CN113009904A - Intelligent monitoring system for cyclone well travelling crane - Google Patents
Intelligent monitoring system for cyclone well travelling crane Download PDFInfo
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- CN113009904A CN113009904A CN202110202502.2A CN202110202502A CN113009904A CN 113009904 A CN113009904 A CN 113009904A CN 202110202502 A CN202110202502 A CN 202110202502A CN 113009904 A CN113009904 A CN 113009904A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 2
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0267—Fault communication, e.g. human machine interface [HMI]
- G05B23/027—Alarm generation, e.g. communication protocol; Forms of alarm
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Abstract
The invention discloses an intelligent monitoring system for a cyclone well travelling crane, which comprises the following steps: s1, accessing a three-dimensional interface for vehicle operation; s2, additionally arranging a detection sensor, and monitoring and diagnosing the states of motors and speed reducers of various mechanisms of the travelling crane; s3, installing and embedding remote monitoring and fault diagnosis software for the travelling crane through a steel-coated point detection cloud platform, and prompting equipment faults in time; s4, running states are checked through mobile phone APP software, equipment faults are pushed to relevant personnel, the intelligent monitoring system for the running of the cyclone well is used for monitoring and diagnosing the states of running mechanical equipment, trend changes of common faults such as looseness of bearings, gears and bolts of the equipment are monitored in real time by monitoring the vibration temperature of a cart and trolley mechanism, data are uploaded to a cloud server in real time and combined with state data of an intelligent control system, the prepared health states are evaluated, fault diagnosis and analysis are given, equipment accident enlargement is avoided, and accidents are killed in sprouts.
Description
Technical Field
The invention relates to the technical field of monitoring and controlling the state of driving equipment, in particular to an intelligent monitoring system for a rotational flow well driving.
Background
The cyclone well workshop uses the double-beam type traveling crane to realize unmanned operation at present, can automatically grab materials and unload materials, and can also utilize a video monitoring system to carry out remote control. However, the field of view of the on-site video monitoring system is limited and the signal transmission is blocked more or less, so that a visual blind area exists in remote operation, and inconvenience is brought to remote control. The state and the deterioration degree of main equipment of a travelling crane cannot be grasped in time, and a serious equipment accident is easily caused. When the traveling crane automatically operates, some equipment fault information cannot be timely notified to related personnel, and long-time shutdown is triggered, so that the working efficiency of the traveling crane is greatly influenced. Therefore, an intelligent monitoring system for the rotational flow well driving is provided.
Disclosure of Invention
The invention aims to provide an intelligent monitoring system for a cyclone well travelling crane, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the intelligent monitoring system for the cyclone well traveling crane comprises the following steps:
s1, accessing a three-dimensional interface for vehicle operation;
s2, additionally arranging a detection sensor, and monitoring and diagnosing the states of motors and speed reducers of various mechanisms of the travelling crane;
s3, installing and embedding remote monitoring and fault diagnosis software for the travelling crane through a steel-coated point detection cloud platform, and prompting equipment faults in time;
and S4, checking the running state of the travelling crane through the APP software of the mobile phone, and pushing the equipment fault to related personnel.
Preferably, the detection sensor includes a vibration sensor and a temperature sensor.
Preferably, detection sensors are respectively and axially arranged at the output ends of the motors of the cart, the trolley and the hoisting system, at the two ends of the input shaft of the speed reducer, at the two ends of the output shaft and at the input shaft of the speed reducer.
Preferably, install 4G collector additional, on 4G collector distributed installation driving cart crossbeam, adopt waterproof dustproof quick-witted case, 1 platform 4 passageways and 2 platform 8 passageways.
Preferably, unit monitoring information display is added to the mobile phone APP software.
Compared with the prior art, the invention has the beneficial effects that:
1. the intelligent monitoring system realizes intelligent operation of the travelling crane, data are uploaded to the cloud server through the 4G network, and the running state of the travelling crane is displayed in real time. The driving mechanical equipment state monitoring and diagnosing system monitors the vibration temperature of a cart and trolley mechanism, monitors the trend change of common faults such as looseness of a bearing, a gear and a bolt of equipment in real time, uploads data to a cloud server in real time, is combined with state data of an intelligent control system, evaluates the prepared health state, gives fault diagnosis analysis, avoids equipment accident enlargement, and kills accidents in sprouts.
2. Meanwhile, APP software is browsed through the mobile phone, and a plurality of equipment faults and shutdown faults are pushed to the mobile phones of related personnel through WeChat, so that long-time shutdown is avoided, and the working efficiency of driving is improved.
3. The synchronization of the picture and the scene is realized through the developed three-dimensional monitoring picture special for the running of the travelling crane. The problems that the field of view of the field video monitoring system is limited and the signal transmission is blocked more or less are solved, the blind area in the remote operation process is eliminated, and the safety performance is improved.
Drawings
FIG. 1 is a schematic view of a control system according to the present invention
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the intelligent monitoring system for the cyclone well traveling crane comprises the following steps:
s1, accessing a three-dimensional interface for vehicle operation;
s2, additionally arranging a detection sensor, and monitoring and diagnosing the states of motors and speed reducers of various mechanisms of the travelling crane;
s3, installing and embedding remote monitoring and fault diagnosis software for the travelling crane through a steel-coated point detection cloud platform, and prompting equipment faults in time;
and S4, checking the running state of the travelling crane through the APP software of the mobile phone, and pushing the equipment fault to related personnel.
Developing a three-dimensional monitoring picture special for running of a vehicle, acquiring field data of the vehicle, then performing 1:1 three-dimensional modeling, and simultaneously mapping the data acquired by a positioning system onto the picture after the data is processed by a PLC (programmable logic controller) so as to realize the synchronization of the picture and the field. The picture visual angle is the view angle of the emperor, can follow each angle and observe the position of the driving at the scene, because signal transmission adopts the communication mode of industrial grade, has avoided the signal lag problem that traditional video monitoring exists. The information of the picture is rich, and the system data and the information can be visually displayed on the picture to monitor the state of the driving equipment in real time.
Common faults of a motor and a speed reducer of a main driving mechanism mainly include bearing and gear faults and coupler bolt loosening faults. Therefore, the reconstruction is mainly designed for monitoring and diagnosing the three common faults. And detection sensors are axially arranged at the output ends of motors of the cart, the trolley and the winch system, at the two ends of the input shaft of the speed reducer, at the two ends of the output shaft and at the input shaft of the speed reducer. And a 4G collector is additionally arranged. The collectors are installed on a cross beam of the trolley cart in a distributed mode, and a waterproof and dustproof case, 1 channel and 4 channels and 2 channels and 8 channels are adopted. The vibration and temperature signals are synchronously acquired, the monitoring time is controlled through signal triggering, the acquisition is started when the running reaches a certain rotating speed every time, long-data acquisition and processing can be carried out, and the vibration values under different working conditions are identified. And data is uploaded to the cloud server wirelessly.
The steel-coated point detection cloud platform is provided with embedded traveling crane remote monitoring and fault diagnosis software, data of a control system and vibration temperature data are fused in a database, traveling crane operation data and dynamic data are monitored in real time, and real-time alarming is carried out. And through a multi-parameter fusion analysis technology among parameters, fault reasons and maintenance suggestions are given according to set diagnosis rules and case reasoning.
And browsing APP software through a mobile phone to increase the display of unit monitoring information. Displaying a three-dimensional picture of the current running vehicle, the running state of the running vehicle, such as an automatic running state or a manual running state, and the like, and displaying running parameters of the running vehicle, such as the frequency, the current and the like of a motor. And alarming and prompting various fault information of the running vehicle in real time. After the equipment state is in failure alarm, the WeChat pushes alarm information to the mobile phone of the related personnel
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an intelligent monitored control system of whirl well driving, its characterized in that includes the following step:
s1, accessing a three-dimensional interface for vehicle operation;
s2, additionally arranging a detection sensor, and monitoring and diagnosing the states of motors and speed reducers of various mechanisms of the travelling crane;
s3, installing and embedding remote monitoring and fault diagnosis software for the travelling crane through a steel-coated point detection cloud platform, and prompting equipment faults in time;
and S4, checking the running state of the travelling crane through the APP software of the mobile phone, and pushing the equipment fault to related personnel.
2. The intelligent monitoring system for a whirling well traveling crane according to claim 1, characterized in that: the detection sensor includes a vibration sensor and a temperature sensor.
3. The intelligent monitoring system for a whirling well traveling crane according to claim 2, characterized in that: and detection sensors are respectively arranged at the output ends of the motors of the cart, the trolley and the winch system, at the two ends of the input shaft of the speed reducer, at the two ends of the output shaft and at the axial direction of the input shaft of the speed reducer.
4. The intelligent monitoring system for a whirling well traveling crane according to claim 1, characterized in that: install 4G collector additional, on 4G collector distributing type installation driving cart crossbeam, adopt waterproof dustproof quick-witted case, 1 4 passageways and 2 8 passageways.
5. The intelligent monitoring system for a whirling well traveling crane according to claim 1, characterized in that: and adding unit monitoring information display on the mobile phone APP software.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110202502.2A CN113009904A (en) | 2021-02-23 | 2021-02-23 | Intelligent monitoring system for cyclone well travelling crane |
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| CN202110202502.2A CN113009904A (en) | 2021-02-23 | 2021-02-23 | Intelligent monitoring system for cyclone well travelling crane |
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|---|---|---|---|---|
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| CN203593548U (en) * | 2013-08-16 | 2014-05-14 | 武汉市特种设备监督检验所 | Mechanical simulation control testing platform system of gantry crane |
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| CN112061988A (en) * | 2020-09-22 | 2020-12-11 | 上海振华重工(集团)股份有限公司 | Crane distributed network monitoring and single machine monitoring management system and method |
-
2021
- 2021-02-23 CN CN202110202502.2A patent/CN113009904A/en active Pending
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| CN203593548U (en) * | 2013-08-16 | 2014-05-14 | 武汉市特种设备监督检验所 | Mechanical simulation control testing platform system of gantry crane |
| CN104760892A (en) * | 2014-01-06 | 2015-07-08 | 中国特种设备检测研究院 | Harbor crane health monitoring and forecasting visualization system |
| CN204759193U (en) * | 2015-06-19 | 2015-11-11 | 河南宝起华东起重机有限公司 | Hoist remote monitoring and fault diagnostic |
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Application publication date: 20210622 |