, and the bottle cap paper is prevented from loosening or separating from the bottle opening; this application is planned the arrangement through complicated mechanical structure to the bottle, and this process is complicated, and plans the damage that probably causes the bottle in the arrangement process, so, the device intelligent degree is not enough, can only reduce workman intensity of labour and cost of labor to a certain extent.
Disclosure of Invention
The invention aims to solve the existing problems and provides a glass bottle bead feeding and placing device which comprises a glass bead storage hopper, a first conveying pipeline, a pneumatic bead feeding device, a second conveying pipeline and a glass bead placing clamp.
The technical scheme adopted by the invention is as follows:
the invention discloses a glass bottle bead feeding and placing device which is characterized by comprising a glass bead storage hopper, a first conveying pipeline, a pneumatic bead feeding device, a second conveying pipeline and a glass bead placing clamp, wherein the glass bead placing clamp is connected with a visual positioning system of the bead feeding and placing device, the glass bead placing clamp is matched with a first industrial camera and a second industrial camera of the visual positioning system to identify the positions of front and rear glass bottle mouths on a production line, and glass beads are sequentially placed on each glass bottle mouth of the production line.
Further, the first industrial camera and the second industrial camera are connected and fixed through the cross rod, the fixed height of the first industrial camera is higher than that of the second industrial camera, the first industrial camera identifies the position of a glass bottle mouth below the glass bead placing clamp, and the second industrial camera identifies the height of the previous glass bottle mouth.
Furthermore, a first industrial camera and a second industrial camera are arranged on one side of the glass bead placing clamp, an upper bead sensor is arranged on the other side of the glass bead placing clamp, the upper bead sensor is connected with a bead feeding placing device control system, and the failure condition of placing glass beads at the bottle mouth of a glass bottle below the glass bead placing clamp is recognized by matching with the first industrial camera.
Furthermore, the glass bead storage hopper stores glass beads, the inner side of the glass bead storage hopper is an inverted trapezoidal container with four inclined surfaces, a weight sensor is arranged below the glass bead storage hopper, and the weight sensor is connected with a control system of the bead feeding and placing device; the inboard one side of hopper is deposited to glass pearl is connected first pipeline slope conveyer belt, sets up on the first pipeline slope conveyer belt and gets the pearl chute, it includes upper portion stopper and lower part stopper to get the pearl chute, and upper portion stopper and lower part stopper combination form the rectangular pearl chute of getting of slant.
Furthermore, the first conveying pipeline is a closed box body, the pneumatic bead feeding device at the upper end and the glass bead storage hopper at the lower end are connected through an inclined conveying belt, bead taking chutes are arranged on the inclined conveying belt at intervals, and the distance between every two adjacent bead taking chutes is 40-60 cm.
Furthermore, the pneumatic bead feeding device is connected to the upper end of the first conveying pipeline and comprises a pneumatic conveying bin, the left end of the pneumatic conveying bin is connected with a bead taking chute in the first conveying pipeline, and the right end of the pneumatic conveying bin is connected with the second conveying pipeline.
Further, the second pipeline meanders for four metal columns that are parallel and constitutes the passageway that holds glass pearl transport, second pipeline head and tail both ends fixed connection respectively places the passageway import at pneumatic conveying storehouse export and glass pearl, be equipped with the sizing ring on second pipeline's the metal column, the metal column surround and encircle the outside of sizing ring and fixed connection as an organic whole.
Furthermore, a glass bead sensor is arranged on the second conveying pipeline body and connected with a control system in the bead feeding and placing device, and the quantity of glass beads in the second conveying pipeline is identified.
Furthermore, the back of the pneumatic conveying bin is connected with a bead returning pipeline, and the bead returning pipeline extends downwards and is connected with a glass bead storage hopper at the lower end of the bead conveying placing device.
Further, the invention discloses a using method of the glass bottle bead feeding and placing device, which comprises the following steps:
s1: the weight sensor below the glass bead storage hopper is connected with a control system in the bead feeding and placing device, the residual quantity of glass beads in the glass bead storage hopper is identified, and if no glass bead exists in the glass bead storage hopper, the control system transmits a signal to a signal indicator lamp to send out a signal prompt that the hopper lacks beads;
s2: the bead taking chute in the first conveying pipeline clamps and takes glass beads in the glass bead storage hopper, the inclined conveying belt drives the bead taking chute to convey the glass beads upwards, the glass beads conveyed to the upper end of the first conveying pipeline in the first group of bead taking chutes corresponding to the inlet of the pneumatic conveying bin enter the pneumatic conveying bin to be stored, and the glass beads in the second group of bead taking chutes are conveyed to the position, corresponding to the inlet of the pneumatic conveying bin, of the upper end of the first conveying pipeline in a waiting mode;
s3: the pneumatic conveying device operates to push two sets of glass beads to enter the second conveying pipeline, and (one) two sets of glass bead bodies enter the second conveying pipeline, a winding path formed by the second conveying pipeline enters an inlet at the upper end of a glass bead placing channel, a glass bead inductor is arranged on a pipe body of the second conveying pipeline, the glass bead inductor is connected with a control system in the bead feeding device, the quantity of the glass beads in the second conveying pipeline is identified, and the control system transmits a signal to the signal indicator lamp to send a signal prompt that the pipeline lacks beads. Secondly, blowing two groups of glass beads by the pneumatic conveying device into a second conveying pipeline, and enabling the glass beads which are failed to be blown to flow back into the glass bead storage hopper through the bead returning pipeline to finish the recovery treatment of the glass beads;
s4: glass pearl is placed anchor clamps top and is had the glass pearl to place the passageway, and the preliminary glass bottle bottleneck height of discernment of second industrial camera is carried to sending pearl placer visual positioning system with the glass bottle bottleneck height and the glass bottle positional information transfer of preliminary discernment, and the glass bottle moves to first industrial camera position, first industrial camera discernment glass bottle position and accurate positioning glass bottle bottleneck coordinate, the cooperation glass pearl places the check and stop piece in the anchor clamps, and the glass pearl is placed anchor clamps and is opened the time check and stop piece and place last glass pearl in the passageway to glass pearl, and the glass pearl is placed anchor clamps closure back last glass pearl falls into glass pearl and places in the lower pearl circular slot of anchor clamps, realizes placing one by one of glass pearl.
The invention has the following technical effects:
the invention provides a glass bottle bead feeding and placing device, which adopts an integrated structural design, accurately controls the whole process of bead taking, bead feeding and bead placing, reasonably regulates and controls the conveying process of glass beads in each link, completely reduces the labor intensity and labor cost, and further ensures that the glass beads placed at the mouth of a glass bottle are more stable and the operation efficiency of the whole production line is higher.
The method comprises the following specific steps:
1. the glass bead placing clamp is provided with the first industrial camera and the second industrial camera which are matched with the glass bead placing clamp, and the first industrial camera and the second industrial camera perform primary positioning and secondary accurate positioning on the front glass bottle and the rear glass bottle on the conveyor belt, so that each glass bead in the glass bead placing clamp is accurately placed on the mouth of the glass bottle.
2. The control system in the bead feeding and placing device is connected with the bead feeding sensor at the other side of the glass bead placing clamp, the weight sensor below the glass bead storage hopper and the glass bead sensor arranged on the second conveying pipeline, the control system coordinates and senses bead shortage, bead shortage in the hopper and bead feeding failure of the pipeline, and sends out signal prompts to error conditions through the signal indicating lamp, so that the device for coordinating and integrating operation is formed.
3. The second conveying pipeline is a channel for containing glass bead conveying formed by four parallel metal columns in a winding manner, and the pipeline can be matched with a pneumatic conveying device to finish effective conveying of the glass beads while effectively limiting the glass beads; further, second pipeline body front end and rear end have set up the glass pearl inductor, can judge through front end glass pearl inductor whether lack from the glass pearl that pneumatic conveyor carried, can judge the glass pearl surplus in the second pipeline through rear end glass pearl inductor.
4. The invention utilizes the bead taking chute arranged on the conveying belt to clamp glass beads in the glass bead storage hopper, the bead taking chute is combined by the upper limiting block and the lower limiting block to form an oblique long strip structure, so that the glass beads are prevented from sliding off the oblique conveying belt while being clamped sufficiently, and an oblique transmission channel is formed through the chute, so that the bead taking chute can conveniently roll into the pneumatic conveying bin when reaching the upper end of the oblique conveying belt.
5. The glass bead placing clamp is internally provided with the opening and closing grid blocking piece, the grid blocking piece sends one glass bead from the glass bead placing channel when the glass bead placing clamp is closed, and the grid blocking piece blocks the glass bead in the glass bead placing channel above the glass bead placing clamp when the glass bead placing clamp is opened, so that the glass beads are placed in sequence.
Drawings
FIG. 1 is a front view of the device of the present invention;
FIG. 2 is a side view of the structure of the apparatus of the present invention;
FIG. 3 is a schematic view of the operation of the glass bead placement jig of the present invention;
FIG. 4 is a schematic view of the bead chute configuration of the present invention.
The labels in the figure are: the device comprises a glass bead storage hopper, a weight sensor, a first conveying pipeline, a bead taking chute, a pneumatic bead feeding device, a pneumatic conveying bin, a second conveying pipeline, a glass bead sensor, a glass bead placing clamp, a glass bead placing channel, a bead feeding sensor, a signal indicator lamp, a bead returning pipeline, an industrial camera, a camera and a camera, wherein the glass bead feeding hopper is 1-the glass bead storage hopper, the pneumatic conveying bin is 301-the second conveying pipeline, the glass bead feeding sensor is 401-the glass bead placing clamp is 5-the glass bead placing channel.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
In the embodiment, the adopted data is a preferred scheme, but is not used for limiting the invention;
as shown in fig. 1, the present embodiment provides a glass bottle bead feeding and placing device, which comprises a glass bead storage hopper, a first conveying pipeline, a pneumatic bead feeding device, a second conveying pipeline and a glass bead placing clamp, wherein the glass bead placing clamp is connected to a visual positioning system of the bead feeding and placing device, and the glass bead placing clamp is matched with a first industrial camera and a second industrial camera of the visual positioning system to identify positions of front and rear glass bottle mouths on a production line, so as to sequentially place glass beads on each glass bottle mouth of the production line.
In this embodiment, the first industrial camera and the second industrial camera are connected and fixed through the cross bar, and the operation of glass wine bottles with different sizes can be adapted by adjusting the positions of the first industrial camera and the second industrial camera on the cross bar;
in this embodiment, the first industrial camera is higher than the second industrial camera, the first industrial camera identifies the position of the glass bottle mouth below the glass bead placing clamp, and the second industrial camera identifies the height of the previous glass bottle mouth. Furthermore, the second industrial camera is arranged at a fixed height lower than that of the first industrial camera, so that the second industrial camera can perform primary identification on the position of the bottleneck of the glass bottle, the bottle neck recognition method is suitable for recognition of glass wine bottles with different bottle neck sizes and bottle neck non-center designs, the first industrial camera is high in height, the purpose that the first industrial camera needs to perform secondary accurate positioning on the bottle neck is achieved, the bottle neck and the bottle mouth are initially positioned by the second industrial camera, and the bottle mouth is secondarily and accurately positioned by the first industrial camera at a higher position, preferably, in the embodiment, because the running speed of the pipeline conveyor belt is uniform and constant, the distance between the first industrial camera and the second industrial camera is also fixed, therefore, the glass bead placing clamp, the first industrial camera and the second industrial camera are coordinated to ensure that the glass beads are stably placed on the bottle mouth of the glass bottle.
Furthermore, a first industrial camera and a second industrial camera are arranged on one side of the glass bead placing clamp, an upper bead sensor is arranged on the other side of the glass bead placing clamp, the upper bead sensor is connected with a control system of a bead feeding placing device, the failure situation of placing glass beads at the bottle mouth of a glass bottle below the glass bead placing clamp is recognized by matching with the first industrial camera, and a signal prompt of bead feeding failure is sent through a signal indicator lamp; in this embodiment, preferably, the glass bottle is placed anchor clamps below conveyer belt both sides and is set up and enclose the fender guardrail, if the situation that the pearl failure dropped on the glass pearl takes place, the glass pearl accessible that drops encloses keeps off the recovery work that the guardrail route was accomplished the glass pearl, avoids the glass pearl to drop everywhere and causes the potential safety hazard in workshop.
In this embodiment, the glass bead storage hopper stores glass beads, the inner side of the glass bead storage hopper is an inverted trapezoidal container with four inclined surfaces, a weight sensor is arranged below the glass bead storage hopper, and the weight sensor is connected with a control system of a bead feeding and placing device; the glass pearl is deposited the inboard one side of hopper and is connected first pipeline slope conveyer belt, sets up on the first pipeline slope conveyer belt and get the pearl chute, it includes upper portion stopper and lower part stopper to get the pearl chute, and upper portion stopper and lower part stopper combination form the rectangular pearl chute of getting of slant, when pressing from both sides and getting enough glass pearl body, avoids the pearl body to transport the landing on the slope conveyer belt.
Furthermore, the first conveying pipeline is a closed box body, the pneumatic bead feeding device at the upper end and the glass bead storage hopper at the lower end are connected through an inclined conveying belt, the inclined conveying belt is a planar strip-shaped structure formed by the same bead taking chute structure, bead taking chutes are formed by protruding the strip-shaped structure at different positions, and the distance between every two adjacent bead taking chutes is 40-60 cm. Preferably, in the present embodiment, the distance between adjacent bead-taking chutes is 45 cm; the glass bead conveying time is controlled by setting the distance between the bead taking chutes so as to match the conveying speed of the glass bottles on the conveying belt of the production line.
In this embodiment, the pneumatic pearl device that send is connected in first pipeline upper end, and the pneumatic pearl device that sends includes pneumatic conveying storehouse, pneumatic conveying storehouse left end butt joint is got pearl chute in the first pipeline, and the second pipeline is connected to the right-hand member.
In this embodiment, the second pipeline meanders for four metal columns of parallel and constitutes the passageway that holds glass pearl and carry, the passageway import is placed at pneumatic transport storehouse export and glass pearl to second pipeline fixed connection respectively head and the tail both ends, be equipped with the sizing ring on the metal column of second pipeline, the metal column surround in sizing ring outside and fixed connection are as an organic whole.
In this embodiment, a glass bead sensor is arranged on the second conveying pipeline body, and the glass bead sensor is connected with a control system in the bead feeding and placing device, identifies the number of glass beads in the second conveying pipeline, and sends out a signal prompt of bead lack of the pipeline through a signal indicator lamp; furthermore, the back of the pneumatic conveying bin is connected with a bead returning pipeline, and the bead returning pipeline extends downwards and is connected with a glass bead storage hopper at the lower end of the bead conveying placing device.
In this embodiment, send pearl placer interior control system to connect last pearl inductor, the last pearl inductor of glass pearl placement anchor clamps opposite side, the weight inductor of glass pearl storage hopper below, the last glass pearl inductor that sets up of second pipeline, coordinate the response pipeline through control system and lack the pearl, the funnel lacks the pearl, go up the pearl failure to signal prompt to the error condition through signal indicator, form the device of coordinating integration function, liberated hand labor and cost of labor, greatly improved work efficiency simultaneously.
In this embodiment, preferably, the second pipeline front end and rear end are provided with the glass pearl inductor respectively, the glass pearl quantity in the second pipeline is sent into from pneumatic conveying storehouse to the induction of front end glass pearl inductor, if the glass pearl quantity of carrying is not enough sends the signal suggestion that the pipeline lacks the pearl through the signal indicator lamp, remaining glass pearl quantity in the second pipeline is responded to rear end glass pearl inductor, if remaining glass pearl quantity is not enough in the pipeline, transmission signal to control system, drive arrangement makes next round of operation work.
Further, the invention discloses a using method of the glass bottle bead feeding and placing device, which comprises the following steps:
s1: the weight sensor below the glass bead storage hopper is connected with the control system in the bead feeding and placing device, the residual quantity of glass beads in the glass bead storage hopper is identified, if no glass bead exists in the glass bead storage hopper, the control system transmits a signal to the signal indicator lamp to send out a signal prompt that the hopper lacks beads, and only one-time glass bead filling operation is needed by a person;
s2: the bead taking chute in the first conveying pipeline clamps and takes glass beads in the glass bead storage hopper, the inclined conveying belt drives the bead taking chute to convey the glass beads upwards, the glass beads conveyed to the upper end of the first conveying pipeline in the first group of bead taking chutes corresponding to the inlet of the pneumatic conveying bin enter the pneumatic conveying bin to be stored, and the glass beads in the second group of bead taking chutes are conveyed to the position, corresponding to the inlet of the pneumatic conveying bin, of the upper end of the first conveying pipeline in a waiting mode;
s3: compressed air of the pneumatic conveying device blows two groups of glass beads into a second conveying pipeline, and (one) two groups of glass bead bodies enter the second conveying pipeline and enter an inlet at the upper end of a glass bead placing channel through a winding path formed by the second conveying pipeline; and (II) blowing two groups of glass bead bodies by the pneumatic conveying device into a second conveying pipeline, and enabling the glass beads which are failed to be blown to flow back into the glass bead storage hopper through the bead returning pipeline to finish the recovery treatment of the glass beads.
S4: glass pearl is placed anchor clamps top and is had the glass pearl to place the passageway, and the preliminary glass bottle bottleneck height of discernment of second industrial camera is carried to sending pearl placer visual positioning system with the glass bottle bottleneck height and the glass bottle positional information transfer of preliminary discernment, and the glass bottle moves to first industrial camera position, first industrial camera discernment glass bottle position and accurate positioning glass bottle bottleneck coordinate, the cooperation glass pearl places the check and stop piece in the anchor clamps, and the glass pearl is placed anchor clamps and is opened the time check and stop piece and place last glass pearl in the passageway to glass pearl, and the glass pearl is placed anchor clamps closure back last glass pearl falls into glass pearl and places in the lower pearl circular slot of anchor clamps, realizes placing one by one of glass pearl.
Preferably, in this embodiment, the following experimental data comparison is performed to obtain the optimal range of the air volume and the pressure increase value of the pneumatic bead feeding device.
(1) The air volume of the pneumatic bead feeding device is 0.44-1.22m2Min, the pressure is within the range of 0-9.8kpa, the air quantity and the pressure are too small, a small amount of glass beads do not enter a second conveying pipeline, and enter a bead returning pipeline to finish the recovery of the residual glass beads;
(2) the air volume of the pneumatic bead feeding device is 1.22-2.0m2Min, the pressure is in the range of 9.8-28.8kpa, all the glass beads enter the second conveying pipeline, and the glass beads are not damaged;
(3) the air volume of the pneumatic bead feeding device is 2.0-2.78m2At/min, the pressure is in the range of 28.8-58.8kpa, due to the overlarge air quantity and pressure, the glass beads are blocked at the opening of the second conveying pipeline and in the second conveying pipeline, and the surface of a small amount of glass beads is damaged.
In conclusion, the air quantity of the pneumatic bead feeding device is controlled to be 1.22-2.0m2The pressure is in the range of 9.8-28.8kpa, and the conveying efficiency of the glass beads is highest.
In this embodiment, the vision positioning system preliminarily positions the height of the mouth of the glass bottle and performs preliminary positioning analysis of the position of the glass bottle by receiving photographing data processing of the second industrial camera.
Further, the first industrial camera vision positioning system performs secondary accurate positioning, and optimal X-direction and Y-direction data positioning is obtained by comparing the following secondary positioning test data with an X-axis and a Y-axis of a circle center component of the glass bottle mouth.
(1) In the X direction: -90.42922, Y direction: 387.07219, respectively;
(2) in the X direction: -91.40034, Y direction: 386.57688, respectively;
(3) in the X direction: -89.96021, Y direction: 386.30067, respectively;
(4) in the X direction: -90.59016, Y direction: 387.09958.
through comparison of the test data, when the coincidence degree of the circle centers is highest between the range of 89 and 90 in the X direction, the glass bead placement position is the most accurate when the X direction is 89.88931 and the Y direction is 384.93851 after secondary accurate positioning.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (10)
1. The utility model provides a glass bottle send pearl placer, its characterized in that, places anchor clamps (5) including glass pearl storage hopper (1), first pipeline (2), pneumatic pearl device (3), second pipeline (4) and glass pearl, the pearl placer visual positioning system is sent in connection of glass pearl placer anchor clamps (5), and two glass bottle bottleneck positions around on the assembly line are discerned to first industry camera (8) and second industry camera (9) that anchor clamps (5) coordinate visual positioning system to glass pearl, place the glass pearl in proper order on every glass bottle bottleneck of assembly line.
2. The glass bottle bead feeding and placing device according to claim 1, wherein the first industrial camera (8) and the second industrial camera (9) are connected and fixed through a cross bar, the fixed height of the first industrial camera (8) is higher than that of the second industrial camera (9), the first industrial camera (8) identifies the glass bottle mouth position below the glass bead placing clamp, and the second industrial camera (9) identifies the previous glass bottle mouth height.
3. The glass bottle bead feeding and placing device according to claim 2, wherein a first industrial camera (8) and a second industrial camera (9) are arranged on one side of the glass bead feeding clamp (5), an upper bead sensor (502) is arranged on the other side of the glass bead feeding clamp, the upper bead sensor (502) is connected with a bead feeding device placing control system, and the first industrial camera (8) is matched to identify the situation of glass bead feeding failure at the mouth of the glass bottle below the glass bead feeding clamp (5).
4. The glass bottle bead feeding and placing device according to claim 1, wherein the glass bead storage hopper (1) stores glass beads, the inner side of the glass bead storage hopper (1) is an inverted trapezoidal container with four inclined surfaces, a weight sensor (101) is arranged below the glass bead storage hopper (1), and the weight sensor (101) is connected with a bead feeding and placing device control system; the glass bead is deposited hopper (1) inboard one side and is connected first pipeline (2) slope conveyer belt, sets up on first pipeline (2) slope conveyer belt and gets pearl chute (201), get pearl chute (201) and include upper portion stopper and lower part stopper, upper portion stopper and lower part stopper combination form the slant and rectangular get pearl chute (201).
5. The bead feeding and placing device for glass bottles as claimed in claim 4, wherein the first conveying pipeline (2) is a closed box body, the upper pneumatic bead feeding device (3) and the lower bead storage hopper (1) are connected through an inclined conveying belt, bead taking chutes (201) are arranged on the inclined conveying belt at intervals, and the distance between every two adjacent bead taking chutes (201) is 40-60 cm.
6. The glass bottle bead feeding and placing device as claimed in claim 5, wherein the pneumatic bead feeding device (3) is connected to the upper end of the first conveying pipeline (2), the pneumatic bead feeding device (3) comprises a pneumatic conveying bin (301), the left end of the pneumatic conveying bin (301) is connected to the bead taking chute (201) in the first conveying pipeline (2), and the right end of the pneumatic conveying bin is connected to the second conveying pipeline (4).
7. The glass bottle bead feeding and placing device as claimed in claim 6, wherein the second conveying pipeline (4) is a channel for accommodating glass bead conveying formed by four parallel metal columns in a winding manner, the head end and the tail end of the second conveying pipeline (4) are respectively and fixedly connected to the outlet of the pneumatic conveying bin (301) and the inlet of the glass bead placing channel (501), a sizing ring is arranged on the metal column of the second conveying pipeline (4), and the metal column surrounds the outer side of the sizing ring and is fixedly connected into a whole.
8. The glass bottle bead feeding and placing device as claimed in claim 7, wherein a glass bead sensor (401) is disposed on the tube body of the second conveying pipeline (4), and the glass bead sensor (401) is connected to a control system in the bead feeding and placing device to identify the number of glass beads in the second conveying pipeline (401).
9. The glass bottle bead feeding and placing device as claimed in claim 8, wherein the pneumatic conveying bin (301) is connected with a bead returning pipeline (7) at the back, and the bead returning pipeline (7) extends downwards to connect with the glass bead storage hopper (1) at the lower end of the bead feeding and placing device.
10. The method of using a glass bottle bead delivery placement device as in any of claims 1-9, comprising the steps of:
s1: a weight sensor (101) below the glass bead storage hopper (1) is connected with a control system in the bead feeding and placing device, the residual quantity of glass beads in the glass bead storage hopper (1) is identified, and if no glass bead exists in the glass bead storage hopper (1), the control system transmits a signal to a signal indicator lamp (6) to send out a signal prompt that the hopper lacks beads;
s2: the glass beads in the glass bead storage hopper are clamped by a bead taking chute (201) in a first conveying pipeline (2), the inclined conveying belt drives the bead taking chute (201) to convey the glass beads upwards, the glass beads conveyed into a first group of bead taking chutes (201) at the upper end of the first conveying pipeline (2) corresponding to the inlet of a pneumatic conveying bin (301) enter the pneumatic conveying bin (301) to be stored, and the glass beads conveyed into a second group of bead taking chutes (201) are conveyed to the position, corresponding to the inlet of the pneumatic conveying bin (301), of the upper end of the first conveying pipeline (2);
s3: the pneumatic conveying device (3) operates to push two groups of glass beads to enter the second conveying pipeline (4), and one group of glass bead bodies enter the second conveying pipeline (4) and enter an inlet at the upper end of the glass bead placing channel (501) through a winding path formed by the second conveying pipeline (4), a glass bead sensor (401) is arranged on a pipe body of the second conveying pipeline (4), the glass bead sensor (401) is connected with a control system in the bead feeding and placing device to identify the number of the glass beads in the second conveying pipeline (4), and the control system transmits signals to the signal indicator lamp (6) to send out a signal prompt that the pipeline lacks beads; secondly, blowing two groups of glass beads by the pneumatic conveying device (3) into a second conveying pipeline (4), and enabling the glass beads which are failed to be blown to flow back into the glass bead storage hopper (1) through a bead returning pipeline (7) to finish the recovery treatment of the glass beads;
s4: glass pearl is placed anchor clamps (5) top and is had the glass pearl to place passageway (501), and preliminary glass bottle bottleneck height of discernment tentatively and make preliminary glass bottle position location analysis are carried to second industrial camera (9), and the glass bottle bottleneck height and the glass bottle position information conveying of tentatively discerning send pearl placer visual positioning system, and the glass bottle removes first industrial camera (8) position, first industrial camera (8) discernment glass bottle position and accurate positioning glass bottle bottleneck coordinate, and the cooperation glass pearl is placed the check and is blocked the last glass pearl in passageway (501) when anchor clamps (5) are placed to the glass pearl, and the glass pearl is placed anchor clamps (5) closed back last glass pearl falls into in the circular draw-in groove of pearl under anchor clamps (5) are placed to the glass pearl, realizes placing one by one of glass pearl.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110429792.4A CN113044598A (en) | 2021-04-21 | 2021-04-21 | Glass bottle send pearl placer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110429792.4A CN113044598A (en) | 2021-04-21 | 2021-04-21 | Glass bottle send pearl placer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113044598A true CN113044598A (en) | 2021-06-29 |
Family
ID=76519891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110429792.4A Pending CN113044598A (en) | 2021-04-21 | 2021-04-21 | Glass bottle send pearl placer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113044598A (en) |
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2021
- 2021-04-21 CN CN202110429792.4A patent/CN113044598A/en active Pending
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