CN113040211A - Braised abalone can preparation system and method - Google Patents
Braised abalone can preparation system and method Download PDFInfo
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- CN113040211A CN113040211A CN202110253169.8A CN202110253169A CN113040211A CN 113040211 A CN113040211 A CN 113040211A CN 202110253169 A CN202110253169 A CN 202110253169A CN 113040211 A CN113040211 A CN 113040211A
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/005—Grading or classifying shellfish or bivalves
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/024—Opening, shelling or peeling shellfish
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/50—Molluscs
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a braised abalone can preparation system which comprises a first filtering mechanism and a plurality of abalone processing mechanisms, wherein the first filtering mechanism is used for filtering abalone; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first husking mechanism; the first detection mechanism comprises a detection rod; the first husking mechanism comprises a first cutting assembly and a first husking assembly; the first cutting assembly comprises an adsorption head, a first telescopic group, a sliding portal frame, a cutting saw belt, a telescopic bearing body and a cutting assembly for cutting the abalone shell cut by the cutting saw belt for the second time; the husking efficiency is high, and the automation degree is high; a method for preparing canned braised abalone in brown sauce comprises the following steps: screening, cleaning, arranging and dividing abalone into individual rows, detecting the front and back sides, and turning over; slotting the abalone shells, carrying out secondary cutting on the abalone shells, and peeling the abalone shells; collecting abalone meat, and carrying out braising, seasoning and canning; the method reduces a large amount of labor cost and has high production efficiency.
Description
Technical Field
The invention relates to the field of food processing machinery, in particular to a system and a method for preparing braised abalone can.
Background
Abalone is the traditional famous and precious food material in China, and is the first of the four seas, and in recent years, along with the development of social economy, the market has more and more demands on abalone, so more and more people begin to enter the industries of abalone culture and abalone deep processing. But current abalone processing all is semi-manual formula, and especially the shelling of abalone all is operated by the manual work, and this needs a large amount of human costs, and this work intensity of labour that the abalone shelled moreover is big.
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
One of the main purposes of the invention is to provide a braised abalone can preparation system which has high shelling efficiency and high automation degree;
and the second purpose is to provide a method for preparing the canned braised abalone in soy sauce, which reduces a large amount of labor cost and has high production efficiency.
In order to achieve the above purpose, the solution of the invention is:
a braised abalone can preparation system comprises a first filtering mechanism and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first shelling mechanism; the output end of the first filtering mechanism is connected with the input end of the first cleaning mechanism, the output end of the first cleaning mechanism is connected with the input end of the first row dividing and separating mechanism, and the output end of the first row dividing and separating mechanism is connected with the input end of the first turnover mechanism; the first detection mechanism is positioned at the rear of the first row-dividing and single-dividing mechanism; the first husking mechanism is positioned behind the first turnover mechanism; the first detection mechanism comprises a detection rod for detecting the hardness degree; the first husking mechanism comprises a first cutting assembly and a first husking assembly; the first cutting assembly comprises an adsorption head for adsorbing abalone, a first telescopic assembly fixedly connected with the adsorption head, a sliding portal frame for the first telescopic assembly to slide back and forth, a cutting saw belt for cutting the abalone shell, a telescopic supporting body for bearing and driving the cutting saw belt to move up and down, and a cutting assembly for secondarily cutting the abalone shell after the cutting saw belt cuts the abalone shell; the cutting saw belt comprises a cutting rotating belt and cutting blades which are annularly distributed on the cutting rotating belt at intervals; the cutting assembly includes a rotating cutter head; the diameter of the rotary cutter head is larger than the thickness of the cutting blade.
Further, the first filtering mechanism comprises a first conveying belt, a first filtering frame body positioned at the output end of the first conveying belt, and a plurality of filtering rollers arranged in the first filtering frame body; many filter roll parallel arrangement, it is adjacent filter roll's clearance increases along direction of delivery in proper order.
Further, the first cleaning mechanism comprises a second conveying belt and a first cleaning assembly located at the output end of the second conveying belt.
Further, the first cleaning assembly comprises a first cleaning bearing body, a plurality of rotating rollers connected to the first cleaning bearing body, and a plurality of water spraying assemblies for spraying water to the rotating rollers; the plurality of rotating rollers are arranged at intervals.
Further, a plurality of the water spray assemblies are respectively positioned above and below the rotating roller; the water spray nozzles on the water spray assemblies face the rotating roller.
Further, the first separating and singly separating mechanism comprises a first foam foaming groove, a third conveying belt and a fourth conveying belt; the input end of the third conveying belt is positioned in the first foaming groove, and a partition plate is formed on the surface of the third conveying belt; the length of the partition board is the same as the bandwidth of the third conveying belt, and the partition board is parallel to the conveying direction of the third conveying belt; the output end of the third conveying belt is connected with the side edge of the input end of the fourth conveying belt.
Further, the third conveyor belt is inclined gradually upward in the conveying direction.
Further, first detection mechanism still including be located the detection carriage of fourth conveyer belt back upper place to and the drive detects the flexible subassembly of second that the stick goes on stretching out and drawing back.
Further, first tilting mechanism includes that the upset is flexible to bear the frame, is located the upset of the flexible output lateral wall that bears the frame of upset and rotates the seat to and rotate the centre gripping upset conveyer belt that the seat rotates to be connected with the upset.
Further, the clamping and overturning conveying belt comprises a fifth conveying belt, a sixth conveying belt and a conveying belt clamping assembly for driving the fifth conveying belt and the sixth conveying belt to clamp oppositely; the conveying belt clamping assembly comprises a turnover fixing body in rotary connection with the turnover rotating seat, a fifth conveying belt telescopic body connected to two side faces of a fifth conveying belt, and a sixth conveying belt telescopic body connected to two side faces of a sixth conveying belt; and the output end of the fifth conveyer belt telescopic body is fixedly connected with the output end of the sixth conveyer belt telescopic body.
Further, the first cutting assembly further comprises a seventh conveyor belt for receiving the overturned abalone and a cutting and clamping assembly for oppositely clamping the seventh conveyor belt.
Further, the cutting clamping assembly comprises a left clamping seat, a right clamping seat, and a clamping driving mechanism for driving the left clamping seat and the right clamping seat to clamp oppositely.
Furthermore, the cutting saw area both ends are formed with drive cutting saw area pivoted first live-rollers and second live-rollers, flexible supporting body includes rotates the first telescopic link of being connected and rotates the second telescopic link of being connected with second live-rollers both ends with first live-rollers both ends.
Further, first cutting component still includes the high pressure injector head that is located cutting component rear side and sprays water towards abalone shell breach.
Further, the sliding portal frame covers the seventh conveying belt, the cutting saw belt, the cutting assembly, the high-pressure spray head and the first husking assembly.
Further, the first husking component comprises a left husking component, a right husking component, a left scraping plate corresponding to the left husking component and a right scraping plate corresponding to the right husking component; the left husking assembly and the right husking assembly are arranged oppositely.
Further, the left husking assembly and the right husking assembly have the same structure; the left husking assembly comprises an arc-shaped connecting plate, a rotating fastener, a rotating column and a third telescopic assembly; a clamping part is formed on the surface of one end of the connecting plate, and the other end of the connecting plate is rotationally connected with the rotating fastener; a first extending block is formed on the back of the connecting plate and close to the rotating fastener, and a second extending block is formed on the surface of the rotating column; the first extension block is rotatably connected with the second extension block in the vertical direction; the output end of the third telescopic assembly is connected with the rotating column in a rotating mode in the horizontal direction.
Further, the left scraper blade and the right scraper blade are arranged oppositely and have the same structure; the left scraper comprises a scraper fixing column and a scraper; the scraper fixing column is fixedly connected to one end of the back of the scraper; one end of the scraping blade, which is not connected with the scraper fixing column, faces the output end of the first cutting assembly.
Further, the first husking assembly further comprises a first moving guide rail and a second moving guide rail; the left husking assembly is connected with the first moving guide rail in a sliding manner; the right husking assembly is connected with the second movable guide rail in a sliding mode.
Further, the first husking mechanism further comprises an eighth conveying belt and a ninth conveying belt; the eighth conveyor belt and the ninth conveyor belt are positioned below the first moving guide rail and the second moving guide rail; and the output end of the eighth conveying belt covers the left scraper and the right scraper.
A method for preparing canned braised abalone in brown sauce comprises the following steps:
(a) screening the sizes of the abalones;
(b) cleaning the abalone;
(c) the abalone is arranged in rows and is divided into individual parts;
(d) detecting the front and back of the abalone;
(e) turning over abalone with meat not facing upwards;
(f) slotting the abalone shell, carrying out secondary cutting on the bottommost part of the long-strip slot on the abalone shell, and stripping the abalone shell from the notch formed by secondary cutting;
(g) collecting abalone meat, and carrying out braising, seasoning and canning;
the method comprises the following steps that (a) screening is carried out on abalones passing through a plurality of filtering rollers with adjacent gaps sequentially increased;
the abalone specifically passes through the rotating roller, the water spraying component sprays water to the upper surface and the lower surface of the dry abalone, and the dry abalone is cleaned for the first time and falls into a first foaming groove;
the third conveyer belt carries out row division through a partition plate on the third conveyer belt, and then the third conveyer belt brings the dry abalones from the side surface of the fourth conveyer belt onto the fourth conveyer belt for division;
when the abalones pass through the downstream of the fourth conveying belt, the detection rod presses the abalones to detect the hardness and softness of the abalones for judgment;
the abalone detected by the detection rod enters a space between the fifth conveying belt and the sixth conveying belt, and the overturning rotating ring is electrically controlled and driven to rotate by a signal of the first detection mechanism, so that the fifth conveying belt and the sixth conveying belt are clamped oppositely and then rotate, and the abalone is overturned or does not rotate;
the abalone is clamped in the middle by the opposite direction of the left clamping seat and the right clamping seat after the abalone enters the seventh conveying belt, the abalone is clamped in the middle, the first telescopic component stretches the adsorption head to adsorb the abalone, the adsorption head moves to the middle of the cutting saw belt, the cutting saw belt has extensibility, the first telescopic rod and the second telescopic rod stretch, the length of the first telescopic rod is longer than that of the second telescopic rod, so that the cutting saw belt can fully cut the left half side of the abalone shell, then the first telescopic rod stretches to the length of the second telescopic rod, the length of the second telescopic rod is longer than that of the first telescopic rod, so that the cutting saw belt can fully cut the right half side of the abalone shell, the second telescopic rod stretches to the same length as the first telescopic rod, then the first telescopic rod and the second telescopic rod stretch simultaneously, the abalone shell is subjected to primary total cutting and then reset, cutting the abalone shell; the first telescopic assembly continuously moves the abalone shell on the sliding portal frame to perform secondary cutting through a rotating cutter head of the cutting assembly to cut a notch at the bottommost of the long seam of the abalone shell, the abalone shell passes through the high-pressure injector head, the high-pressure injector head sprays water into the notch to clean abalone viscera, and finally moves to the first shelling assembly, the clamping part of the connecting plate is clamped into the notch of the abalone shell, the rotating fastener rotates to buckle the edge of the upper surface of the abalone shell, the first extending block on the left shelling assembly rotates clockwise around the second extending block, the first extending block on the right shelling assembly rotates anticlockwise around the second extending block, the abalone shells are separated, and abalone meat is connected to the left abalone shell or the right abalone shell;
its step (g) specifically takes place to rotate through the rotation post on left husking subassembly or the right husking subassembly for abalone meat is towards left scraper blade or right scraper blade, and the flexible subassembly of third is towards left scraper blade or right scraper blade removal, and meat on the shell is connected to abalone bottom to left scraper blade or right scraper blade and is hung up, and the abalone falls into in the eighth conveyer belt.
After adopting the structure, the system for preparing the canned braised abalone in brown sauce provided by the invention has the following beneficial effects:
1. screening the abalone through first filter mechanism, it is more convenient to approximate equidimension abalone processing, wash the abalone tentatively through first wiper mechanism, divide row to divide the branch to the abalone through first row of subdivision mechanism after, detect the back through surveying the stick, transport and whether overturn according to the testing result on first tilting mechanism, adsorb the abalone through the absorption head and cut out rectangular seam mouth on the abalone shell through the cutting saw band, make things convenient for first husking subassembly at the back to shell more easily in the time of shelling, the rotation tool bit through cutting assembly carries out the secondary cutting to the abalone shell bottom at rectangular seam mouth, a breach is cut out, make first husking subassembly can stretch into the breach and shell, processing convenient and fast, whole device degree of automation is high, high efficiency.
2. Through setting up first telescopic link and second telescopic link, because the cutting saw area has the ductility, first telescopic link and second telescopic link extend, first telescopic link extension length is greater than second telescopic link length, make the cutting saw area carry out abundant joint-cutting to abalone shell's half left side, then first telescopic link contracts to the length back of second telescopic link, the second telescopic link extension, second telescopic link extension length is greater than first telescopic link length, make the cutting saw area carry out abundant joint-cutting to abalone shell's half right side, the second telescopic link contracts to with first telescopic link with length, then first telescopic link and second telescopic link extend simultaneously, carry out once total joint-cutting to abalone shell, the seam that cuts out like this is more complete, make things convenient for follow-up shucking.
The invention relates to a method for preparing braised abalone can, which comprises the steps of screening abalone into a group, and processing the abalone in similar sizes, so that the efficiency is higher; carry out the joint cutting to the abalone shell and conveniently peel off, carry out the cutting and cut out the breach to the abalone shell for the second time at rectangular seam bottommost, then shell through first shelling subassembly, and degree of mechanization is high, reduction intensity of labour and processing cost.
Drawings
Fig. 1 is a schematic perspective view of a braised abalone can preparation system.
Fig. 2 is a schematic perspective view of a first filter mechanism according to the present invention.
Fig. 3 is a schematic perspective view of the first cleaning mechanism according to the present invention.
Fig. 4 is a schematic perspective view of the first row-dividing and singulating mechanism of the present invention.
Fig. 5 is a schematic perspective view of a first detecting mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the first turnover mechanism of the present invention.
Fig. 7 is a schematic perspective view of the first husking mechanism of the present invention.
Fig. 8 is a perspective view of the first peeling assembly of the present invention.
Fig. 9 is a perspective view of the left peeling assembly of the present invention.
In the figure: a first filter mechanism 1; a first conveyor belt 11; a first filter frame body 12; a filter roller 13;
a first cleaning mechanism 2; a second conveyor belt 21; a first cleaning carrier 22; a rotating roller 23; a water spray assembly 24; a first row and single-division mechanism 3; a first foam bath 31; a third conveyor belt 32; a partition 321; a fourth conveyor belt 33;
a first detection mechanism 4; a probe rod 41; the detection carrier 42; a second telescoping assembly 43;
a first turnover mechanism 5; the roll-over telescopic carrier 51; a turning-over rotary base 52; a clamping and inverting conveyor belt 53; a fifth conveyor 531; a sixth conveyor 532; the fixed body 533 is turned over; a fifth belt expansion/contraction body 534; a sixth belt expansion body 535;
a first husking mechanism 6; a first cutting assembly 61; an adsorption head 611; a sliding gantry 612; a first telescoping assembly 613; cutting saw band 614; a first telescoping rod 6141; a second telescoping rod 6142; a seventh conveyer belt 615; a cutting clamp assembly 616; a left grip block 6161; a right grip holder 6162; a rotating bit 617; a high pressure spray head 618; a first husking assembly 62; a left husking assembly 621; a connecting plate 6211; a fastening portion 62111; a first extension block 62112; a rotating fastener 6212; a rotating column 6213; a second extension block 62131; a third telescoping assembly 6214; a right peeling assembly 622; a left scraper 623; a right scraper 624; a first moving rail 625; a second moving rail 626; an eighth conveyance belt 63; a ninth conveyor belt 64.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 9, the telescopic assembly of the present invention is a fluid pressure cylinder, preferably, a pneumatic cylinder. The rear stream of the invention is the rear half section of a mechanism close to the output end; the invention relates to a braised abalone can preparation system which comprises a first filtering mechanism 1 and a plurality of abalone processing mechanisms for receiving abalones with different volumes filtered by the first filtering mechanism 1; the abalone processing mechanism comprises a first cleaning mechanism 2, a first separating and singly separating mechanism 3, a first detecting mechanism 4, a first turnover mechanism 5 and a first shelling mechanism 6; the output end of the first filtering mechanism 1 is connected with the input end of the first cleaning mechanism 2, the output end of the first cleaning mechanism 2 is connected with the input end of the first row separating mechanism 3, and the output end of the first row separating mechanism 3 is connected with the input end of the first turnover mechanism 5; the first detection mechanism 4 is positioned at the rear of the first row separation mechanism 3; the first husking mechanism 6 is positioned behind the first turnover mechanism 5; the first detecting mechanism 4 includes a detecting rod 41 for detecting the degree of softness; the first husking mechanism 6 comprises a first cutting assembly 61 and a first husking assembly 62; the first cutting assembly 61 comprises an adsorption head 611 for adsorbing abalone, a first telescopic assembly 613 fixedly connected with the adsorption head 611, a sliding portal frame 612 for the first telescopic assembly 613 to slide back and forth, a cutting saw belt 614 for cutting the abalone shell, a telescopic carrier for carrying and driving the cutting saw belt 614 to move up and down, and a cutting assembly for performing secondary cutting on the abalone shell cut by the cutting saw belt 614; the cutting saw band 614 comprises a cutting rotating band and cutting blades annularly and alternately distributed on the cutting rotating band; the cutting assembly includes a rotating bit 617; the diameter of the rotating bit 617 is larger than the thickness of the cutting edge. Screening the abalone through first filtering mechanism 1, it is more convenient to approximate the abalone of equidimension, wash the abalone tentatively through first wiper mechanism 2, divide row to the abalone through first row of subdivision mechanism 3 and divide the back, detect the back through surveying stick 41, transport and whether overturn according to the testing result on first tilting mechanism 5, adsorb the abalone through cutting saw band 614 cuts out rectangular seam on the abalone shell through adsorption head 611, make things convenient for first husking subassembly 62 at the back to shell more easily in the time of shelling, rotating tool bit 617 through cutting assembly carries out the secondary cutting at rectangular seam bottommost to the abalone shell, cut out a breach, make first husking subassembly 62 can stretch into the breach and shell, processing convenient and fast, whole device degree of automation is high, high efficiency.
Preferably, the first filtering mechanism 1 comprises a first conveyer belt 11, a first filtering frame 12 positioned at the output end of the first conveyer belt 11, and a plurality of filtering rollers 13 arranged in the first filtering frame 12; the plurality of filter rollers 13 are arranged in parallel, and the gaps between adjacent filter rollers 13 increase in the conveying direction. The plurality of filter rollers 13 are arranged in parallel, and the gaps between adjacent filter rollers 13 increase in the conveying direction. When the abalone through many filter rollers 13, be less than two filter rollers 13's clearance will be arranged with first wiper mechanism 2, first branch row unit divides mechanism 3, first detection mechanism 4, first tilting mechanism 5 and the processing of going up in the first mechanism of shelling 6, the abalone of equidimension not processes simultaneously, and efficiency is higher.
Preferably, the first washing means 2 comprise a second conveyor belt 21 and, more reasonably, a first washing assembly at the output of the second conveyor belt 21.
Preferably, the first cleaning assembly includes a first cleaning carrier 22, a plurality of rotating rollers 23 connected to the first cleaning carrier 22, a plurality of water spray assemblies 24 spraying water toward the rotating rollers 23; a plurality of live-rollers 23 intervals set up, wash and preliminary soaking the abalone on live-rollers 23 through water spray assembly 24, keep the freshness of abalone, more reasonable.
Preferably, a plurality of water spray assemblies 24 are respectively located above and below the rotating roller 23; the water spray nozzles of the plurality of water spray units 24 face the rotating roller 23. The water spraying effect towards the abalone is better.
Preferably, the first row-dividing and single-dividing mechanism 3 comprises a first foam groove 31, a third conveyor belt 32 and a fourth conveyor belt 33; the input end of the third conveyer belt 32 is positioned in the first foam groove 31, and a partition 321 is formed on the surface of the third conveyer belt 32; the length of the partition 321 is the same as the width of the third conveyor belt 32, and the partition 321 is parallel to the conveying direction of the third conveyor belt 32; the output end of the third conveyor belt 32 is connected with the input end side edge of the fourth conveyor belt 33. Dry abalone is transported to the fourth conveyor belt 33 in a row by providing a partition 321 on the third conveyor belt 32, and abalone enters from the side of the fourth conveyor belt 33, one row being arranged on the fourth conveyor belt 33.
Preferably, the third conveyor belt 32 is inclined progressively upwards in the conveying direction so that if too many abalones are carried up by each partition 321, they will fall under gravity into the first frothing trough 31.
Preferably, the first detection mechanism 4 further includes a detection carrying frame 42 located at the upstream and downstream of the fourth conveyor belt 33, and a second telescopic assembly 43 for driving the detection rod 41 to extend and retract, so that the detection rod 41 detects the passing abalone by extending and retracting of the second telescopic assembly 43, determines the front and back sides, and sends an electric signal to the first turnover mechanism 5.
Preferably, the first turnover mechanism 5 includes a turnover telescopic carrier 51, a turnover rotary base 52 provided at an output side wall of the turnover telescopic carrier 51, and a holding turnover conveyor belt 53 rotatably coupled to the turnover rotary base 52. When the abalone will overturn, the abalone is held to the centre gripping upset conveyer belt 53 centre gripping abalone, and the flexible carrier 51 extension that bears of upset, motor drive upset rotates seat 52 and rotates, and the flexible carrier 51 shrink of upset accomplishes the upset.
Preferably, the clamping and inverting conveyor belt 53 includes a fifth conveyor belt 531, a sixth conveyor belt 532 and a conveyor belt clamping assembly for driving the fifth conveyor belt 531 and the sixth conveyor belt 532 to clamp in opposite directions; the conveyor clamping assembly comprises an overturning fixing body 533 rotatably connected with the overturning rotating seat 52, a fifth conveyor telescopic body 534 connected with two sides of the fifth conveyor 531, and a sixth conveyor telescopic body 535 connected with two sides of the sixth conveyor 532; the output end of the fifth conveyor belt telescopic body 534 is fixedly connected with the output end of the sixth conveyor belt telescopic body 535. When the abalone enters the fifth conveyor 531 or the sixth conveyor 532, the fifth conveyor telescopic body 534 and the sixth conveyor telescopic body 535 contract simultaneously to perform opposite clamping, thereby preventing the abalone from falling when overturning.
Preferably, the first cutting assembly 61 further comprises a seventh carrier 615 for receiving the flipped abalone and a cutting and clamping assembly 616 for clamping towards the seventh carrier 615. The abalone is clamped in the middle by the cutting clamping component 616, so that the adsorption head 611 can adsorb more easily.
Preferably, the cutting clamping assembly 616 includes a left clamping seat 6161, a right clamping seat 6162, a right clamping seat 61626162, and a clamping driving mechanism for driving the left clamping seat 6161 and the right clamping seat 6162 to clamp oppositely, and the clamping driving mechanism is a cylinder connected to the back of the left clamping seat 6161 and a cylinder connected to the back of the right clamping seat 6162, right clamping seat 61626162, which is more reasonable.
Preferably, a first rotating roller 23 and a second rotating roller 23 for driving the cutting saw belt 614 to rotate are formed at two ends of the cutting saw belt 614, and the telescopic carrier comprises a first telescopic rod 6141 rotatably connected with two ends of the first rotating roller 23 and a second telescopic rod 6142 rotatably connected with two ends of the second rotating roller 23. Through setting up first telescopic link 6141 and second telescopic link 6142, because cutting saw band 614 has the ductility, first telescopic link 6141 and second telescopic link 6142 extend, first telescopic link 6141 extension length is greater than second telescopic link 6142 length, make cutting saw band 614 carry out abundant joint-cutting to the half left side of abalone shell, then first telescopic link 6141 contracts behind second telescopic link 6142's length, second telescopic link 6142 extension length is greater than first telescopic link 6141 length, make cutting saw band 614 carry out abundant joint-cutting to the half right side of abalone shell, second telescopic link 6142 contract to with first telescopic link 6141 with length, then first telescopic link 6141 and second telescopic link 6142 extend simultaneously, carry out once total joint-cutting to the abalone shell, the seam that cuts out like this is more complete, convenient follow-up shelling.
Preferably the first cutting assembly 61 also includes a high pressure spray head 618 located behind the cutting assembly which sprays water into the abalone shell aperture. Since the first cleaning mechanism 2 cannot clean the abalone back surface, the high-pressure jet head 618 jets water into the notch, thereby cleaning the abalone back surface and the abalone viscera.
Preferably, it is more reasonable that the sliding gantry 612 covers the seventh conveyor belt 615, the cutting saw belt 614, the cutting assembly, the high pressure spray head and the first peeling assembly 62.
Preferably, the first peeling assembly 62 comprises a left peeling assembly 621, a right peeling assembly 622, a left scraper 623 corresponding to the left peeling assembly 621, and a right scraper 624 corresponding to the right peeling assembly 622; the left peeling assembly 621 and the right peeling assembly 622 are arranged oppositely, and therefore the structure is more reasonable.
Preferably, the left peeling assembly 621 and the right peeling assembly 622 are identical in structure; the left decorticating assembly 621 comprises an arc-shaped connecting plate 6211, a rotating fastener 6212, a rotating column 6213 and a third telescopic assembly 6214; one end surface of the connecting plate 6211 is formed with a buckling part 62111, and the other end is rotationally connected with the rotating fastener 6212; a first extension block 62112 is formed on the back of the connecting plate 6211 and near the rotating fastener 6212, and a second extension block 62131 is formed on the surface of the rotating column 6213; the first extension block 62112 is rotatably connected with the second extension block 62131 in the vertical direction; the output end of the third telescopic assembly 6214 is rotatably connected with the rotating column 6213 in the horizontal direction. The first telescopic assembly 613 continuously moves the abalone shell notch on the sliding portal frame 612 to perform preliminary flaring through the flaring guide rail, the abalone shell notch leaves the flaring guide rail, the fastening part 62111 of the connecting plate 6211 is clamped in the abalone shell notch, the rotating fastener 6212 rotates to fasten the edge of the upper surface of the abalone shell, the first extension block 62112 on the left shelling assembly 621 rotates clockwise around the second extension block 62131, the first extension block 62112 on the right shelling assembly 622 rotates anticlockwise around the second extension block 62131, the abalone shells are separated, and abalone meat is connected to the left abalone shell or the right abalone shell; the rotating column 6213 on the left peeling assembly 621 or the right peeling assembly 622 rotates, causing the abalone meat to turn clockwise towards the left scraper 623 or the right scraper 624, the first extension 62112, so that the abalone meat is vertically positioned above the upper surface of the left scraper 623 or the right scraper 624, the second telescopic member 43 moves towards the left scraper 623 or the right scraper 624, when the abalone meat is located left scraper blade 623 or right scraper blade 624 upper surface top, but the shell is not in the coverage of left scraper blade 623 or right scraper blade 624, first extension piece 62112 anticlockwise rotates, the abalone meat supports and pushes against on left scraper blade 623 or right scraper blade 624, the extrusion is received to the abalone meat, the abalone shell is pulled open, the connecting gap between abalone shell and the abalone meat is enlarged, second telescopic component 43 continues to move towards left scraper blade 623 or right scraper blade 624, left scraper blade 623 or right scraper blade 624 connects the abalone bottom and carries out the hangup at the shell meat, the abalone drops.
Preferably, the left scraper 623 and the right scraper 624 are oppositely arranged and have the same structure; the left scraper 623 comprises a scraper fixing column and a scraper; the scraper fixing column is fixedly connected to one end of the back of the scraper; the one end of doctor-bar not connected scraper blade fixed column is more reasonable towards the output of first cutting component 61, conveniently stretches into between abalone shell and the abalone meat.
Preferably, the first peeling assembly 62 further comprises a first moving rail 625 and a second moving rail 626; the left peeling assembly 621 is slidably connected with the first moving rail 625; the right peeling assembly 622 is slidably coupled to a second moving rail 626. Move towards the doctor-bar through left side husking subassembly 621 and right husking subassembly 622, the doctor-bar stretches into the bottom of abalone, because the abalone is elastic, so the abalone can produce deformation, and the doctor-bar is stretched into and is scraped the place of being connected meat and shell in the abalone shell and cut off and make the abalone drop.
Preferably, the first husking mechanism 6 further comprises an eighth conveyor belt 63 and a ninth conveyor belt 64; the eighth and ninth conveyor belts 63 and 64 are located below the first and second moving rails 625 and 626; the output end of the eighth conveying belt 63 covers the left scraping plate 623 and the right scraping plate 624, the eighth conveying belt 63 is used for collecting abalone meat, the second telescopic assemblies 43 of the left shelling assembly 621 and the right shelling assembly 622 shrink, the left shelling assembly 621 and the right shelling assembly 622 move to the position above the ninth conveying belt 64, and abalone shells are thrown into the ninth conveying belt 64 to be recycled.
A method for preparing canned braised abalone in brown sauce comprises the following steps:
(a) screening the sizes of the abalones;
(b) cleaning the abalone;
(c) the abalone is arranged in rows and is divided into individual parts;
(d) detecting the front and back of the abalone;
(e) turning over abalone with meat not facing upwards;
(f) slotting the abalone shell, carrying out secondary cutting on the bottommost part of the long-strip slot on the abalone shell, and stripping the abalone shell from the notch formed by secondary cutting;
(g) collecting abalone meat, and carrying out braising, seasoning and canning;
the abalone is screened, and the abalones with similar sizes are divided into a group to be processed, so that the efficiency is higher; carry out the joint cutting to the abalone shell and conveniently peel off, carry out the cutting and cut out the breach to the abalone shell for the second time at rectangular seam bottommost, then shell through first shelling subassembly 62, degree of mechanization is high, reduction intensity of labour and processing cost.
Specifically, the abalone is screened among a plurality of filter rollers 13 with adjacent gaps sequentially increased;
the abalone specifically passes through the rotating roller 23, the water spraying component 24 sprays water to the upper surface and the lower surface of the dry abalone, and the dry abalone is cleaned for the first time and falls into the first foam foaming groove 31;
specifically, the third conveyor belt 32 carries out row division through the partition boards 321 on the third conveyor belt 32, and then the third conveyor belt 32 brings the dry abalones from the side surface of the fourth conveyor belt 33 onto the fourth conveyor belt 33 for division;
specifically, when the abalones pass through the fourth conveying belt 33 for backward travel, the detection rod 41 is used for pressing and detecting the hardness and softness of the abalones to judge;
the abalone detected by the detection rod 41 enters between the fifth conveyer belt 531 and the sixth conveyer belt 532, and the signal of the first detection mechanism 4 is used for electrically controlling and driving the overturning rotating ring to rotate, so that the fifth conveyer belt 531 and the sixth conveyer belt 532 are oppositely clamped and then rotate, and the abalone is overturned or does not rotate;
specifically, in the step (f), abalones enter the seventh conveying belt 615, then the left clamping seat 6161 and the right clamping seat 61626162 of the right clamping seat 6162 are clamped in opposite directions and centered, the abalones are centered, the first telescopic component 613 is used for telescopic adsorption of the abalones by the adsorption head 611, the adsorption head 611 moves to the middle of the cutting saw belt 614, due to the fact that the cutting saw belt 614 has extensibility, the first telescopic rod 6141 and the second telescopic rod 6142 are extended, the extension length of the first telescopic rod 6141 is larger than that of the second telescopic rod 6142, so that the cutting saw belt 614 can fully slit the left half side of the abalone shell, then the first telescopic rod 6141 is retracted to the length of the second telescopic rod 6142, the second telescopic rod 6142 is extended, the extension length of the second telescopic rod 6142 is larger than that of the first telescopic rod 6141, so that the cutting saw belt 614 can fully slit the right half side of the abalone shell, the second telescopic rod 6142 is retracted to the same length as that of the first telescopic rod 6141, and then, performing primary total cutting and then resetting on the abalone shell to complete cutting and sewing of the abalone shell; the first telescopic assembly 613 continuously moves the abalone shell on the sliding portal frame 612, the abalone shell is cut at the bottommost of the long seam of the abalone shell for the second time through the rotating cutter head 617 of the cutting assembly, the abalone shell passes through the high-pressure spraying head 618, the high-pressure spraying head 618 sprays water into the notch to clean the abalone viscera, and finally the abalone shell moves to the first shelling assembly 62, the fastening part 62111 of the connecting plate 6211 is clamped into the notch of the abalone shell, the rotating fastener 6212 rotates to fasten the edge of the upper surface of the abalone shell, the first extending block 62112 on the left shelling assembly 621 rotates clockwise around the second extending block 62131, the first extending block 62112 on the right shelling assembly 622 rotates anticlockwise around the second extending block 62131, the abalone shell is separated, and abalone meat is connected to the left abalone shell or the right abalone shell;
in the step (g), the rotating column 6213 on the left peeling assembly 621 or the right peeling assembly 622 rotates, so that the abalone meat moves towards the left scraping plate 623 or the right scraping plate 624, the third telescopic assembly 6214 moves towards the left scraping plate 623 or the right scraping plate 624, the bottom of the abalone connected to the shell is hung up by the left scraping plate 623 or the right scraping plate 624, and the abalone falls into the eighth conveying belt 63.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. A braised abalone can preparation system is characterized by comprising a first filtering mechanism and a plurality of abalone processing mechanisms for receiving abalones of different volumes filtered by the first filtering mechanism; the abalone processing mechanism comprises a first cleaning mechanism, a first row separating and singly separating mechanism, a first detection mechanism, a first turnover mechanism and a first shelling mechanism; the output end of the first filtering mechanism is connected with the input end of the first cleaning mechanism, the output end of the first cleaning mechanism is connected with the input end of the first row dividing and separating mechanism, and the output end of the first row dividing and separating mechanism is connected with the input end of the first turnover mechanism; the first detection mechanism is positioned at the rear of the first row-dividing and single-dividing mechanism; the first husking mechanism is positioned behind the first turnover mechanism; the first detection mechanism comprises a detection rod for detecting the hardness degree; the first husking mechanism comprises a first cutting assembly and a first husking assembly; the first cutting assembly comprises an adsorption head for adsorbing abalone, a first telescopic assembly fixedly connected with the adsorption head, a sliding portal frame for the first telescopic assembly to slide back and forth, a cutting saw belt for cutting the abalone shell, a telescopic supporting body for bearing and driving the cutting saw belt to move up and down, and a cutting assembly for secondarily cutting the abalone shell after the cutting saw belt cuts the abalone shell; the cutting saw belt comprises a cutting rotating belt and cutting blades which are annularly distributed on the cutting rotating belt at intervals; the cutting assembly includes a rotating cutter head; the diameter of the rotary cutter head is larger than the thickness of the cutting blade.
2. The system for preparing the canned braised abalone in brown sauce of claim 1, wherein the first filtering mechanism comprises a first conveyor belt, a first filtering frame located at an output end of the first conveyor belt, and a plurality of filtering rollers disposed in the first filtering frame; many filter roll parallel arrangement, it is adjacent filter roll's clearance increases along direction of delivery in proper order.
3. The system of claim 1, wherein the first cleaning mechanism comprises a second conveyor and a first cleaning assembly at an output end of the second conveyor.
4. The system for preparing the canned braised abalone in brown sauce of claim 3, wherein the first cleaning assembly comprises a first cleaning carrier, a plurality of rotating rollers connected to the first cleaning carrier, and a plurality of water spraying assemblies for spraying water to the rotating rollers; the plurality of rotating rollers are arranged at intervals.
5. The system for preparing a canned braised abalone in brown sauce of claim 4, wherein the plurality of water spray assemblies are respectively located above and below the rotating roller; the water spray nozzles on the water spray assemblies face the rotating roller.
6. The system for preparing a canned braised abalone in brown sauce of claim 1, wherein the first sorting and singulating mechanism comprises a first foam tank, a third conveyor belt and a fourth conveyor belt; the input end of the third conveying belt is positioned in the first foaming groove, and a partition plate is formed on the surface of the third conveying belt; the length of the partition board is the same as the bandwidth of the third conveying belt, and the partition board is parallel to the conveying direction of the third conveying belt; the output end of the third conveying belt is connected with the side edge of the input end of the fourth conveying belt.
7. A system for preparing a canned braised abalone in brown sauce as claimed in claim 6, wherein the third conveyor belt is inclined gradually upward in the conveying direction.
8. The system of claim 6, wherein the first detection mechanism further comprises a detection carrying frame located above the downstream of the fourth conveyor belt, and a second telescopic assembly for driving the detection rod to telescope.
9. The system for preparing the braised abalone in brown sauce as in claim 1, wherein the first turnover mechanism comprises a turnover telescopic carrier, a turnover rotary seat arranged on the side wall of the output end of the turnover telescopic carrier, and a clamping turnover conveyor belt rotatably connected with the turnover rotary seat.
10. The system for preparing the braised abalone in brown sauce of claim 9, wherein the clamping and overturning conveyor comprises a fifth conveyor, a sixth conveyor and a conveyor clamping assembly for driving the fifth conveyor and the sixth conveyor to clamp oppositely; the conveying belt clamping assembly comprises a turnover fixing body in rotary connection with the turnover rotating seat, a fifth conveying belt telescopic body connected to two side faces of a fifth conveying belt, and a sixth conveying belt telescopic body connected to two side faces of a sixth conveying belt; and the output end of the fifth conveyer belt telescopic body is fixedly connected with the output end of the sixth conveyer belt telescopic body.
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| GB1343533A (en) * | 1971-01-26 | 1974-01-10 | Harman R J | Apparatus for shelling edible crustacea |
| CN203921829U (en) * | 2014-07-17 | 2014-11-05 | 大连集智立方科技有限公司 | A kind of synchronous material loading discharge mechanism |
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