CN113043439A - Spraying device for ceramic design and manufacture - Google Patents
Spraying device for ceramic design and manufacture Download PDFInfo
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- CN113043439A CN113043439A CN202110256200.3A CN202110256200A CN113043439A CN 113043439 A CN113043439 A CN 113043439A CN 202110256200 A CN202110256200 A CN 202110256200A CN 113043439 A CN113043439 A CN 113043439A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides a spraying device for ceramic design and manufacture, which comprises a base, wherein a disc for placing ceramic is fixed on the base, a longitudinal lifting mechanism is also fixed on the base, the longitudinal lifting mechanism is connected with a transverse distance adjusting component, the transverse distance adjusting component is connected with a spraying mechanism, the spraying mechanism comprises a sleeve, two spraying heads are fixed on the left side and the right side of the sleeve, one spraying head is used for spraying glaze inside the ceramic, and the other spraying head is used for spraying glaze outside the ceramic; a liquid outlet of the flow pump is connected with the sprinkler head through a connecting assembly, and a liquid inlet of the flow pump is connected with the external glaze cylinder through a connecting pipe; the invention provides a spraying device for designing and manufacturing ceramics, which can spray glaze on the interior and the exterior of the ceramics, can adjust the glaze spraying position of a spraying head according to the size of the ceramics to ensure the glaze spraying quality, and can adjust the rotating speed during spraying according to the glaze spraying thickness requirement.
Description
Technical Field
The invention relates to the technical field of ceramic manufacturing tools, in particular to a spraying device for ceramic design and manufacturing.
Background
The ceramic is a general name of pottery and porcelain, is also an industrial art product in China, is a traditional ceramic industrial art product in China, has high quality, beautiful shape and high artistic value, and is famous in the world. The technology for manufacturing the porcelain comprises a glazing process, which is to apply glaze slip on the surface of a formed ceramic body. The method mainly comprises seven methods of dipping glaze, swinging glaze, pouring glaze, brushing glaze, spraying glaze, wheel glaze and the like, and adopts a corresponding glazing method according to different shapes and thicknesses of blanks; the glaze spraying method is to spray glaze material onto the surface of the blank body by means of a glaze sprayer. The glazing method is suitable for large products, products with complex shapes or thin blanks and the like which need to be glazed for multiple times, can spray glaze for multiple times to glaze multiple glaze colors, can obtain thicker glaze layers, and is used for glazing in the way in many ceramic tile factories. However, the spraying device in the prior art does not realize glaze spraying on the interior of the ceramic, and further influences the glaze spraying progress of the whole ceramic.
Disclosure of Invention
The invention aims to provide a spraying device for ceramic design and manufacture, which can spray glaze on the inside and the outside of ceramic, can adjust the glaze spraying position of a spraying head according to the size of the ceramic to ensure the glaze spraying quality, and can adjust the rotating speed during spraying according to the requirement of the glaze spraying thickness.
The technical scheme of the invention is as follows:
a spraying device for ceramic design and fabrication, comprising:
a base;
the disc is clamped on the base, and the upper surface of the disc is used for placing ceramics;
the spraying mechanism includes:
a sleeve;
the other spray head is positioned outside the ceramic and is opposite to the outer wall of the ceramic for spraying glaze outside the ceramic;
a liquid outlet of the flow pump is connected with the sprinkler head through a connecting assembly, and a liquid inlet of the flow pump is connected with the external glaze cylinder through a connecting pipe;
the transverse distance adjusting component is connected with the sleeve and is used for adjusting the distance between the spraying head and the ceramic inner wall or the ceramic outer wall when the ceramic inner wall and the ceramic outer wall are sprayed;
the circumferential rotating mechanism is fixed in the base and used for driving the disc to rotate circumferentially to realize circumferential spraying on the ceramic inner wall and the ceramic outer wall;
and the longitudinal lifting mechanism is fixed on the base and used for driving the transverse distance adjusting mechanism and the two spraying heads to ascend for a distance after the ceramic is sprayed for one circle and circumferentially spray the ceramic inner wall and the ceramic outer wall at the other height.
The spraying mechanisms are two in number, each spraying mechanism comprises two spraying heads, and the two spraying heads of one spraying mechanism are slightly higher than the two spraying heads of the other spraying mechanism and are used for spraying the inner wall or the outer wall of the ceramic in a staggered mode to guarantee comprehensive spraying.
The transverse distance adjusting assembly comprises two primary distance adjusting mechanisms, a primary distance adjusting mechanism and a secondary distance adjusting mechanism, wherein the two primary distance adjusting mechanisms are respectively used for adjusting the distance between a spraying head of each spraying mechanism and the inner wall or the outer wall of the ceramic;
the primary distance adjusting mechanism comprises:
a box body;
the outer shell of the first electric push rod is fixed inside the box body, and the telescopic end of the first electric push rod is connected with the push plate;
the outer shell of the second electric push rod is connected with the box body in a sliding mode through a sliding assembly, the outer shell of the second electric push rod is connected with the push plate, and the telescopic end of the second electric push rod is connected with the sleeve through a connecting assembly; the pushing direction of the second electric push rod is opposite to that of the first electric push rod, and the second electric push rod and the first electric push rod are matched for bidirectionally adjusting the distance between the spraying head and the inner wall or the outer wall of the ceramic;
the second order distance adjustment mechanism includes:
the transverse supporting plate is fixedly connected with the longitudinal lifting mechanism;
the first screw comprises a left-handed screw and a right-handed screw, the right end of the left-handed screw is fixedly connected with the left end of the right-handed screw, the left end of the left-handed screw is connected with a bearing seat fixed on the transverse supporting plate through a bearing, and the right end of the right-handed screw is connected with the bearing seat fixed on the transverse supporting plate through a bearing;
the left-handed nut is in threaded connection with the left-handed screw, is fixedly connected with the box body of one primary distance adjusting mechanism through a first connecting rod, and is connected with the transverse supporting plate through a sliding assembly;
the right-handed nut is in threaded connection with the right-handed screw, is fixedly connected with the other box body of the primary distance adjusting mechanism through a second connecting rod, and is also connected with the transverse supporting plate through a sliding assembly;
and the first motor is fixed on the transverse supporting plate, and the telescopic end of the first motor is connected with the first screw rod.
The above-mentioned circumferential direction mechanism includes:
the upper end of the first rotating shaft is fixedly connected with the disc, and the lower end of the first rotating shaft is connected with the base through a bearing;
the driving gear is sleeved and fixed on the side wall of the first rotating shaft;
a driven gear engaged with the driving gear;
the second rotating shaft penetrates through the driven gear, and the upper end and the lower end of the second rotating shaft are connected with the base through bearings;
and the second motor is fixed in the base, and an output shaft of the second motor is connected with the second rotating shaft.
The above-mentioned vertical elevating system includes:
the longitudinal supporting plate is fixed on the upper surface of the base;
the second screw is connected with a bearing seat fixed on the longitudinal support plate through a bearing;
the second nut is in threaded connection with the second screw, one side of the second nut is connected with the longitudinal support plate through a sliding assembly, and the other side of the second nut is fixedly connected with the longitudinal support plate;
and the third motor is fixed on the longitudinal support plate, and the output end of the third motor is connected with the lower end of the second screw rod.
The above spraying device further comprises a control system, the control system comprising:
the first angle sensor is fixed on an output shaft of the second motor and used for monitoring the rotation angle of the second motor;
the second angle sensor is fixed on an output shaft of the third motor and used for monitoring the rotation angle of the third motor;
the first distance sensor is fixed in the middle of the transverse supporting plate and used for monitoring the distance between the two spraying mechanisms and the middle of the transverse supporting plate;
the second distance sensor is fixed in the middle of the sleeve and used for monitoring the distance between the sprinkler head and the inner wall of the ceramic or the outer part of the ceramic;
the data input module is used for inputting the inner diameter width data, the outer diameter width data, the height data, the flow data and the spraying time of the inside and the outside of the ceramic;
the data calculation module is used for determining the lifting distance after spraying one circle each time according to the spraying widths of the two spraying mechanisms, calculating the number of circles to be sprayed after the ceramic is completely sprayed according to the height data of the ceramic, calculating the time required for spraying one circle under the condition of set time according to the set spraying time and the number of circles to be sprayed after the ceramic is completely sprayed, and determining the rotating speed of the second motor, the rotating speed of the third motor and the rotating angle of the third motor according to the time;
a microprocessor connected to the flow pump, the first electric push rod, the second electric push rod, the first motor, the second motor, the third motor, the first angle sensor, the second angle sensor, the first distance sensor, the second distance sensor, and a control switch;
the microprocessor receives the flow data input by the data input module to adjust the flow of the flow pump, receives the inner diameter width data or the outer diameter width data input by the data input module to adjust the distance between the two spraying mechanisms when the ceramic is sprayed, and receives the data calculation module to calculate the data to adjust the rotating speeds of the second motor and the third motor;
after the microprocessor receives a starting signal sent by the control switch, the microprocessor starts the flow pump and the second motor to spray the ceramic, when the first angle sensor monitors that the second motor rotates for a circle, the microprocessor sends the signal to the microprocessor, the microprocessor shuts down the second motor and starts the third motor at the same time, when the second angle sensor monitors that the third motor rotates to the rotating angle of the third motor calculated by the data calculation module, the second angle sensor sends the signal to the microprocessor, the microprocessor shuts down the third motor and starts the second motor to finish the next circle of spraying, and when the microprocessor starts the second motor, the microprocessor starts the first electric push rod or the second electric push rod to adjust the distance between the spraying head and the ceramic according to the monitoring data of the second distance sensor.
The invention has the beneficial effects that:
1. the invention provides a spraying device for ceramic design and manufacture, which can realize the internal glaze spraying and the external glaze spraying of large ceramics, wherein the number of the spraying mechanisms is two, the two spraying mechanisms spray the ceramics from the left side and the right side in a staggered way in height to ensure the complete spraying of the ceramics within a certain width, meanwhile, each spraying mechanism is also provided with two spraying heads, one spraying mechanism is provided with two spraying heads, each spraying head is provided with a valve, the spraying heads which are opposite to the inner wall of the ceramics are opened when the inner wall of the ceramics is sprayed, and the spraying heads which are opposite to the outer wall of the ceramics are opened when the outer wall of the ceramics is sprayed, so that the spraying device can meet the requirements of spraying the inside of the ceramics and spraying the outside of the ceramics.
2. The invention is provided with a transverse distance adjusting component, when the spraying sizes of the sprayed ceramics are different, the transverse distance of the two spraying mechanisms is adjusted through the primary distance adjusting mechanism for transverse distance adjustment, the transverse distance of the two spraying mechanisms is adjusted through the transverse distance, after the transverse distance adjustment is finished, when the ceramic part is sunken and cannot be adjusted through the primary distance adjusting mechanism, the secondary distance adjusting mechanism is started to realize the bidirectional adjustment of the distance between the spraying head and the inner wall or the outer wall of the ceramic through the matching of the two electric push rods, and the distance between the spraying head and the inner wall or the outer wall of the ceramic is adjusted to avoid the influence of the remote spraying on the spraying effect.
3. The invention is provided with a circumferential rotating mechanism and a longitudinal lifting mechanism to adjust the rotating speed and the lifting speed during spraying so as to reasonably control the spraying time.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a primary distance adjustment mechanism of the present invention;
fig. 3 is a control schematic block diagram of the present invention.
Description of reference numerals:
1. a base; 2. a disc; 3. a sleeve; 4. a sprinkler head; 5. a flow pump; 6. a glaze cylinder; 7. a box body; 8. a first electric push rod; 9. a push plate; 10. a second electric push rod; 11. a transverse support plate; 12. a left-handed screw; 13. a right-handed screw; 14. a left-handed nut; 15. a first connecting rod; 16. right-hand turning of the nut; 17. a second connecting rod; 18. a first motor; 19. a first rotating shaft; 20. a driving gear; 21. a driven gear; 22. a second rotating shaft; 23. a second motor; 24. a longitudinal support plate; 25. a second screw; 26. a second nut; 27. a third motor; 28. a first angle sensor; 29. a second angle sensor; 30. a first distance sensor; 31. a second distance sensor; 32. a microprocessor.
Detailed Description
An embodiment of the present invention will be described in detail with reference to fig. 1 to 3, but it should be understood that the scope of the present invention is not limited by the embodiment.
Example 1:
as shown in fig. 1, an embodiment of the present invention provides a spraying apparatus for ceramic design and manufacture, including a base 1; the disc 2 is clamped on the base 1, and the upper surface of the disc is used for placing ceramics; the spraying mechanism comprises a sleeve 3; two spray heads 4, one spray head 4 facing the inner wall of the ceramic when being positioned inside the ceramic for use in spraying glaze on the inside of the ceramic, and the other spray head 4 facing the outer wall of the ceramic when being positioned outside the ceramic for use in spraying glaze on the outside of the ceramic; a liquid outlet of the flow pump 5 is connected with the sprinkler head 4 through a connecting component, and a liquid inlet of the flow pump is connected with an external glaze cylinder 6 through a connecting pipe; the transverse distance adjusting component is connected with the sleeve 3 and is used for adjusting the distance between the spraying head 4 and the ceramic inner wall or the ceramic outer wall when the ceramic inner wall and the ceramic outer wall are sprayed; the circumferential rotating mechanism is fixed in the base 1 and used for driving the disc 2 to rotate circumferentially to realize circumferential spraying on the ceramic inner wall and the ceramic outer wall; and the longitudinal lifting mechanism is fixed on the base 1 and used for driving the transverse distance adjusting mechanism and the two spraying heads 4 to rise for a distance after the ceramic is sprayed for one circle and circumferentially spray the ceramic inner wall and the ceramic outer wall at the other height.
Furthermore, the number of the spraying mechanisms is two, each spraying mechanism comprises two spraying heads 4, and the two spraying heads 4 of one spraying mechanism are slightly higher than the two spraying heads 4 of the other spraying mechanism and are used for ensuring that the ceramic inner wall or the ceramic outer wall is sprayed in a staggered mode.
The invention provides a spraying device for ceramic design and manufacture, which can realize internal glaze spraying of large ceramics and external glaze spraying of the large ceramics, wherein the number of the spraying mechanisms is two, the two spraying mechanisms spray the ceramics from the left side and the right side in a staggered mode in height to ensure complete spraying of the ceramics within a certain width, each spraying mechanism is also provided with two spraying heads, one spraying mechanism is provided with two spraying heads, each spraying head is provided with a valve, the spraying head which is right opposite to the inner wall of the ceramics is opened when the inner wall of the ceramics is sprayed, and the spraying head which is right opposite to the outer wall of the ceramics is opened when the outer wall of the ceramics is sprayed, so that the spraying device can meet the requirements of spraying the inside of the ceramics and spraying the outside of the ceramics.
Example 2:
in this embodiment, based on embodiment 1, the transverse distance adjusting assembly includes two primary distance adjusting mechanisms respectively used for adjusting the distance between the spraying heads 4 of the two spraying mechanisms and the inner wall or the outer wall of the ceramic, and further includes one primary distance adjusting mechanism and a secondary distance adjusting mechanism used for adjusting the transverse distance between the two spraying mechanisms;
the primary distance adjusting mechanism comprises a box body 7; the outer shell of the first electric push rod 8 is fixed inside the box body 7, and the telescopic end of the first electric push rod is connected with the push plate 9; the outer shell of the second electric push rod 10 is connected with the box body 7 in a sliding mode through a sliding assembly, the outer shell of the second electric push rod 10 is connected with the push plate 9, and the telescopic end of the second electric push rod 10 is connected with the sleeve 3 through a connecting assembly; the pushing direction of the second electric push rod 10 is opposite to that of the first electric push rod 8, and the second electric push rod 10 and the first electric push rod 8 are matched for bidirectionally adjusting the distance between the sprinkler head 4 and the inner wall or the outer wall of the ceramic;
the secondary distance adjusting mechanism comprises a transverse supporting plate 11 which is fixedly connected with the longitudinal lifting mechanism; the first screw comprises a left-handed screw 12 and a right-handed screw 13, the right end of the left-handed screw 12 is fixedly connected with the left end of the right-handed screw 13, the left end of the left-handed screw 12 is connected with a bearing seat fixed on the transverse supporting plate 11 through a bearing, and the right end of the right-handed screw 13 is connected with the bearing seat fixed on the transverse supporting plate 11 through a bearing; the left-handed nut 14 is in threaded connection with the left-handed screw 12, the left-handed nut 14 is fixedly connected with the box body 7 of one primary distance adjusting mechanism through a first connecting rod 15, and the left-handed nut 14 is connected with the transverse supporting plate 11 through a sliding assembly; the right-handed nut 16 is in threaded connection with the right-handed screw 13, the right-handed nut 16 is fixedly connected with the box body 7 of the other one-stage distance adjusting mechanism through a second connecting rod 17, and the right-handed nut 16 is also connected with the transverse supporting plate 11 through a sliding assembly; and the first motor 18 is fixed on the transverse supporting plate 11, and the telescopic end of the first motor is connected with the first screw rod.
The invention is provided with a transverse distance adjusting component, when the spraying sizes of the sprayed ceramics are different, the transverse distance of the two spraying mechanisms is adjusted through the primary distance adjusting mechanism for transverse distance adjustment, the transverse distance of the two spraying mechanisms is adjusted through the transverse distance, after the transverse distance adjustment is finished, when the ceramic part is sunken and cannot be adjusted through the primary distance adjusting mechanism, the secondary distance adjusting mechanism is started to realize the bidirectional adjustment of the distance between the spraying head and the inner wall or the outer wall of the ceramic through the matching of the two electric push rods, and the distance between the spraying head and the inner wall or the outer wall of the ceramic is adjusted to avoid the influence of the remote spraying on the spraying effect.
Example 3:
the embodiment is based on embodiment 1, the circumferential rotation mechanism comprises a first rotating shaft 19, the upper end of the first rotating shaft is fixedly connected with the disc 2, and the lower end of the first rotating shaft is connected with the base 1 through a bearing; a driving gear 20 sleeved and fixed on the side wall of the first rotating shaft 19; a driven gear 21 engaged with the driving gear 20; the second rotating shaft 22 penetrates through the driven gear 21, and the upper end and the lower end of the second rotating shaft 22 are connected with the base 1 through bearings; and a second motor 23 fixed inside the base 1 and having an output shaft connected to the second rotating shaft 22.
Further, the longitudinal lifting mechanism comprises a longitudinal support plate 24 fixed on the upper surface of the base 1; the second screw 25 is connected with a bearing seat fixed on the longitudinal support plate 24 through a bearing; a second nut 26 in threaded connection with the second screw 25, wherein one side of the second nut 26 is connected with the longitudinal support plate 24 through a sliding assembly, and the other side of the second nut 26 is fixedly connected with the longitudinal support plate 24; and a third motor 27 fixed to the longitudinal support plate 24 and having an output end connected to a lower end of the second screw 25.
The invention utilizes the circumferential rotating mechanism to adjust the rotating speed of the ceramic during spraying, when the ceramic rotates for a circle, one circle of the inner part of the ceramic is sprayed, and at the moment, the longitudinal lifting mechanism drives the spraying head 4 to lift to finish the next circle of spraying.
Example 4:
in this embodiment, based on embodiment 1, the spraying device further includes a control system, where the control system includes a first angle sensor 28 fixed on the output shaft of the second motor 23 and used for monitoring the rotation angle of the second motor 23; a second angle sensor 29 fixed to an output shaft of the third motor 27 for monitoring a rotation angle of the third motor 27; the first distance sensor 30 is fixed in the middle of the transverse support plate 11 and used for monitoring the distance between the two spraying mechanisms and the middle of the transverse support plate 11; a second distance sensor 31 fixed in the middle of the sleeve 3 for monitoring the distance between the sprinkler head 4 and the inner wall of the ceramic or the outer part of the ceramic; the data input module is used for inputting the inner diameter width data, the outer diameter width data, the height data, the flow data and the spraying time of the inside and the outside of the ceramic; the data calculation module is used for determining the lifting distance after spraying one circle each time according to the spraying widths of the two spraying mechanisms, calculating the number of circles required for spraying the ceramic completely according to the height data of the ceramic, calculating the time required for spraying one circle under the condition of set time according to the set spraying time and the number of circles required for spraying the ceramic completely, and determining the rotating speed of the second motor 23, the rotating speed of the third motor 27 and the rotating angle of the third motor 27 according to the time;
a microprocessor 32 connected to the flow pump 5, the first electric push rod 8, the second electric push rod 10, the first motor 18, the second motor 23, the third motor 27, the first angle sensor 28, the second angle sensor 29, the first distance sensor 30, the second distance sensor 31, and a control switch;
the microprocessor 32 receives the flow data input by the data input module to adjust the flow of the flow pump 5, the microprocessor 32 receives the inner diameter width data or the outer diameter width data input by the data input module to adjust the distance between the two spraying mechanisms when the ceramic is sprayed, and the microprocessor 32 receives the data calculation module to calculate the data to adjust the rotating speeds of the second motor 23 and the third motor 27;
after the microprocessor 32 receives the starting signal sent by the control switch, the microprocessor 32 starts the flow pump 5 and the second motor 23 to spray the ceramic, when the first angle sensor 28 detects that the second motor 23 rotates for one circle, it sends a signal to the microprocessor 32, the microprocessor 32 turns off the second motor 23, and the third motor 27 is started, when the second angle sensor 29 detects that the third motor 27 rotates to the rotating angle of the third motor 27 calculated by the data calculation module, the second angle sensor 29 sends a signal to the microprocessor 32, the microprocessor 32 turns off the third motor 27 and simultaneously starts the second motor 23 to finish the next spraying, and the microprocessor 32 starts the second motor 23 and simultaneously starts the first electric push rod 8 or the second electric push rod 10 according to the monitoring data of the second distance sensor 31 to adjust the distance between the spraying head 4 and the ceramic.
The working principle of the invention is as follows:
when the ceramic spraying machine works, the microprocessor 32 is started, the microprocessor 32 receives flow data input by the data input module to adjust the flow of the flow pump 5, the microprocessor 32 receives inner diameter width data or outer diameter width data input by the data input module to adjust the distance between the two spraying mechanisms when the ceramic is sprayed, and the microprocessor 32 receives a data calculation module to calculate the data to adjust the rotating speed of the second motor 23 and the third motor 27;
after the microprocessor 32 receives the starting signal sent by the control switch, the microprocessor 32 starts the flow pump 5 and the second motor 23 to spray the ceramic, when the first angle sensor 28 detects that the second motor 23 rotates for one circle, it sends a signal to the microprocessor 32, the microprocessor 32 turns off the second motor 23, and the third motor 27 is started, when the second angle sensor 29 detects that the third motor 27 rotates to the rotating angle of the third motor 27 calculated by the data calculation module, the second angle sensor 29 sends a signal to the microprocessor 32, the microprocessor 32 turns off the third motor 27 and simultaneously starts the second motor 23 to finish the next spraying, and the microprocessor 32 starts the second motor 23 and simultaneously starts the first electric push rod 8 or the second electric push rod 10 according to the monitoring data of the second distance sensor 31 to adjust the distance between the spraying head 4 and the ceramic.
In summary, the invention provides a spraying device for ceramic design and manufacture, which can spray glaze on the inside and the outside of a ceramic, and can adjust the glaze spraying position of a spraying head according to the size of the ceramic to ensure the glaze spraying quality, and can adjust the rotating speed during spraying according to the requirement of the glaze spraying thickness.
The above disclosure is only for a few specific embodiments of the present invention, however, the present invention is not limited to the above embodiments, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (6)
1. A ceramic design preparation is with spraying device which characterized in that includes:
a base (1);
the disc (2) is clamped on the base (1), and the upper surface of the disc is used for placing ceramics;
the spraying mechanism includes:
a sleeve (3);
two spray heads (4), one spray head (4) is opposite to the inner wall of the ceramic when being positioned in the ceramic for use in glaze spraying inside the ceramic, and the other spray head (4) is opposite to the outer wall of the ceramic for use in glaze spraying outside the ceramic when being positioned outside the ceramic;
a liquid outlet of the flow pump (5) is connected with the sprinkler head (4) through a connecting component, and a liquid inlet of the flow pump is connected with an external glaze cylinder (6) through a connecting pipe;
the transverse distance adjusting component is connected with the sleeve (3) and is used for adjusting the distance between the spraying head (4) and the ceramic inner wall or the ceramic outer wall when the ceramic inner wall and the ceramic outer wall are sprayed;
the circumferential rotating mechanism is fixed in the base (1) and used for driving the disc (2) to rotate circumferentially to realize circumferential spraying on the ceramic inner wall and the ceramic outer wall;
and the longitudinal lifting mechanism is fixed on the base (1) and used for driving the transverse distance adjusting mechanism and the two spraying heads (4) to rise for a distance after the ceramic is sprayed for one circle and circumferentially spray the ceramic inner wall and the ceramic outer wall at the other height.
2. The spraying device for manufacturing the ceramic design according to claim 1, wherein the number of the spraying mechanisms is two, each spraying mechanism comprises two spraying heads (4), and the two spraying heads (4) of one spraying mechanism are slightly higher than the two spraying heads (4) of the other spraying mechanism and are used for spraying the ceramic inner wall or the ceramic outer wall in a staggered manner so as to ensure that the spraying is complete.
3. The spraying device for ceramic design and manufacture as claimed in claim 2, wherein the transverse distance adjusting assembly comprises two primary distance adjusting mechanisms for adjusting the distance between the spraying heads (4) of the two spraying mechanisms and the inner wall or the outer wall of the ceramic respectively, and further comprises one primary distance adjusting mechanism and a secondary distance adjusting mechanism for adjusting the transverse distance between the two spraying mechanisms;
the primary distance adjusting mechanism comprises:
a box body (7);
the outer shell of the first electric push rod (8) is fixed inside the box body (7), and the telescopic end of the first electric push rod is connected with the push plate (9);
the outer shell of the second electric push rod (10) is connected with the box body (7) in a sliding mode through a sliding assembly, the outer shell of the second electric push rod (10) is connected with the push plate (9), and the telescopic end of the second electric push rod (10) is connected with the sleeve (3) through a connecting assembly; the pushing direction of the second electric push rod (10) is opposite to that of the first electric push rod (8), and the second electric push rod (10) and the first electric push rod (8) are matched for bidirectionally adjusting the distance between the sprinkler head (4) and the inner wall or the outer wall of the ceramic;
the second order distance adjustment mechanism includes:
the transverse supporting plate (11) is fixedly connected with the longitudinal lifting mechanism;
the first screw comprises a left-handed screw (12) and a right-handed screw (13), the right end of the left-handed screw (12) is fixedly connected with the left end of the right-handed screw (13), the left end of the left-handed screw (12) is connected with a bearing seat fixed on the transverse supporting plate (11) through a bearing, and the right end of the right-handed screw (13) is connected with the bearing seat fixed on the transverse supporting plate (11) through a bearing;
the left-handed nut (14) is in threaded connection with the left-handed screw (12), the left-handed nut (14) is fixedly connected with the box body (7) of one primary distance adjusting mechanism through a first connecting rod (15), and the left-handed nut (14) is connected with the transverse supporting plate (11) through a sliding assembly;
the right-handed nut (16) is in threaded connection with the right-handed screw (13), the right-handed nut (16) is fixedly connected with the other box body (7) of the primary distance adjusting mechanism through a second connecting rod (17), and the right-handed nut (16) is also connected with the transverse supporting plate (11) through a sliding assembly;
and the first motor (18) is fixed on the transverse supporting plate (11), and the telescopic end of the first motor is connected with the first screw rod.
4. The spraying apparatus for ceramic design and fabrication as claimed in claim 3, wherein said circumferential rotation mechanism comprises:
the upper end of the first rotating shaft (19) is fixedly connected with the disc (2), and the lower end of the first rotating shaft is connected with the base (1) through a bearing;
the driving gear (20) is sleeved and fixed on the side wall of the first rotating shaft (19);
a driven gear (21) that meshes with the drive gear (20);
the second rotating shaft (22) penetrates through the driven gear (21), and the upper end and the lower end of the second rotating shaft (22) are connected with the base (1) through bearings;
and the second motor (23) is fixed in the base (1) and the output shaft of the second motor is connected with the second rotating shaft (22).
5. The spraying apparatus for ceramic design fabrication as claimed in claim 4, wherein said longitudinal lifting mechanism comprises:
a longitudinal support plate (24) fixed on the upper surface of the base (1);
the second screw rod (25) is connected with a bearing seat fixed on the longitudinal support plate (24) through a bearing;
the second nut (26) is in threaded connection with the second screw rod (25), one side of the second nut (26) is connected with the longitudinal support plate (24) through a sliding assembly, and the other side of the second nut (26) is fixedly connected with the longitudinal support plate (24);
and the third motor (27) is fixed on the longitudinal support plate (24) and the output end of the third motor is connected with the lower end of the second screw rod (25).
6. The spray coating device for ceramic design fabrication of claim 1, further comprising a control system, said control system comprising:
the first angle sensor (28) is fixed on an output shaft of the second motor (23) and used for monitoring the rotation angle of the second motor (23);
the second angle sensor (29) is fixed on an output shaft of the third motor (27) and used for monitoring the rotation angle of the third motor (27);
the first distance sensor (30) is fixed in the middle of the transverse supporting plate (11) and used for monitoring the distance between the two spraying mechanisms and the middle of the transverse supporting plate (11);
the second distance sensor (31) is fixed in the middle of the sleeve (3) and used for monitoring the distance between the sprinkler head (4) and the inner wall of the ceramic or the outer part of the ceramic;
the data input module is used for inputting the inner diameter width data, the outer diameter width data, the height data, the flow data and the spraying time of the inside and the outside of the ceramic;
the data calculation module is used for determining the lifting distance after spraying one circle each time according to the spraying widths of the two spraying mechanisms, calculating the number of circles required for spraying the ceramic completely according to the height data of the ceramic, calculating the time required for spraying one circle under the condition of set time according to the set spraying time and the number of circles required for spraying the ceramic completely, and determining the rotating speed of the second motor (23), the rotating speed of the third motor (27) and the rotating angle of the third motor (27) according to the time;
a microprocessor (32) connected to the flow pump (5), the first electric push rod (8), the second electric push rod (10), the first motor (18), the second motor (23), the third motor (27), the first angle sensor (28), the second angle sensor (29), the first distance sensor (30), the second distance sensor (31), and a control switch;
the microprocessor (32) receives flow data input by the data input module to adjust the flow of the flow pump (5), the microprocessor (32) receives inner diameter width data or outer diameter width data input by the data input module to adjust the distance between the two spraying mechanisms when the ceramic is sprayed, and the microprocessor (32) receives the data calculation module to calculate data to adjust the rotating speed of the second motor (23) and the third motor (27);
after the microprocessor (32) receives a starting signal sent by the control switch, the microprocessor (32) starts the flow pump (5) and the second motor (23) to spray ceramic, when the first angle sensor (28) monitors that the second motor (23) rotates for a circle, the signal is sent to the microprocessor (32), the microprocessor (32) closes the second motor (23), the third motor (27) is started, when the second angle sensor (29) monitors that the third motor (27) rotates to the rotating angle of the third motor (27) calculated by the data calculation module, the second angle sensor (29) sends the signal to the microprocessor (32), the microprocessor (32) closes the third motor (27) and starts the second motor (23) to finish next circle of spraying, and when the microprocessor (32) starts the second motor (23), the first electric push rod (8) or the second electric push rod (23) is started according to monitoring data of the second distance sensor (31) 10) To adjust the distance between the sprinkler head (4) and the ceramic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110256200.3A CN113043439A (en) | 2021-03-09 | 2021-03-09 | Spraying device for ceramic design and manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110256200.3A CN113043439A (en) | 2021-03-09 | 2021-03-09 | Spraying device for ceramic design and manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113043439A true CN113043439A (en) | 2021-06-29 |
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ID=76510698
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110256200.3A Withdrawn CN113043439A (en) | 2021-03-09 | 2021-03-09 | Spraying device for ceramic design and manufacture |
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| Country | Link |
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| CN (1) | CN113043439A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038883A (en) * | 2023-03-28 | 2023-05-02 | 佛山市陶莹新型材料有限公司 | Ceramic surface rotary glaze spraying device and glaze spraying method |
-
2021
- 2021-03-09 CN CN202110256200.3A patent/CN113043439A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038883A (en) * | 2023-03-28 | 2023-05-02 | 佛山市陶莹新型材料有限公司 | Ceramic surface rotary glaze spraying device and glaze spraying method |
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Application publication date: 20210629 |
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