CN113036254B - Flexible man-machine integrated automatic disassembly production line for new energy automobile power battery - Google Patents
Flexible man-machine integrated automatic disassembly production line for new energy automobile power battery Download PDFInfo
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- CN113036254B CN113036254B CN202110204766.1A CN202110204766A CN113036254B CN 113036254 B CN113036254 B CN 113036254B CN 202110204766 A CN202110204766 A CN 202110204766A CN 113036254 B CN113036254 B CN 113036254B
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- disassembling
- power battery
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Abstract
The invention discloses a flexible man-machine integrated automatic disassembly production line for a new energy automobile power battery. The new energy automobile power battery disassembling production line comprises a servo track assembly and a working station area. The working station area is located on at least one side of the feeding direction of the servo track assembly, and a plurality of disassembling devices are arranged in the working station area. Compared with the prior art, the new energy automobile power battery disassembling production line disclosed by the invention can flexibly adjust stations and processes, can be used for carrying out man-machine integrated automatic disassembling on batteries with different shapes, sizes and weights, solves the problem that the compatibility and high automation of the traditional battery disassembling line are difficult to unify, greatly enhances the compatibility and the automation degree of the traditional disassembling production line, lightens the labor intensity, improves the disassembling production efficiency, and ensures the safety of disassembling production.
Description
Technical Field
The invention relates to the field of new energy automobiles, in particular to a flexible man-machine integrated automatic disassembly production line for a power battery of a new energy automobile.
Background
With the continuous development of new energy automobiles, a large number of retired batteries face treatment by the service life. The rapid development of the new energy automobile market and the growth of power batteries bring a great demand for the power battery recycling industry. However, at present, most of the new energy automobile power batteries are disassembled by manual labor, that is, the new energy automobile power batteries are disassembled manually, so that the disassembling efficiency is low, and certain dangerousness exists during the disassembling of the new energy automobile power batteries. Although a few automatic production lines for disassembling the power batteries of the new energy vehicles exist, one production line can only disassemble one type of new energy vehicle power batteries, the universality is poor, the cost is high, partial manual participation is needed, and the automation degree is low. The problems not only limit the development of the downstream 'power battery recycling' industry of the new energy automobile, but also influence the future green sustainable development of the new energy automobile. Therefore, how to achieve compatibility and high automation of power battery disassembly is an urgent need in the fields of new energy vehicles or energy storage, and is one of the most challenging problems.
Therefore, aiming at the social needs and the technical difficulties, a brand-new flexible man-machine integrated automatic disassembly production line for the power batteries of the new energy vehicles is provided, the production line can realize the disassembly of various types of power batteries of the new energy vehicles on the same production line at a higher degree of automation, the problem that the automation and compatibility of the traditional disassembly production line are difficult to unify is effectively solved, the cost of the battery recycling industry is reduced, the safety operation is improved, and the development of the power battery recycling industry is greatly accelerated.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a brand new energy automobile power battery dismantling line, which is used for solving the problem that the automation and compatibility of the traditional dismantling line are difficult to unify.
In order to achieve the purpose, the invention provides a brand-new flexible man-machine integrated automatic disassembly production line for a new energy automobile power battery, which comprises the following steps:
a servo track assembly;
the servo track assembly comprises a working station area, wherein the working station area is positioned on at least one side of the feeding direction of the servo track assembly, and a plurality of disassembling devices are arranged in the working station area.
Compared with the prior art, the brand-new flexible man-machine integrated automatic disassembly production line for the new energy automobile power battery is designed by the servo track feeding and modularization process, the station and the process can be flexibly adjusted, the disassembly compatibility is greatly enhanced, the labor intensity is reduced, the disassembly production efficiency is improved, and the safety of disassembly production is guaranteed. And the parallel capacity expansion of the production line can be flexibly carried out according to the design requirement of the yield, and a brand new solution is provided for the disassembly and recovery of the new energy automobile power battery assembly.
In an embodiment, the disassembling apparatus comprises at least one of a vacuum chuck hoisting apparatus, an automatic screwing machine, a vacuum pumping machine, an electrical disassembling apparatus, and a truss-like manipulator grabbing device.
In an embodiment, the servo track assembly includes a base, a side beam, a slide rail, a servo drive system, and a slide tray, the slide tray is slidably disposed on the slide rail, and the servo drive is configured to drive the slide tray.
In an embodiment, the slide rail is in a form of a steel rail matched with a steel rail wheel or a form of a cylindrical guide rail matched with a linear bearing, and a transmission mode of a synchronous toothed belt, a gear rack and a lead screw is adopted.
In an embodiment, the work station areas are two sides, the disassembling equipment is arranged on one side, and the disassembling part classifying station is located on the other side.
In an embodiment, the disassembled part classifying station comprises at least one of a housing classifying station, a screw and fastener classifying station, a circulating liquid storage station, an electrical component classifying station and a battery pack classifying station.
In an embodiment, the automatic screwing machine sequentially positions and disassembles the mounting screws on the power battery assembly by means of visual collection or program setting.
In an embodiment, the vacuum chuck lifting equipment comprises a stand column telescopic rocker arm type structure fixed on the ground and a grabbing structure arranged on the stand column telescopic rocker arm type structure, wherein the grabbing structure comprises vacuum chucks distributed in an array manner, and the number and the distribution form of the vacuum chucks are correspondingly adjusted according to the appearance of the power battery assembly shell.
In the implementation mode, truss-like manipulator grabbing device includes the fixed truss structure of four stands, the fixed truss structure of four stands is provided with servo clamping jaw mechanism, servo clamping jaw mechanism is used for snatching the battery package according to the control of predetermineeing procedure or vision collection equipment.
In an embodiment, the new energy automobile power battery dismantling line comprises a safety station area located at the tail end of the servo track assembly, and the safety station area comprises at least one of a fire-fighting fire-extinguishing box and an alarm device.
Specific embodiments of the present invention are disclosed in detail with reference to the following description and drawings, indicating the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the invention are not so limited in scope. The embodiments of the invention include many variations, modifications and equivalents within the spirit and scope of the appended claims.
Features that are described and/or illustrated with respect to one embodiment may be used in the same way or in a similar way in one or more other embodiments, in combination with or instead of the features of the other embodiments.
It should be emphasized that the term "comprises/comprising" when used herein, is taken to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps or components.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive labor.
Fig. 1 is a schematic diagram of the overall structure of a brand-new flexible man-machine integrated automatic disassembly production line for new energy automobile power batteries.
Detailed Description
The technical solutions of the present invention will be described in detail with reference to the accompanying drawings and specific embodiments, it should be understood that these embodiments are merely illustrative and not restrictive of the scope of the present invention, and various equivalent modifications of the present invention by those skilled in the art after reading the present invention fall within the scope of the appended claims of the present application.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
Referring to fig. 1, the embodiment of the invention provides a brand-new flexible man-machine integrated automatic disassembly production line for a power battery of a new energy automobile. The production line may comprise essentially: the servo track assembly 100, the station areas 20 distributed at two sides of the feeding direction of the servo track assembly 100, the safety station areas positioned at the tail ends of the feeding direction of the servo track assembly 100, and the disassembling equipment positioned on each station area 20.
Compared with the prior art, the brand-new flexible man-machine integrated automatic disassembly production line for the new energy automobile power battery is designed by the servo track feeding and modularization process, the station and the process can be flexibly adjusted, the disassembly compatibility is greatly enhanced, the labor intensity is reduced, the disassembly production efficiency is improved, and the safety of disassembly production is guaranteed. And the parallel capacity expansion of the production line can be flexibly carried out according to the design requirement of the yield, and a brand new solution is provided for the disassembly and recovery of the new energy automobile power battery assembly.
The servo track assembly 100 mainly comprises a base 101, a side beam 102, a slide rail 103, a servo drive system 104, a slide tray 105 and the like. Furthermore, the base 101 of the servo track assembly 100 is formed by welding section bars mainly made of channel steel, and is firmly fixed on the concrete horizontal ground of a factory building by using foundation screws. The side members 102 may be formed by welding channel steel and are fixed to the base 101 in a left-right opposite manner. The slide rails 103 are connected and fixed to the left and right side members 102. The sliding rail 103 includes but is not limited to a rail-engaging rail wheel form, a cylindrical rail-engaging linear bearing form, etc., and the transmission form includes but is not limited to a synchronous toothed belt, a rack and pinion, a lead screw form.
The sliding tray 105 is located on the sliding rail 103 and moves back and forth under the driving of the servo rail assembly 100, and the moving speed and the displacement can be given according to the control program. The servo drive system 104 can drive the sliding tray 105 to move on the slide rail 103, so that the power battery placed on the sliding tray 105 can be moved into the predetermined station area 20. For example, the servo drive system 104 of the servo track assembly 100 may be composed of a servo motor and a speed reducer. The servo drive system 104 can be installed at the bottom of the sliding tray 105 and move along with the sliding tray 105, and at the moment, the power output of the speed reducer is connected with a gear and meshed with a rack penetrating and installed on the base 101 to provide driving force and running position. The servo drive system 104 can also be fixed on the base 101, and drives the sliding tray 105 to move and run in a screw, toothed belt or chain transmission manner.
The disassembling equipment in each station area 20 may include, but is not limited to, a vacuum chuck lifting equipment station 201, an automatic screw feeder station 202, a vacuum liquid extractor station 203, an electrical disassembling equipment station 204, a truss type manipulator grabbing device station 205, and the like, where each station is provided with equipment corresponding to the function realized by the station. Furthermore, the station of the new energy automobile power battery disassembly production line can be divided into two sides by the servo track assembly 100, wherein one side is an equipment station side, and the other side is a disassembly part classification station side. For example, the equipment station side can be distributed according to the disassembly production sequence and is not limited to the following in sequence: the device comprises a vacuum chuck lifting device station 201, an automatic screwing machine station 202, a vacuum liquid pumping machine station 203, an electrical disassembling device station 204, a truss type manipulator grabbing device station 205 and the like. The disassembled parts can be in one-to-one correspondence with the equipment station side, for example, the disassembled parts can be classified into the station side including the shell, the screw and the fastener, the circulating liquid storage station, the electric element classification station, the battery pack classification station and the like.
The vacuum chuck hoisting equipment comprises a stand column telescopic rocker arm type structure fixed on the ground and a grabbing structure arranged on the stand column telescopic rocker arm type structure. The grabbing structure can be vacuum chucks distributed in an array manner. The number and the distribution form of the vacuum suckers can be correspondingly adjusted according to the appearance of the shell of the power battery assembly, and then various similar power batteries can be disassembled. The shell classification station of the grabbed power battery assembly shell can be placed on the opposite side of the station 201 of the vacuum sucker lifting equipment by the vacuum sucker lifting equipment.
The auto-screwer station 202 may include an auto-screwer secured to a floor or wall surface. The automatic screwing machine can be used for sequentially positioning the mounting screws on the power battery and disassembling the mounting screws on the power battery assembly according to a visual acquisition or program setting mode, for example, a visual sensor is used, for example, the visual sensor comprises a CCD (charge coupled device) sensor, a point laser sensor, a line laser sensor and the like, the position of the screws is analyzed in a visual photographing mode, and then the automatic screwing machine finds each position for automatic disassembly. Of course, as a backup method, a manual method may also be adopted, that is, the screw positions of different types of power batteries are manually measured, then the screw positions of the power batteries of different types are input into a program for positioning and manual positioning, and then the mounting screws on the power battery assembly are disassembled in a semi-automatic manner.
The automatic disassembly of the screws is realized through visual shooting recognition or manual input of the positions of the screws and then automatic disassembly, and the working efficiency is improved. The disassembled screws are placed in the screw and fastener sorting station on the opposite side of the automatic screwing machine station 202.
The vacuum extractor station 203 includes a movable vacuum extractor. The vacuum liquid pumping machine is driven by the driving device through a high-pressure rubber pipe and connected with a battery heat management circulating liquid interface of the power battery assembly. The pumped circulating liquid is conveyed to a circulating liquid storage station at the opposite side of the vacuum liquid pumping machine station 203.
The electrical dismantling equipment station 204 can be provided with a pneumatic tool platform for manual operation, and electrical elements such as busbars, wires and relays dismantled by the pneumatic tool platform are classified and placed in electrical element classification stations on the opposite sides of the electrical dismantling equipment station 204.
The truss type manipulator gripping device station 205 can be a four-column fixed truss structure, and a servo clamping jaw mechanism capable of moving in a three-axis manner in a truss frame is mounted above the truss structure. The battery pack in the power battery assembly can be grabbed and stacked on the battery pack classifying station on the opposite side of the truss type mechanical arm grabbing device station 205 according to a preset program or under the control of visual acquisition equipment.
Optionally, the tail end safety station area 206 of the flexible man-machine integrated automatic disassembly production line of the new energy automobile power battery comprises a fire extinguishing box and an alarm device.
In order to facilitate understanding of the above-described technical aspects of the present invention, the above-described technical aspects of the present invention will be described in detail below in terms of specific usage.
When the flexible man-machine integrated automatic disassembly production line is used specifically, the specific use steps of one embodiment of the flexible man-machine integrated automatic disassembly production line for the power battery of the new energy automobile are as follows:
firstly, the sliding tray 105 of the flexible man-machine integrated automatic disassembly production line for the new energy automobile power battery is located at the first position (initial position) of the servo track assembly 100 in the initial state. The left side of the first position is a vacuum chuck hoisting equipment station 201, and the right side of the first position is a shell classification station of a disassembled part classification station.
Secondly, hoisting equipment hoists the power battery assembly to be disassembled to the sliding tray 105, and the clamp on the sliding tray 105 tightly clamps the power battery assembly.
Thirdly, the sliding tray 105 drives the power battery assembly to move to the second position. The left side of the second position is an automatic screwing machine station 202, and the right side of the second position is a fastener classifying station of a disassembling part classifying station. And at the moment, the automatic screwing machine disassembles the fastening screw of the shell, and the disassembled screw is collected to the fastener classifying station.
Fourthly, the sliding tray 105 drives the power battery assembly with the fastening screws disassembled to move to the first position. And (4) enabling the vacuum chuck lifting equipment to act, and taking the upper cover of the shell and placing the shell on the right side of the first position to classify the station.
Fifthly, the sliding tray 105 drives the power battery assembly with the upper cover disassembled to move to the second position. At the moment, the automatic screwing machine detaches the battery pack fastening screw in the power battery assembly, and the detached screw is collected to the fastener classifying station.
Sixthly, the sliding tray 105 drives the power battery assembly with the internal battery pack and the fastening screws disassembled to move to the third position. The left side of the third position is a vacuum liquid pumping machine station 203, and the right side of the third position is a circulating liquid storage station. And at the moment, a high-pressure rubber pipe joint of the vacuum liquid pumping machine is connected to a battery heat management circulating liquid maintenance interface. And starting the vacuum liquid pumping machine to pump out the circulating liquid, and collecting the pumped circulating liquid in a storage tank on a circulating liquid storage station.
Seventh, the sliding tray 105 drives the power battery assembly which draws out the circulating liquid to move to the fourth position. The left side of the position four is an electric disassembling equipment station 204, and the right side of the position four is an electric element classifying station. At this time, the tool of the electrical disassembling equipment station 204 is used to disassemble the electrical elements such as the battery management system elements, the bus bar, the relay, the temperature sensor and the like in the power battery. And classifying and collecting the removed parts in a classifying and collecting container on the electric element classifying station.
Eighth, the sliding tray 105 drives the power battery assembly with the removed electrical components to move to position five. The left side of the position five is a truss type manipulator grabbing device station 205, and the right side is a battery pack classifying station. At the moment, the truss manipulator sequentially moves to the upper part of each independent battery pack, and the battery packs are grabbed and stacked on the right battery pack classifying station.
Ninth, in each step of disassembling, if emergency situations such as battery rupture, fire, liquid leakage and the like occur, the sliding tray 105 can drive the power battery assembly to move to a processing station of the safety station area 206 at the tail end of the servo track for emergency disposal. The safety processing station is provided with fire-fighting facilities such as a fire-extinguishing sealed cabin, an alarm device and the like.
All articles and references disclosed, including patent applications and publications, are incorporated by reference herein for all purposes. The term "consisting essentially of 8230comprises the elements, components or steps identified and other elements, components or steps which do not materially affect the basic novel characteristics of the combination. The use of the terms "comprising" or "including" to describe combinations of elements, components, or steps herein also contemplates embodiments that consist essentially of such elements, components, or steps. By using the term "may" herein, it is intended to indicate that any of the described attributes that "may" include are optional.
A plurality of elements, components, parts or steps can be provided by a single integrated element, component, part or step. Alternatively, a single integrated element, component, part or step may be divided into separate plural elements, components, parts or steps. The disclosure of "a" or "an" to describe an element, ingredient, component or step is not intended to foreclose other elements, ingredients, components or steps.
It is to be understood that the above description is intended to be illustrative, and not restrictive. Many embodiments and many applications other than the examples provided will be apparent to those of skill in the art upon reading the above description. The scope of the present teachings should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are hereby incorporated by reference for all purposes. The omission in the foregoing claims of any aspect of subject matter that is disclosed herein is not intended to forego such subject matter, nor should the inventors be construed as having contemplated such subject matter as being part of the disclosed subject matter.
Claims (1)
1. The utility model provides a flexible man-machine integration automatic disassembly production line of new energy automobile power battery, a serial communication port, a flexible man-machine integration automatic disassembly production line of new energy automobile power battery includes:
a servo track assembly;
the disassembling device comprises a working station area, a disassembling part classifying area and a plurality of disassembling devices, wherein the working station area is positioned on two sides of the feeding direction of the servo track assembly, the disassembling devices are arranged on one side of the feeding direction of the servo track assembly, and the disassembling part classifying area is positioned on the other side of the feeding direction of the servo track assembly;
the disassembling equipment comprises vacuum chuck hoisting equipment, an automatic screw driving machine, a vacuum liquid pumping machine, electrical disassembling equipment and a truss type manipulator grabbing device;
the truss type manipulator grabbing device comprises a four-upright fixed truss structure, wherein a servo clamping jaw mechanism is arranged on the four-upright fixed truss structure and used for grabbing a battery pack according to a preset program or the control of visual acquisition equipment;
the servo track assembly comprises a base, a side beam, a slide rail, a servo driving system and a sliding tray, the sliding tray is arranged on the slide rail in a sliding mode, and the servo driving system is used for driving the sliding tray;
the sliding rail is in a form of a steel rail matched with a steel rail wheel or a form of a cylindrical guide rail matched with a linear bearing, and comprises a transmission mode of adopting a synchronous toothed belt, a gear rack and a lead screw;
the disassembled part classifying station comprises a shell classifying station, a screw and fastener classifying station, a circulating liquid storage station, an electric element classifying station and a battery pack classifying station;
the automatic screwing machine sequentially positions and disassembles the mounting screws on the power battery assembly by using a visual acquisition or program setting mode;
the vacuum sucker hoisting equipment comprises an upright post telescopic rocker arm type structure fixed on the ground and a grabbing structure arranged on the upright post telescopic rocker arm type structure, wherein the grabbing structure comprises vacuum suckers distributed in an array manner, and the number and the distribution form of the vacuum suckers are correspondingly adjusted according to the appearance of the shell of the power battery assembly;
the flexible man-machine integrated automatic disassembly production line for the power battery of the new energy automobile comprises a safety station area located at the tail end of the servo track assembly, and the safety station area comprises at least one of a fire-fighting fire-extinguishing box and an alarm device.
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| CN114473105B (en) * | 2022-02-28 | 2024-02-23 | 环创(厦门）科技股份有限公司 | Disassembling platform for waste circuit board |
| CN116231143B (en) * | 2023-05-06 | 2023-07-21 | 北京凌禾科技有限公司 | Power battery pack disassembling method and system based on flexible production line |
| CN116512897B (en) * | 2023-07-04 | 2023-09-08 | 山西中北锐迪欧科技有限责任公司 | Variable adsorption surface magnetic attraction type hub motor and variable deflection angle four-wheel steering system |
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