CN112992560B - Full-automatic capacitor box sleeving machine - Google Patents
Full-automatic capacitor box sleeving machine Download PDFInfo
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- CN112992560B CN112992560B CN202110333482.2A CN202110333482A CN112992560B CN 112992560 B CN112992560 B CN 112992560B CN 202110333482 A CN202110333482 A CN 202110333482A CN 112992560 B CN112992560 B CN 112992560B
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- 239000003990 capacitor Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 257
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 111
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 111
- 239000003292 glue Substances 0.000 claims abstract description 48
- 238000006073 displacement reaction Methods 0.000 claims abstract description 47
- 238000012546 transfer Methods 0.000 claims abstract description 29
- 238000003466 welding Methods 0.000 claims abstract description 28
- 238000012856 packing Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 14
- 239000002390 adhesive tape Substances 0.000 claims description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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Abstract
The invention relates to a full-automatic container box packing machine, wherein a box conveying mechanism is used for conveying a box to a box inlet position of a box rotating disc; the box turntable is provided with at least one box placing groove, and the box turntable can rotate around the box turntable so as to enable the box placing groove to circularly move at the box inlet position, the dispensing position and the box sleeving position; the first dispensing mechanism is used for dispensing the box at a dispensing position; the box sleeving mechanism is used for sleeving boxes on the box sleeving positions one by one on elements of welding products on the aluminum strips transmitted by the first displacement mechanism; the transfer mechanism receives the aluminum strips transmitted by the first displacement mechanism and moves the aluminum strips with the capacitor products subjected to secondary dispensing to the discharge mechanism; and the second displacement mechanism is used for driving the second glue dispensing mechanism to move, and performing secondary glue dispensing on the welding products with boxes on the rotary rail mechanism one by one. The invention can improve the production efficiency and the product quality.
Description
Technical Field
The invention relates to the technical field of capacitor assembly, in particular to a full-automatic capacitor box sleeving machine.
Background
A capacitor is an element for storing electricity and electric energy, and generally includes a base, a case, and leads, etc., two leads are welded to the base, and the case is sleeved outside the base. The capacitor comprises a safety capacitor, and the safety capacitor does not cause electric shock and does not endanger personal safety after the capacitor fails. Along with the development of wireless charging technology, also bigger and bigger to the small ann rule condenser demand, the small volume ann rule condenser of commonly used for example 5 millimeters ann rule condenser, because the volume is less, length is 5mm, and thickness is 1.2mm, current equipment can't process. At present, the production process of most enterprises is that after welding, manual sleeve boxes and glue are dispensed, the manual cost is high, the production efficiency is low, the defective product rate is high, the tightness of the sleeve boxes is unstable, and the market demand cannot be met. Some foreign equipment can automatic cover box point and glue, but the price is high, and when spreading out every product, the advantage is not obvious relatively artifical, and the investment risk is too big.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic capacitor box packing machine which can integrate the functions of primary glue dispensing, box packing, secondary glue dispensing and the like of a welding braid aluminum strip, and improve the production efficiency and quality of products.
In order to realize the purpose of the invention, the invention provides a full-automatic capacitor box packing machine which comprises a feeding mechanism, a first displacement mechanism, a second displacement mechanism, a transfer rail mechanism, a box conveying mechanism, a box rotating disc, a box packing mechanism, a first glue dispensing mechanism, a second glue dispensing mechanism and a discharging mechanism, wherein the first displacement mechanism is arranged on the box conveying mechanism; the feeding mechanism is used for receiving or placing the welding braid aluminum strip; the welding braid aluminum strip comprises an aluminum strip and welding products arranged on the aluminum strip, the welding products comprise a prime and a lead welded on the prime, the lead is adhered to the aluminum strip through an adhesive tape, and the prime is positioned on the outer side of the aluminum strip; the first displacement mechanism is used for taking the aluminum strips on the feeding mechanism, moving the aluminum strips to enable the elements to pass through the upper part of the box position of the box turntable, and conveying the aluminum strips subjected to secondary dispensing to the rail transfer mechanism; the box conveying mechanism is used for conveying the box to the box inlet position of the box turntable; the box turntable is provided with at least one box placing groove, and the box turntable can rotate around the box turntable so as to enable the box placing groove to circularly move at the box inlet position, the dispensing position and the box sleeving position; the first dispensing mechanism is used for dispensing the box at a dispensing position; the box sleeving mechanism is used for sleeving boxes on the box sleeving positions one by one on elements of welding products on the aluminum strips transmitted by the first displacement mechanism; the transfer mechanism receives the aluminum strips transmitted by the first displacement mechanism and moves the aluminum strips with the capacitor products subjected to secondary dispensing to the discharge mechanism; and the second displacement mechanism is used for driving the second glue dispensing mechanism to move, and performing secondary glue dispensing on the welding products with boxes on the rotary rail mechanism one by one.
The further technical scheme is that the first displacement mechanism comprises a first guide rail, a first clamping mechanism and a secondary pressing mechanism; the first clamping mechanism is movably arranged on the first guide rail along the first guide rail and is used for clamping the aluminum strips on the feeding mechanism until the aluminum strips are released when the first clamping mechanism moves to the rail transferring mechanism; the first clamping mechanism comprises a first clamping block and a second clamping block, and the first clamping block extends out of the clamping opening relative to the second clamping block; and the secondary pressing mechanism is connected to the first guide rail and is used for pressing the part, protruding relative to the second clamping block, of the first clamping block when the element moves to the sleeving position so as to clamp the part, protruding from the aluminum strip, of the lead wire for connecting the element.
The box conveying mechanism comprises a box vibrating disc, a box conveying track, a reverse box detector, a box missing detector and a box entering detector, wherein the box vibrating disc is connected with the first end of the box conveying track, and the second end of the box conveying track is aligned to a box entering position; the box-reversing detector and the box-missing detector are arranged on the box conveying track; the cassette entry detector is disposed adjacent the second end of the cassette transport track and aligned with the cassette entry location.
The further technical scheme is that the number of the box placing grooves is 4, and the 4 box placing grooves are uniformly distributed along the circumferential direction of the box turntable; the box inlet position, the glue dispensing position and the box covering position respectively form an included angle of 90 degrees or 180 degrees with a connecting line between every two connecting lines of the centers of the box turntables.
The further technical scheme is that the first glue dispensing mechanism comprises a support, a first sliding block and a first glue gun, the first sliding block is horizontally movably arranged on the support, and the first glue gun is vertically movably arranged on the first sliding block.
The further technical scheme is that the box sleeving mechanism comprises a push rod capable of moving up and down, the push rod is located below the box sleeving position, and a hole for the push rod to penetrate through is formed in the bottom of the box placing groove.
The further technical scheme is that the rail transfer mechanism comprises a lifting mechanism, a pushing mechanism and a second clamping mechanism; the lifting mechanism is used for driving the second clamping mechanism to move up and down, the second clamping mechanism receives and clamps the aluminum strips sent by the first displacement mechanism when moving up, and the second glue dispensing mechanism dispenses glue when the second clamping mechanism moves down; the pushing mechanism is used for driving the second clamping mechanism to move towards or away from the discharging mechanism, and when the pushing mechanism moves to the discharging mechanism, the second clamping mechanism loosens the aluminum strips.
The further technical scheme is that the first displacement mechanism is used for clamping the middle of the aluminum strip, and the second clamping mechanism is used for clamping the front side and the rear side of the two side ends of the aluminum strip; the discharging mechanism comprises a supporting frame, a pressing block and a poking block; the pressing block can move up and down; the number of the support frames is two, the two support frames are respectively positioned below two sides of the pressing block, and the two support frames are used for supporting two side ends of the aluminum strip; the number of the poking blocks is two, and the two poking blocks are respectively arranged at the outer sides of the two support frames and can move up and down and move along the support frames; when the second clamping mechanism loosens the aluminum strips at the tail end of the supporting frame, the front side and the rear side of the two side ends of the aluminum strips are in contact with the second clamping mechanism, and the pressing block presses the aluminum strips down onto the supporting frame and then resets; the poking blocks extend upwards from the rear sides of the two side ends of the aluminum strip and move towards the opening end of the support frame so as to push the aluminum strip to the outlet end of the support frame and then reset.
The further technical scheme is that the second glue dispenser comprises a second sliding block and a second glue gun, the second sliding block can move in the horizontal direction along a second displacement mechanism, and the second glue gun can be arranged on the second sliding block in a vertically movable mode.
The further technical scheme is that the feeding mechanism comprises a belt, an ejection mechanism and a stop block; the belt comprises two belt strips which are respectively positioned in the same running direction and are used for supporting two side ends of the aluminum strip; the number of the ejection mechanisms is two, and the two ejection mechanisms are respectively positioned on one side of the belt strip; the stop block is positioned at the downstream of the running direction of the upper surface of the belt strip relative to the ejection mechanism and is positioned above the belt strip; the upper stream of the running direction of the upper surface of the belt is used for receiving and welding the braid aluminum strips; when the stop block blocks the aluminum strip, the aluminum strip is positioned above the ejection mechanism; the ejection mechanism is used for ejecting the aluminum strip, so that the aluminum strip is contacted with the first displacement mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the full-automatic box sleeving machine integrates the functions of primary dispensing, box sleeving, secondary dispensing and the like, and improves the production efficiency and the product quality. Specifically, the box is subjected to one-time dispensing by matching the box turntable with the first dispensing mechanism; the box is sleeved by utilizing the cooperation of the first displacement mechanism, the box rotating disc and the box sleeving mechanism; and the second glue dispensing mechanism is matched with the transfer mechanism to realize secondary glue dispensing. The box packing machine can manufacture capacitors with smaller volume, such as 5mm and 7.5mm safety capacitors. Compared with expensive foreign equipment, the box sleeving machine also has the advantages of simpler structure and lower cost.
Drawings
FIG. 1 is a front view of an embodiment of the sleeve setting machine of the present invention.
Fig. 2 is a top view of an embodiment of the present sleeve sleeving machine.
Fig. 3 is a schematic view of the structure of a cassette conveying rail, a cassette rotating disk, and a cassette setting mechanism in an embodiment of the cassette setting machine of the present invention.
Fig. 4 is a schematic view of a first dispensing mechanism in an embodiment of the casing machine of the present invention.
Fig. 5 is a schematic view of the first displacement mechanism in an embodiment of the casing machine of the present invention.
Fig. 6 is a schematic structural view of a switch mechanism in an embodiment of the casing machine of the present invention.
Fig. 7 is a schematic view of the second displacement mechanism and the second dispensing mechanism in an embodiment of the casing machine of the present invention.
Fig. 8 is a partial schematic view of the discharge mechanism in the embodiment of the casing machine of the present invention.
Fig. 9 is a front view of the discharge mechanism in an embodiment of the casing machine of the present invention.
Fig. 10 is a schematic view of the feed mechanism in an embodiment of the casing machine of the present invention.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Detailed Description
As shown in fig. 1 to 10, the present embodiment provides a fully automatic capacitor box packing machine which is suitable for automatic dispensing and packing of capacitors, especially 5mm and 7.5mm safety-sized capacitors. The production efficiency can reach 80-100 pcs/min. The box set machine of the embodiment can adopt a PLC (programmable logic controller) as a core control, and adopts an HMI (touch screen) as a human-computer conversation interface. Various process conditions can be intuitively input through the HMI, various manual/automatic control instructions are sent out by the PLC, and various working processes are displayed in real time.
The full-automatic container capping machine of the embodiment comprises a feeding mechanism 10, a first displacement mechanism 20, a second displacement mechanism 30, a track transfer mechanism 40, a box conveying mechanism 50, a box rotating disc 60, a capping mechanism 70, a first dispensing mechanism 80, a second dispensing mechanism 31 and a discharging mechanism 90. These mechanisms may be provided on the fuselage.
The feeding mechanism 10 is used for receiving or placing a welding braided aluminum strip, the welding braided aluminum strip comprises an aluminum strip 100 and welding products arranged on the aluminum strip, the welding products comprise a base 110 and lead wires 120 welded on the base 110, the lead wires 120 on each base 110 can be two, for example, the tail ends of the lead wires 120 are adhered to the aluminum strip 100 by adhesive tapes, and the base 110 is located outside the aluminum strip 100. The welded braid aluminum strip may be made by existing welded braid mechanisms, such as the energized welded braider described in CN 201621100011.8.
The first displacement mechanism 20 is used for taking the aluminum strip 100 on the feeding mechanism 10, moving the aluminum strip 100 to make the element 110 pass over the box position 61 of the box turntable 60, and transferring the secondarily glued aluminum strip 100 to the transfer mechanism 40. The cassette transfer mechanism 50 is used to transfer the cassette 130 to the cassette access location 62 of the cassette carousel 60. The cassette turntable 60 is provided with at least one cassette placing groove 63, and the cassette turntable 60 is rotatable about the axis of the cassette turntable 60 so that the cassette placing groove 63 moves cyclically in the cassette feeding station 62, the dispensing station 64, and the magazine station 61. The cartridge 130 may be fitted in contact with both side walls of the cartridge accommodating groove 63 to prevent the cartridge 130 from being easily detached from the cartridge accommodating groove 63, or the cartridge accommodating groove 63 may have a clamping structure to start clamping the cartridge at the cartridge entry position 62 until the cartridge is released from the cartridge receiving position 61. The first dispensing mechanism 80 is used for dispensing the cassette 130 at the dispensing station 64. The tacking mechanism 70 is used to tacking the tacked products 130 on the elements 110 of the welding products on the aluminum strip 100 conveyed by the first displacement mechanism 20 one by one on the tacking station 61.
The transfer mechanism 40 receives the aluminum strip 100 transferred by the first displacement mechanism 20, and moves the aluminum strip with the capacitor product subjected to the second dispensing to the discharging mechanism 90. The second displacement mechanism 30 is used for driving the second dispensing mechanism 31 to move, and performing secondary dispensing on the welding products with the boxes 130 on the transfer mechanism 40 one by one.
When the full-automatic container box packing machine of the embodiment works, the feeding mechanism 10 places the welding braid aluminum strip, and the first displacement mechanism 20 moves the welding braid aluminum strip to a position above the box position 61 of the element 110 aligned with the box rotating disc 60; at the same time, the cassette transfer mechanism 50 transfers the cassette 130 into the cassette placing groove 63 of the cassette loading station 62 of the cassette turntable 60, the cassette turntable 60 rotates to transfer the cassette 130 to the dispensing station 64, the first dispensing mechanism 80 dispenses the cassette 130 into the cassette, and then the cassette turntable 60 transfers the cassette 130 to the magazine station 61. Subsequently, the inserting mechanism 70 inserts the cassette 130 on the inserting position 61 into the element 110, and inserts the plurality of elements 110 connected to the aluminum bar 100 one by one. After all the elements 110 connected with the aluminum strip 100 are subjected to sleeve covering, the first displacement mechanism 20 moves the sleeved welded braid aluminum strip to the track transfer mechanism 40, the track transfer mechanism 40 clamps the welded braid aluminum strip, the first displacement mechanism 20 moves to the feeding mechanism 10 again to perform the next sleeve covering of the welded braid aluminum strip, and the sleeve covering and secondary dispensing can be performed synchronously, so that the production efficiency is improved. The second displacement mechanism 30 drives the second dispensing mechanism 31 to move, and the second dispensing mechanism 31 performs secondary dispensing on the boxes 130, which are sleeved with the welding braid aluminum strips, of the box on the rotating rail mechanism 40 one by one, where the dispensing position is a portion of the opening of the box 130 where the element 110 is exposed. After dispensing, the transferring mechanism 40 pushes the aluminum strip with the capacitor product to the discharging mechanism 90. Thereby completing the automatic sleeve sleeving and dispensing.
Preferably, the first displacement mechanism 20 includes a first rail 21, a first clamping mechanism 22, and a secondary pressing mechanism 23. A first clamping mechanism 22 is movably disposed on the first rail 21 along the first rail 21, and the clamping mechanism 22 is used for clamping the aluminum strip 100 on the feeding mechanism 10 until the aluminum strip 100 is released when moving onto the turning mechanism 40. The first clamping mechanism 22 includes a first clamping block 24 and a second clamping block 25, the first clamping block 24 extending at a clamping opening relative to the second clamping block 25. A secondary pressing mechanism 23 is attached to the first rail 21, and the secondary pressing mechanism 23 is configured to press the portion of the first clamping block 24 protruding relative to the second clamping block 25 when the element 140 moves to the housing position 61, thereby clamping the portion of the lead 120 protruding from the aluminum bar 100 for connecting the element 110. Adopt above-mentioned structure can avoid leading wire 120 to buckle when the cover box.
Preferably, the cassette transfer mechanism 50 includes a cassette vibration plate 51, a cassette transfer rail 52, an anti-cassette detector 53, a missing cassette detector 54, and a cassette in detector 55, the cassette vibration plate 51 being connected to a first end of the cassette transfer rail 52, and a second end of the cassette transfer rail 52 being aligned with the cassette in position 62. An anti-cassette detector 53 and an out-of-cassette detector 54 are provided on the cassette carrying rail 52, the anti-cassette detector 53 for detecting whether the cassette 130 is inverted or not, the cassette 130 should be carried on the cassette carrying rail 52 with the opening facing upward, and the out-of-cassette detector 54 for detecting whether the cassette is out of the cassette carrying rail 52 or not. The cassette entry detector 55 is disposed adjacent the second end of the cassette transport track 52 and aligned with the cassette entry station 62. If the detectors are abnormal, an alarm can be sent out to remind the operator to adjust proper parameters, and the like.
Preferably, the number of the box placing grooves 63 is 8, and the 8 box placing grooves are uniformly distributed along the circumferential direction of the box turntable; the box feeding position, the glue dispensing position and the box covering position respectively form a positive integral multiple of 45 degrees with the connecting line of the center of the box rotating disc in sequence, so that boxes are arranged on the box feeding position, the glue dispensing position and the box covering position to perform corresponding processes, and the production efficiency is improved. For example, the angle between the line connecting the box feeding position and the center of the box turntable and the angle between the dispensing position and the center of the box turntable may be 45 ° or 90 °, and the angle between the line connecting the dispensing position and the center of the box turntable and the angle between the box position and the center of the box turntable may be 225 ° or 180 °. The positions of the respective mechanisms can be adjusted according to the need of space saving and the like.
Preferably, the first glue dispensing mechanism 80 comprises a bracket 81, a first sliding block 82 and a first glue gun 83, wherein the first sliding block 82 is horizontally movably arranged on the bracket 81, and the first sliding block 82 is used for adjusting the position of the first glue gun 83 in the horizontal direction. The first glue gun 83 is disposed on the first slide 82 to move up and down, the first glue gun 83 leaves the glue dispensing station 64 when moving up, and the first glue gun 83 performs glue dispensing when moving down.
Preferably, the cartridge mechanism 70 includes a top rod capable of moving up and down, the top rod is located below the cartridge position 61, a hole for the top rod to pass through is provided at the bottom of the cartridge placing groove 63, and the top rod is used for ejecting the cartridge 130 and cartridge onto the element 110.
Preferably, the transfer mechanism 40 includes a lifting mechanism 41, a pushing mechanism 42, and a second clamping mechanism 43. The lifting mechanism 41 is used for driving the second clamping mechanism 43 to move up and down, the second clamping mechanism 43 receives and clamps the aluminum strip 100 sent by the first displacement mechanism 20 when moving up, and the second dispensing mechanism 31 dispenses after the second clamping mechanism 43 moves down. The pushing mechanism 42 is used for driving the second clamping mechanism 43 to move towards or away from the discharging mechanism 90, and when the pushing mechanism 42 moves to the discharging mechanism 90, the second clamping mechanism 43 releases the aluminum strip 100. The track switching mechanism 40 may be formed by connecting the lifting mechanism 41 to the pushing mechanism 42 and connecting the pushing mechanism 42 to the second clamping mechanism 43, or may be formed by connecting the pushing mechanism 42 to the lifting mechanism 41 and connecting the lifting mechanism 41 to the second clamping mechanism 43.
Preferably, the first displacement mechanism 20 is used for clamping the middle of the aluminum bar 100, the second clamping mechanism 43 is used for clamping the front and rear sides of the two side ends of the aluminum bar 100, and when the first displacement mechanism 20 transfers the aluminum bar to the second clamping mechanism 43, the second clamping mechanism 43 can clamp the front and rear sides of the two side ends of the aluminum bar 100 before the first displacement mechanism 20 releases the clamping, so as to prevent the aluminum bar 100 from falling off during transferring.
Preferably, the discharging mechanism 90 includes a supporting frame 91, a pressing block 92 and a shifting block 93. The press block 92 is movable up and down. The number of the supporting frames 91 is two, the two supporting frames 91 are respectively located below two sides of the pressing block 92, and the two supporting frames 91 are used for supporting two side ends of the aluminum strip 100. The number of the dial blocks 93 is two, and the two dial blocks 93 are respectively disposed outside the two support stands 91 and can move up and down and move along the support stands 91. When the second clamping mechanism 43 loosens the aluminum strip 100 at the end of the supporting frame 91, the front and rear sides of the two side ends of the aluminum strip 100 contact with the second clamping mechanism 43, so as to prevent the aluminum strip 100 from directly falling. The pressing block 92 presses the aluminum bar 100 down onto the supporting frame 91, and then the pressing block 92 is reset. The toggle block 93 extends upward from the rear side of both side ends of the aluminum bar 100 and moves toward the open end of the support frame 91 to push the aluminum bar 100 toward the outlet end of the support frame 91, and then the toggle block 93 is reset. The toggle block 93 can be driven by a front telescopic cylinder and a rear telescopic cylinder connected to the support frame 90 to move. The exit end of support frame 91 may be equipped with full charge detector, and equipment may have full charge warning function.
Preferably, the second glue dispenser 31 comprises a second slide 32 and a second glue gun 33, the second slide 32 being movable in a horizontal direction along a second displacement mechanism 30, the second displacement mechanism 30 being for example a motor-driven lead screw. The second glue gun 33 is provided on the second slider 32 movably up and down. The second glue gun 33 is moved downward for dispensing.
Preferably, the feeding mechanism 10 includes a belt 11, an ejection mechanism 12, and a stopper 13. The belt 11 includes two belt strips running in the same direction, and the belt strips are used for supporting both side ends of the aluminum strip 100. The number of the ejection mechanisms 12 is two, the two ejection mechanisms 12 are respectively positioned at one side of the belt strip, and the two ejection mechanisms 12 can be driven by the same driving piece to move up and down. The stopper 13 is located downstream of the ejector mechanism 12 in the direction of travel of the upper surface of the belt strip, and is located above the belt strip. The upper surface of the belt 11 is arranged upstream in the running direction for receiving the aluminum strip of the welding braid, when the stopper 13 blocks the aluminum strip 100, the aluminum strip 100 is located above the ejection mechanism 12, and the ejection mechanism 12 is used for ejecting the aluminum strip 100, so that the aluminum strip 100 is contacted with the first displacement mechanism 20.
Preferably, the cassette turntable 60 and other mechanisms can be controlled by a stepping motor to rotate or move, so that the movement precision is improved. The up-down movement of the glue gun and the like can be controlled by adopting an air cylinder.
Finally, it should be emphasized that the above-described embodiments are merely preferred examples of the invention, which is not intended to limit the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A full-automatic capacitor box packing machine is characterized by comprising a feeding mechanism, a first displacement mechanism, a second displacement mechanism, a transfer mechanism, a box conveying mechanism, a box rotating disc, a box packing mechanism, a first glue dispensing mechanism, a second glue dispensing mechanism and a discharging mechanism;
the feeding mechanism is used for receiving or placing the welding braid aluminum strip; the welding braid aluminum strip comprises an aluminum strip and welding products arranged on the aluminum strip, the welding products comprise a prime and a lead welded on the prime, the lead is adhered to the aluminum strip through an adhesive tape, and the prime is positioned on the outer side of the aluminum strip;
the first displacement mechanism is used for taking the aluminum strips on the feeding mechanism, moving the aluminum strips to enable the elements to pass through the upper part of the box position of the box turntable, and conveying the aluminum strips subjected to secondary dispensing to the transfer mechanism;
the box conveying mechanism is used for conveying boxes to the box inlet positions of the box rotating disc;
the box turntable is provided with at least one box placing groove, and the box turntable can rotate around the axis of the box turntable so as to enable the box placing groove to circularly move at the box feeding position, the dispensing position and the box sleeving position;
the first dispensing mechanism is used for dispensing the box at the dispensing position for one time;
the sleeve mechanism is used for sleeving the boxes on the sleeve positions one by one on the elements of the welding products on the aluminum strips conveyed by the first displacement mechanism;
the transfer mechanism receives the aluminum strips transmitted by the first displacement mechanism and moves the aluminum strips with the capacitor products subjected to secondary dispensing to the discharge mechanism;
and the second displacement mechanism is used for driving the second glue dispensing mechanism to move, and the second glue dispensing is carried out on the welding products with boxes on the transfer mechanism one by one.
2. The fully automatic container sleeve machine according to claim 1, wherein:
the first displacement mechanism comprises a first guide rail, a first clamping mechanism and a secondary pressing mechanism;
the first clamping mechanism is movably arranged on the first guide rail along the first guide rail and is used for clamping the aluminum strip on the feeding mechanism until the aluminum strip is released when the first clamping mechanism moves onto the rail transferring mechanism; the first clamping mechanism comprises a first clamping block and a second clamping block, and the first clamping block extends out of a clamping opening relative to the second clamping block;
the secondary pressing mechanism is connected to the first guide rail and is used for pressing the part, protruding relative to the second clamping block, of the first clamping block when the element moves to the sleeving position, so that the part, protruding from the aluminum strip, of the lead wire used for connecting the element is clamped.
3. The fully automatic container sleeving machine according to claim 1, wherein:
the box conveying mechanism comprises a box vibrating disc, a box conveying track, a reverse box detector, a box missing detector and a box entering detector, the box vibrating disc is connected with the first end of the box conveying track, and the second end of the box conveying track is aligned to the box entering position;
the cassette-missing detector and the cassette-reversing detector are arranged on the cassette conveying track;
the cassette in detector is disposed beside the second end of the cassette conveying track and aligned with the cassette in position.
4. A fully automatic container sleeve machine according to any one of claims 1 to 3, wherein:
the number of the box placing grooves is 8, and the 8 box placing grooves are uniformly distributed along the circumferential direction of the box turntable; the box inlet position, the dispensing position and the sleeve box position respectively form a positive integral multiple of 45 degrees with the connecting line of the center of the box turntable in sequence.
5. A fully automatic container sleeve machine according to any one of claims 1 to 3, wherein:
the first glue dispensing mechanism comprises a support, a first sliding block and a first glue gun, wherein the first sliding block is horizontally movably arranged on the support, and the first glue gun is vertically movably arranged on the first sliding block.
6. A fully automatic container sleeve machine according to any one of claims 1 to 3, wherein:
the box sleeving mechanism comprises a push rod capable of moving up and down, the push rod is located below the box sleeving position, and a hole for the push rod to penetrate through is formed in the bottom of the box placing groove.
7. A fully automatic container sleeve machine according to any one of claims 1 to 3, wherein:
the rail transfer mechanism comprises a lifting mechanism, a pushing mechanism and a second clamping mechanism; the lifting mechanism is used for driving the second clamping mechanism to move up and down, the second clamping mechanism receives and clamps the aluminum strip sent by the first displacement mechanism when moving up, and the second glue dispensing mechanism dispenses glue after the second clamping mechanism moves down; the pushing mechanism is used for driving the second clamping mechanism to move towards or away from the discharging mechanism, and when the pushing mechanism moves to the discharging mechanism, the second clamping mechanism loosens the aluminum strip.
8. The fully automatic container sleeve machine according to claim 7, wherein:
the first displacement mechanism is used for clamping the middle of the aluminum strip, and the second clamping mechanism is used for clamping the front side and the rear side of the two side ends of the aluminum strip;
the discharging mechanism comprises a supporting frame, a pressing block and a poking block; the pressing block can move up and down; the number of the support frames is two, the two support frames are respectively positioned below two sides of the pressing block, and the two support frames are used for supporting two side ends of the aluminum strip; the number of the poking blocks is two, and the two poking blocks are respectively arranged at the outer sides of the two support frames and can move up and down and move along the support frames;
when the second clamping mechanism loosens the aluminum strip at the tail end of the supporting frame, the front side and the rear side of the two side ends of the aluminum strip are in contact with the second clamping mechanism, and the pressing block presses the aluminum strip down onto the supporting frame and then resets; the poking blocks extend upwards from the rear sides of the two side ends of the aluminum strip and move towards the opening end of the supporting frame so as to push the aluminum strip to the outlet end of the supporting frame and then reset.
9. A fully automatic container capping machine according to any one of claims 1 to 3, wherein:
the second glue dispenser comprises a second sliding block and a second glue gun, the second sliding block can move in the horizontal direction along the second displacement mechanism, and the second glue gun can be arranged on the second sliding block in a vertically movable mode.
10. A fully automatic container sleeve machine according to any one of claims 1 to 3, wherein:
the feeding mechanism comprises a belt, an ejection mechanism and a stop block; the belt comprises two belt strips which respectively run in the same direction, and the belt strips are used for supporting two side ends of the aluminum strip; the number of the ejection mechanisms is two, and the two ejection mechanisms are respectively positioned on one side of the belt strip; the stop block is positioned at the downstream of the running direction of the upper surface of the belt strip relative to the ejection mechanism and is positioned above the belt strip;
the upper stream of the running direction of the upper surface of the belt is used for receiving the welding braid aluminum strip; when the stop block blocks the aluminum strip, the aluminum strip is positioned above the ejection mechanism; the ejection mechanism is used for ejecting the aluminum strip, so that the aluminum strip is in contact with the first displacement mechanism.
Priority Applications (1)
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| CN202110333482.2A CN112992560B (en) | 2021-03-29 | 2021-03-29 | Full-automatic capacitor box sleeving machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110333482.2A CN112992560B (en) | 2021-03-29 | 2021-03-29 | Full-automatic capacitor box sleeving machine |
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| CN112992560A CN112992560A (en) | 2021-06-18 |
| CN112992560B true CN112992560B (en) | 2022-05-20 |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB664662A (en) * | 1948-09-01 | 1952-01-09 | British Thomson Houston Co Ltd | Improvements in and relating to a machine for fixing condenser tap straps to a web |
| CN206134516U (en) * | 2016-09-30 | 2017-04-26 | 中山隆科机械制造有限公司 | Enabling welding braider |
| CN109482425A (en) * | 2018-01-22 | 2019-03-19 | 精电(河源)显示技术有限公司 | A kind of convertible automatic dispensing machine |
| CN109569961A (en) * | 2018-12-18 | 2019-04-05 | 共聚生化科技（昆山）有限公司 | Polychrome powder box hand type automatic assembling |
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