CN113021589A - Ceramic crucible blank repairing process production line and blank repairing method - Google Patents
Ceramic crucible blank repairing process production line and blank repairing method Download PDFInfo
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- CN113021589A CN113021589A CN202110316672.3A CN202110316672A CN113021589A CN 113021589 A CN113021589 A CN 113021589A CN 202110316672 A CN202110316672 A CN 202110316672A CN 113021589 A CN113021589 A CN 113021589A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000919 ceramic Substances 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000007306 turnover Effects 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 53
- 238000013519 translation Methods 0.000 claims abstract description 16
- 238000012937 correction Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 5
- 239000005350 fused silica glass Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
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- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a ceramic crucible blank repairing process production line and a blank repairing method, belonging to the technical field of fused quartz ceramic crucible blank repairing, and comprising two corner cutting devices, a turnover device, a 360-degree rotating device and a conveying table which is arranged between the devices and used for conveying and connecting, wherein the two corner cutting devices are connected in sequence, the outlet directions of the two corner cutting devices are vertical, a jacking translation device is arranged on the corner between the two corner cutting devices, and correction devices are respectively arranged at the inlets of the two corner cutting devices and the turnover device, so that the technical problems of low ceramic crucible blank repairing efficiency and low product yield in the prior art are solved.
Description
Technical Field
The invention relates to a ceramic crucible blank repairing process production line and a blank repairing method, and belongs to the technical field of fused quartz ceramic crucible blank repairing.
Background
After the square fused quartz ceramic crucible is formed, a series of trimming is required according to the required size, generally comprising cutting and repairing, then cleaning impurities on the outer surface and in an inner cavity, and finally performing inner cavity spraying. The whole blank repairing process is complicated, the large square fused quartz ceramic crucible needs to be moved and turned for many times, the labor intensity is high, the labor cost is high, the working efficiency is low, the product quality can be influenced in the moving and turning process, and the product yield is reduced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a ceramic crucible blank repairing process production line and a blank repairing method, which are used for solving the technical problems of low blank repairing efficiency and low product yield of the ceramic crucible in the prior art, so that a large amount of labor cost is reduced and the process fusion process is simplified.
The technical scheme for solving the technical problems is as follows: the utility model provides a pottery crucible repaiies embryo technology production line, is used for conveying the conveying platform of connection including two corner cutting device, turning device, 360 rotary device that connect gradually and setting between each device, sets up jacking translation device on the perpendicular turning between and of two corner cutting device's export direction, correcting unit is all installed to two corner cutting device and turning device's entrance.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the conveying platform comprises a platform support and a plurality of conveying rollers arranged in parallel, the two ends of each conveying roller are rotatably installed on the platform support, the conveying rollers are synchronously rotated and installed between every two conveying rollers through chains, the chains are installed in a meshed mode with motor shaft end chain wheels of the conveying motors, and the conveying motors are installed on the platform support.
Further, the correcting device comprises a conveying table and a jacking support arranged on the conveying table, a jacking cylinder is arranged on the jacking support, a bracket is arranged on a cylinder rod of the jacking cylinder, a plurality of parallel transverse rollers are rotatably arranged at the top of the bracket, the bracket is positioned in a gap between the conveying rollers, when the jacking cylinder is positioned at an initial position, the highest point of the transverse rollers is lower than that of the conveying rollers, a horizontal correcting cylinder is arranged on one side of the platform support, a plurality of vertical guide wheels are arranged on one side of the platform support, the correcting cylinder is higher than the conveying rollers, the axis of the correcting cylinder is parallel to the axis of the conveying rollers and is perpendicular to the axis of the transverse rollers, the guide wheels are rotatably arranged at the top of the platform support, and the axis of the guide wheels is perpendicular to the axes of the conveying rollers and the transverse rollers.
Further, still include 90 rotary device, two corner cutting devices are first corner cutting device and second corner cutting device respectively, correcting unit is passed through to second corner cutting device's entry and jacking translation device is adjacent, second corner cutting device is parallel and opposite direction with turning device's product direction of delivery, set up the conveying platform between second corner cutting device and the turning device, set up a 90 rotary device between this conveying platform and the second corner cutting device, set up a 90 rotary device between this conveying platform and turning device's the correcting unit.
Further, corner cutting device includes conveying platform and electric saw support, electric saw support installation upper left electric saw, upper right electric saw, lower left electric saw and lower right electric saw, the electric saw is located platform support both sides down on a left side and the electric saw is located under a left side and the electric saw is down on the right side, the electric saw is gone up on a left side and the electric saw is located under a left side respectively and the electric saw is down on the right side directly over, the horizontal position of electric saw, lower right electric saw, upper left electric saw and the electric saw is down on the right side all adjusts through servo motor, the vertical position of upper left electric saw and upper right electric saw all adjusts through servo motor.
Further, the jacking translation device comprises a conveying table and a jacking support arranged on the conveying table, a jacking cylinder is arranged on the jacking support, a bracket is arranged on a cylinder rod of the jacking cylinder, a plurality of parallel transverse rollers are rotatably arranged at the top of the bracket, the bracket is positioned in a gap between the conveying rollers, when the jacking cylinder is positioned at an initial position, the highest point of the transverse rollers is lower than that of the conveying rollers, the transverse rollers are connected through a jacking transmission belt, the jacking transmission belt and a shaft end belt wheel of a motor are synchronously rotatably arranged, and the motor is fixedly arranged on the jacking support.
Further, the turnover device comprises a base and a turnover platform, wherein the bottom of one end of the turnover platform is rotatably installed on the base through a rotating shaft, the other end of the turnover platform is placed on the stand column, the bottom of the turnover platform is rotatably installed with a cylinder rod of a turnover cylinder, a cylinder body of the turnover cylinder is rotatably installed at one end, close to the rotating shaft, of the base, a side baffle is arranged at one end, close to the rotating shaft, of the upper surface of the turnover platform, a plurality of conveying rollers are installed on the turnover platform, and the two ends of each conveying roller are rotatably installed at the two ends of the turnover platform.
Further, 360 rotary device and 90 rotary device all include the frame and the rotary platform of rotary mounting on the frame, install a plurality of transfer roller on the rotary platform, the transfer roller both ends are rotated and are installed on rotary platform and rotatory through the rotating electrical machines drive, rotary platform installs on the motor shaft of rotating electrical machines, rotating electrical machines fixed mounting is on the frame.
Furthermore, two travel switches are arranged at the top of the platform bracket of the correcting device, the two travel switches are positioned between the guide wheels and are higher than the guide wheels, meanwhile, the end part of the travel switch is flush with one side of the guide wheel close to the conveying roller, an infrared sensing switch is further installed at the output end of the top of the platform support, an infrared measuring device for detecting the size of the crucible is further installed in the platform support, the infrared measuring device is positioned in the gap of the conveying roller and is lower than the conveying roller, the turnover device is provided with an in-place conveying infrared sensing switch, a turnover origin sensing switch and a turnover in-place sensing switch, the overturning original point inductive switch is positioned at the contact point between the overturning platform and the upright post, the overturning in-place inductive switch is positioned below the rotating shaft and used for detecting the position of the overturning platform which overturns by 90 degrees, the in-place conveying infrared induction switch is positioned at the output end of a conveying table of the turnover device and used for detecting the position of the crucible.
A blank repairing method for a ceramic crucible blank repairing process production line comprises the following steps: s1: correcting, namely correcting the crucible to one side close to the guide wheel; s2: cutting for the first time: repairing the bottom edge and the top edge of the two parallel vertical surfaces of the crucible; s3: jacking and translating: jacking and translating the crucible to enable the bottom edges and the top edges of the two remaining parallel vertical surfaces of the crucible to enter a state to be cut; s4: and (3) correction: correcting the crucible after the jacking translation to enable the crucible to be close to one side of the guide wheel; s 5: and (3) cutting for the second time: repairing the bottom edge and the top edge of the remaining two parallel vertical surfaces of the crucible; and S6, correction: conveying the crucible through a conveying table and a 90-degree rotating device, and then correcting the crucible to one side close to a guide wheel; s7: overturning and cleaning: enabling one side surface of the crucible to lean against the side baffle plate for turning and cleaning; s8, 360-degree rotary spraying coating: the crucible was rotated 360 ° while the coating was sprayed.
The invention has the beneficial effects that: the logistics line for conveying, cutting, repairing, cleaning and spraying the square fused ceramic quartz crucible is provided, the on-line reprocessing and fusing process is realized, the working efficiency is effectively improved, the automatic control is realized, the labor cost is reduced, and the labor intensity is reduced.
Drawings
FIG. 1 is an overall top view of the production line of the present invention;
FIG. 2 is a top view of the calibration device of the present invention;
FIG. 3 is a front view of the correction device of the present invention;
FIG. 4 is a front view of the flipping mechanism of the present invention;
figure 5 is a front view of the corner cutting apparatus of the present invention.
In the figure, 1, a correcting device, 2, a corner cutting device, 3, a conveying table, 4, a turnover cylinder, 5, a turnover device, 6.90-degree rotating devices, 7.360-degree rotating devices, 8-lifting translation devices, 11, infrared sensing switches, 12, lifting cylinders, 13, transverse rollers, 14, a correcting cylinder, 15, travel switches, 16, guide wheels, 17, infrared measuring devices, 18, lifting supports, 19, brackets, 21, side baffles, 22, a turnover platform, 23 rotating shafts, 24, an in-place infrared sensing switch, 25, an in-place turnover sensing switch, 26, an in-place turnover sensing switch, 27, a base, 28, an upright post, 31, an electric saw support, 32, an upper left electric saw, 35, an upper right electric saw, 36, a servo motor, 38, a lower left electric saw and 39, a lower right electric saw are arranged.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Referring to the attached drawing 1, the ceramic crucible blank repairing process production line comprises two corner cutting devices 2, a turnover device 5, a 360-degree rotating device 7 and a conveying table 3, wherein the two corner cutting devices 2, the turnover device 5 and the 360-degree rotating device are sequentially connected, the conveying table is arranged between the devices and used for conveying and connecting, jacking and translation devices 8 are arranged on corners between the two corner cutting devices 2, the two corner cutting devices 2 and the turnover device 5 are arranged at inlets respectively, and a correcting device 1 is arranged at the other two corners. Conveying platform 3 includes platform support and a plurality of parallel arrangement's transfer roller, the transfer roller both ends are rotated and are installed on platform support and through the synchronous rotation installation of chain between two liang, and this chain is installed with the motor axle head sprocket meshing of conveying motor, and this conveying motor installs on platform support.
Referring to the attached fig. 2 and 3, the correcting device 1 comprises a conveying table 3 and a jacking support 18 installed on the conveying table 3, wherein a jacking cylinder 12 is installed on the jacking support 18, a bracket 19 is installed on a cylinder rod of the jacking cylinder 12, a plurality of transverse rollers 13 arranged in parallel are rotatably installed at the top of the bracket 19, the bracket 19 is positioned in a gap between conveying rollers, when the jacking cylinder 12 is positioned at an initial position, the highest point of the transverse roller 13 is lower than that of the conveying rollers, a horizontal correcting cylinder 14 is installed at one side of the platform support, a plurality of vertical guide wheels 16 are installed at one side of the platform support, the correcting cylinder 14 is higher than the conveying rollers, the axis of the correcting cylinder 14 is parallel to the axis of the conveying rollers and is vertical to the axis of the transverse rollers 13, the guide wheels 16 are rotatably installed at the top of the platform support, and the axes of the guide wheels 16 are vertical to the axes of the, the function of the lifting cylinder 12 and the transverse roller 13 is to lift the crucible upwards to separate the crucible from the conveying roller, and then the crucible side wall is contacted with the guide wheel 16 by the thrust of the correcting cylinder 14, thereby serving as a position correcting function. Correcting unit 1's platform support top sets up two travel switch 15, and two travel switch 15 are located between leading wheel 16 and are higher than the height of leading wheel 16, and travel switch 15's tip flushes with one side that leading wheel 16 is close to the transfer roller simultaneously, infrared ray inductive switch 11 is still installed to platform support's top output, and the top output of here platform support is platform support along crucible direction of delivery's transport end promptly, and the purpose is whether the detection crucible reaches the assigned position, platform support inside still installs the infrared measurement device 17 that is used for detecting the crucible size, and this infrared measurement device 17 is located the clearance of transfer roller and is less than the height of transfer roller.
Referring to the attached drawings 1 and 5, the crucible cutting device comprises a 90-degree rotating device 6, two corner cutting devices 2 are respectively a first corner cutting device and a second corner cutting device, an inlet of the second corner cutting device is adjacent to a jacking translation device 8 through a correcting device 1, a crucible is converted into a cutting part through the jacking translation device 8, the second corner cutting device is parallel to and opposite to the product conveying direction of a turnover device 5, a conveying table 3 is arranged between the second corner cutting device and the turnover device 5, a 90-degree rotating device 6 is arranged between the conveying table 3 and the second corner cutting device, a 90-degree rotating device 6 is arranged between the conveying table 3 and the correcting device 1 of the turnover device 5, the 360-degree rotating device 7 and the 90-degree rotating device 6 respectively comprise a machine base and a rotating platform rotationally mounted on the machine base, and a plurality of conveying rollers are mounted on the rotating platform, the conveying roller is characterized in that two ends of the conveying roller are rotatably installed on a rotating platform and driven to rotate through a rotating motor, the rotating platform is installed on a motor shaft of the rotating motor, and the rotating motor is fixedly installed on the base. The corner cutting device 2 comprises a conveying table 3 and an electric saw support 31, a left upper electric saw 32, a right upper electric saw 35, a left lower electric saw 38 and a right lower electric saw 39 are installed on the electric saw support 31, the left lower electric saw 38 and the right lower electric saw 39 are located on two sides of the platform support, the left upper electric saw 32 and the right upper electric saw 35 are respectively located right above the left lower electric saw 38 and the right lower electric saw 39, the horizontal positions of the left lower electric saw 38, the right lower electric saw 39, the left upper electric saw 32 and the right lower electric saw 35 are all adjusted through a servo motor 36, and the vertical positions of the left upper electric saw 32 and the right upper electric saw 35 are all adjusted through the servo motor 36.
The jacking translation device 8 comprises a conveying table 3 and a jacking support 18 arranged on the conveying table 3, a jacking cylinder 12 is arranged on the jacking support 18, a bracket 19 is arranged on a cylinder rod of the jacking cylinder 12, a plurality of parallel transverse rollers 13 are rotatably arranged at the top of the bracket 19, the bracket 19 is positioned in a gap between the conveying rollers, when the jacking cylinder 12 is positioned at an initial position, the highest point of the transverse rollers 13 is lower than that of the conveying rollers, the transverse rollers 13 are connected through a jacking transmission belt, the jacking transmission belt and a shaft end belt wheel of a motor are synchronously rotatably arranged, and the motor is fixedly arranged on the jacking support 18.
Referring to fig. 4, the turnover device 5 includes a base 27 and a turnover platform 22, the bottom of one end of the turnover platform 22 is rotatably mounted on the base 27 through a rotating shaft 23, the other end is placed on an upright column 28 and the bottom is rotatably mounted with a cylinder rod of the turnover cylinder 4, a cylinder body of the turnover cylinder 4 is rotatably mounted on one end of the base 27 close to the rotating shaft 23, a side baffle 21 is arranged on one end of the upper surface of the turnover platform 22 close to the rotating shaft 23, a plurality of conveying rollers are mounted on the turnover platform 22, two ends of the conveying rollers are rotatably mounted at two ends of the turnover platform 22 and are driven to rotate by a motor, a delivery in-place infrared sensing switch 24, a turnover origin sensing switch 25 and a turnover in-place sensing switch 26 are mounted on the turnover device 5, the turnover origin sensing switch 25 is located at a contact point between the turnover platform 22 and the upright column 28, the turnover in-place sensing switch 26 is located below the rotating, the in-place infrared sensing switch 24 is arranged at the output end of the conveying roller of the turnover device 5 and used for detecting the position of the crucible.
A blank repairing method for a ceramic crucible blank repairing process production line comprises the following steps: s1: correcting the crucible to one side close to the guide wheel 16; s2: cutting for the first time: repairing the bottom edge and the top edge of the two parallel vertical surfaces of the crucible; s3: jacking and translating: jacking and translating the crucible to enable the bottom edges and the top edges of the two remaining parallel vertical surfaces of the crucible to enter a state to be cut; s4: and (3) correction: correcting the crucible after the jacking translation to enable the crucible to be close to one side of the guide wheel 16; s 5: and (3) cutting for the second time: repairing the bottom edge and the top edge of the remaining two parallel vertical surfaces of the crucible; and S6, correction: the crucible is conveyed through the conveying table 3 and the 90-degree rotating device 6, and then is corrected to the side close to the guide wheel 16; s7: overturning and cleaning: one side surface of the crucible is leaned against the side baffle 21 for turning and cleaning; s8, 360-degree rotary spraying coating: the crucible was rotated 360 ° while the coating was sprayed.
The using method comprises the following steps: the crucible is conveyed to the correcting device 1 through the conveying roller for correction, when an infrared induction switch 11 senses the crucible, the conveying roller stops, the jacking cylinder 12 and the correcting cylinder 14 work, the crucible is corrected through a transverse roller 13 arranged on the jacking cylinder 12, the crucible is contacted with a guide wheel 16 and then contacts a travel switch 15, the jacking cylinder 12 and the correcting cylinder 14 stop working and retract, an infrared measuring device 17 measures the size of the crucible, a servo motor 36 is automatically adjusted to further adjust the positions of a left upper electric saw 32, a right upper electric saw 25, a left lower electric saw 28 and a right lower electric saw 39, the crucible is conveyed to a first corner cutting device through the working of the conveying roller, the left upper electric saw 32, the right upper electric saw 35, the left lower electric saw 38 and the right lower electric saw 39 are started, the conveying roller continuously drives the crucible to move forwards, simultaneously, four corners of the crucible are cut, and then the moving direction of the crucible is converted through the jacking translation device, cutting the remaining four corners after correction, then changing direction and transmitting through a 90-degree rotating device 6 and a transmitting platform 3, then entering a turnover device 5 after correction, after being sensed by a conveying in-place infrared induction switch 24, stopping the work of a transmitting roller, working a turnover origin induction switch 25, rotating the turnover platform by 90 degrees under the action of a turnover cylinder 4 by the turnover device 5, stopping the work of the turnover origin induction switch 25, working the conveying in-place infrared induction switch 24 and a turnover in-place induction switch 26, cleaning the inner cavity of the crucible by a high-pressure cleaning machine at the moment, removing water stains after the cleaning is finished, retracting the turnover cylinder 4, turning back the turnover device 5 by 90 degrees, stopping the work of the turnover in-place induction switch 26, conveying in-place infrared induction switch 24 and turnover induction switch 25, and continuously transmitting the crucible to the 360-degree rotating device 7 by the transmitting roller, and carrying out rotary coating operation.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A blank repairing process production line for a ceramic crucible is characterized in that: including two corner cutting device, turning device, 360 rotary device that connect gradually and set up the conveying platform that is used for conveying between each device to be connected, set up jacking translation device on the perpendicular just turning between of two corner cutting device's export direction, correcting unit is all installed to two corner cutting device and turning device's entrance.
2. The ceramic crucible blank repairing process production line of claim 1, which is characterized in that: the conveying platform comprises a platform support and a plurality of conveying rollers arranged in parallel, the two ends of each conveying roller are rotatably installed on the platform support, the conveying rollers synchronously rotate between every two conveying rollers through chains, the chains are meshed with motor shaft end chain wheels of the conveying motors, and the conveying motors are installed on the platform support.
3. The ceramic crucible blank repairing process production line of claim 2, wherein: the correcting device comprises a conveying table and a jacking support arranged on the conveying table, wherein a jacking cylinder is arranged on the jacking support, a bracket is arranged on a cylinder rod of the jacking cylinder, a plurality of parallel transverse rollers are rotatably arranged at the top of the bracket, the bracket is positioned in a gap between the conveying rollers, when the jacking cylinder is positioned at an initial position, the highest point of the transverse rollers is lower than that of the conveying rollers, a horizontal correcting cylinder is arranged on one side of the platform support, a plurality of vertical guide wheels are arranged on one side of the platform support, the correcting cylinder is higher than the conveying rollers, the axis of the correcting cylinder is parallel to the axis of the conveying rollers and is perpendicular to the axis of the transverse rollers, the guide wheels are rotatably arranged at the top of the platform support, and the axis of the guide wheels is perpendicular to the axes of the conveying rollers and the transverse.
4. The ceramic crucible blank repairing process production line of claim 3, wherein: still include 90 rotary device, two corner cutting devices are first corner cutting device and second corner cutting device respectively, second corner cutting device's entry is passed through correcting unit and is adjacent with jacking translation device, second corner cutting device is parallel and opposite direction with turning device's product direction of delivery, set up the conveying platform between second corner cutting device and the turning device, set up a 90 rotary device between this conveying platform and the second corner cutting device, set up a 90 rotary device between this conveying platform and turning device's the correcting unit.
5. The ceramic crucible blank repairing process production line of claim 4, wherein: corner cutting device includes conveying platform and electric saw support, electric saw under the last electric saw in a left side of electric saw shelf location, the last electric saw in the right side, a left side down the electric saw and the right side down the electric saw be located platform support both sides, the last electric saw in a left side and the last electric saw in the right side are located the electric saw in a left side down and the right side down directly over the electric saw respectively, the horizontal position of electric saw, the lower electric saw in the right side, the last electric saw in a left side and the right side down all adjusts through servo motor, the vertical position of the last electric saw in a left side and the last electric saw in the right side all adjusts through servo motor.
6. The ceramic crucible blank repairing process production line of claim 5, wherein: the jacking translation device comprises a conveying table and a jacking support arranged on the conveying table, a jacking cylinder is arranged on the jacking support, a bracket is arranged on a cylinder rod of the jacking cylinder, a plurality of parallel transverse rollers are rotatably arranged at the top of the bracket, the bracket is positioned in a gap between the conveying rollers, when the jacking cylinder is positioned at an initial position, the highest point of the transverse rollers is lower than that of the conveying rollers, the transverse rollers are connected through a jacking transmission belt, the jacking transmission belt and a shaft end belt wheel of a motor are synchronously rotatably arranged, and the motor is fixedly arranged on the jacking support.
7. The ceramic crucible blank repairing process production line of claim 6, wherein: the turnover device comprises a base and a turnover platform, wherein the bottom of one end of the turnover platform is rotatably installed on the base through a rotating shaft, the other end of the turnover platform is placed on a stand column, the bottom of the turnover platform is rotatably installed with a cylinder rod of a turnover cylinder, a cylinder body of the turnover cylinder is rotatably installed at one end, close to the rotating shaft, of the base, a side baffle is arranged at one end, close to the rotating shaft, of the upper surface of the turnover platform, a plurality of conveying rollers are installed on the turnover platform, and the two ends of each conveying roller are rotatably installed at the two ends of the turnover.
8. The ceramic crucible blank repairing process production line of claim 7, wherein: 360 rotary device and 90 rotary device all include frame and the rotary platform of rotary mounting on the frame, install a plurality of transfer roller on the rotary platform, the transfer roller both ends are rotated and are installed on rotary platform and rotatory through the rotating electrical machines drive, rotary platform installs on the motor shaft of rotating electrical machines, rotating electrical machines fixed mounting is on the frame.
9. The ceramic crucible blank repairing process production line of claim 8, wherein: two travel switches are arranged at the top of a platform support of the correcting device, the two travel switches are positioned between the guide wheels and are higher than the guide wheels, meanwhile, the end part of the travel switch is flush with one side of the guide wheel close to the conveying roller, an infrared sensing switch is further installed at the output end of the top of the platform support, an infrared measuring device for detecting the size of the crucible is further installed in the platform support, the infrared measuring device is positioned in the gap of the conveying roller and is lower than the conveying roller, the turnover device is provided with an in-place conveying infrared sensing switch, a turnover origin sensing switch and a turnover in-place sensing switch, the overturning original point inductive switch is positioned at the contact point between the overturning platform and the upright post, the overturning in-place inductive switch is positioned below the rotating shaft and used for detecting the position of the overturning platform which overturns by 90 degrees, the in-place conveying infrared induction switch is positioned at the output end of a conveying table of the turnover device and used for detecting the position of the crucible.
10. A blank repairing method of a ceramic crucible blank repairing process production line, which is the ceramic crucible blank repairing process production line of any one of claims 1-9, and is characterized by comprising the following steps: s1: correcting, namely correcting the crucible to one side close to the guide wheel; s2: cutting for the first time: repairing the bottom edge and the top edge of the two parallel vertical surfaces of the crucible; s3: jacking and translating: jacking and translating the crucible to enable the bottom edges and the top edges of the two remaining parallel vertical surfaces of the crucible to enter a state to be cut; s4: and (3) correction: correcting the crucible after the jacking translation to enable the crucible to be close to one side of the guide wheel; s 5: and (3) cutting for the second time: repairing the bottom edge and the top edge of the remaining two parallel vertical surfaces of the crucible; and S6, correction: conveying the crucible through a conveying table and a 90-degree rotating device, and then correcting the crucible to one side close to a guide wheel; s7: overturning and cleaning: enabling one side surface of the crucible to lean against the side baffle plate for turning and cleaning; s8, 360-degree rotary spraying coating: the crucible was rotated 360 ° while the coating was sprayed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110316672.3A CN113021589A (en) | 2021-03-25 | 2021-03-25 | Ceramic crucible blank repairing process production line and blank repairing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110316672.3A CN113021589A (en) | 2021-03-25 | 2021-03-25 | Ceramic crucible blank repairing process production line and blank repairing method |
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| CN113021589A true CN113021589A (en) | 2021-06-25 |
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|---|---|---|---|
| CN202110316672.3A Pending CN113021589A (en) | 2021-03-25 | 2021-03-25 | Ceramic crucible blank repairing process production line and blank repairing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117484695A (en) * | 2023-12-28 | 2024-02-02 | 华耀光电科技股份有限公司 | Monocrystalline crucible stripper |
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Application publication date: 20210625 |